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Catalysis of Organic..

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382 Polyurethane from Natural Oilfrom the final product. Stannous 2-ethylhexanoate is easily hydrolyzed with water,yielding an oxide that is inactive for both transesterifaction and urethane reactions(8). Although carbonate is less expensive and is a better catalyst for this reactionthan the tin catalyst, the necessity <strong>of</strong> removing the residual salts from the productmakes the carbonate process less attractive overall.Polyurethane FoamThe polyurethane reaction that creates the foam is actually a balance <strong>of</strong> two separatereactions: blowing and gelling (Figure 6) (9). The blowing reaction takes placewhen water reacts with the isocyanate forming isocyanuric acid, which immediatelydecomposes to the amine and CO 2 . The generation <strong>of</strong> CO 2 creates bubbles whichcontinue to grow as more CO 2 is formed. Simultaneously, the gelling reaction isproducing the polymer network that constitutes the foam cells and struts. In thisreaction, the polyol or amine from the blowing reaction reacts with isocyanate tocreate a urethane or urea bond respectively.H OH O+ CR'NHOHNR'Blowing ReactionOR'NH 2+OC OHOO NOH CR +R'RNR'OGelling ReactionsH HR'NH O2N NC+R'R'NR'OFigure 6. Polyurethane blowing and gelling reactionsThe literature in this area is quite extensive, and summarizing it is beyond thescope <strong>of</strong> this discussion, however it must be pointed out that producing a usable

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