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Catalysis of Organic..

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Bacchini et al . 10914. The Transformation <strong>of</strong> Light Alkanes toChemicals: Mechanistic Aspects <strong>of</strong> the Gas-phaseOxidation <strong>of</strong> n-Pentane to Maleic Anhydride andPhthalic AnhydrideMirko Bacchini 1 , Nicola Ballarini 1 , Fabrizio Cavani 1 , Carlotta Cortelli 1 ,Stefano Cortesi 1 , Carlo Fumagalli 2 , Gianluca Mazzoni 2 , Tiziana Monti 2 ,Francesca Pierelli 1 , Ferruccio Trifirò 11 Dipartimento di Chimica Industriale e dei Materiali, Viale Risorgimento 4, 40136Bologna, Italy. INSTM, Research Unit <strong>of</strong> Bologna.A member <strong>of</strong> the Concorde CA and Idecat NoE (6FP <strong>of</strong> the EU)2 Lonza SpA, Via E. Fermi 51, 24020 Scanzorosciate (BG), ItalyAbstractfabrizio.cavani@unibo.itThe effect <strong>of</strong> the main characteristics <strong>of</strong> vanadyl pyrophosphate, (VO) 2 P 2 O 7 , oncatalytic performance in the gas-phase oxidation <strong>of</strong> n-pentane to maleic and phthalicanhydrides, has been investigated. A relationship was found between the distribution<strong>of</strong> products, and the oxidation state <strong>of</strong> V in catalysts. Higher concentrations <strong>of</strong> moreoxidant V 5+ sites in vanadyl pyrophosphate led to the preferred formation <strong>of</strong> maleicanhydride, while samples having average V valence state close to 4.0+ were the mostselective to phthalic anhydride. The latter samples were also those characterized bythe higher Lewis-type acid strength. In the reaction mechanism, including thecompetitive pathways leading either to maleic anhydride through O-insertion ontoactivated n-pentane, or to phthalic anhydride through the acid-assisteddehydrocyclodimerization to an intermediate C 10 alkylaromatic compound, precursor<strong>of</strong> phthalic anhydride, the balance <strong>of</strong> oxidizing sites and Lewis-type acid sitescontrolled the selectivity to the main products.IntroductionOne <strong>of</strong> the most important challenges in the modern chemical industry is representedby the development <strong>of</strong> new processes aimed at the exploitation <strong>of</strong> alternative rawmaterials, in replacement <strong>of</strong> technologies that make use <strong>of</strong> building blocks derivedfrom oil (olefins and aromatics). This has led to a scientific activity devoted to thevalorization <strong>of</strong> natural gas components, through catalytic, environmentally benignprocesses <strong>of</strong> transformation (1). Examples include the direct exoenthalpictransformation <strong>of</strong> methane to methanol, DME or formaldehyde, the oxidation <strong>of</strong>ethane to acetic acid or its oxychlorination to vinyl chloride, the oxidation <strong>of</strong> propaneto acrylic acid or its ammoxidation to acrylonitrile, the oxidation <strong>of</strong> isobutane to

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