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Chassis and suspension engineering catalogue 2010

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Air springs<br />

Coil springs<br />

Leaf springs<br />

Shock absorber<br />

Spacers<br />

Anti-roll bars<br />

Hydraulic jacks<br />

Light alloy wheels<br />

Rear carrier systems<br />

Trailer tow hitches<br />

<strong>Chassis</strong> <strong>and</strong> <strong>suspension</strong> <strong>engineering</strong><br />

<strong>catalogue</strong> <strong>2010</strong><br />

www.goldschmitt.de<br />

for motorhomes, commercial vehicles<br />

<strong>and</strong> emergency vehicles


Your contacts at Goldschmitt . . . . . . . . . 4<br />

Development at Goldschmitt . . . . . . . . . 6<br />

A ray of light in the service desert: Goldschmitt<br />

Technical Center Walldürn/Polch . . . . . . 10<br />

Goldschmitt (D) service partners . . . . . . 14<br />

Goldschmitt (EU) service partners. . . . . . 15<br />

Basic knowledge: steel springs . . . . . . . 16<br />

Basic knowledge: leaf springs . . . . . . . . 18<br />

Basic knowledge:<br />

compensation <strong>and</strong> lift kits . . . . . . . . . . 19<br />

Basic knowledge:<br />

reinforced coil springs (front) . . . . . . . . 20<br />

Basic knowledge:<br />

replacement coil springs (rear) . . . . . . . 21<br />

Lexicon: Principles of springs . . . . . . . . 22<br />

Auxiliary coil springs for<br />

cars <strong>and</strong> vans (MAD) . . . . . . . . . . . . . 23<br />

Air <strong>suspension</strong>: Driving in 7th heaven. . . . 24<br />

Lexicon: Full <strong>and</strong> auxiliary air <strong>suspension</strong>. . 25<br />

Lexicon: Springs <strong>and</strong> damping . . . . . . . . 29<br />

Basic knowledge: air springs . . . . . . . . . 30<br />

Basic knowledge: electronic control units . 32<br />

Basic knowledge: anti-roll bars . . . . . . . 34<br />

Basic knowledge: spacers . . . . . . . . . . 36<br />

Rancho special shock absorbers. . . . . . . 38<br />

Koni special shock absorbers . . . . . . . . 39<br />

Uprating options<br />

with Goldschmitt products. . . . . . . . . . 40<br />

Basic knowledge: Comfort from air springs. 44<br />

Guaranteed good: Goldschmitt's warranty . 47<br />

Products for Fiat Ducato<br />

Auxiliary leaf springs . . . . . . . . . . . . . 49<br />

Coil springs (front) . . . . . . . . . . . . . . 50<br />

Auxiliary coil springs (rear). . . . . . . . . . 50<br />

Spacers . . . . . . . . . . . . . . . . . . . . 50<br />

Auxiliary air springs. . . . . . . . . . . . . . 51<br />

Auxiliary air springs for Al-Ko chassis . . . . 52<br />

Replacement tanks . . . . . . . . . . . . . . 53<br />

Compensation <strong>and</strong> lift kits . . . . . . . . . . 53<br />

Goldschmitt wheels . . . . . . . . . . . . . 54<br />

Shock absorbers . . . . . . . . . . . . . . . 54<br />

Anti-roll bars . . . . . . . . . . . . . . . . . 54<br />

Full air springs. . . . . . . . . . . . . . . . . 55<br />

Products for Ford Transit<br />

Auxiliary air springs. . . . . . . . . . . . . . 57<br />

Coil springs (front) . . . . . . . . . . . . . . 58<br />

Auxiliary coil springs (rear). . . . . . . . . . 58<br />

Shock absorbers . . . . . . . . . . . . . . . 58<br />

Compensation <strong>and</strong> lift kits . . . . . . . . . . 59<br />

Spacers . . . . . . . . . . . . . . . . . . . . 59<br />

Products for Renault Master<br />

Coil springs (front) . . . . . . . . . . . . . . 61<br />

Auxiliary coil springs (rear). . . . . . . . . . 61<br />

Spacers . . . . . . . . . . . . . . . . . . . . 61<br />

Auxiliary air springs. . . . . . . . . . . . . . 62<br />

Full air springs (Trafic) . . . . . . . . . . . . 63<br />

Shock absorbers . . . . . . . . . . . . . . . 63<br />

Compensation <strong>and</strong> lift kits . . . . . . . . . . 63<br />

Products for Iveco Daily<br />

Auxiliary air springs. . . . . . . . . . . . . . 65<br />

Goldschmitt wheels . . . . . . . . . . . . . 66<br />

Replacement tanks . . . . . . . . . . . . . . 66<br />

Compensation <strong>and</strong> lift kits . . . . . . . . . . 67<br />

Spacers . . . . . . . . . . . . . . . . . . . . 67<br />

Full air springs. . . . . . . . . . . . . . . . . 67<br />

Products for MAN<br />

Auxiliary air springs (front). . . . . . . . . . 68<br />

Products for the Mercedes Sprinter<br />

Auxiliary leaf springs . . . . . . . . . . . . . 70<br />

Anti-roll bars . . . . . . . . . . . . . . . . . 70<br />

Auxiliary air springs. . . . . . . . . . . . . . 71<br />

AirCell auxiliary air springs . . . . . . . . . . 72<br />

Full air springs. . . . . . . . . . . . . . . . . 72<br />

Compensation <strong>and</strong> lift kits . . . . . . . . . . 73<br />

Spacers . . . . . . . . . . . . . . . . . . . . 73<br />

Shock absorbers . . . . . . . . . . . . . . . 73<br />

Products for VW T models<br />

Coil springs (front) . . . . . . . . . . . . . . 75<br />

Auxiliary air springs. . . . . . . . . . . . . . 75<br />

Anti-roll bars . . . . . . . . . . . . . . . . . 75<br />

Full air springs. . . . . . . . . . . . . . . . . 76<br />

Shock absorbers . . . . . . . . . . . . . . . 77<br />

Goldschmitt techmobil AG<br />

Dornberger Strasse 6–10 • D-74746 Höpfingen, Germany • Tel.: +49 (0) 62 83 / 22 29-0 • Fax: +49 (0) 62 83 / 22 56 99<br />

E-mail: info@goldschmitt.de • Web: www.goldschmitt.de<br />

Table of contents<br />

Full air springs for<br />

special vehicles/US vehicles . . . . . . . 78/79<br />

Accessories for air spring systems. . . . . . 78<br />

Air <strong>suspension</strong>s for off-road vehicles . . . . 80<br />

Individual components/accessories<br />

for air <strong>suspension</strong>s . . . . . . . . . . . . . . 82<br />

Goldschmitt GSM1 <strong>and</strong> GSM2 wheels . . . 84<br />

Aluminium wheels (retail products). . . . . 88<br />

Basic knowledge: Hydraulic jacks . . . . . . 90<br />

Blue Vertical-Star . . . . . . . . . . . . . . . 92<br />

Blue Swing-Star . . . . . . . . . . . . . . . . 93<br />

Swing-Star . . . . . . . . . . . . . . . . . . . 94<br />

Vertical-Star . . . . . . . . . . . . . . . . . . 95<br />

Tele-Star Swing . . . . . . . . . . . . . . . . 96<br />

Accessories for hydraulic jacks. . . . . . . . 97<br />

Buyer's guide to jacks . . . . . . . . . . . . 97<br />

Mechanical jacks<br />

Moca. . . . . . . . . . . . . . . . . . . . . . 98<br />

Vero-Light . . . . . . . . . . . . . . . . . . . 99<br />

Buyer's guide to tow hitches <strong>and</strong> racks . . 100<br />

Bambino carrier. . . . . . . . . . . . . . . 102<br />

Mikro carrier . . . . . . . . . . . . . . . . 103<br />

Makro carrier . . . . . . . . . . . . . . . . 104<br />

Ligero carrier . . . . . . . . . . . . . . . . 105<br />

Ligero 2 carrier . . . . . . . . . . . . . . . 106<br />

Kawa carrier. . . . . . . . . . . . . . . . . 107<br />

GRP transport box . . . . . . . . . . . . . 108<br />

Calculation formulae for carrier systems . 109<br />

Trailer tow hitches . . . . . . . . . . . . . 110<br />

St<strong>and</strong>ard terms of business . . . . . . . . 112<br />

All prices are quoted as retail prices including 19 % VAT. We<br />

accept no liability for printing errors or erroneous statements.<br />

Illustrations may differ from actual products. We reserve the<br />

right to make technical changes without prior notice. All parts<br />

are intended only for st<strong>and</strong>ard models <strong>and</strong> (unless otherwise<br />

stated) not for all wheel drive vehicles. Our st<strong>and</strong>ard terms of<br />

business shall apply.<br />

3


We are there for you<br />

Goldschmitt is exp<strong>and</strong>ing its advisery service<br />

<strong>and</strong> this is available to you now with more<br />

people <strong>and</strong> longer opening hours.<br />

Service is very important at Goldsch-<br />

mitt. Our staff are available to you<br />

between 8 am <strong>and</strong> 6 pm, Monday to<br />

Friday, for comprehensive advice or<br />

to help you in solving particular problems.<br />

You can get in touch with us in various<br />

ways should you have any questions<br />

regarding Goldschmitt products. The<br />

quickest way is to send us an e-mail.<br />

Send your e-mail to info@goldschmitt.de<br />

or to one of the personal addresses<br />

shown on this page.<br />

If you would rather hear a friendly<br />

voice at the other end, you can call<br />

our staff in Advice <strong>and</strong> Sales.<br />

4<br />

Advice <strong>and</strong> Orders<br />

Petar Vucetic<br />

Tel.: +49 (0) 62 83 / 22 29-55<br />

petar.vucetic@goldschmitt.de<br />

Carina Spengler, trainee<br />

Tel.: +49 (0) 62 83 / 22 29-0<br />

carina.spengler@goldschmitt.de<br />

Harry Fechner<br />

Tel.: +49 (0) 62 83 / 22 29-0<br />

harry.fechner@goldschmitt.de<br />

Simone Schnabel<br />

Tel.: +49 (0) 62 83 / 22 29-0<br />

simone.schnabel@goldschmitt.de<br />

Heidi Thermann<br />

Tel.: +49 (0) 62 83 / 22 29-0<br />

heidi.thermann@goldschmitt.de<br />

Dominik Nitsch<br />

Tel.: +49 (0) 62 83 / 22 29-0<br />

dominik.nitsch@goldschmitt.de


Manufacturers, dealers <strong>and</strong><br />

Goldschmitt service partners are asked<br />

to contact the following colleagues<br />

directly:<br />

Marc Guckenhan<br />

Tel.: +49 (0) 62 83 / 22 29-47<br />

marc.guckenhan@goldschmitt.de<br />

Goldschmitt at the movies<br />

Do you want to know more about<br />

Europe's leader in hydraulic jacks <strong>and</strong><br />

air <strong>suspension</strong>? Why don't you drop<br />

by Goldschmitt's home page at www.<br />

goldschmitt.de. Here you will find<br />

Keep yourself informed<br />

Register for our Newsletter<br />

various films about the company <strong>and</strong><br />

its successful products. Pay a virtual<br />

visit to the Goldschmitt Technology<br />

Center, take a look into<br />

the Goldschmitt<br />

A glossy <strong>catalogue</strong> with pin sharp illustrations, clear, easy-to-read<br />

tables <strong>and</strong> any amount of information is a wonderful thing as you<br />

can browse through it whenever <strong>and</strong> wherever you like. But is it upto-date?<br />

An update is needed when technical innovations or developments<br />

are added.<br />

Our electronic newsletter, to which you can subscribe immediately,<br />

takes on this task. You will get the latest news from Goldschmitt in<br />

your inbox every month. Make the most of this free service of ours<br />

<strong>and</strong> get the very latest on your computer. Simply register under the<br />

“Newsletter” heading on our homepage, www.goldschmitt.de.<br />

Nadine Frisch (order processing)<br />

Tel.: +49 (0) 62 83 / 22 29-26<br />

nadine.frisch@goldschmitt.de<br />

Danny Brink<br />

Tel.: +49 (0) 62 83 / 22 29-18<br />

danny.brink@goldschmitt.de<br />

Research Center, be entranced by an<br />

impressive driving report by “Reisemobil<br />

International” with exciting clips<br />

of driving with the first full air <strong>suspension</strong><br />

Flair by Niesmann + Bischoff or<br />

a unique clip of a test drive with a<br />

prototype of the new “Air Force<br />

one” on a rough road through<br />

the lens of a chassis mounted<br />

camera. Find all this on the Internet<br />

at www.goldschmitt.de.<br />

5


The (Re-)search engine<br />

Whenever a solution is needed, Goldschmitt's engineers will find it.<br />

Goldschmitt is recognised as the greatest innovator in the sector – <strong>and</strong> the rapid<br />

intervention force when there are problems with <strong>suspension</strong> to be resolved.<br />

The title for the most innovative motorhome in the world is currently held by<br />

Hymer: The Innovision won the title with its Goldschmitt gas engine <strong>and</strong> Goldschmitt<br />

front axle air <strong>suspension</strong> for the Fiat Ducato.<br />

It caused quite a stir at the Düssel-<br />

dorf Caravan Salon eighteen months<br />

ago: The futuristic vehicle by the<br />

motorhome manufacturer, Hymer,<br />

dubbed the “Innovision” was in the<br />

media fast lane up <strong>and</strong> down the<br />

country in September. It was the first<br />

time that a manufacturer of mobile<br />

holiday homes dared look into the future<br />

<strong>and</strong> equip a vehicle with the technologies<br />

that might be normal in a few<br />

years' time, but are currently just taking<br />

their first steps. Two Goldschmitt<br />

products found on the “Innovision”<br />

6<br />

were an exception to the rule about<br />

immature products: the first full air<br />

<strong>suspension</strong> in the world for the front<br />

axle of the Fiat Ducato X250, <strong>and</strong> the<br />

engine, which gets its power by burning<br />

LPG. One clear benefit: Driving on<br />

gas is ecologically superior, <strong>and</strong> what<br />

is more will save cash, as the taxes on<br />

LPG have been capped until 2018.<br />

There is a further benefit of gas technology<br />

in the motorhome, in that the<br />

other energy consumers (refrigerator,<br />

heating, generator/fuel cell) can also<br />

be supplied from the gas tank. Par-<br />

ticipation in Hymer’s prestige project<br />

was another big step forward as far<br />

as Dieter Goldschmitt, the boss of the<br />

Höpfingen high-tech engineers was<br />

concerned: “Our company has for<br />

many years merely been known as the<br />

best name in air <strong>suspension</strong> systems<br />

<strong>and</strong> jacks for leisure <strong>and</strong> commercial<br />

vehicles. Now, however, the world<br />

also knows that we are right at the<br />

forefront in the development alternative<br />

drive systems.”<br />

Goldschmitt techmobil AG has already<br />

been experimenting with gas<br />

as a fuel for almost five years. Yet the<br />

time for the changeover is not really<br />

ripe. Even high petrol prices <strong>and</strong> the<br />

trend for banning older vehicles from<br />

town centres using environmental<br />

zoning are only slowly pushing people<br />

into searching for alternatives. So<br />

Goldschmitt continues to experiment.<br />

In addition to the LPG-diesel bi-fuel<br />

motor, (as a fuel-saving retrofit kit for<br />

modern Euro 4 units <strong>and</strong> as a renovation<br />

kit for old Euro 1 <strong>and</strong> Euro 2 diesel<br />

engines that can then be run on a<br />

green sticker), Goldschmitt, together<br />

with Hymer, presented at last year's<br />

Caravan Salon a monofuel gas vehicle,<br />

the first motorhome of its kind in the<br />

world. It was fuelled by liquified petroleum<br />

gas (LPG). The customers welcomed<br />

the idea <strong>and</strong> its development<br />

will be continued in <strong>2010</strong> working in


conjunction with Hymer. The first truly<br />

green motorhome could soon be on<br />

the roads.<br />

In the meantime, Goldschmitt has<br />

laid the foundation for a future full of<br />

innovation in his company: As 2008<br />

turned into 2009, the Goldschmitt<br />

Research Centre opened its doors - a<br />

mini Silicon Valley in the middle of the<br />

Odenwald of North Baden. Here engineers,<br />

craftsmen <strong>and</strong> technicians from<br />

various trades develop, fettle <strong>and</strong> test<br />

new products. Products that will not<br />

be ready to go to market for two, five<br />

or even ten years.<br />

The head of the Research Centre is<br />

Markus Mairon who has long been<br />

the leader behind developments coming<br />

out of the company. Mairon holds<br />

patents for jacks <strong>and</strong> air <strong>suspension</strong>,<br />

<strong>and</strong> new ones are granted every year.<br />

According to this engineer, the recipe<br />

Heads of Development at Goldschmitt (left to right): Danny Brink, Alex<strong>and</strong>er Winzig-<br />

Heilig, Michael Berberich, Dipl.-Ing. Markus Mairon.<br />

for success is: “Unlike most of its competitors,<br />

Goldschmitt has never seen<br />

itself as a trading company, which<br />

buys products in <strong>and</strong> simply sticks its<br />

own name on them. We have always<br />

been innovators <strong>and</strong> have developed<br />

Heinrich Bloemer of Goldschmitt, inventor of the LPG engine, chairman Dieter Goldschmitt<br />

<strong>and</strong> former Federal Transport Minister Wolfgang Tiefensee.<br />

products in co-operation with our customers.<br />

We want to continue building<br />

on these partnerships so that we<br />

remain better <strong>and</strong> quicker than the<br />

competition.” Ultimately, the point<br />

is not only to defend its position as<br />

Europe's most successful supplier of<br />

hydraulic jacks <strong>and</strong> air <strong>suspension</strong>s<br />

for motorhomes <strong>and</strong> light commercial<br />

vehicles, but to build on the company's<br />

lead. The potential aftermarket<br />

for LPG-diesel bi-fuel engines in old<br />

motorhomes in Germany alone is estimated<br />

at 250,000 units. These are,<br />

above all, the vehicles that currently<br />

cannot get the environmental sticker<br />

<strong>and</strong> can no longer drive into environmental<br />

zones.<br />

The market for <strong>suspension</strong> systems<br />

of course also offers enormous potential,<br />

the greatest of all in Dieter Goldschmitt's<br />

view. “The dealers <strong>and</strong> the<br />

industry can have a good foundation<br />

in this area, �<br />

7


Exciting the market: the first front axle<br />

air spring for the Fiat Ducato.<br />

although they must engage with part-<br />

ners who really underst<strong>and</strong> <strong>suspension</strong><br />

systems. Partners like us”, says<br />

the chairman of the company which is<br />

celebrating its 30th birthday in <strong>2010</strong>.<br />

A former German Transport Minister<br />

was able to see for himself that Goldschmitt<br />

products are making it in the<br />

world thanks to their superior technical<br />

st<strong>and</strong>ard: Wolfgang Tiefensee spent<br />

a particularly long time at our st<strong>and</strong><br />

during his tour around the Caravan Salon<br />

2008 <strong>and</strong> had the chairman Dieter<br />

Goldschmitt present the secret star of<br />

the fair to him: the LPG-diesel bi-fuel<br />

engine. “Fantastic what innovative potential<br />

there is in our small businesses.<br />

Drivers of older diesel vehicles now<br />

also have the possibility of getting an<br />

environmental badge”, said the minister,<br />

praising the invention, which also<br />

garnered significant attention in technical<br />

circles. Engine manufacturers, including<br />

renowned automobile groups,<br />

have been working for many years<br />

on making a diesel engine that is gascompatible<br />

– so far without success. “I<br />

am particularly pleased that a smaller<br />

Using the latest tools, the engineers <strong>and</strong> technicians in the Goldschmitt Research<br />

Centre research <strong>and</strong> develop new products year after year. Respected partners are<br />

st<strong>and</strong>ing by to co-operate, such as the Saarbrücken University of Applied Sciences.<br />

8<br />

player has achieved this masterpiece”,<br />

said Tiefensee in Düsseldorf.<br />

In this <strong>catalogue</strong> you will find some<br />

other innovative products that will<br />

have a great impact on the market.<br />

The front axle air spring (in the full<br />

air <strong>suspension</strong> variant) for the latest<br />

generation of the class leader, the<br />

Fiat Ducato, is available not only in<br />

a variant for vehicles with an AL-KO<br />

chassis but also for all the production<br />

X250 chassis. The comfort of the bestloved<br />

basic vehicle in the sector <strong>and</strong><br />

its driving safety have been given another<br />

huge boost by the Goldschmitt<br />

full air spring.<br />

Goldschmitt also offers full air <strong>suspension</strong>s<br />

for the front axle <strong>and</strong> rear<br />

axle of the Iveco Daily <strong>and</strong> the VW T5.<br />

The latter has survived its baptism of<br />

fire: In autumn 2009, after intensive<br />

product testing, Goldschmitt received<br />

a certificate of endorsement from VW<br />

for the T5 full air <strong>suspension</strong>. Thank<br />

you, VW.<br />

Goldschmitt also won two prizes in<br />

2009: First the Höpfingen-based company<br />

was one of 30 prize winners of<br />

the most prestigious innovation competition<br />

in the auto industry, the NoAE<br />

innovation prize. The LPG-diesel bifuel<br />

engine developed by Goldschmitt<br />

in which the diesel part reduces consumption<br />

<strong>and</strong> is replaced by ecologically<br />

preferable <strong>and</strong> low-cost liquified<br />

petroleum gas (LPG) won the prize.


The presentation of the prestigious NoAE Awards, left to right: Christian Schultze (Mazda), Michael Wombacher (NoAE), Thomas Seidelmann (Head<br />

of Marketing <strong>and</strong> Sales, Goldschmitt techmobil AG), Heiko Viertel (CEO Intec International), Frank Köber (Daimler AG).<br />

Goldschmitt was also honoured by<br />

the media operating in the sector.<br />

Goldschmitt won the prized “König<br />

Customer Award” given in the category<br />

of vehicle <strong>engineering</strong> by Doldemedien-Verlag<br />

<strong>and</strong> the “Reisemobil<br />

International” trade journal, beating<br />

some very well-known names. Goldschmitt<br />

has been the leading innovator<br />

in the sector working in <strong>suspension</strong><br />

since the launch of the first of<br />

its “own” full air spring <strong>suspension</strong>s<br />

no more than three years ago. “This<br />

result is simply fantastic”, beamed<br />

Goldschmitt's chairman, Dieter Goldschmitt.<br />

“We are incredibly proud<br />

that our customers have made us<br />

their favourite. This shows once more<br />

that Goldschmitt customers are more<br />

satisfied than customers of other<br />

manufacturers. I must thank all my<br />

staff <strong>and</strong> partners who continue to<br />

look to the future, despite the mood<br />

of crisis in the country, who remain<br />

innovative <strong>and</strong> are fully committed to<br />

meeting the wishes <strong>and</strong> needs of our<br />

customers.”<br />

1. P L ATZ<br />

GOLDSCHMITT<br />

IN DER ZUBEHÖR-KATEGORIE<br />

FAHRWERKSTECHNIK<br />

Ergebnisse der Leserbefragung von<br />

Reisemobil International zur Kun-<br />

denzufriedenheit in Zusammenarbeit<br />

mit der TH!INK Company, Willich.<br />

urkunden_RMI_kategorien zubehör18 18 11.08.2009 9:31:57 Uhr<br />

9


Goldschmitt Technical Centres<br />

oldschmit<br />

A ray of light in the service desert<br />

Others talk about service, here you will find it: specialist technicians in the Goldschmitt<br />

Technical Centres make mobile home drivers happy day in, day out.<br />

Goldschmitt faces:<br />

GTC managing director Carsten Stäbler<br />

(right) <strong>and</strong> plant manager Christian Ertl<br />

are your contacts in Walldürn.<br />

10<br />

If you enter “Goldschmitt” into an In-<br />

ternet search engine, the first hits will<br />

relate to our comprehensive range<br />

of steel <strong>and</strong> air springs. Yet some 30<br />

years ago, Goldschmitt created a no<br />

less solid pillar for itself with its jacks<br />

<strong>and</strong> levelling systems.<br />

Renowned manufacturers have<br />

placed their trust in the quality products<br />

from the Odenwald for many<br />

years now. It is no surprise that the<br />

Goldschmitt jacks are also absolute<br />

leaders in the retrofit sector, just like<br />

the air <strong>suspension</strong> systems.<br />

You will find the experts in this in<br />

the Goldschmitt Technical Center in<br />

Walldürn <strong>and</strong> in the branch in Polch.<br />

Managing director Carsten Stäbler<br />

<strong>and</strong> plant manager Christian Ertl with<br />

their teams have since become more<br />

than just an insider's tips <strong>and</strong> are now<br />

the go-to place for the installation of<br />

high-quality products. Experienced<br />

technicians fit the hydraulic jacks <strong>and</strong><br />

all accessory components available in<br />

the market. They offer a professional<br />

repair service <strong>and</strong> accident repairs for<br />

all motorhomes. And who should be<br />

surprised, given the skills that have become<br />

the talk of motorhome owners<br />

throughout Europe that the dem<strong>and</strong>ing<br />

customer base again <strong>and</strong> again<br />

awards the highest score for quality,<br />

order processing <strong>and</strong> price/performance<br />

ratio in customer surveys? Customers<br />

who came in greater numbers


than ever before in 2009, well over<br />

2500 motorhomes found their way in<br />

2009 to Walldürn, the most important<br />

Eucharistic pilgrimage site in Germany,<br />

in the heart of the Madonna country<br />

located in the Upper German-Raetian<br />

Limes. Many customers would like to<br />

come back to experience all the things<br />

the region has to offer.<br />

More than 2500 satisfied<br />

customers in 2009<br />

We should like to offer you an information<br />

brochure for suggestions <strong>and</strong><br />

offers. Current tourist information<br />

may be found at www.wallduern.de.<br />

In any event, there is plenty of space<br />

for your pitch: Visitors looking for a<br />

peaceful spot find plenty of space<br />

around the Goldschmitt Technical<br />

Center. Power is available, as are modern<br />

disposal facilities. Even large club<br />

meets can be arranged without problems<br />

– there are spaces for more than<br />

100 units on <strong>and</strong> around the site. Talk<br />

to Carsten Stäbler, he will be pleased<br />

to arrange a club meet for you in<br />

Walldürn.<br />

Goldschmitt has dealt with the<br />

economic crisis in its own way: by<br />

building a new Technical Center immediately<br />

adjacent to its well-known<br />

premises in Walldürn. A workshop<br />

with some 2325 m² of covered space,<br />

Relax while your motorhome is jazzed up: The GTC in Walldürn is an architectural experience, too.<br />

The spacious workshops in the<br />

Goldschmitt Technical Center in Walldürn<br />

will in future be able to equip up to 30 vehicles<br />

at the same time.<br />

looking like the old Technical Center,<br />

but significantly larger, has been created<br />

as an experience for customers.<br />

“We reached the limits of our capacity<br />

<strong>and</strong> want to improve the provision in<br />

the future for the enormous dem<strong>and</strong><br />

for our workshop services. From April<br />

<strong>2010</strong> we will be able to taken in another<br />

20 vehicles a day, for fitting<br />

Goldschmitt products <strong>and</strong> other premium<br />

items in the air conditioning<br />

<strong>and</strong> vehicle electronics areas”, says<br />

Technical Center managing director<br />

Carsten Stäbler, who wants to have<br />

his CCQ concept implemented in the<br />

new building too. “CCQ st<strong>and</strong>s for customer<br />

focus, competence <strong>and</strong> quality<br />

work, three things on which we pride<br />

ourselves <strong>and</strong> which bring us over<br />

2500 satisfied customers every year.”<br />

�<br />

11


There is plenty of space around the Goldschmitt Technical Center in Walldürn, even enough for club meets.<br />

This picture shows the friends of the ArtoFlair during their 2008 meeting (www.flairfreunde.de).<br />

Carsten Stäbler (left), managing director<br />

of the Goldschmitt Technical Center,<br />

with the chairman of the board<br />

Dieter Goldschmitt.<br />

Investment in the new building<br />

means: Customers now do not ned<br />

to wait so long for an appointment<br />

with Goldschmitt, but can have their<br />

<strong>suspension</strong> problems rectified quickly.<br />

Carsten Stäbler is pleased: “We very<br />

rarely hear any criticism, <strong>and</strong> if so,<br />

then it generally relates to the time<br />

people need to wait for their appointment.<br />

Our customers want to indulge<br />

in their favourite hobby <strong>and</strong> now we<br />

have created the possibility of being<br />

even more capable of flexibility in<br />

our help for them. The new Technical<br />

Center will clearly show our customers<br />

from April <strong>2010</strong> that when they<br />

come to us they are in an oasis that<br />

reassuringly distinguishes itself from<br />

the service desert around it.”<br />

Goldschmitt has invested over two million euros in a new, even larger Technical Center in Walldürn.<br />

12<br />

Fitting appointment?<br />

Goldschmitt Technical Center Walldürn<br />

Industrieparkstrasse 1 (Heidingsfelder Weg)<br />

D-74731 Walldürn, Germany<br />

GPS: 49° 35.35' N / 09° 23.62' E<br />

Carsten Stäbler<br />

Tel.: +49 (0) 62 82 / 92 76 99-21<br />

Fax: +49 (0) 62 82 / 92 76 99-33<br />

E-mail: carsten.staebler@goldschmitt.de<br />

Christian Ertl<br />

Tel.: +49 (0) 62 82 / 92 76 99-28<br />

Fax: +49 (0) 62 82 / 92 76 99-54<br />

E-mail: christian.ertl@goldschmitt.de


schmitt<br />

A look at<br />

production<br />

Goldschmitt is extending its<br />

network of Technical Centers:<br />

The latest branch of the<br />

Goldschmitt family has taken root in Polch – with a direct view of<br />

Niesmann + Bischoff's production facilities.<br />

Goldschmitt opened a new Gold-<br />

schmitt Technical Center on 1 May<br />

2009 right next to the famous service<br />

station at the entrance to Polch. The<br />

branch is also managed by Carsten<br />

Stäbler <strong>and</strong> will be found at number<br />

5 Trimbser Strasse, on the second<br />

roundabout coming off the motorway,<br />

next to the service station in Polch <strong>and</strong><br />

has been designed on the template of<br />

the successful Goldschmitt Technical<br />

Center in Walldürn. With the Goldschmitt<br />

Technical Centers, Goldschmitt<br />

is bringing the success of its product<br />

range to the end customers.<br />

Complex special fitting jobs are carried<br />

out in the Centers, which operate<br />

as autonomous companies, in addition<br />

to the st<strong>and</strong>ard jobs of fitting all<br />

types of <strong>suspension</strong>s, wheels <strong>and</strong> hydraulic<br />

jacks manufactured by Goldschmitt<br />

techmobil AG.<br />

camp<br />

Exhibiting at Expocamp<br />

The Goldschmitt Technical Arena has been providing<br />

visitors to Expocamp in Wertheim<br />

with a special service since spring 2009.<br />

Customers wishing to find out all<br />

about the latest motorhomes will find<br />

no fewer than nine marques in the all<br />

year round exhibition of Expocamp<br />

in Wertheim. An enormous information<br />

<strong>and</strong> sales platform which got<br />

the dot on its “I” in 2009: the Gold-<br />

schmitt Technical Arena. Working in<br />

eye-catching surroundings, Goldschmitt's<br />

specialists give out information<br />

about innovations, <strong>and</strong> also help with<br />

the <strong>suspension</strong> problems that beset<br />

the customers at Expocamp. Direct<br />

collaboration with the Goldschmitt<br />

Fitting appointment?<br />

Goldschmitt Technical Center<br />

Polch<br />

Trimbser Strasse 5<br />

D-56751 Polch, Germany<br />

Tel.: +49 (0) 26 54 / 88 176-0<br />

Fax: +49 (0) 26 54 / 88 176-20<br />

E-mail: gtc-polch@goldschmitt.de<br />

Technical Center in Walldürn guarantees<br />

high quality of advice <strong>and</strong> work.<br />

Goldschmitt's Petar Vucetic will look<br />

after you when you visit Expocamp.<br />

You may find further information at<br />

www.expocamp.de.<br />

13


Rapid intervention force<br />

You will find Goldschmitt partners almost everywhere –<br />

in Germany <strong>and</strong> in many other European countries.<br />

Trustworthy partnerships <strong>and</strong> close<br />

ties to the customer have a long tradition<br />

at Goldschmitt. This fruitful collaboration<br />

is founded in a technical<br />

dialogue with <strong>and</strong> an open ear to our<br />

partners, who guarantee the quality<br />

of the products produced by Goldschmitt<br />

as Goldschmitt Technical Centers<br />

or as Goldschmitt Service Centers, not<br />

just in Germany but also in the most<br />

important tourist destinations of Europe.<br />

Wherever you need help with a<br />

Goldschmitt product our trained authorized<br />

partners will help you quickly,<br />

reliably <strong>and</strong> simply.<br />

Goldschmitt Technical Center Walldürn<br />

Industrieparkstrasse 1 (Heidingsfelder Weg)<br />

D-74731 Walldürn<br />

GPS: 49° 35.35' N / 09° 23.62' E<br />

Tel.: +49 (0) 62 82 / 92 76 99-21<br />

Fax: +49 (0) 62 82 / 92 76 99-33<br />

E-mail: gtc-wallduern@goldschmitt.de<br />

Web: www.goldschmitt.de<br />

Goldschmitt Technical Center Polch<br />

Trimbser Strasse 5<br />

D-56751 Polch<br />

Tel.: +49 (0) 26 54 / 88 176-0<br />

Fax: +49 (0) 26 54 / 88 176-20<br />

E-mail: gtc-polch@goldschmitt.de<br />

Web: www.goldschmitt.de<br />

14<br />

Our service partners in Germany<br />

CCF Centro Commerciale GmbH<br />

Stresemannallee 116<br />

D-22529 Hamburg<br />

Tel.: +49 (0) 800 / 0 56 56 76<br />

Fax: +49 (0) 40 / 54 88 78-55<br />

E-mail: info@karabag.de<br />

Web: www.karabag.de<br />

RSF GmbH<br />

Gronauer Strasse 110<br />

D-48607 Ochtrup<br />

Tel.: +49 (0) 25 53 / 97 73 33<br />

Fax: +49 (0) 25 53 / 97 73 22<br />

E-mail: technik@rsf-ochtrup.de<br />

Web: www.rsf-ochtrup.de<br />

Sawiko GmbH<br />

Ringstrasse 3<br />

D-49434 Neuenkirchen-Vörden<br />

Tel.: +49 (0) 54 93 / 99 22-0<br />

Fax: +49 (0) 54 93 / 99 22-22<br />

E-mail: info@sawiko.de<br />

Web: www.sawiko.de<br />

Schaffer-Mobil GmbH<br />

Kötzschenbroder Strasse 125<br />

D-01139 Dresden<br />

Tel.: +49 (0) 3 51 / 837 48-0<br />

Fax: +49 (0) 3 51 / 837 48-28<br />

E-mail: schaffer@schaffer-mobil.de<br />

Web: www.schaffer-mobil.de<br />

Schrempf & Lahm GmbH<br />

Dr.-Max-Hofmann-Strasse 3<br />

D-83059 Kolbermoor<br />

Tel.: +49 (0) 80 31 / 29 35-0<br />

Fax: +49 (0) 80 31 / 29 35-35<br />

E-mail: info@schrempfundlahm.de<br />

Web: www.schrempfundlahm.de<br />

MW Fahrzeugtechnik<br />

Pfaffengarten 15<br />

D-35641 Schöffengrund/Schwalbach<br />

Tel.: +49 (0) 64 45 / 61 20-500<br />

Fax: +49 (0) 64 45 / 61 20-700<br />

E-mail: info@mw-fahrzeugtechnik.de<br />

Web: www.mw-fahrzeugtechnik.de<br />

Expocamp (Goldschmitt Tech Arena)<br />

Hymerring 1<br />

D-97877 Wertheim<br />

Tel.: +49 (0) 93 42 / 93 51-0<br />

Fax: +49 (0) 93 42 / 93 51-100<br />

E-mail: petar.vucetic@goldschmitt.de<br />

Web: www.expocamp.de<br />

Reisemobiltechnik Fiedler<br />

Fladengrund 7<br />

D-27572 Bremerhaven<br />

Tel.: +49 (0) 471 / 7 58 75<br />

Fax: +49 (0) 471 / 7 66 04<br />

E-mail: mail@fiedlermobil.de<br />

Web: www.fiedlermobil.de<br />

Hubert Br<strong>and</strong>l Caravanastic GmbH<br />

Gewerbering 11<br />

D-94377 Steinach<br />

Tel.: +49 (0) 94 28 / 94 03-0<br />

Fax: +49 (0) 94 28 / 94 03-33<br />

E-mail: info@caravantastic.de<br />

Web: www.caravantastic.de<br />

Hymer-Zentrum B1 Dhonau GmbH<br />

Kölner Strasse 35–37<br />

D-45481 Mülheim an der Ruhr<br />

Tel.: +49 (0) 208 / 48 42 90<br />

Fax: +49 (0) 208 / 484 29 29<br />

E-mail: kd@hymerb1.de<br />

Web: www.hymerb1.de


Our service partners in Europe<br />

France Sales<br />

Goldschmitt France<br />

18 Rue de la Paix<br />

F-76410 St. Aubin les Elbeuf<br />

Tel.: +33 (0) 2 35 / 81 53 03<br />

Fax: +33 (0) 2 35 / 78 67 57<br />

E-mail: driverite@wanadoo.fr<br />

Web: www.diveritefrance.com<br />

Greece Sales<br />

Zampetas<br />

18 KLM. Thessaloniki-Perea<br />

GR-55102 Kalamaria<br />

Tel.: +30 2392 071760<br />

Fax: +30 2392 071761<br />

E-mail: info@zampetas.gr<br />

Web: www.zampetas.gr<br />

Italy Sales<br />

Goldschmitt Italia<br />

Via Regia 78 KM 392<br />

I-35010 Perarolo di Vigonza (PD)<br />

Tel.: +39 0 49 / 72 55 86<br />

Fax: +39 0 49 / 72 55 86<br />

E-mail: info@goldschmittitalia.it<br />

Web: www.goldschmittitalia.it<br />

Lithuania Sales<br />

ARUSTA<br />

Silutes pl. 83<br />

LT-94101 Klaipeda<br />

Tel.: +370 (46) 320340<br />

Fax: +370 (46) 320021<br />

E-mail: info@arusta.lt<br />

Web: www.arusta.lt<br />

Norway Sales<br />

Schantz-Sport-Styling<br />

Vollvegen 10<br />

N-4354 Voll<br />

Tel.: +47 91 38 65 71<br />

Fax.: +47 51 42 25 63<br />

E-mail: rudi@ssspower.no<br />

Web: www.ssspower.no<br />

Romania Sales<br />

B&K Truck Shop S.R.L.<br />

Cal. Radnei Nr. 203i<br />

RO-310316 ARAD<br />

Tel.: +40 (0) 257 / 27 00 03<br />

Fax: +40 (0) 257 / 27 00 04<br />

E-mail: info@bk-fahrzeugteile.de<br />

Web: www.bk-fahrzeugteile.de<br />

Sweden Sales<br />

Hymer Center Örebro<br />

Filarevägen 15<br />

S-70375 Örebro<br />

Tel.: +46 (0) 19 / 37 00-10<br />

Fax: +46 (0) 19 / 37 00-19<br />

E-mail: marcus@hymercenter.se<br />

Web: www.hymercenter.se<br />

Sweden Sales<br />

Hymer Center Ängelholm<br />

Långskeppsgatan 12<br />

S-262 71 Ängelholm<br />

Tel.: +46 (0) 431 / 44 90-20<br />

Fax: +46 (0) 431 / 44 90-29<br />

E-mail: marcus@hymercenter.se<br />

Web: www.hymercenter.se<br />

Sweden Sales<br />

Hymer Center Stockolm<br />

Kumla Gårdsväg 11<br />

S-145 63 Norsborg<br />

E-mail: marcus@hymercenter.se<br />

Web: www.hymercenter.se<br />

There will be a new Goldschmitt service partner in the Netherl<strong>and</strong>s from <strong>2010</strong>.<br />

The latest information may be found on the Internet at www.goldschmitt.de.<br />

Switzerl<strong>and</strong> Sales<br />

Goldschmitt Schweiz<br />

Bern-Zürich-Strasse 49B<br />

CH-4900 Langenthal<br />

Tel.: +41 (0) 62 / 9 23 45-12<br />

Fax: +41 (0) 62 / 9 23 45-13<br />

E-mail: info@goldschmitt.ch<br />

Web: www.goldschmitt.ch<br />

Slovakia Sales<br />

DANAX s.r.o.<br />

Záleská 48<br />

SK-900 28 Ivanka pri Dunaji<br />

Tel.: +421 (0) 905 716 449<br />

Fax: +421 (0) 2 4594 3411<br />

E-mail: info@danax.sk<br />

Web: www.danax.sk<br />

Slovenia Sales<br />

ACG & G d.o.o.<br />

Cesminova 1a<br />

SLO-1230 Domzale<br />

Tel.: +386 (1721) 2206<br />

E-mail: acgg.glavan@siol.net<br />

Spain Sales<br />

Viva Cravaning<br />

Calle Miguel Hellin Navarro 15<br />

E-30120 El Palmar-Murcia<br />

Tel.: +34 (0) 968881468<br />

Fax: +34 (0) 868950621<br />

E-mail: info@vivacaravaning.com<br />

Web: www.vivacaravaning.com<br />

Czech Republic Sales<br />

J.M. Trade s.r.o.<br />

Na Nivach 25<br />

CZ-01067 Praha 4<br />

Tel.: +42 241482054<br />

Fax: +42 241482093<br />

E-mail: pilote@pilote.cz<br />

Web: www.pilote.cz<br />

Hungary Sales<br />

Goldschmitt Hungary<br />

Belsönyr 120<br />

HU-6000 Kecskemét<br />

Tel.: +36 209 586 700<br />

Fax: +36 76 508 217<br />

E-mail: info@goldschmitt.hu<br />

Web: www.goldschmitt.hu<br />

15


Steel springs<br />

Aiming high with steel<br />

When anyone talks about <strong>suspension</strong>, the first thing you think of is the classic <strong>suspension</strong>,<br />

with steel springs. Goldschmitt is ensuring that they remain forever young.<br />

The elastic properties of steel were<br />

being exploited as early as the Middle<br />

Ages, initially in weapons technology<br />

in catapults <strong>and</strong> crossbows, but soon<br />

in the <strong>suspension</strong> of coaches <strong>and</strong> carriages.<br />

Today the steel spring is ubiquitous<br />

– in a clothes peg, in a clock<br />

mechanism or on a railway carriage. In<br />

technical language, a spring is a component<br />

that deflects under load <strong>and</strong><br />

then returns to its original form after<br />

the load has been relieved. Modern<br />

spring steel has both high strength<br />

<strong>and</strong> high elasticity. This is achieved<br />

by means of alloys with a high silicon<br />

content <strong>and</strong> uniform distribution of<br />

16<br />

the carbon molecules. The skilled interplay<br />

of spring hardness or spring<br />

constant <strong>and</strong> the spring characteristic<br />

which describes the ratio of load to<br />

deformation is decisive for the quality<br />

of a well-tuned auxiliary spring.<br />

What do springs make better anyway?<br />

When a vehicle drives over<br />

irregularities in the road surface,<br />

percussive forces are applied to the<br />

wheels. These forces are transferred<br />

through the springs <strong>and</strong> <strong>suspension</strong><br />

acting together with the vibration<br />

dampers to the vehicle body. The aim<br />

of the interaction of the <strong>suspension</strong><br />

<strong>and</strong> vibration damper system is that<br />

the wheels' contact with the road<br />

surface that is important for steering<br />

<strong>and</strong> braking the vehicle is improved<br />

(= vehicle safety), the components in<br />

the vehicle are protected against excessive<br />

loads (= operating reliability),<br />

unpleasant <strong>and</strong> injurious stresses on<br />

the vehicle occupants are avoided<br />

<strong>and</strong> sensitive freight does not suffer<br />

damage (= ride comfort). Goldschmitt<br />

springs meet all these criteria.


Linear (A), degressive (B) <strong>and</strong><br />

progressive (C) spring characteristic.<br />

The spring stiffness of a Goldsch-<br />

mitt spring can be determined on a<br />

spring tester. The spring to be tested<br />

is increasingly loaded <strong>and</strong> the associated<br />

spring travel s measured continuously<br />

(see graph). Plotting the<br />

results of measurement on a force-<br />

travel graph gives us the linear spring<br />

characteristic (characteristic curve A<br />

in the graph), for instance. This shows<br />

that the spring is always compressed<br />

by the same amount of spring travel<br />

s for the same amount of increase in<br />

force. The force <strong>and</strong> spring travel are<br />

in a linear relationship. The degressive<br />

spring characteristic (curve B) belongs<br />

to a softer spring in comparison<br />

with line A as a lesser force is necessary<br />

for the same spring travel. The<br />

essential disadvantage of the springs<br />

being too hard is the high frequency<br />

of the vehicle body under low loading.<br />

In addition, without a good spring<br />

travel many weak jolts from a rough<br />

road surface would be passed directly<br />

into the body <strong>and</strong> experienced as jolts<br />

from the road surface. The disadvantages<br />

of springs with a degressive<br />

Goldschmitt offers attractive steel springs for <strong>suspension</strong> refinement on commercial vehicles carrying heavy loads.<br />

characteristic can be compensated for<br />

by springs with a spring characteristic<br />

that rises increasingly with growing<br />

loading, i.e. is progressive (curve C). A<br />

progressive spring characteristic rises<br />

more sharply with increasing loading,<br />

a linear spring characteristic on the<br />

other h<strong>and</strong> rises uniformly – this is<br />

thus the better selection for improved<br />

comfort. For this reason Goldschmitt<br />

coil springs are generally linear.<br />

A distinction is made between leaf<br />

or parabolic springs <strong>and</strong> coil springs,<br />

which are occasionally (incorrectly)<br />

also referred to as spiral springs. Leaf,<br />

parabolic <strong>and</strong> coil springs remain the<br />

principal spring elements for lightweight<br />

commercial vehicles <strong>and</strong> motorhomes.<br />

Photo: Ford<br />

17


Photo: Daimler AG<br />

A new leaf<br />

Goldschmitt leaf springs<br />

Steel springs have been meeting the<br />

most challenging requirements on<br />

comfort <strong>and</strong> operating reliability for<br />

many years. Goldschmitt has the experience<br />

you expect from your partner,<br />

having supplied over 50,000 leaf<br />

<strong>and</strong> parabolic springs. Our products<br />

are available for practically all current<br />

small vans <strong>and</strong> motorhomes, whether<br />

you are looking to tune your camper's<br />

<strong>suspension</strong> for comfort, or need<br />

a heavy-duty solution for your van.<br />

High-quality steel <strong>and</strong> specially rolled<br />

spring ends ensure reduced susceptibil-<br />

18<br />

ity to side winds, better cornering stability<br />

<strong>and</strong> easier h<strong>and</strong>ling. Fitting these springs<br />

compensates for additional loads on the<br />

rear such as motorcycle carriers or trailer<br />

tow hitches. Sagging spring assemblies<br />

can have the majority of their original<br />

tension restored by fitting an additional<br />

leaf leading to a clearly raised rear of the<br />

vehicle. Fast <strong>and</strong> uncomplicated fitting,<br />

freedom from maintenance in continuous<br />

operation <strong>and</strong>, not least, our three year<br />

warranty have made the Goldschmitt<br />

spring a classic in spring stiffening systems<br />

<strong>and</strong> the top-selling leaf-spring system in<br />

Europe. We will be happy to supply on request<br />

special fabrications <strong>and</strong> special solutions<br />

for any leaf-sprung model not listed<br />

in the vehicle section.<br />

The benefits of a Goldschmitt<br />

leaf spring:<br />

• easy to fit<br />

• inexpensive<br />

• better cornering stability<br />

• reduced body roll<br />

• suitable for uprating<br />

Goldschmitt leaf springs<br />

are suitable for ...<br />

• constant high rear-axle loads<br />

• overtaxed production<br />

leaf springs<br />

• industrial use<br />

• over-soft rear <strong>suspension</strong>


Compensation sought?<br />

Compensation<br />

<strong>and</strong> lift kits<br />

Lift piece fitted in<br />

a Fiat Ducato X250.<br />

In the case of loading to one side,<br />

e.g. as a result of equipment being<br />

mounted for design reasons such as<br />

tanks, electricity generators or other<br />

heavy items, it may be the case on<br />

occasion that the vehicle tilts to a<br />

greater or lesser degree to one side.<br />

Special metal plates are then inserted<br />

between the spring assembly <strong>and</strong> the<br />

axle beam on the side of the vehicle<br />

concerned to permanently level out<br />

the vehicle <strong>and</strong> ensure that it is horizontal.<br />

A spacer is fitted on each side if it is<br />

necessary to raise the rear of the vehicle<br />

completely. It is also possible to<br />

use differing thicknesses here so that<br />

the vehicle can be both raised <strong>and</strong> simultaneously<br />

balanced out. Goldschmitt<br />

always supplies a spacer (two, if<br />

the aim is to raise the vehicle), fasteners,<br />

installation instructions <strong>and</strong> TÜV<br />

part approval report.<br />

The benefits of Goldschmitt<br />

lift kits:<br />

• permanent increase in ground<br />

clearance (departure angle)<br />

• no interference with the spring<br />

properties<br />

• best way of raising the rear of<br />

the vehicle<br />

• wear-free technology<br />

The benefits of Goldschmitt<br />

compensation kits:<br />

• compensates for permanent<br />

one-sided axle loads<br />

• keeps the vehicle level<br />

• does not interfere with the<br />

spring properties<br />

• reasonably priced level<br />

compensation<br />

Photo: Hymer AG<br />

19


Just strong<br />

Reinforced coil springs<br />

Modern motorhomes are becoming<br />

more <strong>and</strong> more luxurious <strong>and</strong> hence<br />

heavier. Integrated vehicles, above<br />

all, coyly drop their heads after a<br />

short time. Engine, transmission, panorama<br />

windows, front-end bed <strong>and</strong><br />

other convenience fittings impose<br />

such a load on the front coil springs<br />

that they very soon fatigue <strong>and</strong> bot-<br />

up to 100 mm<br />

tom out. The consequence is harsh<br />

impacts that take a toll on the chassis,<br />

bodywork, fittings <strong>and</strong> ultimately<br />

the passengers' backs.<br />

Goldschmitt, Germany's no. 1 <strong>engineering</strong><br />

company in commercial<br />

vehicle <strong>and</strong> motorhome additional<br />

springs <strong>and</strong> <strong>suspension</strong> uprating has<br />

exactly the medicine required for<br />

The production front axle springs are often overstressed in vehicles with high<br />

front-axle loads – the vehicle is permanently lowered (snow plough effect).<br />

This can be remedied by reinforced replacement springs for the front axle: They lift<br />

the vehicle's nose again <strong>and</strong> thus improve comfort <strong>and</strong> driving safety.<br />

20<br />

Photo: Bürstner<br />

these front-end heavyweights: Our<br />

replacement coil springs for the front<br />

axle improve ride comfort <strong>and</strong> safety,<br />

<strong>and</strong> help “droop snoots” <strong>and</strong> “snow<br />

ploughs” to quickly return to their<br />

original stature. The vehicle is raised<br />

at the front by up to 100 mm thanks<br />

to the reinforced coil spring <strong>and</strong> the<br />

front axle will then again be able to<br />

absorb potholes <strong>and</strong> poor roads. Special<br />

alloys ensure a long fatigue-free<br />

service life <strong>and</strong> ensure flexibility <strong>and</strong><br />

spring force.<br />

Also important: tests have shown<br />

that chassis comfort can be improved<br />

by 20 % thanks to the use of Goldschmitt<br />

reinforced coil springs.<br />

Benefits of Goldschmitt<br />

reinforced front axle coil springs:<br />

• raising the front end of the<br />

vehicle<br />

• increases the amount of spring<br />

travel<br />

• long fatigue-free service life<br />

• suitable for uprating<br />

Goldschmitt front axle coil springs<br />

are suitable for ...<br />

• Motorhomes with high frontaxle<br />

loads, e.g. fully integrated<br />

motorhomes or alcove vehicles<br />

• Long wheelbase vehicles (e.g.<br />

Al-Ko)


Up at the back<br />

Coil springs<br />

for the rear axle<br />

Coil springs are also a suitable al-<br />

ternative to our leaf springs as auxiliary<br />

springs for vans <strong>and</strong> motorhomes<br />

that are run with a higher rear axle<br />

loading. The auxiliary springs are additional<br />

steel springs complementing<br />

the original springs. They help the<br />

original <strong>suspension</strong> to cope with the<br />

loads. The weight of the bodywork<br />

plus the load is thus distributed over<br />

the original springs <strong>and</strong> the auxiliary<br />

steel springs.<br />

The uniform reinforcement under all<br />

loads guarantees safe <strong>and</strong> comfortable<br />

driving. Severe sagging of the<br />

rear end of the vehicle is significantly<br />

reduced. Side wind sensitivity which<br />

has unpleasant effects on the h<strong>and</strong>ling<br />

of vehicles with a high centre of<br />

gravity, in particular, is also reduced.<br />

These springs are an additional fitting<br />

on the axle alongside or on the<br />

original spring elements. It is possi-<br />

Photo: VW Commercial Vehicles<br />

ble to increase the axle loads <strong>and</strong> the<br />

permissible gross vehicle weight of<br />

most basic vehicles using Goldschmitt<br />

spring systems.<br />

Benefits of Goldschmitt<br />

rear axle coil springs:<br />

• inexpensive<br />

• easy to fit<br />

• gentle support for the<br />

production springs<br />

• light stabilising effect<br />

• low wear, low maintenance<br />

• suitable for uprating<br />

Goldschmitt rear axle coil springs<br />

are suitable for ...<br />

• vehicles with constant high rear<br />

axle loading<br />

• vehicles fitted with a rear cycle<br />

carrier or long-term trailer use<br />

21


exicon<br />

Lexicon<br />

Principles<br />

of springs<br />

The spring system between the body-<br />

work <strong>and</strong> the wheel <strong>suspension</strong> makes<br />

the vehicle an oscillatory system. The<br />

simplest kind of undamped spring consists<br />

of a spring clamped firmly at one<br />

end, the other end of which is firmly<br />

connected to a freely oscillating mass.<br />

Related to a vehicle, this corresponds<br />

to the sum of the masses of the bodywork,<br />

engine <strong>and</strong> transmission. In the<br />

idle state, the spring is loaded only by<br />

the weight of the mass. If the mass is<br />

pushed in the vertical direction, it compresses<br />

the spring. The spring absorbs<br />

energy. This corresponds to the energy<br />

absorption during the spring compression<br />

process.<br />

The spring rebounds after it has absorbed<br />

energy (energy output) <strong>and</strong><br />

thus reverses the direction of motion<br />

of the mass. The mass travels beyond<br />

the original rest position because of<br />

mass inertia. The spring is stretched<br />

until it has stored the kinetic energy<br />

available in the mass. The direction<br />

of movement is then reversed again.<br />

The spring travel on compression <strong>and</strong><br />

rebound continuously decrease as the<br />

kinetic energy is converted into thermal<br />

energy by the friction between the<br />

spring <strong>and</strong> the air <strong>and</strong> the friction in<br />

the spring material. The time required<br />

for the oscillation process to degrade,<br />

with the oscillation amplitude (spring<br />

22<br />

travel) continuously decreasing, depends<br />

on the internal damping (friction<br />

in the spring material) of the<br />

spring. Springs generally have a small<br />

degree of internal damping.<br />

If the mass is pushed again <strong>and</strong> again<br />

during the oscillation process, the amplitude<br />

of the oscillation can become<br />

greater, i.e. the oscillatory system<br />

will increase in pitch. This process is<br />

known as resonance <strong>and</strong> arises in the<br />

body, for instance, if the vehicle is<br />

driving over irregularities in the road<br />

surface matching the rhythm of the<br />

body movements. The frequency of a<br />

simple spring system depends on the<br />

sprung mass <strong>and</strong> the spring stiffness.<br />

The spring stiffness indicates whether<br />

a spring is soft or hard.<br />

The spring system in a motor vehicle<br />

comprises the springs between the<br />

wheel <strong>suspension</strong> <strong>and</strong> the bodywork<br />

or the frame. This system is extended<br />

by the tyres <strong>and</strong> the springs in the<br />

seats. There are both unsprung <strong>and</strong><br />

sprung masses in the vehicle because<br />

of the vehicle <strong>suspension</strong>. Although<br />

the tyres belong with the spring system,<br />

the wheels <strong>and</strong> other components<br />

on the wheels are identified as<br />

unsprung masses. Accordingly, the<br />

unsprung masses include the wheels<br />

<strong>and</strong> brakes <strong>and</strong> – because they are<br />

partially sprung <strong>and</strong> partially unsprung<br />

– also a part of the wheel <strong>suspension</strong>,<br />

the torsional vibration damper, the<br />

spring <strong>and</strong> the half-shafts. The subassemblies<br />

that are supported by the<br />

springs against the wheels or wheel<br />

<strong>suspension</strong> (e.g. bodywork, engine,<br />

clutch, transmission) belong with the<br />

sprung masses.<br />

An attempt is made to keep the unsprung<br />

masses as small as possible by<br />

comparison with the sprung mass. This<br />

means that the influence of the unsprung<br />

components on the bodywork's<br />

vibrational properties is as small as<br />

possible. In addition, the impact loads<br />

from the unsprung parts are substantially<br />

reduced because of the reduced<br />

mass inertia.<br />

The frequency of the unsprung mass<br />

in a medium-sized vehicle is around 10<br />

to 16 Hz, the frequency of the sprung<br />

weight being around 1 to 1.8 Hz. Frequencies<br />

below 1 Hz lead to nausea,<br />

above 2 Hz they are very detrimental<br />

to driving comfort <strong>and</strong> are experienced<br />

as vibrations at about 5 Hz. As<br />

the bodywork would vibrate too slowly<br />

because of the low level of internal<br />

damping in the springs, every vehicle<br />

<strong>suspension</strong> system is combined with<br />

<strong>suspension</strong> control.


Auxiliary coil springs for cars <strong>and</strong> vans<br />

Model Model year Notes <strong>and</strong> characteristics IS Part no.: Price in €<br />

Citroën Berlingo 1996–2003 0 01.136100 177.00<br />

Citroën Berlingo 2003–2008 0 01.136100 177.00<br />

Citroën Berlingo from 2008 reinforced set/ not for long chassis 8 01.133238 288.00<br />

Citroën Berlingo from 2008 not for long chassis 8 01.133248 269.00<br />

Citroën Berlingo from 2008 8 01.133298 280.00<br />

Citroën C25 1981–1994 reinforced set 0 01.138020 273.00<br />

Citroën Evasion from 1994 5 01.138505 158.00<br />

Citroën Jumpy, model 270 from 2007 except ride height control 5 01.138525 158.00<br />

Fiat Doblo from 2001 0 01.051660 301.00<br />

Fiat Doblo from 2001 reinforced set 0 01.051670 331.00<br />

Fiat Ducato 1982–1994 reinforced set 0 01.138020 273.00<br />

Fiat Scudo from 1995 5 01.138505 158.00<br />

Fiat Scudo, model X from 2007 except ride height control 5 01.138525 158.00<br />

Fiat Ulysse from 1994 5 01.138505 158.00<br />

Mercedes Vito/Viano, model<br />

639<br />

from 2003 5 01.098055 171.00<br />

Peugeot Expert from 1995 5 01.138505 158.00<br />

Peugeot Expert, model X from 2007 except ride height control 5 01.138525 158.00<br />

Peugeot Partner 1996–2003 0 01.136100 177.00<br />

Peugeot Partner 2003–2008 0 01.136100 177.00<br />

Peugeot Partner from 2008 reinforced set/ not for long chassis 8 01.133238 288.00<br />

Peugeot Partner from 2008 not for long chassis 8 01.133248 269.00<br />

Peugeot Partner from 2008 8 01.133298 280.00<br />

VW Caddy, model 2KN from 2003 0 01.196220 262.00<br />

VW T2/T3 1979–1990 not for all-wheel drive 5 01.198045 118.00<br />

VW T4 from 1990 including all-wheel drive 5 01.198045 118.00<br />

The coil springs listed are all supplied with a TÜV certificate. Further coil springs on request. The column headed “IS” in<br />

the table indicates the installation system <strong>and</strong> indicates to you how the auxiliary springs are fitted on your vehicle.<br />

Auxiliary coil springs<br />

Photo: VW Commercial Vehicles<br />

Installation system 0<br />

between frame <strong>and</strong> axle<br />

Installation system 5<br />

in the main springs<br />

Installation system 8<br />

reinforced main springs<br />

23


Air <strong>suspension</strong><br />

Driving in 7th heaven<br />

Let there be air! Air <strong>suspension</strong> sets the crown on any chassis.<br />

Here we will describe what can be achieved.<br />

Motorhomes struggle simultane-<br />

ously with a number of inherent dis-<br />

advantages: constant loading with<br />

generally severe changes in load distribution,<br />

heavy fittings <strong>and</strong> weighty<br />

equipment. The steel springs fitted<br />

as st<strong>and</strong>ard in most motorhomes all<br />

too quickly come up against their lim-<br />

24<br />

its. They have the great disadvantage<br />

that they lose tension under permanent<br />

loading <strong>and</strong> the chassis is then<br />

no longer able to meet expectations.<br />

With the br<strong>and</strong> new motorhome still<br />

operating at its best, the “ageing”<br />

steel springs often lead to a clear loss<br />

of comfort <strong>and</strong>, above all, driving safety<br />

after just a few months.<br />

The presence of air <strong>suspension</strong> is<br />

therefore a great advantage for a motorhome.<br />

The centre of gravity can get<br />

higher because of loading to the roof,<br />

or because fitted furniture <strong>and</strong> equipment<br />

is mounted high up. Mastering<br />

such a high overall centre of gravity<br />

in smoothly driven bends or in emergency<br />

situations is a challenge for any<br />

driver. With air <strong>suspension</strong>, however,<br />

the <strong>suspension</strong> engineer is given a<br />

tool to improve the dynamic driving<br />

characteristics <strong>and</strong>, simultaneously<br />

to exceed the driving comfort of the<br />

original springs.<br />

Goldschmitt distinguishes between<br />

full air springs <strong>and</strong> auxiliary air springs<br />

(in this regard, see also the lexicon: full<br />

air springs <strong>and</strong> auxiliary air springs).<br />

The latter have been available for<br />

many years; they have proved their<br />

worth <strong>and</strong> solved many of the problems<br />

experienced in motorhomes <strong>and</strong><br />

commercial vehicles, such as rolling<br />

<strong>and</strong> dipping, in a very satisfactory way.<br />

Full air springs are, on the other h<strong>and</strong>,<br />

newer <strong>and</strong> represent a technically<br />

greater challenge. �


exicon<br />

Lexicon<br />

Full air springs <strong>and</strong><br />

auxiliary air springs<br />

The specialist press often writes<br />

about auxiliary air springs <strong>and</strong> full air<br />

springs. With auxiliary air springs, the<br />

st<strong>and</strong>ard springs are retained <strong>and</strong> the<br />

<strong>suspension</strong> air bag is fitted in addition.<br />

Auxiliary air springs are, thus, mounted<br />

between the vehicle frame <strong>and</strong><br />

the axle. They reinforce the st<strong>and</strong>ard<br />

steel-spring <strong>suspension</strong>. Goldschmitt's<br />

high-quality air bags compensate for<br />

loading differences in the vehicle,<br />

improve the ride characteristics <strong>and</strong>,<br />

when required, raise the vehicle. Depending<br />

on model <strong>and</strong> type of air bag,<br />

the load capacity is up to 2.5 tonnes. It<br />

is possible to increase the payload of<br />

many popular vehicles if the st<strong>and</strong>ard<br />

payload is not sufficient.<br />

The full air spring is a higher specification<br />

type of air <strong>suspension</strong>. Goldschmitt<br />

full air <strong>suspension</strong>s are employed<br />

Double bellows air bags carry the load<br />

in many air spring <strong>suspension</strong>s.<br />

They are particularly robust <strong>and</strong> have<br />

very good emergency running characteristics.<br />

Off road is calling: a classic use of full air <strong>suspension</strong>.<br />

anywhere where man <strong>and</strong> material<br />

must be moved in a particularly careful<br />

fashion. As the name, full air <strong>suspension</strong>,<br />

already implies, a <strong>suspension</strong><br />

air bag is completely responsible<br />

for the task of the <strong>suspension</strong>. The<br />

production <strong>suspension</strong> is completely<br />

replaced. Large-capacity <strong>suspension</strong><br />

air bags are used in this system <strong>and</strong><br />

controlled by a sophisticated level<br />

control system. The Raise <strong>and</strong> Lower<br />

functions are a further benefit of the<br />

full air <strong>suspension</strong>.<br />

A system where full air springs are<br />

mounted on all four wheels is described<br />

as a 4-channel system. This system has<br />

a further benefit: A motorhome can be<br />

levelled automatically, i.e. the vehicle<br />

automatically settles to the horizontal,<br />

with the Auto Level option that Gold-<br />

Photo: VW Commercial Vehicles<br />

The way in which the auxiliary air<br />

springs work can clearly be seen here.<br />

The <strong>suspension</strong> air bag backs up the<br />

production <strong>suspension</strong>.<br />

schmitt offers for its full air <strong>suspension</strong><br />

systems. A superb function, especially<br />

for vehicles lacking Goldschmitt's easyto-use<br />

hydraulic jacks.<br />

25


Goldschmitt has a full air <strong>suspension</strong> for the rear axle of commercial vehicles<br />

based on the Mercedes Sprinter or the VW Crafter.<br />

A helper that never tires<br />

What additional benefits can be<br />

achieved by the partial or complete replacement<br />

of steel springs with an air<br />

spring? Irrespective of whether it be a<br />

leaf spring or a coil spring: Mechanical<br />

springs are brought to their knees by<br />

high loads; in the extreme case they<br />

Air freight<br />

Goldschmitt techmobil AG, Europe's market leader<br />

in air <strong>suspension</strong>s for motorhomes <strong>and</strong> light commercial<br />

vehicles, has a range of full air <strong>suspension</strong>s (VLF)<br />

<strong>and</strong> auxiliary air springs (ZLF) for most base vehicles. A<br />

precise summary of the range for specific base vehicle<br />

models will be found in the separate illustrations from<br />

page 48. A summary of the range of full <strong>and</strong> auxiliary<br />

air springs for L<strong>and</strong> Rover, special vehicles <strong>and</strong> for US<br />

motorhomes may be found from page 78 of this <strong>catalogue</strong><br />

onwards.<br />

26<br />

Photo: VW Commercial Vehicles<br />

will be compressed to the stop on<br />

the rubber buffer. Unlike mechanical<br />

springs, which get shorter or longer<br />

when they are compressed, although<br />

an air <strong>suspension</strong> system changes its<br />

internal pressure under different loading,<br />

it does not change its inherent geometry<br />

– the air spring compensates<br />

for the higher load with a correspond-<br />

ingly higher counter pressure in the<br />

air bags. It is true that this changes<br />

the response characteristics minimally,<br />

but not the usual ride height.<br />

You can observe this with the naked<br />

eye. Viewed from the outside, the airsprung<br />

vehicle always shows the same<br />

ratio of bodywork to axle – completely<br />

independently of the loading. An air<br />

spring ensures this constant driving<br />

ride height for the entire life of the vehicle.<br />

Fatigue, as is seen in mechanical<br />

springs is not possible with the highquality<br />

air springs in the Goldschmitt<br />

range.<br />

40 % more comfort<br />

from air springs<br />

When customers decide to fit air<br />

<strong>suspension</strong>, then it is almost always<br />

for the same reason: they want more<br />

comfort. A Goldschmitt air <strong>suspension</strong><br />

provides just that. This has been<br />

Vehicle models Air spring variants<br />

Fiat Ducato, Ciroën Jumper, Peugeot Boxer ZLF-h, VLF-v/h<br />

Opel Movano, Renault Master,<br />

Nissan Interstar<br />

ZLF-h<br />

Ford Transit ZLF-h<br />

Iveco Daily ZLF-v, VLF-v/h<br />

VW T5 VLF-v/h<br />

VW T4 ZLF-h, VLF-h<br />

Mercedes Sprinter, VW LT (to 2006) ZLF-v/h<br />

Mercedes Sprinter, VW Crafter (from 2006) ZLF-v/h, VLF-h<br />

MAN TGL 7.49 to 12 t (from 2005) ZLF-v<br />

Notes on the table: ZFL-v = auxiliary air spring available for the front<br />

axle, VLF-h = full air spring available for the rear axle, VLF-v/h = full<br />

air <strong>suspension</strong> is available for front <strong>and</strong> rear axle.


proved in Goldschmitt tests using the<br />

front axle of the Fiat Ducato X250. A<br />

motorhome was fitted with different<br />

<strong>suspension</strong> systems on the front axle<br />

when driving over a defined rough<br />

road route. The findings: The production<br />

springs permitted only a short remaining<br />

spring travel <strong>and</strong> the ride comfort<br />

was reduced correspondingly. The<br />

use of a Goldschmitt reinforced coil<br />

spring improved the comfort values<br />

over production <strong>suspension</strong> by 20 %.<br />

The measuring equipment mounted<br />

on the interior floor for the full air<br />

<strong>suspension</strong> on the front axle yielded<br />

another fabulous 20 % enhanced comfort<br />

over the Goldschmitt coil springs.<br />

In total, therefore, the comfort of the<br />

vehicle is improved by 40 % simply by<br />

fitting full air <strong>suspension</strong> on the front<br />

axle. You can read more about this on<br />

page 44.<br />

Medicine against<br />

loading sins<br />

The control system for the air springs<br />

has a very important role to play. Fully<br />

automatic, electronic 4-channel regulation<br />

is used on high quality systems.<br />

It brings further advantages over the<br />

st<strong>and</strong>ard equipment of the chassis<br />

Heavily loaded commercial vehicles are easier to drive with air <strong>suspension</strong>. They are also easier to load.<br />

with steel springs: If the vehicle fitted<br />

with production springs has tilted to<br />

one side because of differential load<br />

distribution, loading sins will no longer<br />

be expressed visually if air <strong>suspension</strong><br />

with 4-channel regulation is fitted <strong>and</strong><br />

will have less influence on the driving<br />

characteristics. Because: The height<br />

sensors fitted on each wheel will correct<br />

one-sided loads <strong>and</strong> lopsidedness<br />

by a rapid pressure increase in the air<br />

bags. Quite clearly: full air <strong>suspension</strong><br />

drastically increases driving safety <strong>and</strong><br />

a 4-channel version provides the best<br />

results. �<br />

Photo: VW Commercial Vehicles<br />

27


Where it was previously only possible to retrofit Ducato motorhomes with the Al-Ko<br />

chassis or the st<strong>and</strong>ard Fiat chassis with auxiliary air springs, there is now also a full<br />

air spring version. The picture shows on the right what are known as gaiter.<br />

Up <strong>and</strong> down,<br />

again <strong>and</strong> again<br />

The ability to raise or lower the ve-<br />

hicle by inflating or releasing the air<br />

is an elementary benefit of the air<br />

spring. The first production st<strong>and</strong>ard<br />

full air <strong>suspension</strong>, developed by<br />

Goldschmitt, has been fitted on the<br />

market-leading chassis, the Fiat Ducato,<br />

allowing the entire vehicle to be<br />

raised <strong>and</strong> lowered from the driving<br />

position by approximately 50 mm at<br />

the rear axle <strong>and</strong> 70 mm at the front<br />

axle. This makes a total of 140 mm total<br />

stroke at the front <strong>and</strong> 100 mm at<br />

the rear axle. If not before, this is perceived<br />

positively when loading <strong>and</strong><br />

unloading heavy loads. A switch panel<br />

for the raising <strong>and</strong> lowering function,<br />

provided as st<strong>and</strong>ard, is located in the<br />

instrument panel. The driving ride<br />

height is regulated automatically at<br />

speeds over approximately 25 km/h –<br />

<strong>and</strong> in addition, individual speeds may<br />

be programmed into the Goldschmitt<br />

28<br />

systems. This speed-dependent ride<br />

level control allows the driver to drive<br />

the lowered vehicle slowly under a<br />

carport, or even to raise the vehicle<br />

to drive it onto a ferry. Fear of high<br />

floor thresholds in parking or scraping<br />

on the ferry is no longer a problem<br />

once a Goldschmitt full air <strong>suspension</strong><br />

system has been fitted. And it is much<br />

easier than before to load vehicles.<br />

Stay level,<br />

always<br />

The level sensor provides a further<br />

feature of the air <strong>suspension</strong> control<br />

system: A single press of a button is<br />

sufficient to level the vehicle. What<br />

does this mean? Quite simple: If full air<br />

springs are acting on all four wheels,<br />

the motorhome can be brought to<br />

the horizontal in seconds using an<br />

optional “Auto Level” function. It is<br />

not even necessary to extend the hydraulic<br />

jacks before you do this. This<br />

is done completely automatically. The<br />

body is then horizontal at the press of<br />

a button, as long as the spring travels<br />

permit this. A fine affair.<br />

Save money,<br />

maintain value<br />

One point is generally forgotten when<br />

considering the benefits air <strong>suspension</strong><br />

brings to the customer: air <strong>suspension</strong><br />

systems are clear cost savers <strong>and</strong> the<br />

best way of retaining the value of the<br />

bodywork on the motorhome. Vibrations<br />

are not passed on to the vehicle,<br />

or are severely reduced. The material<br />

is under less stress, wear is minimized.<br />

Positive side effects of the way in<br />

which air <strong>suspension</strong> protects the material:<br />

noise nuisance in the vehicle is<br />

enormously reduced, the passengers<br />

nerves are looked after. And the back,<br />

of course: air <strong>suspension</strong> has been<br />

demonstrated to counteract spine<br />

problems – all the more so if it can be<br />

combined with air-sprung seats as the<br />

compressor is already fitted.<br />

Another benefit not to be scorned:<br />

air <strong>suspension</strong> guarantees optimum<br />

headlight adjustment under any load<br />

condition, <strong>and</strong> another positive side<br />

effect is reduced tyre wear.<br />

More comfort, more safety, <strong>and</strong> what<br />

is more a few pennies to be dropped<br />

into the piggy bank after each trip.<br />

Long live air!


exicon<br />

Lexicon<br />

Springs <strong>and</strong><br />

damping<br />

Two concepts must be understood<br />

before <strong>suspension</strong> can be understood:<br />

springs <strong>and</strong> damping. Generally, these<br />

two technical terms are freely mixed<br />

up <strong>and</strong> confused. So here is the definition<br />

of springs translated from the<br />

German version of Wikipedia: “The<br />

spring system is part of the chassis<br />

of vehicles. It is intended to ensure<br />

that the wheels follow irregularities<br />

in the road surface, but as far as possible<br />

without the remainder of the<br />

vehicle moving up <strong>and</strong> down. Without<br />

the spring system, irregularities in the<br />

road surface would be transferred to<br />

the vehicle unfiltered, which would<br />

lead to very sudden vertical accelerations,<br />

especially at higher speeds. The<br />

vehicle, driver, passengers <strong>and</strong> load<br />

would be subjected to heavy forces<br />

<strong>and</strong> the wheels would temporarily<br />

lose contact with the road surface.<br />

The spring system is, thus, not provided<br />

solely for ride comfort, but in<br />

particular for driving safety <strong>and</strong> the<br />

protection of the vehicle.<br />

The tyres also make a small contribution<br />

to the spring system on the vehicle.<br />

The major contributor, however,<br />

the springs.”<br />

Now the second concept, damping,<br />

comes into play: Without vibration<br />

dampers the vehicle would continue<br />

to sway after every bump in the road<br />

surface or change of direction as the<br />

system has only trapped the impact.<br />

These rolling movements are not only<br />

detrimental to the ride comfort but<br />

they also put driving safety at risk as<br />

the forces that the wheel is putting<br />

on the road, <strong>and</strong> hence also the maximum<br />

forces that the tyres can transfer<br />

longitudinally <strong>and</strong> transversely, are<br />

constantly changing during these oscillations.<br />

When pitching, the vehicle<br />

becomes so unstable on bends that it<br />

can no longer be controlled <strong>and</strong> inevitably<br />

slides or even rolls over. For this<br />

reason, a spring-damper combination,<br />

known for short in common jargon<br />

as a “shock absorber” has proved its<br />

worth in technical implementations,<br />

not only in automobile <strong>engineering</strong>.<br />

The most technically sophisticated<br />

version of this is currently found in air<br />

<strong>suspension</strong>s.<br />

Goldschmitt's high-quality air<br />

<strong>suspension</strong>s can manage both:<br />

springing <strong>and</strong> damping.<br />

29


The air bag – the heart of air <strong>suspension</strong> systems<br />

Without its air bags, the queen of <strong>suspension</strong> systems, the air <strong>suspension</strong>, could<br />

not achieve its task. The most important types of air bag in air <strong>suspension</strong>s in the<br />

automotive sector are rolling lobe <strong>and</strong> convolute bags. The major differences are<br />

found in the spring frequency <strong>and</strong> the vertical space requirement.<br />

Rolling lobe bags<br />

The air bag comprises a tubular<br />

form of fabric rubber coated on both<br />

sides. This fabric is cut to the length<br />

required from an endless tube, which<br />

is inexpensive to manufacture. This<br />

30<br />

<strong>suspension</strong> air bag is fastened airtight<br />

at the top on the flat head plate <strong>and</strong><br />

also below on the piston-shaped foot<br />

plate (base). The air bag is folded at<br />

the bottom by the base. Then as the<br />

distance between the head <strong>and</strong> foot<br />

plates – that is the height of the air<br />

spring – changes, the fold rolls up<br />

<strong>and</strong> down along the piston-shaped<br />

foot plate. Hence the name of rolling<br />

lobe bag for this air spring. The crosssection<br />

through the air spring reveals<br />

a stepped form: at the top, the crosssection<br />

is cylindrical <strong>and</strong> at the bottom<br />

it is annular because of the high<br />

base. The spring frequency is very low<br />

because of this cross-sectional structure.<br />

This air spring does not continue<br />

to oscillate much <strong>and</strong> quickly comes<br />

to a st<strong>and</strong>still. It acts as if it had an integrated<br />

shock absorber. This makes<br />

for a comfortable ride if the air pressure<br />

is not too high. This comfortable<br />

spring frequency of approximately 1<br />

hertz is the reason why rolling lobe<br />

bag are the ideal air spring for full air<br />

<strong>suspension</strong>s. The block height (minimum<br />

height) of the rolling lobe bag air<br />

spring is relatively high because of the<br />

height of the foot plate <strong>and</strong> therefore<br />

the spring requires significant vertical<br />

space.


The tapered sleeve is a relation of<br />

the rolling lobe bag. As the name describes,<br />

it is tapered in form. Because<br />

of its smaller diameter, the lower piston<br />

pushes into the bag, with the rubber<br />

hose bulging outwards over the<br />

piston. This method makes powerful<br />

pulses <strong>and</strong> even circular travel possible.<br />

Because the bag has no end stop,<br />

the driver is alerted to the risk of damage<br />

caused by insufficient air pressure<br />

by a pressure switch.<br />

Convolute bags<br />

The bag in this air spring is similar<br />

in structure to a car tyre, <strong>and</strong> is also<br />

similarly robust. In this case, the upper<br />

<strong>and</strong> lower beads are connected<br />

airtight to the head <strong>and</strong> foot plates.<br />

There are single convolute bags, double<br />

convolute bags, triple convolute<br />

bags, etc. Single convolute <strong>and</strong> especially<br />

double convolute bags are used<br />

in the automotive sector.<br />

The double convolute bags may be<br />

compared to two car tyres mounted<br />

horizontally one on top of the other,<br />

the contact faces of which are joined<br />

together. Head <strong>and</strong> foot plates are flat<br />

Tapered sleeves permit enormous strokes.<br />

<strong>and</strong> thus this air spring can be pressed<br />

very tightly together (low installation<br />

height). It does not need very much<br />

vertical space <strong>and</strong> can be mounted at<br />

a suitable position between the lower<br />

edge of the side member <strong>and</strong> the upper<br />

edge of the axle.<br />

The spring frequency of this spring<br />

is high, i.e. it oscillates up <strong>and</strong> down<br />

with little inhibition if it can oscillate<br />

freely. The high spring frequency of<br />

the convolute bags is not noticeable<br />

if they are being used as auxiliary<br />

air springs as the remaining original<br />

spring in conjunction with the shock<br />

absorber <strong>and</strong> the heavy mass of the<br />

bodywork do not allow the high spring<br />

frequency to have any effect.<br />

Goldschmitt can supply double convolute bags with a 30 year leak-tightness guarantee.<br />

31


Indispensable: the control system<br />

The secret of the success of air <strong>suspension</strong> systems has many facets.<br />

One of these is: the control system. Goldschmitt relies on two systems.<br />

Intelli-light 2-circuit automatic<br />

levelling system<br />

The Intelli-light<br />

2-circuit automatic<br />

levelling system is an<br />

electronically controlled<br />

system which distributes the<br />

dried air into two separate circuits<br />

from just one compressor thanks to<br />

a valve block <strong>and</strong> control unit. The<br />

system is thus capable of detecting<br />

one-sided wheel loads or a vehicle<br />

sagging on one side <strong>and</strong> of equalizing<br />

the heights.<br />

In addition to the driving ride height,<br />

the system can also raise or lower the<br />

rear of the vehicle from a control button<br />

in the cab which simultaneously<br />

gives visual feedback on the current<br />

level. The three heights stored as<br />

st<strong>and</strong>ard (lowered, driving ride height,<br />

off-road) can be programmed individually<br />

according to customer require-<br />

32<br />

ments. For safety reasons, the driver<br />

is prevented from intervening in the<br />

system while the vehicle is in motion.<br />

The driver may only modify the level<br />

of the rear of the vehicle manually<br />

if the parking brake is applied or at<br />

speeds below 25 km/h.<br />

Intelli-ride 2-circuit automatic<br />

levelling system<br />

The Intelli-ride 2-circuit<br />

automatic levelling<br />

system is distinguished<br />

from the<br />

Intelli-light control system described<br />

above by the greater range of components.<br />

Thus, for instance, the air<br />

drier is a separate component <strong>and</strong> is<br />

controlled separately by the software<br />

<strong>and</strong> the valve block. As with the Intelli-light<br />

control system it is possible to<br />

store three levels. The lowered level is<br />

suited for loading <strong>and</strong> unloading.<br />

An air reserve maintained at a constant<br />

ten bar helps the rear of the<br />

vehicle to get back to the driving ride<br />

height within two seconds. This is<br />

very useful in emergency vehicles, for<br />

instance, as the driver can pull away<br />

without losing any significant time. In<br />

addition, the ground clearance of the<br />

rear axle can be increased enormously<br />

if the rear end of the vehicle threatens<br />

to ground.<br />

Intelli-light automatic levelling system Intelli-Ride automatic levelling system


Transmitting on four channels<br />

Channel 1<br />

Channel 2<br />

Control unit<br />

Goldschmitt has developed a control<br />

computer with wide-ranging capabili-<br />

ties specially for the combined full air<br />

<strong>suspension</strong> for front <strong>and</strong> rear axle as<br />

Highs <strong>and</strong> lows<br />

The self-levelling function is one of<br />

the greatest benefits of a Goldschmitt<br />

full air <strong>suspension</strong>: Three levels<br />

of ground clearance, programmed by<br />

Goldschmitt technicians to your indi-<br />

Channel 3<br />

is employed in the Iveco Daily <strong>and</strong> Fiat<br />

Ducato with Al-Ko chassis, <strong>and</strong> also<br />

available for any production chassis<br />

for the Fiat Ducato. Each of the four<br />

vidual wishes, make the vehicle a multi-talent<br />

that has an instant answer for<br />

every driving situation <strong>and</strong> convinces<br />

with its automatic operation.<br />

Channel 4<br />

air bags has a level sensor that sends a<br />

height signal to the control system at<br />

frequent intervals. The control system<br />

analyses the data, if necessary, operates<br />

a control valve which inflates or<br />

deflates the air bags individually, depending<br />

on the loading state. Thus,<br />

if need be, the entire vehicle can be<br />

raised or even lowered to the minimum<br />

technically possible (to pass<br />

through a height-restricted passage,<br />

for instance). And once the vehicle<br />

has reached its parking place, the<br />

motorhome levels itself horizontally<br />

at the press of a button using an electronic<br />

spirit level, as long as the spring<br />

travels permit.<br />

An air spring offers the capability of lowering<br />

the vehicle conveniently for getting in or for<br />

loading.<br />

The vehicle's ground clearance increases<br />

if the air spring is fully extended. A great<br />

benefit when driving onto a ferry.<br />

33


oll bars<br />

A stable affair<br />

Photo: VW Commercial Vehicles<br />

Anti-roll bars reduce the body roll of a vehicle <strong>and</strong> provide greater driving safety <strong>and</strong><br />

considerably less susceptibility to side winds.<br />

The anti-roll bar consists of a general-<br />

ly U-shaped, bend round bar, 10 to 60<br />

mm in diameter. It is fitted to reduce<br />

the rolling movement (sideways pitch<br />

of the body), i.e. cornering behaviour<br />

is improved. The central section of<br />

the U, mounted transversely on the<br />

bodywork, is able to rotate in rubber<br />

mounts. The parts aligned longitudinally<br />

(legs) are mounted with rubber<br />

mounts on the wheel <strong>suspension</strong> for<br />

the front or rear axle. There are also<br />

vehicles with two anti-roll bars. If the<br />

spring on one wheel compresses on<br />

cornering, the spring rebound travel<br />

on the other side of the axle is re-<br />

34<br />

Anti-roll bars<br />

tested<br />

duced by the anti-roll bars. If<br />

one wheel on an axle compresses<br />

the <strong>suspension</strong>,<br />

the other wheel on the axle<br />

will compress the <strong>suspension</strong> because<br />

of the anti-roll bar. The anti-roll<br />

bar has no effect if both wheels load<br />

the <strong>suspension</strong> simultaneously, for ex-<br />

Anti-roll bar kit for<br />

Fiat Ducato 230/244<br />

ample driving<br />

over a trench<br />

in the road. Body<br />

roll is thus automatically<br />

suppressed <strong>and</strong> therefore the vehicle<br />

tends to remain horizontal – it sits on<br />

the road like a board.


Benefits of anti-roll bars<br />

• Less body roll on cornering: It is possible to drive with<br />

greater safety at the same speed or at a higher speed<br />

with the same level of safety.<br />

• No pitching on poor roads: travel sickness is prevented,<br />

the chassis is stiffened, bodywork <strong>and</strong> payload are<br />

protected.<br />

• The wearing dip of the bodywork as you step into the<br />

motorhome <strong>and</strong> the pitching of the body as you walk<br />

around in the parked vehicle are drastically reduced.<br />

• Sensitivity to side winds is considerably reduced.<br />

• The suction <strong>and</strong> pressure air turbulences experienced<br />

when overtaking <strong>and</strong> being overtaken or as a truck or<br />

bus coming in the opposite direction passes you, are<br />

virtually imperceptible. Those moments where you<br />

have to react with lightning-fast counter steering are<br />

minimized.<br />

• Body roll caused by asymmetric weight distribution is<br />

powerfully counteracted.<br />

Anti-roll bars<br />

Model Model year Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Euro chassis, model 230/244 1994–2006<br />

Anti-roll bar kit (front <strong>and</strong> rear axle) also in conjunction with our complete<br />

chassis modifications (except Al-Ko <strong>and</strong> all-wheel drive vehicles) 11.500 999.00<br />

Euro chassis, model 230/244 1994–2006 Front axle (also for Al-Ko chassis) 11.501 549.00<br />

Euro chassis, model 230/244 1994–2006<br />

Mercedes Sprinter NCV3 209–324 from 2006<br />

Mercedes Sprinter NCV3 (Al-Ko chassis) from 2006<br />

Mercedes Sprinter NCV3 509–524 from 2006<br />

Rear axle only possible on chassis with mobile home body<br />

(except Al-Ko <strong>and</strong> all-wheel drive vehicles) 11.502 549.00<br />

Reinforced anti-roll bar for the rear axle on the Mercedes Sprinter NCV3 <strong>and</strong><br />

comparable VW Crafter. Not for Al-Ko chassis. 11.6505 549.00<br />

Reinforced anti-roll bar for the rear axle on the Mercedes Sprinter NCV3 with<br />

Al-Ko chassis. 11.6506 549.00<br />

Reinforced anti-roll bar for the rear axle on the Mercedes Sprinter NCV3 <strong>and</strong><br />

comparable VW Crafter. Not for Al-Ko chassis. 11.6510 649.00<br />

Mercedes Sprinter 208–316 1996–2006<br />

Anti-roll bar kit (front <strong>and</strong> rear axle) also in conjunction with our complete<br />

chassis modifications (except all-wheel drive vehicles) 11.600 999.00<br />

Mercedes Sprinter 208–416 1996–2006 Front axle (except all-wheel drive vehicles) 11.601 549.00<br />

Mercedes Sprinter 208–316 1996–2006 Rear axle (except all-wheel drive vehicles) 11.602 549.00<br />

VW T5 from 2003<br />

VW T5 from 2003<br />

Countless test journeys in the limit range confirm the enormous<br />

effect of an optimized anti-roll bar<br />

• Directional stability is improved. There is less need<br />

for steering adjustment as the vehicle stays on track<br />

better.<br />

• All in all this results in a steady travelling speed <strong>and</strong><br />

hence a less strenuous <strong>and</strong> stressful journey. This<br />

makes travelling a pleasant <strong>and</strong> safe experience.<br />

Anti-roll bar kit (front <strong>and</strong> rear axle) also in conjunction with our complete<br />

chassis modifications (including all-wheel drive vehicles) 11.800 549.00<br />

Front axle (adjustable), Ø 26 mm by comparison with the 24 mm of the<br />

reinforced VW version 11.801 299.00<br />

VW T5 from 2003<br />

Rear axle (adjustable), Ø 30 mm by comparison with 28 mm of the reinforced<br />

VW version 11.802 299.00<br />

“Euro chassis” refers to the Fiat Ducato, Citroën Jumper/C25, Peugeot Boxer/J5 joint van project<br />

35


acers<br />

Stay on track<br />

Track widening spacers are not only visual corrections, but also chassis correctors..<br />

Motorhomes are generally built onto<br />

commercial vehicle chassis. The priori-<br />

ties for these vehicles are normally dif-<br />

ferent to those for a motorhome. Of-<br />

ten the extra-wide motorhome bodies<br />

make the motorhome appear narrowtracked<br />

<strong>and</strong> out of proportion. But it<br />

is not only the appearance that suffers:<br />

A high centre of gravity <strong>and</strong> permanently<br />

high loads have a negative<br />

impact on the vehicle's tracking stability<br />

<strong>and</strong> hence on a safe driving experience.<br />

Goldschmitt's TÜV approved<br />

spacers adapt the track width to the<br />

wide bodywork. The motorhome then<br />

provides the driver with substantially<br />

better straight-ahead stability, espe-<br />

Without spacers<br />

The vehicle appears to have a narrow<br />

track <strong>and</strong> reacts very sensitively<br />

to side winds. Driving safety<br />

is prejudiced.<br />

36<br />

Spacers<br />

With spacers<br />

Widening the track makes the<br />

vehicle more attractive <strong>and</strong> also<br />

ensures far more stable driving<br />

behaviour.<br />

cially where the road is rutted <strong>and</strong> if<br />

there is a side wind.<br />

The <strong>suspension</strong> is also more comfortable<br />

thanks to the extended lever<br />

arm. There is no disadvantage to<br />

the user when changing a wheel as it<br />

is separately mounted on the brake<br />

disc/drum. All Goldschmitt spacers are<br />

manufactured from the highest quality<br />

materials <strong>and</strong> inspected against the<br />

European st<strong>and</strong>ard. The strength of<br />

the spacer itself is taken into consideration<br />

in the test as is the strength of<br />

all the components connected to the<br />

spacer. This ensures that there can<br />

be no premature wear on the wheel<br />

bearings or hub.


Spacers<br />

for vans <strong>and</strong> motorhomes<br />

Model Model year Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Euro chassis, X250 (15”) from 2006 60 mm track widening 10.077 159.00<br />

Euro chassis, X250 (16”) from 2006 60 mm track widening 10.079 159.00<br />

Euro chassis, 230/244 (15”) 1994–2006 60 mm track widening 10.077 1 159.00<br />

Euro chassis, 230/244 (16”) 1994–2006 60 mm track widening 10.079 159.00<br />

Euro chassis, 280/290 (14”) 1981–1994 60 mm track widening, rear axle only 10.077 1 159.00<br />

Ford Transit from 2006 60 mm track widening 10.082 2 189.00<br />

Ford Transit from 2006 70 mm track widening, rear axle only 10.083 199.00<br />

Mercedes Sprinter NCV3/VW Crafter 209–324 from 2006 60 mm track widening (PCD 6/130) 10.062 169.00<br />

Mercedes Sprinter 208–316/VW LT 28–35 1996–2006 60 mm track widening (PCD 5/130) 10.060 159.00<br />

Mercedes Sprinter 208–316/VW LT 28–35 1996–2006 100 mm track widening, not suitable for panel vans 10.061 3 189.00<br />

Mercedes Vito, W639 from 2003 20 mm track widening 10.088 129.00<br />

Mercedes Vito, W639 from 2003 30 mm track widening 10.021 149.00<br />

Renault Master/ Opel Movano/ Nissan Interstar from 1998 60 mm track widening 10.080 4 189.00<br />

Iveco Daily 60/65C from 2006 74 mm track widening, front axle only 10.090 5 569.00<br />

Iveco Daily 60/65C to 2006 74 mm track widening, front axle only 10.093 5 569.00<br />

Iveco Daily 50C from 2006 116 mm track widening, front axle only 10.092 5 569.00<br />

VW T5 from 2003 50 mm track widening 10.058 149.00<br />

The prices listed are for a pair. The specified track widening refers to the widening on each axle with two spacers.<br />

“Euro chassis” refers to the Fiat Ducato, Citroën Jumper/C25, Peugeot Boxer/J5 joint van project<br />

1) maximum rear-axle load 1900 kg<br />

2) only in conjunction with steel wheels<br />

3) can only be fitted on the front axle with ET 83 steel wheels on fully integrated vehicles<br />

4) not in conjunction with rear axle upgrading to 2240 kg<br />

5) spacers may be omitted if Goldschmitt wheel GSM2 is fitted<br />

Spacers<br />

for off-road vehicles<br />

Model Model year Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Ford Ranger (all wheel drive) 60 mm track widening 10.047 159.00<br />

Mazda B series (all wheel drive) 60 mm track widening, mudguard widening required 10.047 159.00<br />

Mitsubishi L200 60 mm track widening, mudguard widening required 10.071 149.00<br />

Nissan MD21/D22 60 mm track widening, mudguard widening required 10.069 149.00<br />

Nissan D40 60 mm track widening, individual approval required 10.073 149.00<br />

37


Shock absorbers<br />

Rancho RS 9000 –<br />

Special shock absorbers for off-road vehicles<br />

Rancho's RS 9000 were specially de-<br />

signed for off-road vehicles. High quality<br />

material <strong>and</strong> the maintenance of<br />

the tightest manufacturing tolerances<br />

guarantee values which production<br />

shock absorbers can never attain. Unpleasant<br />

pitching is reliably suppressed<br />

<strong>and</strong> the vehicle settles down considerably<br />

faster thanks to Rancho gas-filled<br />

shock absorbers. Even extreme chassis<br />

stresses on difficult terrain are h<strong>and</strong>led<br />

in a way that is perceptibly more<br />

gentle for occupants <strong>and</strong> materials in<br />

off-road vehicles. A gas-cellular jacket<br />

prevents oil foaming. Rancho shock<br />

absorbers are fitted as a replacement<br />

for production shock absorbers. Ran-<br />

Rancho RS 9000 special shock absorber<br />

for off-road vehicles<br />

Model Model year<br />

cho special shock absorbers are optimized<br />

for mounting with all auxiliary<br />

air springs for off-road vehicles manufactured<br />

by Goldschmitt.<br />

You can adjust the hardness <strong>and</strong><br />

damping rate<br />

over nine levels<br />

on a rotary valve<br />

(see picture) on<br />

the RS 9000 shock absorbers. The<br />

vehicle can thus be tuned in seconds<br />

from very soft to extremely hard, depending<br />

on the loading. You can select<br />

either a comfortable ride with no load<br />

or hard tuning for maximum damping<br />

force.<br />

Front axle<br />

Part no.<br />

Rear axle<br />

Part no.<br />

Price in €<br />

Ford Ranger (AWD) 1998–2006 12.9229 12.9126 279.00<br />

Isuzu Trooper (AWD) 1992–2002 12.9214 12.9215 279.00<br />

Mazda B 2500 (AWD) 1998–2006 12.9229 12.9126 279.00<br />

Mitsubishi L200 (AWD) 1987–2002 12.9263 12.9116 279.00<br />

Nissan D40 (AWD) from 2006 12.9787 12.9113 279.00<br />

Nissan MD21/D22 (AWD) 1986–2006 - 12.9113 279.00<br />

Opel Campo (AWD) 1992–1998 12.9039 12.9118 279.00<br />

Toyota Hilux (AWD) 1984–1997 12.9145 12.9180 279.00<br />

VW Taro (AWD) 1989–1996 12.9145 12.9180 279.00<br />

The prices are listed above are for a pair (no. 2 )<br />

38<br />

The Rancho special shock absorbers<br />

have considerable advantages over<br />

production shock absorbers. You can<br />

quickly <strong>and</strong> easily adjust the stiffness<br />

of the RS 9000 when fitted.<br />

In addition, at the lowest level<br />

(unladen) they are softer<br />

than the production shock<br />

absorbers <strong>and</strong> harder<br />

than the production<br />

units at the highest<br />

level.


Koni special shock absorbers<br />

for motorhomes <strong>and</strong> vans<br />

The quality of a shock absorber is, on<br />

the one h<strong>and</strong>, dependent on the quality<br />

of the material <strong>and</strong> the precision of its<br />

manufacture <strong>and</strong>, on the other h<strong>and</strong>, on<br />

technical details which in their totality<br />

are only found in a Koni shock absorber.<br />

A complex system of Koni-specific drillings,<br />

valves <strong>and</strong> springs in the lower<br />

part of the piston rod <strong>and</strong> in the base<br />

Koni special shock absorbers<br />

for motorhomes <strong>and</strong> vans<br />

Model<br />

Model<br />

year<br />

valve in the twin-tube shock absorber<br />

make it possible to achieve any desired<br />

damping characteristics. Above all, the<br />

correct co-ordination of rebound <strong>and</strong><br />

compression modes is important for<br />

tuning the vehicle. The fantastic success<br />

of Koni shock absorbers in motor sport<br />

is proof that Koni has many years of experience<br />

to bring to the table.<br />

Front axle<br />

Part no.<br />

“Euro chassis” refers to the Fiat Ducato, Citroën Jumper/C25 <strong>and</strong> Peugeot Boxer/J5 joint van project<br />

Rear axle<br />

Part no.<br />

Price in €<br />

Euro chassis, 230/244 1994–2006 - 12.911136 1 229.00<br />

Ford Transit (front-wheel drive) from 2000 - 12.822543 369.00<br />

Ford Transit (rear-wheel drive) from 2000 - 12.822513 369.00<br />

Ford Transit (twin tyres) from 2000 - 12.822512 369.00<br />

L<strong>and</strong>rover Defender 90/110/130 1984–2004 12.905374 2 12.905375 2 539.00<br />

L<strong>and</strong>rover Defender 90/110/130 1999–2004 12.82401181SPX 12.82401182SPX 339.00<br />

Mercedes Sprinter 208–316 1996–2006 12.872604 12.822434 569.00 / 359.00<br />

Mercedes Sprinter 408–416 1996–2006 12.872638 12.822440 629.00 / 469.00<br />

Mercedes Sprinter 616 1996–2006 12.872638 12.841179SP1 629.00 / 369.00<br />

Renault Master 3 from 1998 12.822460 12.822461 4 459.00<br />

VW T4 from 1998 12.822379 12.822380 299.00 / 389.00<br />

VW T5 from 2004 12.872645 12.822542 579.00 / 379.00<br />

The prices are listed above are for a pair (no. 2 )<br />

“Euro chassis” refers to the Fiat Ducato, Citroën Jumper/C25, Peugeot Boxer/J5 joint van project<br />

1) soft version<br />

2) off-road version for original chassis <strong>and</strong> raised vehicles (front axle: 0-50 mm, rear axle: 0-40 mm)<br />

3) these shock absorbers also fit the comparable Opel Movano <strong>and</strong> Nissan Interstar without modification<br />

4) shock absorbers suitable only for panel vans<br />

Replacement shock absorber for Al-Ko chassis<br />

Model Special notes Part no.: Price in €<br />

Al-Ko chassis<br />

Price each. Please order by<br />

original spare part number. You<br />

will find this above the lower<br />

mounting lug.<br />

283.706 90.00<br />

282.251 90.00<br />

283.587 85.00<br />

Shock absor-<br />

Goldschmitt offers this<br />

sophisticated technology<br />

for motorhome <strong>and</strong><br />

van chassis. Our Koni<br />

shock absorbers are adjustable<br />

in the rebound<br />

stage for special requirements.<br />

The shock<br />

absorber must be completely<br />

compressed for<br />

this.<br />

39


Uprating<br />

Upratin<br />

Oi, fatty!<br />

Manufacturers <strong>and</strong> customers are<br />

squinting at the 3.5 tonne limit, as this<br />

lightweight class offers various advantages.<br />

In Austria, for example, holidaymakers<br />

remaining below this limit are<br />

fine with the st<strong>and</strong>ard MOT-type approval,<br />

while vehicles over 3.5 tonnes<br />

permissible gross vehicle weight need<br />

a Go Box. This box puts an extra strain<br />

on your holiday money. So it is better<br />

to have a motorhome with a lower<br />

gross weight. But when a vehicle with<br />

40<br />

The questions asked when buying a motorhome generally concentrate<br />

on the number of seats, the size of the cupboards <strong>and</strong><br />

the fridge capacity. It soon becomes clear, however, that the<br />

permissible gross vehicle weight is much more important. Only<br />

uprating will help if this is exceeded.<br />

a maximum permissible gross weight<br />

of 3500 kilos starts a journey with all<br />

the passengers on board, all the luggage<br />

stowed away <strong>and</strong> a full refrigerator<br />

it is often dramatically overloaded<br />

– even though the manufacturers<br />

have made a big noise about several<br />

hundred kilos of payload. The reality<br />

is always different, as accessories<br />

such as the air conditioning system<br />

or the awning are part of this weight<br />

in the true meaning of the words. In<br />

addition, it is not only the permissible<br />

gross vehicle weight that is decisive<br />

for the legal definition of overloading,<br />

but also the axle load specified<br />

in the vehicle documents. This rapidly<br />

becomes the undoing of motorhome<br />

drivers in particular as it is frequently<br />

the case that motor caravans have<br />

only sufficient weight reserves on the<br />

front axle for the driver as soon as<br />

they leave the works. Double floors,<br />

separate showers, large water tanks


<strong>and</strong> batteries, all contribute to driving<br />

up the number of additional kilos into<br />

three figures.<br />

Anyone who now drives an overloaded<br />

motorhome <strong>and</strong> is caught can<br />

expect to feel the full force of the law.<br />

In Austria, for instance, a driver with<br />

a 3.5 tonne motorhome that is only<br />

slightly overloaded is treated as a toll<br />

dodger. In addition to the fine, he is<br />

charged with the fees for the distance<br />

he has travelled at the Go Box rates. A<br />

fine start to a holiday.<br />

Exceeding the weight is<br />

a crime<br />

Not to mention the threatened loss<br />

of insurance cover if the overloaded<br />

vehicle is involved in an accident.<br />

There are only two ways of escaping<br />

this dilemma: in a practically impossible<br />

way <strong>and</strong> in a technically expert<br />

way. The almost impossible way is<br />

for the driver to try to get the weight<br />

down below the 3.5 tonne limit. This<br />

diet is not generally crowned with<br />

success. A better way is to uprate.<br />

This ensures that the vehicle does<br />

not only drive more safely, but that<br />

it is back within the law. A good conscience<br />

is well-known to be the best<br />

recipe for a good night's sleep.<br />

Goldschmitt always<br />

provides uprating<br />

with an approval<br />

Uprating in general terms is raising<br />

the permissible gross vehicle weight<br />

<strong>and</strong> hence permitting an increased<br />

payload. On some models this process<br />

is a purely formal procedure. If<br />

Uprating for Fiat Ducato<br />

up to 5.5 tonnes<br />

Goldschmitt offers uprating to 5.5 tonnes permissible gross<br />

weight for all Fiat Ducato X250s with Al-Ko chassis, t<strong>and</strong>em<br />

axle <strong>and</strong> 16” tyres. This uprating is offered exclusively in the<br />

Goldschmitt Technical Center in Walldürn. As is normal at<br />

Goldschmitt, customers receive uprating with a TÜV report.<br />

Uprating costs 480 euros if the springs on the front axle have<br />

already been reinforced.<br />

the chassis was designed for a higher<br />

weight ex works, it is sufficient to<br />

amend the vehicle documents accordingly.<br />

A specialist workshop can<br />

tell you whether this opportunity is<br />

open to you.<br />

Always pay attention to<br />

the axle loads<br />

On other motorhomes, on the other<br />

h<strong>and</strong>, no uprating is possible as a<br />

matter of principle. This is either because<br />

the manufacturer of the base<br />

vehicle does not grant any approval<br />

for this or because the manufacturer<br />

of the motorhome has already exploited<br />

this option during manufacture.<br />

In many cases, however, there<br />

is a third way which Goldschmitt has<br />

pioneered. Uprating, yes, but only by<br />

fitting an auxiliary spring.<br />

In general, axle load <strong>and</strong> gross weight<br />

are raised by the corresponding EU<br />

certificate which Goldschmitt supplies<br />

with all uprating operations. Additional<br />

spring leaves, coil springs or air<br />

springs may be used on the rear axle<br />

for this uprating. Auxiliary springs on<br />

the front axle are less common; Goldschmitt<br />

currently only offers them<br />

for the MAN, the Iveco Daily <strong>and</strong> in<br />

a special form, the “AirCells”, for the<br />

Mercedes Sprinter. Front coil springs<br />

can, however be replaced by a reinforced<br />

version or even full air springs.<br />

The uprating tables on the following<br />

pages indicate what uprating options<br />

are available <strong>and</strong> what routes are<br />

available to achieve them. �<br />

41


Uprating for Fiat Ducato / Citroën Jumper / Peugeot Boxer<br />

Model<br />

Model<br />

year<br />

Uprated to<br />

Gross weight<br />

Axle load front/rear<br />

Modification work<br />

Particular<br />

preconditions<br />

Part<br />

no.:<br />

Price in €<br />

Euro chassis, 280/290 (10)<br />

Normal spring assy. fitted in production to 1994 3100 kg<br />

1600 kg/1680 kg<br />

HD1 auxiliary leaf spring (p. 49) 185R14(102/100N) 01.002 319.00<br />

Motorhome spring assy. fitted in production T-HD1 auxiliary leaf spring (p. 49) 185R14(102/100N) 01.006 319.00<br />

Euro chassis, 280/290 (14)<br />

Normal spring assy. fitted in production to 1994 3500 kg<br />

1600 kg/1950 kg<br />

HD2 auxiliary leaf spring, brake modifications on rear axle 195/75R16C(107N) 03.005 649.00<br />

Motorhome spring assy. fitted in production T-HD1 aux. leaf spring, brake mods on rear 195/75R16C(107N) 03.006 649.00<br />

Euro chassis, 280/290 (14) to 1994 3500 kg<br />

1600 kg/1950 kg<br />

Aux. air spring (p. 51) Brake mods on rear 195/75R16C(107N) 03.008 899.00<br />

Fiat Ducato 14 with 14” original wheels also require 195/75R16C tyres on 5.5 x 16” steel wheels on the rear axle<br />

Euro chassis, 230/244 (10/11) 1994–2006 3200 kg<br />

1650 kg/1750 kg<br />

Auxiliary coil spring, rear axle (p. 50) 195/70R15C(103) 01.300 279.00<br />

Euro chassis, 230/244 (10/11)<br />

Fitted with long original springs in production 1994–2006 3200 kg<br />

1650 kg/1750 kg<br />

Auxiliary leaf spring (p. 49) 195/70R15C(103) 01.010 329.00<br />

2 long original springs fitted in production Auxiliary leaf spring (p. 49) 195/70R15C(103) 01.013 329.00<br />

Euro chassis, 230/244 (10/11) 1994–2006 3200 kg<br />

1650 kg/1750 kg<br />

Euro chassis, 230/244 (14/15) 1994–2006 3500 kg<br />

1650 kg/1900 kg***<br />

Airmaster auxiliary air spring (p. 51) 195/70R15C(103) 02.604 649.00<br />

6” double convolute auxiliary air spring (p. 51) 195/70R15C(103) 02.103 529.00<br />

Auxiliary coil spring, rear axle (p. 50)<br />

205R15C(106)<br />

or 215R15C(109) 01.300 279.00<br />

Euro chassis, 230/244 (14/15)<br />

Fitted with long original springs in production<br />

2 long original springs fitted in production<br />

1994–2006 3500 kg<br />

1650 kg/1900 kg***<br />

Auxiliary leaf spring (p. 49)<br />

Auxiliary leaf spring (p. 49)<br />

205R15C(106)<br />

or<br />

215R15C(109)<br />

01.010<br />

01.013<br />

329.00<br />

329.00<br />

Euro chassis, 230/244 (14/15) 1994–2006 3500 kg<br />

1650 kg/1900 kg***<br />

Euro chassis, 230/244 (Maxi) 1994–2006 4000 kg<br />

2000 kg/2120 kg<br />

6” double convolute auxiliary air spring (p. 51) 205R15C(106)<br />

02.103 529.00<br />

8” double convolute auxiliary air spring (p. 51) or 215R15C(109) 02.108 629.00<br />

Replacement coil spring, front axle (p. 50)<br />

205/70R/16C(106)R<br />

or 215/R16C(113Q)<br />

01.0200 469.00<br />

Euro chassis, 230/244 (Maxi)<br />

Fitted with long original springs in production 1994–2006 4000 kg<br />

1850 kg/2300 kg<br />

Auxiliary leaf spring (p. 49) 205/75R16C(113) 01.010 329.00<br />

2 long original springs fitted in production Auxiliary leaf spring (p. 49) 215/75R16C(113) 01.013 329.00<br />

Euro chassis, 230/244 (Maxi) 1994–2006 4000 kg<br />

1850 kg/2300 kg<br />

Euro chassis, 244 (15) 2002–2006 3750 kg<br />

Euro chassis, X250 (30 light) from 2006 3500 kg<br />

1850 kg/1950 kg<br />

Euro chassis, X250 (33 light) from 2006 3850 kg<br />

2000 kg*/2250 kg**<br />

6” double convolute auxiliary air spring (p. 51)<br />

02.103 529.00<br />

8” double convolute auxiliary air spring (p. 51) 205/75R16C(113) 02.108 629.00<br />

Auxiliary heavy duty air spring, 11” (p. 51) 02.700 1199.00<br />

Repl. coil springs (front axle) + 6” aux. air spring<br />

Load index: at least 03.0041 899.00<br />

Repl. coil springs (front axle) + 8” aux. air spring<br />

107<br />

03.0040 999.00<br />

Replacement coil spring, front axle (p. 50)<br />

Euro chassis, model X250 (33 light) from 2006 3500 kg Auxiliary coil spring, rear axle (p. 50)<br />

Euro chassis, model X250 (35 light) from 2006 3850 kg<br />

2000 kg*/2250 kg**<br />

Euro chassis, model X250 (35 from 2006 4000 kg<br />

2250 kg/2600 kg**<br />

Euro chassis, model X250 (40 from 2006 4500 kg<br />

2250 kg/2600 kg**<br />

01.0240 469.00<br />

Auxiliary coil spring, rear axle (p. 50)<br />

Take note of tyre load 01.0340 299.00<br />

Auxiliary leaf spring (p. 49)<br />

index<br />

01.0011 329.00<br />

6” double convolute auxiliary air spring (p. 51) 02.250 599.00<br />

Repl. coil springs (front axle) + 6” aux. air spring<br />

Load index: at least 03.0043 949.00<br />

Repl. coil springs (front axle) + 8” aux. air spring<br />

108<br />

03.0044 1049.00<br />

Auxiliary leaf spring (p. 49)<br />

Replacement coil spring, front axle (p. 50)<br />

6” double convolute auxiliary air spring (p. 51)<br />

8” double convolute auxiliary air spring (p. 51)<br />

Take note of tyre load<br />

index<br />

01.0340 299.00<br />

01.0011 329.00<br />

p. 50 469.00<br />

02.250 599.00<br />

02.251 699.00<br />

*Up to a maximum track width modification of 34 mm per axle, optionally 1935 kg up to 60 mm track widening.<br />

**The wheel load reduces in the case of production rim offset in conjunction with spacers. Take note of tyre <strong>and</strong> rim loadbearing capacity. Light alloy rims with a higher load capacity may be necessary.<br />

***Higher axle loads specified in the production status will be retained.<br />

42


Uprating for Ford Transit, Iveco Daily,<br />

Renault Master/Opel Movano/Nissan Interstar<br />

Model<br />

Model<br />

year<br />

Uprated to<br />

Gross weight<br />

Axle load front/rear<br />

Ford Transit from 2004 3850 kg<br />

1850 kg/2250 kg<br />

Ford Transit from 2006 3850 kg<br />

1850 kg/2250 kg<br />

Ford Transit from 2006 3850 kg<br />

1850 kg/2250 kg<br />

Iveco Daily 50C from 2006<br />

Renault Master/<br />

Opel Movano/<br />

Nissan Interstar<br />

from 2002<br />

Uprating for Al-Ko chassis<br />

Model<br />

Al-Ko chassis, 280/290 (14)<br />

Al-Ko chassis, 230/244 (14/15)<br />

Al-Ko chassis, 244 (15)<br />

Al-Ko chassis, 230 (18) single-axle<br />

Al-Ko chassis, 244 (18)<br />

Al-Ko chassis, 230/244 (18), single axle<br />

Al-Ko chassis, 230/244 (18), single axle<br />

Al-Ko chassis, 230/244 (18), t<strong>and</strong>em axle<br />

Al-Ko chassis, X250 (heavy), t<strong>and</strong>em axle<br />

2100 kg<br />

(front axle)<br />

4000 kg<br />

2000 kg/2120 kg<br />

depending on track<br />

width<br />

Uprated to<br />

Gross weight<br />

Axle load front/rear<br />

3500 kg<br />

1600 kg/1950 kg<br />

3500 kg<br />

1650 kg/1900 kg<br />

3750 kg<br />

1650 kg/2000 kg<br />

4000 kg<br />

2000 kg/2120 kg<br />

4000 kg<br />

2000 kg/2120 kg<br />

4000 kg<br />

1850 kg/2300 kg<br />

4000 kg<br />

2000 kg/2300 kg<br />

5000 kg<br />

2000 kg/3000 kg<br />

5500 kg<br />

2300 kg/3200 kg<br />

Higher axle loads specified in the production status will be retained.<br />

Modification work<br />

Replacement coil spring, front axle (p. 58)<br />

with EU approval<br />

Replacement coil spring, front axle (p. 58)<br />

with EU approval<br />

Auxiliary coil spring, rear axle (p. 58)<br />

Particular<br />

preconditions<br />

In conjunction with track<br />

widening by 60 mm on the<br />

front axle up to a maximum<br />

of 1785 kg<br />

Part<br />

no.:<br />

Price in €<br />

01.025 469.00<br />

In conjunction with track<br />

widening by 60 mm on the<br />

front axle up to a maximum 01.0251<br />

of 1785 kg<br />

469.00<br />

In conjunction with track<br />

widening by 60 mm on the<br />

front axle up to a maximum<br />

of 1785 kg<br />

01.0321 279.00<br />

Auxiliary air spring, front-wheel drive (p. 57) 02.165 669.00<br />

Auxiliary air spring, rear-wheel drive, single tyre (p. 57) 02.166 699.00<br />

Auxiliary air spring, front axle + wheel/tyre combination Load index 110 on request<br />

Replacement coil springs (front axle) with EU approval<br />

61)<br />

Load index (110). Suitable<br />

01.0230 469.00<br />

Auxiliary coil springs (rear axle) with EU approval (p. 61)<br />

for engine version generating<br />

73 kW/84 kW/100 kW<br />

01.0310 379.00<br />

Auxiliary air springs with EU approval (p. 62) 02.2650 729.00<br />

Modification work Tyres<br />

Replacement torsion rod spring axle, brake conversion 195/75R16C(107N) *<br />

on request, depending on vehicle model<br />

Auxiliary air spring (p. 52)<br />

* Please send us a copy of your vehicle documents <strong>and</strong> we will prepare a personal quotation for you.<br />

** Installation possible only in our Goldschmitt Technical Center in Walldürn<br />

Replacement coil spring, front axle (p. 50)<br />

205/70R15C(106)<br />

215/70R15C(106)<br />

205/70R15C(106)<br />

215/70R15C(106)<br />

205/75R16C(110)<br />

215/75R16C(110)<br />

Part<br />

no.:<br />

*<br />

Price in €<br />

from<br />

2169.00<br />

from<br />

199.00<br />

** 1749.00<br />

01.0200 469.00<br />

Replacement coil spring, front axle (p. 50) 215/75R16C(113) ** 469.00<br />

Auxiliary air spring (p. 52) 215/75R16C(113) ** 1749.00<br />

Replacement coil spring, front axle (p. 50)<br />

<strong>and</strong> auxiliary air spring (p. 52)<br />

Replacement coil spring, front axle (p. 50)<br />

215/75R16C(113) ** 2399.00<br />

205/75R16C(110)<br />

215/75R16C(110)<br />

p. 50 469.00<br />

Replacement coil spring, front axle (p. 50)<br />

Take note of tyre load<br />

p. 50 469.00<br />

Parking brake conversion kit including fitting in our<br />

Goldschmitt Technical Center in Walldürn<br />

index<br />

03.0046 480.00<br />

Please note: vehicles registered for the first time after 1 January 2001 can only be uprated to over 3.5 t if they have ABS.<br />

All our uprating procedures are carefully <strong>and</strong> conscientiously tested against the latest specifications <strong>and</strong> legislation. All our<br />

uprating options have been inspected in accordance with European legislation since 2004 <strong>and</strong> are therefore granted EU<br />

approval, e.g. for automobile manufacturers.<br />

43


Comfort from air springs<br />

ir springs<br />

Always relaxing<br />

Goldschmitt's state-of-the-art air <strong>suspension</strong>s enhance ride comfort by 40 percent.<br />

So you are always travelling 1st class. And we can even measure that now.<br />

The principal argument in favour of<br />

air <strong>suspension</strong>s for many buyers is<br />

comfort, even if it is predominantly<br />

motorhome drivers who load their<br />

vehicles to the maximum, who should<br />

place even greater value on the enhanced<br />

vehicle safety. But one thing<br />

is clear: Goldschmitt air <strong>suspension</strong><br />

systems not only make driving considerably<br />

safer, thanks to their innovative<br />

technology, but they make it<br />

more comfortable too. The horror of<br />

rough roads is forgotten, everyone on<br />

board is treated with care. Air <strong>suspension</strong><br />

systems are, thus, good for your<br />

health. In addition, Goldschmitt's “Air<br />

Systems” significantly enhance op-<br />

44<br />

erating safety. This conceals the fact<br />

that an air spring carries all the spring<br />

weights as if in its h<strong>and</strong>s.<br />

Preserve the value of<br />

your vehicle over the long<br />

term with air<br />

In this way the sensitive bodywork,<br />

in particular, is protected, the furniture<br />

<strong>and</strong> fittings remain as new for<br />

longer, <strong>and</strong> this has the positive effect<br />

of clearly reduced noise levels in <strong>and</strong><br />

throughout the vehicle. All this can<br />

be summarized in a single sentence:<br />

air <strong>suspension</strong> is an ideal tool for enhancing<br />

comfort in the vehicle. The<br />

question is of how much comfort is<br />

increased in what has become a hovercraft<br />

on l<strong>and</strong>. In the past, gains in<br />

comfort have been a very subjective<br />

experience. More sensitive types, perhaps<br />

even those with a seat trained by<br />

journeys on harsh production <strong>suspension</strong>s,<br />

perceived a significantly greater<br />

increase in comfort from air <strong>suspension</strong>s<br />

than did the less sensitive types.<br />

Now, however, there are unambiguous<br />

figures for comfort enhancement: To<br />

measure the effect of full air springs,<br />

Goldschmitt tested for comfort a motorhome<br />

based on the Fiat Ducato


X250 first with production springs on<br />

the front axle, then with reinforced<br />

Goldschmitt coil springs <strong>and</strong> finally<br />

with Goldschmitt full air springs.<br />

Good coil springs are<br />

20 % more<br />

comfortable<br />

To this end, the vehicle was driven<br />

over a st<strong>and</strong>ardized rough road section<br />

under reproducible conditions<br />

at defined speeds <strong>and</strong> the acceleration<br />

values measured on the floor of<br />

the vehicle interior, i.e. where they<br />

act on passengers <strong>and</strong> bodywork. The<br />

findings are plotted in the four linear<br />

graphs. The Y-axis plots the acceleration<br />

values (measured in g, g = acceleration<br />

due to gravity, 1 g = 9.81 m/<br />

second per second) <strong>and</strong> the X-axis<br />

plots the time history. The greater<br />

the deflection, the more forces act<br />

on the passengers <strong>and</strong> the bodywork.<br />

The lower the height of the curve, the<br />

1,2<br />

1<br />

0,8<br />

0,6<br />

0,4<br />

0,2<br />

0<br />

-0,2<br />

-0,4<br />

-0,6<br />

-0,8<br />

max. max. 1.09 1,09<br />

1 5 9 13 17 21 25 29 33 37 41 45 49 53 57 61 65 69 73 77 81 85 89 93 97 101105109113117121125<br />

The original <strong>suspension</strong> on the Ducato works correctly, but<br />

it does require drivers who are tough <strong>and</strong> satisfied with<br />

little comfort.<br />

Soft wave: Goldschmitt full air <strong>suspension</strong>s are fitted<br />

during manufacture by Niesmann + Bischoff.<br />

more the <strong>suspension</strong> is “absorbing” –<br />

i.e. the more the comfort increases.<br />

The results of the three tests are very<br />

instructive: When new, the produc-<br />

1<br />

0,8<br />

0,6<br />

0,4<br />

0,2<br />

0<br />

-0,2<br />

tion <strong>suspension</strong> still provides passable<br />

�<br />

max. 0.865 0,865<br />

1<br />

5<br />

9<br />

13<br />

17<br />

21<br />

25<br />

29<br />

33<br />

37<br />

41<br />

45<br />

49<br />

53<br />

57<br />

61<br />

65<br />

69<br />

73<br />

77<br />

81<br />

85<br />

89<br />

93<br />

97<br />

101<br />

105<br />

109<br />

113<br />

117<br />

121<br />

125<br />

The same vehicle with Goldschmitt's reinforced coil springs<br />

<strong>and</strong> its progressive spring characteristics: 20 percent less<br />

strain on the driver.<br />

45


0,8<br />

0,6<br />

0,4<br />

0,2<br />

0<br />

-0,2<br />

-0,4<br />

max. max. 0.697 0,697<br />

1<br />

5<br />

9<br />

13<br />

17<br />

21<br />

25<br />

29<br />

33<br />

37<br />

41<br />

45<br />

49<br />

53<br />

57<br />

61<br />

65<br />

69<br />

73<br />

77<br />

81<br />

85<br />

89<br />

93<br />

97<br />

101<br />

105<br />

109<br />

113<br />

117<br />

121<br />

125<br />

The king of chassis: Acceleration peaks are considerably<br />

reduced with the full air <strong>suspension</strong>, 40 % better comfort<br />

must not be ignored.<br />

comfort values which it proved possible<br />

to improve by around another<br />

20 percent by fitting a reinforced coil<br />

spring. However, anyone who would<br />

like to have maximum comfort cannot<br />

avoid the full air spring: it enhances<br />

comfort over the production <strong>suspension</strong><br />

on the front axle of the Fiat Ducato<br />

tested by 40 percent.<br />

46<br />

Goldschmitt offers air springs as an<br />

auxiliary or full air spring variant for<br />

the Fiat Ducato, the Ford Transit, the<br />

Renault Master, for the VW T4/T5 <strong>and</strong><br />

Crafter, for the Mercedes Sprinter, the<br />

Iveco Daily <strong>and</strong> MAN models as well<br />

as various passenger cars, four-wheel<br />

drive vehicles <strong>and</strong> various special vehicles.<br />

Air <strong>suspension</strong> preserves<br />

your health<br />

Goldschmitt is particularly proud of<br />

the fact that it has provided the current<br />

top two most popular basic vehicles<br />

with special comfort: Goldschmitt's<br />

developers were quicker than<br />

all the others for both the Iveco Daily<br />

<strong>and</strong> the Fiat Ducato, in creating the<br />

first full air springs for the front axle<br />

of both these vehicles. Goldschmitt<br />

launched the front axle air spring for<br />

the Iveco in 2007, the Ducato Pendant<br />

following just two years later – they<br />

went down a storm.<br />

1,2<br />

1<br />

0,8<br />

0,6<br />

0,4<br />

0,2<br />

0<br />

-0,2<br />

-0,4<br />

-0,6<br />

-0,8<br />

1.09 1,09 (original (Original <strong>suspension</strong> Federbein) strut)<br />

0,865 0.865 (Goldschmitt-Schraubenfeder)<br />

(Goldschmitt coil spring)<br />

0,697 0.697 (Goldschmitt-Vollluftfeder)<br />

(Goldschmitt full air spring)<br />

1<br />

5<br />

9<br />

13<br />

17<br />

21<br />

25<br />

29<br />

33<br />

37<br />

41<br />

45<br />

49<br />

53<br />

57<br />

61<br />

65<br />

69<br />

73<br />

77<br />

81<br />

85<br />

89<br />

93<br />

97<br />

101<br />

105<br />

109<br />

113<br />

117<br />

121<br />

125<br />

Goldschmitt reinforced coil springs should not be omitted<br />

from any comfort-oriented vehicle, but air <strong>suspension</strong> is<br />

better at every turn.<br />

The advantages of the Gold-<br />

schmitt air <strong>suspension</strong> system<br />

for the Fiat Ducato over the<br />

competition are:<br />

• the clearly greater ride comfort<br />

(up to a measured 40 %)<br />

• the higher driving safety<br />

• the option for uprating up<br />

to 5.5 t<br />

depending on the chassis<br />

• the high quality:<br />

- wear-free seals<br />

- unique mounting<br />

on the chassis<br />

- play-free quiet-running<br />

wheel guidance<br />

- no changes to the<br />

axle geometry<br />

- maintenance-free <strong>and</strong><br />

self-regenerating air drying<br />

• the ride height level that is<br />

programmable<br />

individually for<br />

the customer<br />

• the simplicity of retrofitting to<br />

most vehicles<br />

• the German <strong>engineering</strong>


Goldschmitt<br />

arrant<br />

gives you life<br />

Extended warranty periods for Goldschmitt products: 30 years warranty on<br />

double convolute bags, 10 years on jacks, 3 years on full air springs*.<br />

Anyone who trusts his products can<br />

offer customers warranty rights that<br />

go far beyond the warranty period laid<br />

down by law. Goldschmitt has proved<br />

to be a pioneer in this respect <strong>and</strong><br />

offers long warranty periods on its hitech<br />

products. For example, according<br />

to its warranty terms, the Höpfingenbased<br />

company offers ten years' warranty<br />

on its highest quality “Vertical<br />

Star” <strong>and</strong> “Swing Star” jacks – these<br />

can be recognised by their red paint finish<br />

<strong>and</strong> golden sticker. This indicates:<br />

here customers are getting the highest<br />

quality product currently available.<br />

And by the way, ten years equates to a<br />

doubling of the warranty period.<br />

Goldschmitt even offers a lifelong<br />

(in Germany a lifetime warranty is limited<br />

to 30 years) guarantee of the<br />

leak tightness of the double convolute<br />

bag system on the “Air Force One”<br />

front axle springs <strong>and</strong> the <strong>suspension</strong><br />

air bags for the VW T5 air <strong>suspension</strong>.<br />

The leak tightness warranty extends<br />

beyond the two year warranty<br />

period for the products listed if they<br />

* In accordance with our warranty terms.<br />

Warran-<br />

were purchased from Goldschmitt or<br />

a Goldschmitt partner dealer. Goldschmitt<br />

Chairman Dieter Goldschmitt:<br />

“With this service we are documenting<br />

that we are one hundred percent convinced<br />

of the quality of our products.<br />

As the market leader in high-quality<br />

air <strong>suspension</strong>s <strong>and</strong> hydraulic jacks,<br />

this helps us establish a clear distinction<br />

between us <strong>and</strong> our competitors<br />

who cannot support such warranty<br />

periods because of quality issues.”<br />

Europe's market leader for air <strong>suspension</strong>s<br />

in motorhomes <strong>and</strong> light<br />

commercial vehicles had a surprise for<br />

the New Year, a further extension on<br />

the warranty: From 1 January <strong>2010</strong>,<br />

Goldschmitt is offering three years'<br />

warranty on all full air <strong>suspension</strong> systems<br />

in its range. To enjoy this warranty<br />

extension, the customer needs only<br />

make sure that the system is registered<br />

when installed <strong>and</strong> that the specified<br />

service intervals are observed. Goldschmitt<br />

has prepared a service booklet<br />

for this purpose which it supplies with<br />

all systems.<br />

47


Products for Fiat Ducato<br />

Ducato for all events<br />

Goldschmitt offers many chassis solutions for the most important base vehicle<br />

in the motorhome sector <strong>and</strong> its siblings from Peugeot <strong>and</strong> Citroën.<br />

There is something to suit every purse.<br />

The Goldschmitt story began 30<br />

years ago with leaf springs provided<br />

as auxiliary springs <strong>and</strong> this product<br />

has kept its place across the range, up<br />

to the latest generation of the Ducato.<br />

The assemblies are available for<br />

all leaf-sprung Ducatos <strong>and</strong> are made<br />

from high-quality steel with specially<br />

rolled spring ends which ensure that<br />

the vehicle is less susceptible to crosswinds<br />

<strong>and</strong> also does not lose its stability<br />

in corners. And also an auxiliary<br />

rear rack emphasizes the call for rein-<br />

48<br />

forced leaf springs. Leaf springs combine<br />

well with lift kit <strong>and</strong> compensators<br />

which are also inexpensive.<br />

If your Ducato is drooping at the<br />

front, the time has come for Goldschmitt's<br />

inexpensive coil springs. They<br />

significantly increase ride comfort <strong>and</strong><br />

lift the nose of your motorhome up to<br />

50 mm higher into the wind – your career<br />

as a snow plough is, sadly, over.<br />

The similar auxiliary coil springs are<br />

also available for the leaf-sprung rear<br />

axles of all Ducatos, by the way.<br />

Photo: Dethleffs<br />

Anyone who would like more comfort,<br />

<strong>and</strong> is also prepared to dig deeper<br />

into his pockets will be happy with<br />

Goldschmitt's range of auxiliary air<br />

springs. There is a wide variety there,<br />

<strong>and</strong> our experienced technicians will<br />

be able to tune the appropriate model<br />

for your vehicle to your needs. Nothing<br />

beats the full air <strong>suspension</strong> systems<br />

for the Fiat Ducato X250 when<br />

the choice is to be made on technical<br />

grounds.


Auxiliary leaf springs for the rear axle<br />

Model Model year Axle Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Fiat Talento 1991–1994 rear<br />

Aux. leaf springs for the rear axle, suitable for motorhomes <strong>and</strong> all van<br />

models.<br />

01.001 329.00<br />

Fiat Ducato 280/290, 10 1981–1994 rear Aux. leaf springs for the rear axle (normal spring assembly).* 01.002 319.00<br />

Fiat Ducato 280/290, 14 1981–1994 rear Aux. leaf springs for the rear axle on motorhomes (normal spring assembly).* 01.004 319.00<br />

Fiat Ducato 280/290, 14 1981–1994 rear Aux. leaf springs for the rear axle of vans (THD2). 01.005 319.00<br />

Fiat Ducato 280/290, 14 1981–1994 rear<br />

Aux. leaf springs for the rear axle, suitable for motorhomes<br />

(model 14 <strong>and</strong> Maxi) with motor caravan package.*<br />

01.006 319.00<br />

Fiat Ducato 230/244 1994–2006 rear<br />

Aux. leaf springs for the rear axle, suitable for all versions with a long original<br />

spring.<br />

01.010 329.00<br />

Fiat Ducato 230/244 1994–2006 rear<br />

Aux. leaf springs for the rear axle, suitable for all versions with two long original<br />

springs (camping car package).<br />

01.013 329.00<br />

Fiat Ducato X250 from 2006 rear<br />

Aux. leaf springs for the rear axle, suitable for motorhomes <strong>and</strong> all van<br />

models.<br />

01.0011 329.00<br />

Longer U-bolts will have to be ordered if either level-raising or compensating blocks are fitted. We will be pleased to advise you.<br />

All our products for the Fiat Ducato also fit the identical Euro chassis (Citroën Jumper/Peugeot Boxer).<br />

* Normal spring assembly or motor caravan spring assembly on Fiat Ducato, Peugeot J5 <strong>and</strong> Citroën C25, model 280/290. On many Euro chassis model 280/290 vehicles to April 1994, the motor caravan<br />

package was fitted alongside the normal spring assembly. This comprised a number of equipment details, such as a digital clock <strong>and</strong> a reading light on the rear-view mirror, for example, <strong>and</strong> also a<br />

modified spring assembly. You can easily tell using the drawings below which spring assembly is fitted on your vehicle. The distinguishing features are the two rubber sleeves on the normal spring assembly<br />

which are missing from the motor caravan assembly. There, all the spring leaves are of identical thickness <strong>and</strong> lie tightly against one another whereas the two lower leaves of the normal spring<br />

assembly are thicker <strong>and</strong> clearly st<strong>and</strong> off when unloaded.<br />

rubber cuff<br />

bracket Normal spring assembly bracket<br />

Accessories for leaf springs<br />

Motor caravan assembly<br />

Designation Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Anti-squeak rubber for Fiat Ducato 230/244<br />

with two long original springs (camping car package)<br />

Spring clips (U-bolts), round design (1 off)<br />

for Fiat Ducato 280/290<br />

Spring clips (U-bolts), round design (1 off)<br />

for Fiat Ducato 280/290<br />

Spring clips (U-bolts), round design (1 off)<br />

for Fiat Ducato 280/290<br />

Spring clips (U-bolts), round design (1 off)<br />

for Fiat Ducato 280/290<br />

Spring clips (U-bolts), square design (1 off)<br />

for Fiat Ducato 230/244<br />

Spring clips (U-bolts), square design (1 off)<br />

for Fiat Ducato 230/244<br />

Spring clips (U-bolts), square design (1 off)<br />

for Fiat Ducato 230/244<br />

Spring clips (U-bolts), square design (1 off)<br />

for Fiat Ducato 230/244<br />

Automatic load-dependent brake slider for<br />

vehicles without ABS<br />

rubber cuff<br />

For insertion between the spring leaves.<br />

Prevents the generation of noise by friction.<br />

01.040 29.00<br />

A = M12 / B = 71 / C = 140 (see dimensioning diagram) 98709140 13.50<br />

A = M12 / B = 71 / C = 173 (see dimensioning diagram) 98709173 13.50<br />

A = M12 / B = 71 / C = 190 (see dimensioning diagram) 98709190 13.50<br />

A = M14 / B = 71 / C = 190 (see dimensioning diagram) 98706190 13.50<br />

A = M14 x 1.5 / B = 80 / C = 70 (see dimensioning diagram) 98702070 13.50<br />

B<br />

C<br />

B<br />

A = M14 x 1.5 / B = 80 / C = 90 (see dimensioning diagram) 98702090 13.50<br />

A spring clip A spring clip<br />

A = M14 x 1.5 / B = 80 / C = 110 (see dimensioning diagram) 98702110 ball-shaped 13.50<br />

angular<br />

A = M14 x 1.5 / B = 80 / C = 130 (see dimensioning diagram) 98702130 13.50<br />

The ALB slider is required if the braking force on the rear axle<br />

has to be readjusted because the ride height has been raised<br />

<strong>and</strong> the production slider is not sufficiently adjustable.<br />

01.050 9.90<br />

bracket<br />

B<br />

C<br />

A spring clip A spring clip<br />

ball-shaped<br />

angular<br />

C<br />

49<br />

B


Products for Fiat Ducato<br />

Coil springs for the front axle<br />

The coil springs on the front axle on the production vehicle are often too weak to accommodate the load. Consequence:<br />

The vehicle droops at the front, ride comfort suffers enormously. In extreme cases the vehicle is practically undriveable.<br />

Goldschmitt reinforced coil springs lift the nose of the vehicle, increasing driving safety <strong>and</strong> comfort. Further information<br />

regarding our reinforced coil springs may be found on page 20.<br />

Model Model year Axle Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Fiat Ducato 230 1994–2002 front<br />

Fiat Ducato 244 2002–2006 front<br />

Fiat Ducato 244 2002–2006 front<br />

Fiat Ducato X250 from 2006 front<br />

Fiat Ducato X250 from 2006 front<br />

Replacement coil springs for the front axle.<br />

Suitable for vehicles with an actual front axle load exceeding 1750 kg.<br />

Replacement coil springs for the front axle.<br />

Suitable for vehicles with a maximum actual front axle load of 1750 kg.<br />

Replacement coil springs for the front axle.<br />

Suitable for vehicles with an actual front axle load exceeding 1750 kg.<br />

Replacement coil springs for the front axle.<br />

Suitable for the 30/33/35 Light models.<br />

Replacement coil springs for the front axle.<br />

Suitable for the 35/40 Heavy models (raises up to 60 mm).<br />

Fiat Ducato X250 from 2006 front<br />

Replacement coil springs for the front axle,<br />

Suitable for the 35/40 Heavy models, for permanent actual<br />

front-axle loads from 2000 kg (raises up to 100 mm).<br />

All our products for the Fiat Ducato also fit the identical Euro chassis (Citroën Jumper/Peugeot Boxer).<br />

Auxiliary coil springs for the rear axle<br />

01.0200 469.00<br />

01.0210 469.00<br />

01.0220 469.00<br />

01.0240 469.00<br />

01.0245 469.00<br />

01.0246 469.00<br />

Auxiliary coil springs for the rear axle are fitted in addition to the production <strong>suspension</strong>. They ensure greater safety <strong>and</strong><br />

ride comfort. In addition, they allow the axle loads <strong>and</strong> the permissible gross vehicle weight to be increased depending<br />

on the vehicle model.<br />

Model Model year Axle Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Fiat Ducato 280/290 1981–1994 rear Auxiliary coil springs for the rear axle 01.138020 273.00<br />

Fiat Ducato 230/244 1994–2006 rear Auxiliary coil springs for the rear axle 01.300 279.00<br />

Fiat Ducato X250 from 2006 rear Auxiliary coil springs for the rear axle 01.0340 299.00<br />

All our products for the Fiat Ducato also fit the identical Euro chassis (Citroën Jumper/Peugeot Boxer).<br />

Spacers<br />

Model Model year Axle Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Fiat Ducato X250 (16") from 2006 front/rear Track widening by 60 mm. 10.079 159.00<br />

Fiat Ducato 230/244 (15") 1994–2006 front/rear Track widening by 60 mm. Maximum rear-axle load 1900 kg. 10.077 159.00<br />

Fiat Ducato 230/244 (16") 1994–2006 front/rear Track widening by 60 mm. 10.079 159.00<br />

Fiat Ducato 280/290 1981–1996 rear Track widening by 60 mm. only for rear axle (14"). Maximum rear-axle load 1900 kg. 10.077 159.00<br />

The prices stated are for a pair. The track widening stated refers to widening each axle with two spacers.<br />

All our products for the Fiat Ducato also fit the identical Euro chassis (Citroën Jumper/Peugeot Boxer).<br />

50


Auxiliary air springs for the rear axle<br />

Goldschmitt auxiliary air springs for the Fiat Ducato support the existing springs <strong>and</strong> thereby bring<br />

a deal of comfort <strong>and</strong> more driving safety back into the vehicle's chassis. Depending on the vehicle<br />

model, the systems come with double convolute bags, on which Goldschmitt offers a 30 year leak<br />

tightness warranty, or with two rolling lobe bags or even four in the AirMaster model variant for extremely<br />

highly loaded vehicles. All auxiliary air spring systems have, as st<strong>and</strong>ard, an air supply unit <strong>and</strong><br />

a cockpit control unit so that it is also possible to vary the air pressure while driving.<br />

Goldschmitt also offers auxiliary air springs for Ducatos with Al-Ko chassis. These manufacturer-approved patented systems<br />

are offered as a complete installation, ideally fitted in the Goldschmitt Technical Center in Walldürn or Polch.<br />

Incl. Compressor <strong>and</strong> in-cab control unit<br />

Model Model year Axle Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Fiat Ducato 280/290<br />

<strong>and</strong> Fiat Talento<br />

1981–1994 rear<br />

Auxiliary air springs for the rear axle (dual bag system with 6” double convolute<br />

bags). Including “Basic” 12V compressor <strong>and</strong> “Universal” in-cab control<br />

unit. With st<strong>and</strong>ard brackets for installation of the bags offset to one side.<br />

Auxiliary air springs for the rear axle (dual bag system with 6” double convo-<br />

Fiat Ducato 230/244 1994–2006 rear lute bags). Including “Basic” 12V compressor <strong>and</strong> “Universal” in-cab control<br />

unit. With st<strong>and</strong>ard brackets for installation of the bags offset to one side.<br />

Auxiliary air springs for the rear axle (dual bag system with 6” double convo-<br />

Fiat Ducato 230/244 1994–2006 rear<br />

lute bags). Including “Basic” 12V compressor <strong>and</strong> “Universal” in-cab control<br />

unit. With special brackets for central mounting of the bags between frame<br />

<strong>and</strong> springs. Suitable for vehicles where installation space is limited.<br />

Auxiliary air springs for the rear axle (dual bag system with 8” double convo-<br />

Fiat Ducato 230/244 1994–2006 rear lute bags). Including “Basic” 12V compressor <strong>and</strong> “Universal” in-cab control<br />

unit. With st<strong>and</strong>ard brackets for installation of the bags offset to one side.<br />

Comfort auxiliary air springs for the rear axle (dual bag system with single<br />

Fiat Ducato 230/244 1994–2006 rear chamber bags) for vehicles up to 2000 kg rear-axle load. Including “Basic”<br />

12V compressor <strong>and</strong> “Universal” in-cab control unit.<br />

Comfort auxiliary air springs for the rear axle (dual bag system with single<br />

Fiat Ducato 230/244 1994–2006 rear<br />

chamber bags) for vehicles up to 2000 kg rear-axle load. Including “Basic”<br />

12V compressor <strong>and</strong> “Universal” in-cab control unit <strong>and</strong> special shock<br />

absorber set (parts 02.109 + 12.91136).<br />

Auxiliary air springs for the rear axle (dual bag system with 6” double convo-<br />

Fiat Ducato X250 from 2006 rear<br />

lute bags). Including “Basic” 12V compressor <strong>and</strong> “Universal” in-cab control<br />

unit. For 30 Light to 40 Heavy models.<br />

Ideal for vehicles up to 3.5 t permissible gross vehicle weight.<br />

Auxiliary air springs for the rear axle (dual bag system with 8” double convo-<br />

Fiat Ducato X250 from 2006 rear<br />

lute bags). Including “Basic” 12V compressor <strong>and</strong> “Universal” in-cab control<br />

unit. For 30 Light to 40 Heavy models.<br />

Ideal for vehicles over 3.5 t permissible gross vehicle weight.<br />

AirMaster auxiliary air springs for the rear axle (dual bag system with rolling<br />

Fiat Ducato 230/244 1994–2006 rear lobe bags). Including “Basic” 12V compressor <strong>and</strong> “Universal” in-cab control<br />

unit. For vehicles with a maximum actual rear axle load of 1700 kg.<br />

AirMaster auxiliary air springs for the rear axle (four bag system with rolling<br />

Fiat Ducato 230/244 1994–2006 rear lobe bags). Including “Basic” 12V compressor <strong>and</strong> “Universal” in-cab control<br />

unit. For vehicles with a maximum actual rear axle load of 2000 kg.<br />

AirMaster auxiliary air springs for the rear axle (four bag system with rolling<br />

Fiat Ducato 230/244 1994–2006 rear<br />

lobe bags). Including “Compact” 12V compressor <strong>and</strong> “Universal” in-cab<br />

control unit. For vehicles with a maximum actual rear axle load of 2300 kg.<br />

Supplied with TÜV approval certificate.<br />

AirMaster auxiliary air springs for the rear axle (four bag system with rolling<br />

Fiat Ducato 230/244 (allwheel<br />

drive)<br />

1994–2006 rear<br />

lobe bags). Including “Compact” 12V compressor <strong>and</strong> “Universal” in-cab<br />

control unit. For vehicles with a maximum actual rear axle load of 2300 kg.<br />

Supplied without TÜV approval certificate. Individual approval required.<br />

Further information regarding the various compressors <strong>and</strong> control units may be found on pages 82/83.<br />

All our products for the Fiat Ducato also fit the identical Euro chassis (Citroën Jumper/Peugeot Boxer).<br />

02.101 529.00<br />

02.103 529.00<br />

02.1035 529.00<br />

02.108 629.00<br />

02.109 649.00<br />

02.109-SET 839.00<br />

02.250 599.00<br />

02.251 699.00<br />

02.600C 419.00<br />

02.604 649.00<br />

02.700 1199.00<br />

02.710 1199.00<br />

51


Products for Fiat Ducato<br />

Accessories for auxiliary air springs<br />

Designation Notes <strong>and</strong> characteristics Part no.: Price in €<br />

2-circuit system with “Universal” control, double<br />

convolute <strong>and</strong> single chamber bag<br />

Additional cost of 2-circuit system including “Universal” double in-cab control unit. 02.126 80.00<br />

2-circuit system with “Universal” control unit<br />

for AirMaster systems<br />

Additional cost of 2-circuit system including “Universal” double in-cab control unit. 02.129 129.00<br />

2-circuit system with “Ducato 250” control unit<br />

for double convolute bag systems<br />

Additional cost of 2-circuit system including “Ducato 250” double in-cab control unit.<br />

Suitable for fitting on the instrument panel of the Fiat Ducato X250.<br />

02.126-250 90.00<br />

2-circuit system with “Ducato 244” control,<br />

double convolute <strong>and</strong> single chamber bag<br />

Additional cost of 2-circuit system including “Ducato 244” double in-cab control unit.<br />

Suitable for fitting on the instrument panel of the Fiat Ducato 244.<br />

02.126-244 90.00<br />

2-circuit system with “Ducato 244” control unit<br />

for AirMaster systems<br />

Additional cost of 2-circuit system including “Ducato 244” double in-cab control unit.<br />

Suitable for fitting on the instrument panel of the Fiat Ducato 244.<br />

02.129-244 139.00<br />

“Ducato 250” control unit (single-circuit)<br />

for double convolute bag systems<br />

Additional cost of single in-cab control unit (suitable for single circuit systems).<br />

Suitable for fitting on the instrument panel of the Fiat Ducato X250.<br />

02.122-250 10.00<br />

“Ducato 244” control unit (single-circuit)<br />

Additional cost of single in-cab control unit (suitable for single circuit systems).<br />

Suitable for fitting on the instrument panel of the Fiat Ducato 244.<br />

02.122-244 10.00<br />

Overflow stop (single-circuit) Prevents the air overflowing from one air bag to another. 02.117 29.00<br />

Automatic load-dependent brake slider for<br />

vehicles without ABS<br />

Further information regarding control units may be found on page 82.<br />

Auxiliary air springs for Al-Ko chassis<br />

The ALB slider is required if the braking force on the rear axle has to be readjusted<br />

because the ride height has been raised <strong>and</strong> the production slider is not sufficiently<br />

adjustable.<br />

01.050 9.90<br />

Model Model year Axle Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Fiat Ducato 280/290<br />

with Al-Ko chassis<br />

1981–1994 rear<br />

Aux. air springs for the rear (dual bag, tapered sleeve systems) including<br />

“Intelli-light” 1-circuit control. For single axle, Al-Ko chassis vehicles.<br />

Fiat Ducato 280/290<br />

with Al-Ko chassis<br />

1981–1994 rear<br />

Aux. air springs for the rear (4-bag, tapered sleeve systems) including<br />

“Intelli-light” 1-circuit control. For t<strong>and</strong>em axle, Al-Ko chassis vehicles.<br />

Fiat Ducato 230/244<br />

with Al-Ko chassis<br />

1994–2006 rear<br />

Aux. air springs for the rear (dual bag, tapered sleeve systems) including<br />

“Intelli-light” 1-circuit control. For single axle, Al-Ko chassis vehicles.<br />

Fiat Ducato 230/244<br />

with Al-Ko chassis<br />

1994–2006 rear<br />

Aux. air springs for the rear (4-bag, tapered sleeve systems) including<br />

“Intelli-light” 1-circuit control. For t<strong>and</strong>em axle, Al-Ko chassis vehicles.<br />

Fiat Ducato X250<br />

with Al-Ko chassis<br />

from 2006 rear<br />

Aux. air springs for the rear (dual bag, tapered sleeve systems) including<br />

“Intelli-light” 1-circuit control. For single axle, Al-Ko chassis vehicles.<br />

Fiat Ducato X250<br />

with Al-Ko chassis<br />

from 2006 rear<br />

Aux. air springs for the rear (4-bag, tapered sleeve systems) including<br />

“Intelli-light” 1-circuit control. For t<strong>and</strong>em axle, Al-Ko chassis vehicles.<br />

All prices quoted include installation <strong>and</strong> TÜV approval at the Goldschmitt Technical Center in Walldürn <strong>and</strong> Polch.<br />

All our products for the Fiat Ducato also fit the identical Euro chassis (Citroën Jumper/Peugeot Boxer).<br />

Accessories for auxiliary air springs (Al-Ko chassis)<br />

02.150-A 1749.00<br />

02.155-A 2749.00<br />

02.150 1749.00<br />

02.155 2749.00<br />

02.1500 1799.00<br />

02.1550 2799.00<br />

Designation Notes <strong>and</strong> characteristics Part no.: Price in €<br />

2-circuit system with “Universal” control unit Additional cost of 2-circuit system including “Universal” double in-cab control unit. 02.1291 149.00<br />

2-circuit system with vehicle-specific control Additional cost of 2-circuit system including vehicle-specific control unit.<br />

unit<br />

Suitable for fitting on the instrument panel.<br />

Shock absorbers for Al-Ko chassis may be found on page 54<br />

The prices quoted above are inclusive of fitting. Further information regarding control units may be found on page 82.<br />

52<br />

02.1292 159.00


Replacement tanks<br />

Goldschmitt offers replacement tanks with capacities from 125 to 135 litres for Ducatos from model 230. The st<strong>and</strong>ard<br />

parts (tank sensor <strong>and</strong> fuel pump) are reused when the tank is replaced. This ensures that the vehicle continues to operate<br />

without complications following the retrofit. The fuel gauge, which only works precisely from the st<strong>and</strong>ard capacity<br />

(except on the model X250) <strong>and</strong> on-board computer range display remain unchanged. The seals <strong>and</strong> lines already present<br />

are used for all tanks except on the model 230.<br />

Model Model year Axle Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Fiat Ducato 230 1994–2002 135 L plastic tank, suitable for all 2.5 litre <strong>and</strong> 2.8 litre TDI engines. 05.100 369.00<br />

Fiat Ducato 230/244 1994–2006 135 L plastic tank, suitable for all JTD <strong>and</strong> HDI engines. 05.110 399.00<br />

Fiat Ducato X250 from 2006 125 L plastic tank, suitable for all vehicles with the 90 L st<strong>and</strong>ard tank 05.120 469.00<br />

We recommend increasing the front axle load when fitting a larger tank.<br />

All our products for the Fiat Ducato also fit the identical Euro chassis (Citroën Jumper/Peugeot Boxer).<br />

Compensation <strong>and</strong> lift kits<br />

Goldschmitt offers compensation blocks <strong>and</strong> lift kits for Ducatos from the 280 generation (model year 1981 ff.). Please<br />

note that the amount of possible lift for a vehicle is limited by the length of the shock absorbers. It is only possible to use<br />

multiple lift or compensation sets on one vehicle or to further raise the rear with air springs to a limited degree. Please<br />

contact our advisers should you be considering a combination of different systems.<br />

Model Model year Axle Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Fiat Ducato 280/290 1981–1994 rear<br />

Fiat Ducato 280/290 1981–1994 rear<br />

Lift kit for the rear axle, 20 mm<br />

(extended spring U-bolts are supplied). 06.103-20 159.00<br />

Lift kit for the rear axle, 30 mm<br />

(extended spring U-bolts are supplied). 06.103-30 159.00<br />

Fiat Ducato 280/290 1981–1994 rear Compensation block, 30 mm (extended spring U-bolts are supplied). 06.003-30 89.00<br />

Fiat Ducato 230/244 1994–2006 rear<br />

Fiat Ducato 230/244 1994–2006 rear<br />

Fiat Ducato 230/244 1994–2006 rear<br />

Lift kit for the rear axle, 20 mm<br />

(extended spring U-bolts are supplied). 06.104-20 159.00<br />

Lift kit for the rear axle, 30 mm<br />

(extended spring U-bolts are supplied). 06.104-30 159.00<br />

Lift kit for the rear axle, 40 mm<br />

(extended spring U-bolts are supplied). 06.104-40 159.00<br />

Fiat Ducato 230/244 1994–2006 rear Compensation block, 20 mm (extended spring U-bolts are supplied). 06.004-20 89.00<br />

Fiat Ducato 230/244 1994–2006 rear Compensation block, 30 mm (extended spring U-bolts are supplied). 06.004-30 89.00<br />

Fiat Ducato 230/244 1994–2006 rear Compensation block, 40 mm (extended spring U-bolts are supplied). 06.004-40 89.00<br />

Fiat Ducato X250 from 2006 rear<br />

Fiat Ducato X250 from 2006 rear<br />

Fiat Ducato X250 from 2006 rear<br />

Lift kit for the rear axle, 30 mm<br />

(extended spring U-bolts are supplied). 06.1040-20 159.00<br />

Lift kit for the rear axle, 30 mm<br />

(extended spring U-bolts are supplied). 06.1040-30 159.00<br />

Lift kit for the rear axle, 40 mm<br />

(extended spring U-bolts are supplied). 06.1040-40 159.00<br />

Fiat Ducato X250 from 2006 rear Compensation block, 20 mm (extended spring U-bolts are supplied). 06.0040-20 89.00<br />

Fiat Ducato X250 from 2006 rear Compensation block, 30 mm (extended spring U-bolts are supplied). 06.0040-30 89.00<br />

Fiat Ducato X250 from 2006 rear Compensation block, 40 mm (extended spring U-bolts are supplied). 06.0040-40 89.00<br />

All our products for the Fiat Ducato also fit the identical Euro chassis (Citroën Jumper/Peugeot Boxer).<br />

53


Products for Fiat Ducato<br />

Goldschmitt wheels GSM1<br />

Model Size Notes <strong>and</strong> characteristics Colour Part no.: Price in €<br />

Fiat Ducato<br />

- model X250, 30–35 light<br />

- model 230/244 (15)<br />

Fiat Ducato<br />

- model X250, 30–35 light<br />

- model 230/244 (15)<br />

Fiat Ducato<br />

- model X250, 35–40 heavy<br />

- model 230/244 Maxi<br />

15”<br />

16”<br />

16”<br />

GSM1 - 6 x 15”, PCD 5 x 118 mm, rim offset 68,<br />

load rating: 1150 kg<br />

Weight: 9.9 kg<br />

GSM1 - 6.5 x 16”, PCD 5 x 118 mm, rim offset 68,<br />

load rating: 1250 kg<br />

Weight: 11.2 kg<br />

Tyres need to be changed to 16”.<br />

GSM1 - 6.5 x 16”, PCD 5 x 130 mm, rim offset 68,<br />

load rating: 1350 kg<br />

Weight: 11.2 kg<br />

hyper black 04.10014<br />

graphite polished 04.10013<br />

crystal silver 04.10006<br />

hyper black 04.10008<br />

graphite polished 04.10010<br />

crystal silver 04.10007<br />

hyper black 04.10009<br />

graphite polished 04.10011<br />

All GSM1 wheels for the Euro chassis 230/244 require a special set of bolts (part no. 04.10100, price: € 9.90) to be ordered for each wheel.<br />

You may also order from us a telescopic wrench with the necessary 21 mm width across flats (part no. 55.005, price: € 9.90).<br />

All our products for the Fiat Ducato also fit the identical Euro chassis (Citroën Jumper/Peugeot Boxer). See page 84/85.<br />

Shock absorbers for the rear axle<br />

Goldschmitt supplies special shock absorbers for motorhomes <strong>and</strong> vans <strong>and</strong> places its trust in the demonstrated top qual-<br />

ity provided by Koni. Further information regarding the special shock absorbers may be found on page 39.<br />

Model Model year Axle Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Fiat Ducato 230/244 1994–2006 rear Shock absorber set for the rear axle, soft version 12.91136 229.00<br />

Al-Ko chassis rear<br />

Al-Ko chassis rear<br />

175.00<br />

185.00<br />

185.00<br />

Price each. Please order by original spare part number.<br />

You will find this above the lower mounting lug. 283.706 90.00<br />

Price each. Please order by original spare part number.<br />

You will find this above the lower mounting lug. 282.251 90.00<br />

Al-Ko chassis rear<br />

Price each. Please order by original spare part number.<br />

You will find this above the lower mounting lug. 283.587 85.00<br />

All our products for the Fiat Ducato also fit the identical Euro chassis (Citroën Jumper/Peugeot Boxer).<br />

Anti-roll bars for front <strong>and</strong> rear axle<br />

Goldschmitt anti-roll bars effectively reduce a vehicle's body roll <strong>and</strong> are also a very good aid to resisting susceptibility to<br />

side winds. Goldschmitt's range includes anti-roll bars for Ducatos from the model 230.<br />

Model Model year Axle Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Fiat Ducato 230/244 1994–2006<br />

front/<br />

rear<br />

Anti-roll bar kit, front axle <strong>and</strong> rear axle also in conjunction with our complete<br />

chassis modifications (except Al-Ko <strong>and</strong> all-wheel drive vehicles) 11.500 999.00<br />

Fiat Ducato 230/244 1994–2006 front Anti-roll bar for the front axle, also for Al-Ko chassis. 11.501 549.00<br />

Fiat Ducato 230/244 1994–2006 rear<br />

All our products for the Fiat Ducato also fit the identical Euro chassis (Citroën Jumper/Peugeot Boxer).<br />

54<br />

Anti-roll bar for the rear axle Only possible on chassis with mobile home<br />

body (except Al-Ko <strong>and</strong> all-wheel drive vehicles) 11.502 549.00


Full air springs for front <strong>and</strong> rear axle<br />

Goldschmitt full air springs for the rear axle on the Ducato have been performing reliably for many years on motorhomes<br />

<strong>and</strong> heavily loaded vans. In 2008, Goldschmitt also invented the Pendant, the full air spring for the front axle – to date the<br />

only production st<strong>and</strong>ard type. Thus, there is now a 4-channel system for all of the latest of Ducatos, whether built on a<br />

st<strong>and</strong>ard chassis or Al-Ko chassis. Goldschmitt offers an interesting alternative to the 4-channel full air springs for the Al-<br />

Ko chassis in the “Comfort air spring 2 + 2”.<br />

Model Model year Axle Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Fiat Ducato X250,<br />

model 30, 33, 35 Light<br />

Fiat Ducato X250, model<br />

30, 33, 35 Light with Al-Ko<br />

chassis (single rear axle)<br />

Fiat Ducato X250,<br />

model 30, 33, 35 Light<br />

Fiat Ducato X250, model<br />

30, 33, 35 Light with Al-Ko<br />

chassis<br />

Fiat Ducato X250,<br />

model 35, 40 Heavy<br />

Fiat Ducato X250, model 35,<br />

40 Heavy with Al-Ko chassis<br />

(single rear axle)<br />

Fiat Ducato X250, model 35,<br />

40 Heavy with Al-Ko chassis<br />

(t<strong>and</strong>em rear axle)<br />

Fiat Ducato X250,<br />

model 35, 40 Heavy<br />

Fiat Ducato X250, model 35,<br />

40 Heavy with Al-Ko chassis<br />

Fiat Ducato X250 with Al-Ko<br />

chassis with single rear axle<br />

Fiat Ducato X250 with Al-Ko<br />

chassis with t<strong>and</strong>em axle<br />

Fiat Ducato X250,<br />

st<strong>and</strong>ard chassis<br />

Fiat Ducato X250,<br />

Al-Ko chassis<br />

from 2006<br />

from 2006<br />

front/<br />

rear<br />

front/<br />

rear<br />

from 2006 front<br />

from 2006 front<br />

from 2006<br />

from 2006<br />

from 2006<br />

front/<br />

rear<br />

front/<br />

rear<br />

front/<br />

rear<br />

from 2006 front<br />

from 2006 front<br />

from 2006 rear<br />

from 2006 rear<br />

from 2006 rear<br />

from 2006<br />

front/<br />

rear<br />

Full air spring chassis (4-channel) for front <strong>and</strong> rear axle including “Intellilight”<br />

control unit. Fits all production chassis/panel vans/buses. 22.G25101 5990.00<br />

Full air spring chassis (4-channel) for front <strong>and</strong> rear axle including “Intellilight”<br />

control unit. Suitable for traction unit with Al-Ko lowered frame (single<br />

rear axle).<br />

22.G0252 6490.00<br />

Front axle full air springs (2-channel) with rolling lobe bags with existing<br />

full air springs on the rear axle. 22.G25511 3490.00<br />

Front axle full air springs (2-channel) with rolling lobe bags with existing<br />

full air springs on the rear axle. for Al-Ko chassis. 22.G25501 3490.00<br />

Full air spring chassis (4-channel) for front <strong>and</strong> rear axle including “Intellilight”<br />

control unit. Fits all production chassis/panel vans/buses. 22.G2510 5990.00<br />

Full air spring chassis (4-channel) for front <strong>and</strong> rear axle including “Intellilight”<br />

control unit. Suitable for traction unit with Al-Ko lowered frame (single<br />

rear axle).<br />

Full air spring chassis (4-channel) for front <strong>and</strong> rear axle including “Intellilight”<br />

control unit. Suitable for traction unit with Al-Ko lowered frame<br />

(t<strong>and</strong>em rear axle).<br />

22.G0253 6490.00<br />

22.G0255 6990.00<br />

Front axle full air springs (2-channel) with rolling lobe bags with existing<br />

full air springs on the rear axle. Supplied in pairs. 22.G2551 3490.00<br />

Front axle full air springs (2-channel) with rolling lobe bags with existing<br />

full air springs on the rear axle with Al-Ko chassis. 22.G2550 3490.00<br />

Full air <strong>suspension</strong> for the rear axle (dual bag system with rolling lobe bags)<br />

including “Intelli-light” 2-circuit automatic ride height system. For Al-Ko<br />

chassis with single axle.<br />

Full air <strong>suspension</strong> for the rear axle (dual bag system with rolling lobe bags)<br />

including “Intelli-light” 2-circuit automatic ride height system. For Al-Ko<br />

chassis with t<strong>and</strong>em axle.<br />

Full air <strong>suspension</strong> for the rear axle (dual bag system with rolling lobe bags)<br />

including “Intelli-light” 2-circuit automatic ride height system.<br />

Suitable for all models from 30 Light to 40 Heavy with st<strong>and</strong>ard chassis.<br />

“Comfort air springs 2 + 2”: Combined system comprising full air springs<br />

for the front axle including “Intelli-light” 2-channel ride height control <strong>and</strong><br />

comfort air springs for the rear axle in an Al-Ko chassis. Production torsion<br />

bars are weakened <strong>and</strong> supported by large capacity tapered sleeves. The<br />

comfort air spring is manually <strong>and</strong> electrically operated like an auxiliary air<br />

spring using a control unit in the cab <strong>and</strong> an additional compressor (preferably<br />

2-circuit). Auto Level function is not possible. Fitting is only possible<br />

in the Goldschmitt Technical Center in Walldürn or Polch. Prices inclusive<br />

of fitting.<br />

22.G0150 2990.00<br />

22.G0155 3990.00<br />

22.G2000 3990.00<br />

22.G0254<br />

(Light chassis)<br />

22.G0256<br />

(Heavy chassis<br />

single rear axle)<br />

22.G0257<br />

(Heavy chassis<br />

t<strong>and</strong>em axle)<br />

Important: An anti-roll bar must be fitted on the rear axle of the production chassis if full air springs are to be fitted. We would be pleased to draw<br />

up an individual quotation for you. All our products for the Fiat Ducato also fit the identical Euro chassis (Citroën Jumper/Peugeot Boxer).<br />

Accessories for full air springs<br />

Designation Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Additional fee for 4-channel Auto Level ride height control for the automatic levelling of<br />

Auto Level function<br />

the vehicle (as long as spring travel is sufficient).<br />

Further information regarding 4-channel auto levelling function may be found on page 33.<br />

6650.00<br />

6650.00<br />

7090.00<br />

22.G001 299.00<br />

55


Products for Ford Transit<br />

Ford, we are there for them<br />

The Ford Transit has been on a high over the last four years<br />

<strong>and</strong> is the chassis that best competes with the Fiat Ducato.<br />

But: it has weaknesses in its <strong>suspension</strong>.<br />

As news spread that the Ducato 244<br />

would be pensioned off, the day of the<br />

Ford Transit dawned. At first scorned<br />

as a gap filler <strong>and</strong> a cheaper version of<br />

the Ducato, the Ford rapidly won lots<br />

of friends <strong>and</strong> captured market share<br />

percent by percent. It was pleasantly<br />

quiet, cheaper to buy <strong>and</strong> also more<br />

economical than its Italian competitor.<br />

Yet, from the point of view of its sus-<br />

56<br />

pension, the Transit could never reach<br />

the level attained by the more modern<br />

Ducato X250, especially the weak traction<br />

on the front axle – obvious even<br />

to experienced drivers pulling away on<br />

a wet road or faced with a mountain<br />

– which meant that some Ford drivers<br />

were unwilling to continue.<br />

Goldschmitt took on these problems<br />

<strong>and</strong> has been supplying many prod-<br />

Two types of axle are used on the Ford Transit, depending on the model, version <strong>and</strong> model year:<br />

- the square rear axle = front-wheel drive (always single wheel)<br />

- the round rear axle = rear-wheel drive (single or twin wheels)<br />

Photo: Dethleffs<br />

ucts for the Transit for some years<br />

now: <strong>suspension</strong> lift kits for the rear<br />

axle which raise the vehicle by up to<br />

50 mm, reinforced coil springs for the<br />

front axle <strong>and</strong> also maintenance-free,<br />

low wear auxiliary coil springs for the<br />

rear axle. The range is rounded off<br />

with an auxiliary air spring. These also<br />

permit uprating to 3.85 tonnes.


Auxiliary air springs for the rear axle<br />

Goldschmitt auxiliary air springs for the Ford Transit from model year 1990 support the existing springs <strong>and</strong> thereby bring<br />

a deal of comfort <strong>and</strong> more driving safety back into the vehicle's chassis. The systems are available for the rear axle, double<br />

convolute bags are used. All auxiliary air spring systems for the Transit have, as st<strong>and</strong>ard, a compressor <strong>and</strong> a cockpit<br />

control unit so that it is also possible to vary the air pressure while driving. In addition to this, our 30-year leak-tightness<br />

guarantee applies for the double convolute bags in accordance with our warranty terms.<br />

Model Model year Axle Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Ford Transit 1990–1999 rear<br />

Auxiliary air springs for the rear axle (dual bag system with 6” double convolute<br />

bags).<br />

Suitable only for single wheel front-wheel drive vehicles (square rear axle type).<br />

Including “Basic” 12V compressor <strong>and</strong> “Universal” in-cab control unit.<br />

Auxiliary air springs for the rear axle (dual bag system with 6” double convolute<br />

bags).<br />

Ford Transit 1990–1999 rear Suitable only for single <strong>and</strong> twin wheel rear-wheel drive vehicles (round rear<br />

axle type). Including “Basic” 12V compressor <strong>and</strong> “Universal” in-cab control<br />

unit.<br />

Auxiliary air springs for the rear axle (dual bag system with 6” double convolute<br />

Ford Transit 2000–2004 rear<br />

bags).<br />

Suitable only for single wheel front-wheel drive vehicles (square rear axle type).<br />

Including “Basic” 12V compressor <strong>and</strong> “Universal” in-cab control unit.<br />

Auxiliary air springs for the rear axle (dual bag system with 6” double convolute<br />

Ford Transit 2000–2004 rear<br />

bags).<br />

Suitable only for single wheel rear-wheel drive vehicles (round rear axle type).<br />

Including “Basic” 12V compressor <strong>and</strong> “Universal” in-cab control unit.<br />

Auxiliary air springs for the rear axle (dual bag system with 6” double convolute<br />

Ford Transit 2000–2004 rear<br />

bags).<br />

Suitable only for twin wheel rear-wheel drive vehicles (round rear axle type).<br />

Including “Basic” 12V compressor <strong>and</strong> “Universal” in-cab control unit.<br />

Auxiliary air springs for the rear axle (dual bag system with 6” double convolute<br />

Ford Transit from 2004 rear<br />

bags).<br />

Suitable only for single wheel front-wheel drive vehicles (square rear axle type).<br />

Including “Basic” 12V compressor <strong>and</strong> “Universal” in-cab control unit.<br />

Auxiliary air springs for the rear axle (dual bag system with 6” double convolute<br />

Ford Transit from 2004 rear<br />

bags).<br />

Suitable only for single wheel rear-wheel drive vehicles (round rear axle type).<br />

Including “Basic” 12V compressor <strong>and</strong> “Universal” in-cab control unit.<br />

Auxiliary air springs for the rear axle (dual bag system with 6” double convolute<br />

Ford Transit from 2006 rear<br />

bags).<br />

Suitable only for twin wheel rear-wheel drive vehicles (round rear axle type).<br />

Including “Basic” 12V compressor <strong>and</strong> “Universal” in-cab control unit.<br />

Further information regarding the various compressors <strong>and</strong> control units may be found on pages 82/83.<br />

Accessories for auxiliary air springs<br />

02.106 599.00<br />

02.107 599.00<br />

02.160 599.00<br />

02.161 599.00<br />

02.163 599.00<br />

02.165 699.00<br />

02.166 699.00<br />

02.167 699.00<br />

Designation Notes <strong>and</strong> characteristics Part no.: Price in €<br />

2-circuit system with “Universal” control unit Additional cost of 2-circuit system including “Universal” double in-cab control unit. 02.126 80.00<br />

2-circuit system with “Transit” control unit<br />

2-circuit system with “Radio” control unit<br />

Additional cost of 2-circuit system including “Transit” double in-cab control unit.<br />

Suitable for fitting on the instrument panel of the Fort Transit from the 2006 model.<br />

Additional cost of 2-circuit system including “Radio” double in-cab control unit.<br />

Suitable for mounting in a free radio slot.<br />

Incl. Compressor <strong>and</strong> in-cab control unit<br />

02.126-Ford 90.00<br />

02.126-Radio 90.00<br />

“Transit 2006” control unit (single-circuit)<br />

Additional cost of single in-cab control unit (suitable for single circuit systems).<br />

Suitable for fitting on the instrument panel of the Ford Transit.<br />

02.122-Ford 10.00<br />

“Radio” control unit (single-circuit)<br />

Additional cost of “Radio” single in-cab control unit (suitable for single circuit systems).<br />

Suitable for mounting in a free radio slot.<br />

02.122-Radio 10.00<br />

Overflow stop (single-circuit) Prevents the air overflowing from one air bag to another. 02.117 29.00<br />

Further information regarding control units may be found on page 82.<br />

57


Products for Ford Transit<br />

Coil springs for the front axle<br />

The coil springs on the front axle on the production vehicle are often too weak to accommodate the load. Consequence:<br />

The vehicle droops at the front, ride comfort suffers enormously. In extreme cases the vehicle is practically undriveable.<br />

Goldschmitt reinforced coil springs lift the nose of the vehicle, greatly increasing driving safety <strong>and</strong> comfort.<br />

Model Model year Axle Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Ford Transit 2004–2006 front<br />

Replacement coil springs for the front axle,<br />

suitable for single-wheel front or rear wheel drive Ford Transit 01.0250 469.00<br />

Ford Transit from 2006 front<br />

Replacement coil springs for the front axle,<br />

suitable for single-wheel front or rear wheel drive Ford Transit 01.0251 499.00<br />

Further information regarding our reinforced coil springs may be found on page 20.<br />

Auxiliary coil springs for the rear axle<br />

Auxiliary coil springs for the rear axle are fitted in addition to the production <strong>suspension</strong>.<br />

They ensure greater safety <strong>and</strong> ride comfort. In addition, they allow the axle loads <strong>and</strong><br />

the permissible gross vehicle weight to be increased depending on the vehicle model.<br />

Model Model year Axle Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Ford Transit from 2004 rear<br />

Ford Transit 2004–2006 rear<br />

Ford Transit from 2006 rear<br />

Auxiliary coil springs for the rear axle.<br />

Suitable for single wheel rear-wheel drive vehicles (round axle type).<br />

Auxiliary coil springs for the rear axle.<br />

Suitable for single wheel front-wheel drive vehicles (square axle type).<br />

Auxiliary coil springs for the rear axle.<br />

Suitable for single wheel front-wheel drive vehicles (square axle type).<br />

Please note that the st<strong>and</strong>ard metal plate must be present on the rear axle to allow installation.<br />

Shock absorbers for the rear axle<br />

01.0325 369.00<br />

01.0320 279.00<br />

01.0321 279.00<br />

Goldschmitt supplies special shock absorbers for motorhomes <strong>and</strong> vans <strong>and</strong> places its trust in the top quality provided by<br />

Koni. Further information regarding the Koni special shock absorbers may be found on page 39.<br />

Model Model year Axle Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Ford Transit from 2000 rear Shock absorber set for the rear axle of twin-wheel models (rear-wheel drive) 12.822512 369.00<br />

Ford Transit from 2000 rear Shock absorber set for the rear axle of rear-wheel drive models 12.822513 369.00<br />

Ford Transit from 2000 rear Shock absorber set for the rear axle of front-wheel drive models 12.822543 369.00<br />

The prices listed are for a pair (no. 2).<br />

58


Suspension lift kits<br />

Goldschmitt offers three different lift kits for the Ford Transit which can provide the vehicles with between 30 <strong>and</strong> 50 mm<br />

more ground clearance. Please note that the amount of possible lift for a vehicle is limited by the length of the shock<br />

absorbers. It is only possible to use multiple lift or compensation sets on one vehicle or to further raise the rear with air<br />

springs to a limited degree. Please contact our advisers should you be considering a combination of different systems.<br />

Model Model year Axle Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Ford Transit 2004–2006 rear<br />

Ford Transit 2004–2006 rear<br />

Ford Transit from 2006 rear<br />

Suspension lift kit, 50 mm (extended spring U-bolts are supplied).<br />

It is essential that you state the width of the leaf springs when ordering.<br />

Suspension lift kit, 30 mm (extended spring U-bolts are supplied).<br />

It is essential that you state the width of the leaf springs when ordering.<br />

Suspension lift kit, 40 mm (extended spring U-bolts are supplied).<br />

It is essential that you state the width of the leaf springs when ordering.<br />

Further information regarding our compensation <strong>and</strong> <strong>suspension</strong> lift kits may be found on page 19.<br />

Spacers<br />

Spacers do not just improve the appearance of your vehicle,<br />

but also improve its driving dynamics <strong>and</strong> driving safety. More<br />

information regarding Goldschmitt spacers may be found on<br />

pages 36/37.<br />

06.108-50 249.00<br />

06.108-30 239.00<br />

06.108-40 249.00<br />

Model Model year Axle Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Ford Transit from 2006<br />

front/<br />

rear<br />

Track widening by 60 mm.<br />

Use only possible in conjunction with steel wheels.<br />

10.082 189.00<br />

Ford Transit from 2006 rear Track widening 70 mm. 10.083 199.00<br />

The prices stated are for a pair. The track widening stated refers to the widening on each axle with two spacers.<br />

59


Products for Renault Master<br />

Vive le comfort!<br />

The French motorhome with its brothers <strong>and</strong> sisters the Opel Movano <strong>and</strong><br />

Nissan Interstar is chic <strong>and</strong> has many fans – <strong>and</strong> in Goldschmitt has a<br />

partner who will iron out the wrinkles in its <strong>suspension</strong>.<br />

The Renault Master <strong>and</strong> its practical-<br />

ly identical colleagues from Opel <strong>and</strong><br />

Nissan came into the limelight in the<br />

leisure industry at the start of the 21st<br />

century when Bürstner used its as a<br />

base vehicle for the motorhome sector.<br />

Its strengths are the very responsive<br />

diesel engines <strong>and</strong> the good comfort<br />

of the st<strong>and</strong>ard model – a quality<br />

often met in French vehicles. What<br />

works very well with passenger cars<br />

<strong>and</strong> is also adequate on panel vans,<br />

however, comes up against its limits<br />

when the chassis has to carry a heavy,<br />

60<br />

<strong>and</strong> often overlong body. The Master,<br />

too, also has <strong>suspension</strong> problems<br />

when used as a motorhome, which<br />

prompted Goldschmitt's technicians<br />

into action. The deeply drooping nose<br />

is often seen. “Any motorhome built<br />

on this base should be fitted with<br />

Goldschmitt's reinforced coil springs”,<br />

is the experience of Carsten Stäbler,<br />

Head of the Goldschmitt Technical<br />

Center in Walldürn.<br />

Ideally, the front springs are combined<br />

with an auxiliary coil spring for<br />

the rear axle. It is possible to uprate<br />

Photo: Bürstner<br />

the Master to 4000 kilos with these<br />

two inexpensive measures. In addition,<br />

Goldschmitt also offers lift kits<br />

20 <strong>and</strong> 50 mm in thickness for the<br />

Master.<br />

The cherry on the top of this motorhome<br />

<strong>suspension</strong> based on the<br />

Renault, Opel or Nissan is an auxiliary<br />

air spring which adapts the spring rate<br />

to the load status <strong>and</strong> makes sagging<br />

overhangs less likely. These also permit<br />

uprating to four tonnes permissible<br />

gross weight.


Coil springs for the front axle<br />

The coil springs on the front axle on the production vehicle are often too weak to<br />

accommodate the load. Consequence: The vehicle droops at the front, ride comfort<br />

suffers greatly. In extreme cases the vehicle is practically undriveable. Goldschmitt<br />

reinforced coil springs lift the nose of the vehicle (by around 50 mm on the Renault<br />

Master <strong>and</strong> its identical siblings) <strong>and</strong> significantly increase vehicle safety <strong>and</strong> comfort.<br />

Model Model year Axle Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Renault Master,<br />

Opel Movano, Nissan Interstar<br />

Auxiliary coil springs for the rear axle<br />

Auxiliary coil springs for the rear axle are fitted in addition to the production suspensi-<br />

on. They ensure greater safety <strong>and</strong> ride comfort. In addition, they allow the axle loads<br />

<strong>and</strong> the permissible gross vehicle weight to be increased depending on the vehicle<br />

model.<br />

Model Model year Axle Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Renault Master,<br />

Opel Movano, Nissan Interstar<br />

Uprating may be found on page 40ff.<br />

from 1998 front<br />

Replacement coil springs (2 no.) for the front axle.<br />

The front axle is raised by approximately 50 mm.<br />

Further information regarding our reinforced coil springs may be found on page 20.<br />

Spacers<br />

01.0230 469.00<br />

from 1998 rear Auxiliary coil springs for the rear axle (2 no.). 01.0310 379.00<br />

Spacers do not just improve the appearance of your vehicle, but also improve its driving dynamics <strong>and</strong> driving safety. Gold-<br />

schmitt offers 30 mm thick spacers for Master, Movano <strong>and</strong> Interstar. More information regarding Goldschmitt spacers<br />

may be found on pages 36/37.<br />

Model Model year Axle Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Renault Master,<br />

Opel Movano, Nissan Interstar<br />

from 1998<br />

front/<br />

rear<br />

Track widening by 60 mm.<br />

Not in conjunction with rear axle uprating to 2240 kg.<br />

The prices stated are for a pair. The track widening stated refers to the widening on each axle with two spacers.<br />

10.080 189.00<br />

61


Products for Renault Master<br />

The production springs on a motorhome are generally not adequate<br />

for the high permanent loading imposed by the body <strong>and</strong><br />

equipment<br />

Auxiliary air springs for the rear axle<br />

Goldschmitt auxiliary air springs for the Renault Master from<br />

model year 1998 onwards support the existing springs <strong>and</strong><br />

thereby bring a deal of comfort <strong>and</strong> more driving safety back<br />

into the vehicle's chassis. The systems are available for the<br />

rear axle, double convolute bags are used. All auxiliary air<br />

spring systems for the Renault Master have, as st<strong>and</strong>ard, a basic compressor<br />

<strong>and</strong> a cockpit control unit so that it is also possible to vary the air pressure while driving. In addition to this, our 30-year<br />

leak-tightness guarantee applies for the double convolute bags in accordance with our warranty terms. Vehicles with a<br />

trailer hitch, long rear overhang <strong>and</strong> a high centre of gravity, in particular, profit from the two springs which effectively<br />

stabilize <strong>and</strong> raise the rear of the vehicle.<br />

Incl. Compressor <strong>and</strong> in-cab control unit<br />

Model Model year Axle Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Renault Master,<br />

Opel Movano, Nissan Interstar<br />

from 1998 rear<br />

Auxiliary air springs for the rear axle (dual bag system with 6” double<br />

convolute bags). Including “Basic” 12V compressor <strong>and</strong> “Universal” incab<br />

control unit. Only suitable for vehicles with ABS.<br />

Further information regarding the various compressors <strong>and</strong> control units may be found on pages 82/83.<br />

Accessories for auxiliary air springs<br />

02.2650 729.00<br />

Designation Notes <strong>and</strong> characteristics Part no.: Price in €<br />

2-circuit system with “Universal” control unit Additional cost of 2-circuit system including “Universal” double in-cab control unit. 02.126 80.00<br />

2-circuit system with “Radio” control unit<br />

Additional cost of 2-circuit system including “Radio” double in-cab control unit.<br />

Suitable for mounting in a free radio slot.<br />

The auxiliary air springs lift the rear of the vehicle <strong>and</strong> provide<br />

an adequate spring travel <strong>and</strong> flexible adjustment of the spring<br />

characteristics<br />

02.126-Radio 90.00<br />

“Master” control unit (single-circuit)<br />

Additional cost of single in-cab control unit (suitable for single circuit systems).<br />

Suitable for mounting on the instrument panel of the Renault Master,<br />

Opel Movano <strong>and</strong> Nissan Interstar.<br />

02.122-MM 10.00<br />

Overflow stop (single-circuit) Prevents the air overflowing from one air bag to another. 02.117 29.00<br />

Further information regarding control units may be found on page 82.<br />

62


Full air springs for the rear axle<br />

Goldschmitt does not currently offer a full air <strong>suspension</strong> system for the Renault Master, but one is available for the somewhat<br />

smaller Renault Trafic <strong>and</strong> the identical Opel Vivaro. This system for the rear axle is self-regulating; manual control<br />

of the air bags is not possible.<br />

Model Model year Axle Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Renault Trafic from 1998 front<br />

This full air spring is suitable for the comparable Opel Vivaro without modification.<br />

Shock absorbers for front <strong>and</strong> rear axle<br />

Goldschmitt supplies special shock absorbers for motorhomes <strong>and</strong> vans<br />

<strong>and</strong> places its trust in the tried-<strong>and</strong>-tested top quality provided by Koni.<br />

Further information regarding the special shock absorbers may be found<br />

on page 39.<br />

Full air springs for the rear axle of the Renault Trafic <strong>and</strong> Opel Vivaro.<br />

System with electronic ride level control, not manually controllable 22.5200 2699.00<br />

Model Model year Axle Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Renault Master,<br />

Opel Movano, Nissan Interstar<br />

Renault Master,<br />

Opel Movano, Nissan Interstar<br />

The prices listed are for a pair (no. 2)<br />

Suspension lift kits<br />

from 1998 front Koni shock absorber set for the front axle. 12.822460 459.00<br />

from 1998 rear Koni shock absorber set for the rear axle. 12.822461 459.00<br />

Goldschmitt offers two different lift kits for the Renault Master which can provide the vehicles with between 20 <strong>and</strong> 50<br />

mm more ground clearance. Please note that the amount of possible lift for a vehicle is limited by the length of the shock<br />

absorbers. It is only possible to use multiple lift or compensation sets on one vehicle or to further raise the rear with air<br />

springs to a limited degree. Please contact our advisers should you be considering a combination of different systems.<br />

Model Model year Axle Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Renault Master,<br />

Opel Movano, Nissan Interstar<br />

Renault Master,<br />

Opel Movano, Nissan Interstar<br />

from 1998 rear<br />

from 1998 rear<br />

Lift kit for the rear axle, 20 mm<br />

(extended spring U-bolts are supplied).<br />

Lift kit for the rear axle, 50 mm (extended spring U-bolts are sup-<br />

plied). Suitable for vehicles with one leaf spring.<br />

Further information regarding our compensation <strong>and</strong> <strong>suspension</strong> lift kits may be found on page 19.<br />

06.107-20 209.00<br />

06.107-50 219.00<br />

63


Products for Iveco Daily<br />

The long-distance runner is not lonely<br />

In the Daily, the Fiat Group marque has brought a particularly strong<br />

variant of the Ducato to the market, thanks to its strength, well suited to<br />

industrial <strong>and</strong> commercial use.<br />

A vehicle that started out as a clas-<br />

sical workhorse has since become an<br />

established base vehicle for the motorhome<br />

sector, even in the premium<br />

class of the highest quality vehicles:<br />

The Iveco Daily has made its way, has<br />

matured <strong>and</strong> has won the confidence<br />

of the customers <strong>and</strong> manufacturers.<br />

Goldschmitt offers various products<br />

for this endurance star, including<br />

older models. The range for the Daily<br />

35S (2000 to 2006) with single tyres<br />

includes auxiliary leaf springs which<br />

can only be fitted at the Goldschmitt<br />

Technical Center in Walldürn <strong>and</strong><br />

need individual approval. More modern<br />

variants of the Daily, C35 to C50,<br />

can be fitted with <strong>suspension</strong> lift kits<br />

64<br />

Photo: Niesmann + Bischoff<br />

(20 mm plus) from the Goldschmitt<br />

product range.<br />

Auxiliary air springs are very popular<br />

with Iveco drivers, Goldschmitt's Air<br />

Force Light for the front axle on the<br />

Daily 50/60/65C has already attracted<br />

many motorhome owners. The editors<br />

of promobil in April 2008 found that the<br />

Air Force Light offered a “tangible improvement.<br />

The sloppy Daily steering<br />

is made tauter, without the feedback<br />

disappearing.” The guarantee of this<br />

clearly improved h<strong>and</strong>ling is not only<br />

the outst<strong>and</strong>ing auxiliary air spring itself,<br />

but also the track widening associated<br />

with its fitting. The track on the<br />

Daily 50C is made 116 mm wider, even<br />

that on the 60C/65C is widened by 74<br />

mm, which has the effect of improving<br />

roadholding. Air Force Light can be<br />

retrofitted, but is suitable only for vehicles<br />

with the higher cab.<br />

Air Force One – the name of the<br />

world's first full air spring for the front<br />

axle of an Iveco. It was introduced<br />

with a fanfare as an exclusive product<br />

for Niesmann + Bischoff's Flair model.<br />

customers were amazed, as the product<br />

concealed a completely new development<br />

which put all its predecessors<br />

into the shade.<br />

As st<strong>and</strong>ing on one axle is not good,<br />

even with full air springs, Goldschmitt<br />

rounded off its range with a rear axle<br />

full air <strong>suspension</strong> which can be fitted<br />

in the Daily 50/60/65C models.<br />

The rear axle is regulated by the IntelliLight<br />

with 2-circuit automatic ride<br />

height system.<br />

If the front <strong>and</strong> rear axles with full<br />

air springs are combined, a 4-channel<br />

system is created which is currently<br />

only employed in the premium class<br />

models by Niesmann + Bischoff <strong>and</strong><br />

Hymer. Optionally, the customer can<br />

also order the Auto Level function,<br />

which enables the motorhome to level<br />

itself automatically.


Auxiliary air springs for front <strong>and</strong> rear axle<br />

Goldschmitt auxiliary air springs for the Iveco Daily support the existing springs <strong>and</strong> thereby bring a deal of comfort <strong>and</strong><br />

more driving safety back into the vehicle's chassis. The systems are offered for the rear axle in tapered sleeve <strong>and</strong> double<br />

convolute bag versions, <strong>and</strong> for the front axle (model name: Air Force Light) with rolling lobe bags. All auxiliary air spring<br />

systems for Iveco Daily have, as st<strong>and</strong>ard, an air supply unit <strong>and</strong> a cockpit control unit so that it is also possible to vary the<br />

air pressure while driving. In addition to this, our 30-year leak-tightness guarantee applies for all double convolute bags in<br />

accordance with our warranty terms.<br />

Model Model year Axle Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Iveco Daily 35-49 to 2000 rear<br />

Iveco Daily 35-10/35-12 to 2000 rear<br />

Iveco Daily 59-12 to 2000 rear<br />

Iveco Daily 35C to 50C 2000–2006 rear<br />

Iveco Daily 35S 2000–2006 rear<br />

Iveco Daily 60/65C from 2006 front<br />

Iveco Daily 50C from 2006 front<br />

Iveco Daily 50C from 2006 front<br />

Iveco Daily 35C to 50C from 2006 rear<br />

AirMaster auxiliary air springs for the rear axle (four bag system with tapered<br />

sleeves). Including “Compact” 12V compressor <strong>and</strong> single in-cab control unit.<br />

For vehicles with ABS or ALB. Panel vans on request.<br />

Auxiliary air springs for the rear axle (dual bag system with 6” double convolute<br />

bags). Including “Basic” 12V compressor <strong>and</strong> single in-cab control unit.<br />

Only for twin-wheeled panel vans with ABS or ALB.<br />

AirMaster auxiliary air springs for the rear axle (four bag system with tapered<br />

sleeves). Including “Compact” 12V compressor <strong>and</strong> single in-cab control unit.<br />

For vehicles with ABS.<br />

AirMaster auxiliary air springs for the rear axle (four bag system with tapered<br />

sleeves). Including “Compact” 12V compressor <strong>and</strong> single in-cab control unit.<br />

For vehicles with ABS. Panel vans on request.<br />

AirMaster auxiliary air springs for the rear axle (dual bag system with tapered<br />

sleeves). Including “Basic” 12V compressor <strong>and</strong> single in-cab control unit.<br />

For single-wheeled vehicles with ABS.<br />

“Air Force Light” auxiliary air springs (dual bag system with rolling lobe bags)<br />

for the front axle including track widening (74 mm).<br />

“Compact” 12V compressor <strong>and</strong> “pneumatic single in-cab control unit. Only<br />

suitable for vehicles with the raised cab.<br />

“Air Force Light” auxiliary air springs (dual bag system with rolling lobe bags)<br />

for the front axle including track widening (116 mm).<br />

“Compact” 12V compressor <strong>and</strong> pneumatic single in-cab control unit. Only<br />

suitable for vehicles with the raised cab.<br />

“Air Force Light” auxiliary air springs (dual bag system with rolling lobe bags)<br />

for the front axle with adapter discs (adaptation of PCD from 170 to 205)<br />

including track widening (depending on wheel size). Including “Compact” 12 V<br />

compressor <strong>and</strong> pneumatic single in-cab control unit.<br />

Auxiliary air springs for the rear axle (dual bag system with double convolute<br />

bags). Including “Basic” 12V compressor <strong>and</strong> single in-cab control unit.<br />

For twin-wheeled vehicles with ABS.<br />

Further information regarding the various compressors <strong>and</strong> control units may be found on pages 82/83.<br />

*Fitting only possible in the Goldschmitt Technical Center in Walldürn or Polch.<br />

Accessories for auxiliary air springs<br />

Incl. Compressor <strong>and</strong> in-cab control unit<br />

02.1450 1299.00<br />

02.104 629.00<br />

02.1460* 1399.00<br />

02.1470 1399.00<br />

02.1490* 849.00<br />

02.1430* 1890.00<br />

02.1431* 1890.00<br />

02.14311* 1890.00<br />

02.1471 749.00<br />

Designation Notes <strong>and</strong> characteristics Part no.: Price in €<br />

2-circuit system with “Universal” control unit Additional cost of 2-circuit system including “Universal” double in-cab control unit 02.129 129.00<br />

2-circuit system with “Radio” control unit<br />

Additional cost of 2-circuit system including “Radio” double in-cab control unit.<br />

Suitable for mounting in a free radio slot.<br />

02.129-Radio 139.00<br />

“Radio” control unit (single-circuit)<br />

Additional cost of “Radio” single in-cab control unit (suitable for single circuit systems).<br />

Suitable for mounting in a free radio slot.<br />

02.122-Radio 10.00<br />

2-circuit system with<br />

pneumatic control unit<br />

Additional cost of 2-circuit system including pneumatic double in-cab control unit.<br />

Only in conjunction with the “Air Force Light” front axle auxiliary air springs.<br />

02.1135 159.00<br />

Further information regarding control units may be found on page 82.<br />

65


Products for Iveco Daily<br />

Goldschmitt wheels GSM2<br />

Goldschmitt presented a true bombshell at the start of the season with the<br />

GSM2. This new alloy rim for the Iveco Daily sets new st<strong>and</strong>ards in terms of<br />

weight <strong>and</strong> user friendliness. For example, spacers are not required if the Goldschmitt<br />

wheel is used on the front axle. This saves money <strong>and</strong> weight. On the<br />

rear, an alloy disc is used on the twin tyres connected to the original wheel by<br />

an innovative coupling.<br />

More information regarding GSM2 may be found on pageS 86/87. From page 88<br />

onwards we present further Iveco wheels from our range.<br />

Model Model year Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Iveco Daily 50C from 2006<br />

Iveco Daily 50C from 2006<br />

Iveco Daily 50C from 2006<br />

Iveco Daily 60/65C from 2006<br />

Iveco Daily 60/65C from 2006<br />

Iveco Daily 60/65C from 2006<br />

GSM2, set comprising two wheels for the front axle <strong>and</strong> two discs<br />

for the rear axle, colour: crystal silver lacquered. Spacer can be omitted.<br />

GSM2, set comprising two wheels for the front axle <strong>and</strong> two discs<br />

for the rear axle, colour: hyper black. Spacer can be omitted.<br />

GSM2, set comprising two wheels for the front axle <strong>and</strong> two discs<br />

for the rear axle, colour: polished graphite. Spacer can be omitted.<br />

GSM2, set comprising two wheels for the front axle <strong>and</strong> two discs<br />

for the rear axle, colour: silver. Spacer can be omitted.<br />

GSM2, set comprising two wheels for the front axle <strong>and</strong> two discs<br />

for the rear axle, colour: hyper black. Spacer can be omitted.<br />

GSM2, set comprising two wheels for the front axle <strong>and</strong> two discs<br />

for the rear axle, colour: polished graphite. Spacer can be omitted.<br />

A comprehensive description of the GSM2 wheels may be found on pages 86/87.<br />

Aluminium replacement tanks<br />

Big engines drink more. With an average fuel consumption of 16 to 17 miles to<br />

the gallon, our 170 litre aluminium tank is just the ticket. The fuel tank is designed<br />

to fit snugly around the frame of the Iveco Daily 50/60/65C. The original<br />

tank sensor can be reused. Since there is no prototype approval for the tank,<br />

retrofitting with TÜV individual approval is possible only in our Technical Centers<br />

in Walldürn or Polch.<br />

04.12200 849.00<br />

04.12201 849.00<br />

04.12202 849.00<br />

04.12205 849.00<br />

04.12206 849.00<br />

04.12207 849.00<br />

Model Model year Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Iveco Daily 50/60/65C from 2006 170 L aluminium tank. Supplied only without TÜV approval certificate. 05.190 1190.00<br />

Fitting only possible in the Goldschmitt Technical Center in Walldürn or Polch.<br />

66


Compensation <strong>and</strong> lift kits<br />

Goldschmitt offers lift kits for the Iveco Daily which can provide the vehicles with 20 mm more ground clearance. Please<br />

note that the amount of possible lift for a vehicle is limited by the length of the shock absorbers. It is only possible to use<br />

multiple lift or compensation sets on one vehicle or to further raise the rear with air springs to a limited degree. Please<br />

contact us should you be considering a combination of different systems.<br />

Model Model year Axle Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Iveco Daily 35C to 50C from 2006 rear Suspension lift kit, 20 mm. Extended spring U-bolts are supplied. 06.1060-20 199.00<br />

Further information regarding our compensation <strong>and</strong> <strong>suspension</strong> lift kits may be found on page 19.<br />

Spacers<br />

Spacers do not just improve the appearance of your vehicle, but also improve its driving dynamics<br />

<strong>and</strong> driving safety.<br />

Model Model year Axle Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Iveco Daily 60/65C to 2006 front Track widening by 74 mm. 10.093 569.00<br />

Iveco Daily 60/65C from 2006 front Track widening by 74 mm. 10.090 569.00<br />

Iveco Daily 50C from 2006 front Track widening by 116 mm. 10.092 569.00<br />

The prices stated are for a pair. The track widening stated refers to the widening on each axle with two spacers.<br />

Full air springs for front <strong>and</strong> rear axle<br />

Goldschmitt initially caused a furore with the world's first, since pat-<br />

ented, front axle full air springs for the higher cab models of the Iveco<br />

Daily, a product derived from Goldschmitt's established rear axle full<br />

air springs for the Daily. While the product initially only fitted on the<br />

Niesmann + Bischoff <strong>and</strong> Hymer models, solutions will soon be available for other<br />

premium vehicles, including Carthago <strong>and</strong> Concorde.<br />

You will find more about full air springs from 24 onwards. Please note that these should<br />

only be fitted in specialist workshops trained by Goldschmitt, preferably in the Goldschmitt<br />

Technical Centers in Walldürn or Polch.<br />

Model Model year Axle Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Iveco Daily 60/65C from 2006 front<br />

Iveco Daily 60/65C from 2006 rear<br />

Iveco Daily 50C from 2006 rear<br />

Full air springs for the front axle.<br />

Supplied inclusive of “Intelli-light” 2-circuit automatic ride height control.<br />

Full air springs for the rear axle.<br />

Supplied inclusive of “Intelli-light” 2-circuit automatic ride height control.<br />

Full air springs for the rear axle.<br />

Fitting only possible in the Goldschmitt Technical Center in Walldürn or Polch.<br />

Supplied inclusive of “Intelli-light” 2-circuit automatic ride height control.<br />

22.G1550 3190.00<br />

22.G1500 4490.00<br />

22.G1300 on request<br />

67


Products for MAN<br />

Comfort for the king<br />

The MAN is first choice for especially big integrated <strong>and</strong> alcove models. Goldschmitt<br />

is dealing with the front axle.<br />

Auxiliary air springs for the front axle<br />

Photo: Concorde<br />

If a customer is looking for a modern basic<br />

vehicle in the motorhome class of 7.49 tonnes<br />

<strong>and</strong> greater, then the MAN's time has come.<br />

Once the “Truck of the Year”, the vehicle's key<br />

feature is its very good chassis. But good can<br />

still be improved, <strong>and</strong> so Goldschmitt has developed<br />

an auxiliary air spring for the front axle<br />

of the motorhome with a double convolute bag<br />

for which it offers a 30 year leak tightness guarantee.<br />

The front axle of the MAN can now be<br />

tuned perfectly to the actual weight of the vehicle<br />

with this air spring. The air bags take their<br />

compressed air from the on-board system, <strong>and</strong><br />

the <strong>suspension</strong> is controlled through the control<br />

unit in the vehicle cockpit.<br />

The auxiliary air springs for the MAN allow the front axle to be perfectly matched to the vehicle weight <strong>and</strong> the road conditions.<br />

The system supplied comprises two double convolute bags, fitting materials, a pneumatic single in-cab control unit,<br />

the installation instructions <strong>and</strong> the TÜV part approval report. The system is only fitted at the Goldschmitt Techn Centers.<br />

Model Model year Axle Notes <strong>and</strong> characteristics Part no.: Price in €<br />

MAN TGL (7.49 t to 12 t) from 2005 front<br />

Fitting only possible in the Goldschmitt Technical Center in Walldürn or Polch.<br />

Accessories for auxiliary air springs<br />

Auxiliary air springs for the front axle (dual bag system with double convolu-<br />

te bags). Pneumatic single in-cab control unit included.<br />

02.8250 € 1990.00<br />

Designation Notes <strong>and</strong> characteristics Part no.: Price in €<br />

2-circuit system with<br />

pneumatic control unit<br />

68<br />

Additional cost of 2-circuit system including pneumatic double in-cab control unit. 02.1135 159.00


The stars are favourably aligned<br />

The Mercedes has always existed<br />

under an auspicious star with Gold-<br />

schmitt as there has always been a<br />

large range of products for improving<br />

the h<strong>and</strong>ling characteristics of the finest<br />

of base vehicles: The most costeffective<br />

entry into chassis tuning<br />

for the Sprinter or its sisters the VW<br />

LT/Crafter begins with auxiliary leaf<br />

springs for which Goldschmitt offers<br />

a TÜV approval. Owners of a Sprinter<br />

208-316 or VW LT (model years 1996<br />

to 2006) can counter one-sided loading<br />

or even insufficient ground clearance<br />

with compensation blocks <strong>and</strong><br />

lift kits (50 mm plus).<br />

The production springs of the vehicle<br />

on the heavily loaded rear axle can<br />

be gently assisted by an auxiliary coil<br />

spring. Goldschmitt offers these for<br />

the Sprinter/Crafter from model year<br />

2006 onwards with the use restricted<br />

Mercedes Sprinter products<br />

Photo: Dethleffs<br />

Not every customer knows that the Daimler <strong>and</strong> VW small vans have identical<br />

genes. This means that Goldschmitt's products for the Sprinter are always also suitable<br />

for the VW LT or its successor, the Crafter.<br />

to vehicles with a maximum 3.5 tonne<br />

permissible gross vehicle weight.<br />

A full air <strong>suspension</strong> system for the<br />

rear axle of the Mercedes Sprinter <strong>and</strong><br />

the latest generation of the identical<br />

VW Crafter is new to the Goldschmitt<br />

range. The original springs are replaced<br />

with offset semi-trailing arms<br />

on the end of which a huge air bag is<br />

mounted.<br />

69


Products for the Mercedes Sprinter<br />

Leaf springs for front <strong>and</strong> rear axle<br />

Model Model year Axle Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Mercedes Sprinter 207-209 to 1996 rear<br />

Auxiliary leaf springs for the rear axle, suitable for all models with single<br />

wheels. Without TÜV certificate, individual approval required. The<br />

spring assembly number must be stated on ordering. This is to be found<br />

on the front spring eye.<br />

Auxiliary leaf springs for the rear axle, suitable for all models with single<br />

01.012 449.00<br />

Mercedes Sprinter 208-316 1996–2006 rear<br />

wheels. With TÜV certificate, but not approved by Daimler AG. The<br />

spring assembly number must be stated on ordering. This is to be found<br />

on the front spring eye.<br />

Auxiliary leaf springs for the rear axle, suitable for all models with twin<br />

01.015 329.00<br />

Mercedes Sprinter 408-416 1996–2006 rear<br />

wheels. Without TÜV certificate, individual approval required. The<br />

spring assembly number must be stated on ordering. This is to be found<br />

on the front spring eye.<br />

01.017 329.00<br />

Mercedes Sprinter 616 1996–2006 front<br />

Front axle optimization, comprising a replacement leaf spring<br />

for front axle <strong>and</strong> “AirCell” (see page 72).<br />

01.0901 469.00<br />

Mercedes Sprinter NCV3/<br />

VW Crafter<br />

from 2006 rear<br />

Auxiliary leaf springs for the rear axle, suitable for all models. The original<br />

spring assembly number must be stated on ordering.<br />

01.0151 469.00<br />

Mercedes Sprinter NCV3/<br />

VW Crafter<br />

from 2006 rear<br />

Auxiliary leaf springs for the rear axle, suitable for AWD models. The<br />

original spring assembly number must be stated on ordering.<br />

01.0150 on request<br />

Longer U-bolts will have to be ordered if either level-raising or compensating blocks are fitted. We will be pleased to advise you.<br />

Accessories for leaf springs<br />

Designation Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Spring clips (U-bolts), round design<br />

for Mercedes Sprinter<br />

Spring clips (U-bolts), round design<br />

for Mercedes Sprinter<br />

Spring clips (U-bolts), round design<br />

for Mercedes Sprinter<br />

Spring clips (U-bolts), round design<br />

for Mercedes Sprinter<br />

All prices are stated for a pair.<br />

Anti-roll bars for front <strong>and</strong> rear axle<br />

A = M14 x 1.5 / B = 74 / C = 130 (see dimensioning<br />

diagram)<br />

A = M14 x 1.5 / B = 74 / C = 150 (see dimensioning<br />

diagram)<br />

A = M14 x 1.5 / B = 74 / C = 175 (see dimensioning<br />

diagram)<br />

A = M14 x 1.5 / B = 74 / C = 200 (see dimensioning<br />

diagram)<br />

Model Model year Axle Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Mercedes Sprinter 208–316 1996–2006<br />

front/<br />

rear<br />

Anti-roll bar kit, front axle <strong>and</strong> rear axle also in conjunction with our complete<br />

chassis modifications. Not for all-wheel drive vehicles.<br />

11.600 999.00<br />

Mercedes Sprinter 208–416 1996–2006 front Anti-roll bar for the front axle, not for all-wheel-drive vehicles. 11.601 549.00<br />

Mercedes Sprinter 208–316<br />

Mercedes Sprinter NCV3/<br />

1996–2006 rear Anti-roll bar for the rear axle, not for all-wheel-drive vehicles. 11.602 549.00<br />

VW Crafter<br />

with Al-Ko chassis<br />

from 2006 rear Reinforced anti-roll bar for the rear axle on Al-Ko chassis. Ø 26 mm. 11.6506 549.00<br />

Mercedes Sprinter NCV3/<br />

VW Crafter 209-324<br />

from 2006 rear Reinforced anti-roll bar for the rear axle. Not for Al-Ko chassis. 11.6505 549.00<br />

The 11.600, 11.601 <strong>and</strong> 11.602 anti-roll bars also fit the comparable VW LT models without modification.<br />

70<br />

98794130 15.50<br />

98794150 15.50<br />

98794175 15.50<br />

98794200 15.50<br />

B<br />

C<br />

A spring clip A spring clip<br />

ball-shaped<br />

angular<br />

B


Auxiliary air springs for front <strong>and</strong> rear axle<br />

Model Model year Axle Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Mercedes Sprinter 208–316 1996–2006 rear<br />

AirMaster auxiliary air springs for the rear axle (dual bag system with<br />

tapered sleeves). Including “Basic” 12V compressor <strong>and</strong> “Universal” incab<br />

control unit. Suitable for panel vans/crewbuses/buses.<br />

AirMaster auxiliary air springs for the rear axle (dual bag system with<br />

02.500K 769.00<br />

Mercedes Sprinter 208–316 1996–2006 rear tapered sleeves). Including “Basic” 12V compressor <strong>and</strong> “Universal” incab<br />

control unit. Suitable for motorhome/platform trucks.<br />

AirMaster auxiliary air springs for the rear axle (four bag system with<br />

02.501 769.00<br />

Mercedes Sprinter 208–316 1996–2006 rear<br />

tapered sleeves). Including “Compact” 12V compressor <strong>and</strong> “Universal”<br />

in-cab control unit. Suitable for motorhomes/platform trucks with extremely<br />

high permanent loading. Without TÜV approval certificate.<br />

AirMaster auxiliary air springs for the rear axle (four bag system with<br />

02.5014 1399.00<br />

Mercedes Sprinter 408–416 1996–2006 rear<br />

rolling lobe bags).<br />

Including “Medium” 12V compressor <strong>and</strong> “Universal” in-cab control<br />

unit. Suitable for panel vans/crewbuses/buses.<br />

AirMaster auxiliary air springs for the rear axle (four bag system with<br />

02.503-K 879.00<br />

Mercedes Sprinter 408–416 1996–2006 rear<br />

rolling lobe bags).<br />

Including “Medium” 12V compressor <strong>and</strong> “Universal” in-cab control<br />

unit. Suitable for motorhome/platform trucks.<br />

Auxiliary air springs for the rear axle (four bag system with 6” double<br />

02.502 879.00<br />

Mercedes Sprinter 616 1996–2006 rear convolute bags). Including “Compact” 12V compressor <strong>and</strong> “Universal”<br />

in-cab control unit.<br />

02.800 1399.00<br />

Mercedes Sprinter 208–416 1996–2006 front “AirCell” auxiliary air springs for the front axle (see page 72). 05.800 139.00<br />

Mercedes Sprinter 616 1996–2006 front “AirCell” auxiliary air springs for the front axle (see page 72). 05.850 139.00<br />

Mercedes Sprinter NCV3/<br />

VW Crafter<br />

from 2006 front “AirCell” auxiliary air springs for the front axle (see page 72). 05.810 139.00<br />

Mercedes Sprinter 616 1996–2006 front<br />

Front axle optimization, comprising a replacement leaf spring<br />

for front axle <strong>and</strong> “AirCell” (see page 72).<br />

01.0901 469.00<br />

Mercedes Sprinter NCV3/<br />

VW Crafter 209–324<br />

from 2006 rear<br />

Auxiliary air springs for the rear axle (dual bag system with 6” double<br />

convolute bags). Including “Basic” 12V compressor <strong>and</strong> “Universal” incab<br />

control unit. Suitable for platform trucks <strong>and</strong> panel vans.<br />

02.517 769.00<br />

Mercedes Sprinter NCV3/<br />

VW Crafter 509–524<br />

from 2006 rear<br />

Auxiliary air springs for the rear axle (dual bag system with single<br />

chamber bags). Including “Basic” 12V compressor <strong>and</strong> “Universal” in-cab<br />

control unit. Suitable for platform trucks <strong>and</strong> panel vans.<br />

02.515 1099.00<br />

The systems for the Mercedes Sprinter to model year 2006 also fit the comparable VW LT models.<br />

It is only possible to fit snow chains in conjunction with an air spring if spacers are used (see pages 36/37).<br />

Accessories for auxiliary air springs<br />

Designation Notes <strong>and</strong> characteristics Part no.: Price in €<br />

2-circuit system with “Universal” control unit<br />

for Mercedes Sprinter 208–416<br />

2-circuit system with “Radio” control unit<br />

for Mercedes Sprinter 208–416<br />

2-circuit system with “Universal” control unit<br />

for Mercedes Sprinter 616 <strong>and</strong> NCV3<br />

2-circuit system with “Radio” control unit<br />

for Mercedes Sprinter 616 <strong>and</strong> NCV3<br />

Additional cost of 2-circuit system including “Universal” double in-cab control unit. 02.129 129.00<br />

Additional cost of 2-circuit system including “Radio” double in-cab control unit.<br />

Suitable for mounting in a free radio slot.<br />

02.129-Radio 139.00<br />

Additional cost of 2-circuit system including “Universal” double in-cab control unit. 02.126 80.00<br />

Additional cost of 2-circuit system including “Radio” double in-cab control unit.<br />

Suitable for mounting in a free radio slot.<br />

02.126-Radio 90.00<br />

“Radio” control unit (single-circuit)<br />

Additional cost of single in-cab control unit (suitable for single circuit systems).<br />

Suitable for mounting in a free radio slot.<br />

02.122-Radio 10.00<br />

Overflow stop (single-circuit) Prevents the air overflowing from one air bag to another. 02.117 29.00<br />

Longer U-bolts will have to be ordered if either level-raising or compensating blocks are fitted. We will be pleased to advise you.<br />

Further information regarding control units may be found on page 82.<br />

71


Products for the Mercedes Sprinter<br />

AirCell auxiliary air springs<br />

The “AirCell” auxiliary air springs are made from polyurethane. It has thous<strong>and</strong>s<br />

of tiny, self-contained micro cells filled with air. As soon as the “AirCell” air spring<br />

is compressed, the enclosed air bubbles are compressed more <strong>and</strong> more. This air<br />

spring is very compact <strong>and</strong> can even be used where there is no space for conventional<br />

systems. Goldschmitt has optimized the spring element especially for use<br />

on the front axle of the Mercedes Sprinter as, most of all, motorhome owners<br />

wish to have more comfortable spring tuning under full axle load.<br />

Model Model year Axle Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Mercedes Sprinter 208–416 1996–2006 front “AirCell” replacement air springs for the front axle. 05.800 139.00<br />

Mercedes Sprinter 616 1996–2006 front “AirCell” replacement air springs for the front axle. 05.850 139.00<br />

Mercedes Sprinter 616 1996–2006 front<br />

Mercedes Sprinter NCV3/<br />

VW Crafter<br />

Front axle optimization, comprising a replacement leaf spring<br />

for front axle <strong>and</strong> “AirCell”.<br />

01.0901 469.00<br />

from 2006 front “AirCell” replacement air springs for the front axle. 05.810 139.00<br />

The 05.800 <strong>and</strong> 05.850 systems also fit the comparable VW LT models without modification.<br />

Full air springs for the rear axle<br />

Goldschmitt full air springs for the rear axle of the Sprinter <strong>and</strong> Crafter<br />

have been performing reliably on motorhomes, heavily loaded vans <strong>and</strong><br />

even ambulances for many years. The systems, equipped with 2-circuit<br />

ride-height control are available for the 3 tonne <strong>and</strong> 5 tonne Sprinters.<br />

Please note that these should only be fitted in specialist workshops<br />

trained by Goldschmitt, preferably in the Goldschmitt Technical Centers<br />

in Walldürn or Polch.<br />

Model Model year Axle Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Sprinter NCV3/VW Crafter<br />

209-324<br />

Sprinter NCV3/VW Crafter<br />

509-524<br />

Sprinter NCV3<br />

with Al-Ko chassis<br />

from 2006 rear<br />

from 2006 rear<br />

from 2006 rear<br />

Full air springs for the rear axle (dual bag system with rolling lobe bags)<br />

including “Intelli-light” 2-circuit automatic ride height system. 22.G3100 4490.00<br />

Full air springs for the rear axle (dual bag system with rolling lobe bags)<br />

including “Intelli-light” 2-circuit automatic ride height system. 22.G7000 4690.00<br />

Full air springs for the rear axle (dual bag system with rolling lobe bags)<br />

including “Intelli-light” 2-circuit automatic ride height system. Suitable for<br />

Al-Ko chassis with single rear axle (4.2 t permissible gross vehicle weight).<br />

22.G3400 3290.00<br />

May only be fitted in specialist workshops where training has been provided by Goldschmitt, preferably in the Goldschmitt Tech Centers in Walldürn or Polch.<br />

72


Compensation <strong>and</strong> lift kits<br />

Goldschmitt offers a compensation block <strong>and</strong> a lift kit for the Sprinter, both of which provide the vehicles with 50 mm<br />

more height. Please note that the amount of lift possible for a vehicle is limited by the length of the shock absorbers. It<br />

is only possible to use multiple lift or compensation sets on one vehicle or to further raise the rear with air springs to a<br />

limited degree. Please contact our advisers should you be considering a combination of different systems.<br />

Model Model year Axle Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Mercedes Sprinter 208–316 1996–2006 rear<br />

Mercedes Sprinter 208–316 1996–2006 rear<br />

Spacers<br />

Spacers do not just improve the appearance of your vehicle, but also substantially improve its driving dynamics <strong>and</strong> dri-<br />

ving safety. More information regarding Goldschmitt spacers may be found on pages 36/37.<br />

Model Model year Axle Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Mercedes Sprinter 208–316 1996–2006 front/rear Track widening by 60 mm. 5-hole version. 10.060 159.00<br />

Track widening by 100 mm. Can only be fitted on the front axle with steel<br />

Mercedes Sprinter 208–316 1996–2006 front/rear rims having a rim offset of 83 on fully integrated vehicles. Suitable for<br />

panel vans.<br />

10.061 189.00<br />

Mercedes Sprinter NCV3/<br />

VW Crafter 209–324<br />

from 2006 front/rear Track widening by 60 mm. 6-hole version. 10.062 169.00<br />

Mercedes Vito (W639) from 2003 front/rear Track widening by 20 mm. 10.088 129.00<br />

Mercedes Vito (W639) from 2003 front/rear Track widening by 30 mm. 10.021 149.00<br />

The prices stated are for a pair. The track widening stated refers to the widening on each axle with two spacers.<br />

The 10.060 <strong>and</strong> 10.061 spacers also fit the comparable VW LT models without modification.<br />

Shock absorbers for front <strong>and</strong> rear axle<br />

Goldschmitt supplies special shock absorbers for motorhomes <strong>and</strong> vans <strong>and</strong> places its trust in the top quality provided by<br />

Koni. Further information regarding the special shock absorbers may be found on page 39.<br />

Model Model year Axle Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Mercedes Sprinter 208-316 1996–2006 rear Shock absorber set for the rear axle 12.822434 359.00<br />

Mercedes Sprinter 408-416 1996–2006 rear Shock absorber set for the rear axle 12.822440 469.00<br />

Mercedes Sprinter 208-316 1996–2006 front Shock absorber set for the front axle 12.872604 569.00<br />

Mercedes Sprinter 408-416 1996–2006 front Shock absorber set for the front axle 12.872638 629.00<br />

Mercedes Sprinter 616 1996–2006 rear Shock absorber set for the rear axle 12.841179SP1 369.00<br />

Mercedes Sprinter 616 1996–2006 front Shock absorber set for the front axle 12.872638 629.00<br />

The prices listed are for a pair (no. 2)<br />

1 compensation block for the rear axle, 50 mm (extended spring U-bolts<br />

are supplied).<br />

Lift kit (no. 2) for the rear axle, 50 mm (extended spring U-bolts are<br />

supplied).<br />

06.005-50 139.00<br />

06.105-50 219.00<br />

73


Products for the VW T4<br />

The Bulli parade<br />

In 2007 it celebrated its 50th birthday, <strong>and</strong> yet the VW bus is still a long way from<br />

the scrapheap. Goldschmitt offers a comprehensive range of chassis components<br />

for the T4 <strong>and</strong> for the current T5 model.<br />

Goldschmitt has no products (yet)<br />

for the original version, the T1 with<br />

its wonderful hinged windows, but<br />

for its successors, the T2 <strong>and</strong> T3, auxiliary<br />

coil springs for the rear axle are<br />

on offer (not for Syncro), as they are<br />

for the T4, <strong>and</strong> for this model they are<br />

also available for the all-wheel-drive<br />

version.<br />

Anyone who drives a modern T5 <strong>and</strong><br />

who wishes to make its front axle fit<br />

for full loads for life, can treat his van<br />

to a reinforced coil spring. Goldschmitt<br />

engineers have measured com-<br />

74<br />

fort improvements of around 20 %. A<br />

fantastic result which can be achieved<br />

at little cost.<br />

Another equally cost-effective option<br />

for bringing air spring comfort<br />

to the T4 <strong>and</strong> to help a rear-axle load<br />

of 1500 kg is what we call Polybags,<br />

auxiliary air springs for the rear axle<br />

of all models not having all-wheel<br />

drive. One of the red bags is inserted<br />

in each of the st<strong>and</strong>ard coil springs.<br />

The bag takes the load from the coil<br />

springs <strong>and</strong> exercises a counter pressure<br />

on the individual turns of the<br />

Photo: VW Commercial Vehicles<br />

coil. The compression rate is rendered<br />

significantly less, the horror of cross<br />

winds <strong>and</strong> road-surface irregularities<br />

is eradicated. The system is supplied<br />

complete with compressor <strong>and</strong> cab<br />

control panel. A low-pressure switch<br />

ensures that a minimum pressure is<br />

maintained so that the system can<br />

never be damaged.<br />

The greatest level of air <strong>suspension</strong>,<br />

a full air spring, may be fitted on the<br />

T4 <strong>and</strong> T5 for the rear axle, <strong>and</strong> also<br />

on the front axle of the T5. This system<br />

is known as Air Force T5 as a Duo.


Coil springs for the front axle<br />

The coil springs on the front axle on the production vehicle are often too weak to accommodate the load. Consequence:<br />

The vehicle droops at the front, ride comfort suffers greatly. In extreme cases the vehicle is practically undriveable. Goldschmitt<br />

reinforced coil springs lift the nose of the vehicle, significantly increasing driving safety <strong>and</strong> comfort.<br />

Model Model year Axle Notes <strong>and</strong> characteristics Part no.: Price in €<br />

VW T5 from 2003 front Replacement coil springs for the front axle 01.0260 469.00<br />

Further information regarding our reinforced coil springs may be found on page 20.<br />

Auxiliary air springs for the rear axle<br />

Goldschmitt auxiliary air springs for the VW T4, what we call Polybags, support the existing springs <strong>and</strong> thereby bring a<br />

deal of comfort <strong>and</strong> more driving safety back into the vehicle's chassis. One of the two red bags is inserted in each of the<br />

st<strong>and</strong>ard coil springs. The air bag takes the load from the coil springs <strong>and</strong> exercises a counter pressure on the individual<br />

turns of the coil. The compression rate is significantly lower. The system is supplied complete with compressor <strong>and</strong> cab<br />

control panel. A low-pressure switch ensures that a minimum working pressure of one bar is maintained automatically<br />

so that the system can never be damaged. The pressure can be increased manually on the control panel – even while the<br />

vehicle is in motion – to 2.5 bar.<br />

Model Model year Axle Notes <strong>and</strong> characteristics Part no.: Price in €<br />

VW T4 from 1998 rear<br />

Polybag - auxiliary air springs for the rear axle (dual bag system with poly-<br />

bags). Including “Basic” 12V compressor <strong>and</strong> “Universal” in-cab control unit.<br />

This auxiliary air spring is not suited for all models. Please send us a copy of<br />

your vehicle documents.<br />

Only for vehicles with a rear axle load up to 1500 kg. For vehicles up to 1800 kg see VW T4 full air spring.<br />

Anti-roll bars for front <strong>and</strong> rear axle<br />

02.200 329.00<br />

Goldschmitt anti-roll bars effectively reduce a vehicle's body roll <strong>and</strong> are also a great help in side winds. Anti-roll bars are<br />

available for the front <strong>and</strong> rear axles of the T5.<br />

Model Model year Axle Notes <strong>and</strong> characteristics Part no.: Price in €<br />

VW T5 from 2003 front<br />

VW T5 from 2003 rear<br />

VW T5 from 2003<br />

rear/<br />

front<br />

Further information regarding the anti-roll bars may be found on pages 34/35.<br />

Anti-roll bar for the front axle (adjustable), Ø 26 mm by comparison with<br />

the 24 mm of the reinforced VW version<br />

Anti-roll bar for the rear axle, Ø 30 mm by comparison with the 28 mm of<br />

the reinforced VW version<br />

Anti-roll bar kit (front <strong>and</strong> rear axle) also in conjunction with our complete<br />

chassis modifications (including all-wheel drive vehicles).<br />

11.801 299.00<br />

11.802 299.00<br />

11.800 549.00<br />

75


Products for the VW T4 / T5<br />

Full air springs for front <strong>and</strong> rear axle<br />

Goldschmitt has been supplying full air springs for the rear axle of the VW T4 <strong>and</strong> T5 for some time now <strong>and</strong> these have<br />

proved their worth in vans, ambulances <strong>and</strong> also camper vans. In 2009 Goldschmitt was, logically, awarded by VW a<br />

certificate of endorsement for this system which is also commonly known as an approval. These double convolute bag<br />

systems come with a 30 year warranty from Goldschmitt.<br />

Goldschmitt sets the crown on the T5 chassis with the invention of the full air spring using a rolling lobe bag on the front<br />

axle which can be connected to the rear axle suspended on Goldschmitt full air springs by way of a 4-channel control system.<br />

This creates perfect air <strong>suspension</strong> which takes vehicle safety <strong>and</strong> comfort into a new dimension.<br />

Model Model year Axle Notes <strong>and</strong> characteristics Part no.: Price in €<br />

VW T4 from 1998 rear<br />

VW T5<br />

(panel van, wheelbase 3000 mm)<br />

VW T5<br />

(panel van, wheelbase 3400 mm)<br />

VW T5<br />

(platform trucks, all wheelbases)<br />

VW T5<br />

(panel van, wheelbase 3400 mm)<br />

VW T5<br />

(platform trucks, all wheelbases)<br />

VW T5<br />

(panel van, wheelbase 3000 mm)<br />

VW T5<br />

(panel vans, all wheelbases)<br />

VW T5<br />

(panel van, wheelbase 3400 mm)<br />

76<br />

from 2003 rear<br />

from 2003 rear<br />

from 2003 rear<br />

from 2003 rear<br />

from 2003 rear<br />

from 2003 rear<br />

from 2003<br />

from 2003<br />

front/<br />

rear<br />

front/<br />

rear<br />

Full air springs for the rear axle (dual bag system with double convolute<br />

bags). Including “Compact” 12 V compressor, air accumulator <strong>and</strong> pneumatic<br />

single in-cab control unit. Not available for the Syncro all-wheel drive version.<br />

We recommend that you also fit our Koni shock absorbers to further<br />

optimize the ride characteristics.<br />

Full air springs for the rear axle (dual bag system with double convolute bags)<br />

including single-circuit automatic ride height system (1 sensor).<br />

Suitable for panel van (van/crewbus/bus) with a wheelbase of 3000 mm.<br />

Also suitable for 4-Motion.<br />

Full air springs for the rear axle (dual bag system with double convolute bags)<br />

including single-circuit automatic ride height system (1 sensor). Suitable for<br />

panel van (van/crewbus/bus) with a wheelbase of 3400 mm. Also suitable for<br />

4-Motion. May only be fitted with some restrictions in the case of a sliding<br />

door on the left-h<strong>and</strong> side <strong>and</strong> a sliding rear bench seat.<br />

Full air springs for the rear axle (dual bag system with double convolute bags)<br />

including single-circuit automatic ride height system (1 sensor). Suitable<br />

for platform trucks (chassis/cab/box van), all wheelbases. Also suitable for<br />

4-Motion. May only be fitted with some restrictions in the case of a sliding<br />

door on the left-h<strong>and</strong> side <strong>and</strong> a sliding rear bench seat.<br />

Full air springs for the rear axle (dual bag system with double convolute bags)<br />

including Intelli-light 2-circuit automatic ride height system (without reservoir).<br />

Suitable for panel van (van/crewbus/bus) with a wheelbase of 3400<br />

mm. Also suitable for 4-Motion. May only be fitted with some restrictions in<br />

the case of a sliding door on the left-h<strong>and</strong> side <strong>and</strong> a sliding rear bench seat.<br />

May only be fitted in specialist workshops where training has been provided<br />

by Goldschmitt.<br />

Full air springs for the rear axle (dual bag system with double convolute bags)<br />

including Intelli-light 2-circuit automatic ride height system (without reservoir).<br />

Suitable for platform trucks (chassis/cab/box van), all wheelbases.<br />

Also suitable for 4-Motion. Restrictions on fitting on double-cab vehicles.<br />

May only be fitted in specialist workshops where training has been provided<br />

by Goldschmitt.<br />

Full air springs for the rear axle (dual bag system with double convolute bags)<br />

including Intelli-light 2-circuit automatic ride height system (without reservoir).<br />

Suitable for panel van (van/crewbus/bus) with a wheelbase of 3000<br />

mm. Also suitable for 4-Motion. May only be fitted in specialist workshops<br />

where training has been provided by Goldschmitt.<br />

Air Force T5 full air spring <strong>suspension</strong> with one sensor on each of the front<br />

axle <strong>and</strong> the rear axle (no air reservoir). Suitable for panel vans (van/crewbus/bus),<br />

in all wheelbases. Also suitable for 4-Motion. May only be fitted in<br />

specialist workshops where training has been provided by Goldschmitt.<br />

Air Force T5 full air spring <strong>suspension</strong> with 4-channel automatic ride height<br />

(13 litre air reservoir). Suitable for panel van (van/crewbus/bus) with a<br />

wheelbase of 3400 mm. Also suitable for 4-Motion. May only be fitted with<br />

some restrictions in the case of a sliding door on the left-h<strong>and</strong> side <strong>and</strong> a<br />

sliding rear bench seat.<br />

May only be fitted in specialist workshops where training has been provided<br />

by Goldschmitt.<br />

22.5000 1599.00<br />

22.5540 1999.00<br />

22.5560 1999.00<br />

22.5570 1999.00<br />

22.5610 2499.00<br />

22.5611 2499.00<br />

22.5612 2499.00<br />

22.5700 4490.00<br />

22.5710 4990.00


Full air springs for front <strong>and</strong> rear axle (continued)<br />

Model Model year Axle Notes <strong>and</strong> characteristics Part no.: Price in €<br />

VW T5<br />

(platform trucks, all wheelbases)<br />

from 2003<br />

front/<br />

rear<br />

Air Force T5 full air spring <strong>suspension</strong> with one sensor on each of the front<br />

axle <strong>and</strong> the rear axle (no air reservoir).<br />

Suitable for platform trucks (chassis/cab/box van), in all wheelbases. Also<br />

suitable for 4-Motion. Restrictions on fitting on double-cab vehicles.<br />

May only be fitted in specialist workshops where training has been provided<br />

by Goldschmitt.<br />

Air Force T5 full air spring <strong>suspension</strong> with 4-channel automatic ride height<br />

(13 litre air reservoir).<br />

VW T5<br />

(platform trucks, all wheelbases)<br />

from 2003<br />

front/<br />

rear<br />

Suitable for platform trucks (chassis/cab/box van), in all wheelbases. Also<br />

suitable for 4-Motion. Restrictions on fitting on double-cab vehicles.<br />

May only be fitted in specialist workshops where training has been provided<br />

by Goldschmitt.<br />

Further information regarding the various control systems may be found on pages 32 <strong>and</strong> 33.<br />

Accessories for full air springs<br />

Designation Notes <strong>and</strong> characteristics Part no.: Price in €<br />

2-circuit system with<br />

pneumatic control unit (VW T4)<br />

Additional cost of 2-circuit system including pneumatic double in-cab control unit.<br />

Only suitable for full air <strong>suspension</strong> (rear axle) on the VW T4.<br />

02.1135 159.00<br />

Raise/Lower (VW T5) Raise/Lower expansion kit for single-circuit automatic ride height system (1 sensor) 22.5600-56 199.00<br />

Gas pressurized shock absorber<br />

Additional cost of gas pressurized shock absorber for T5 rear axle.<br />

These shock absorbers are permitted only in conjunction with an air spring.<br />

12.70000 499.00<br />

Auto-Level function (VW T5) Additional cost of Auto-Level function for the 4-channel automatic ride height system. 22.G001 299.00<br />

Further information regarding 4-channel auto levelling function may be found on page 33.<br />

Shock absorbers for front <strong>and</strong> rear axle<br />

Goldschmitt supplies special shock absorbers for motorhomes <strong>and</strong><br />

vans <strong>and</strong> places its trust in the top quality provided by Koni. Further<br />

information regarding the Koni special shock absorbers may be found<br />

on page 39.<br />

Model Model year Axle Notes <strong>and</strong> characteristics Part no.: Price in €<br />

VW T4 from 1998 front Shock absorber for the front axle 12.822379 299.00<br />

VW T4 from 1998 rear Shock absorbers for the rear axle 12.822380 389.00<br />

VW T5 from 2004 rear Shock absorbers for the rear axle 12.822542 389.00<br />

VW T5 from 2004 front Shock absorber for the front axle 12.872645 599.00<br />

VW T5 from 2004 rear Special shock absorber for the rear axle 12.70000-3 499.00<br />

The prices listed are for a pair (no. 2).<br />

22.5720 4490.00<br />

22.5730 4990.00<br />

77


Air springs for special vehicles<br />

Full air springs for L<strong>and</strong> Rover<br />

Our auxiliary air spring systems are<br />

best equipped to meet the requirement<br />

to adapt the driving <strong>and</strong> selflevelling<br />

characteristics to the driver's<br />

wishes. As, however, many of our cus-<br />

Model<br />

Model Notes <strong>and</strong> characteristics<br />

Model<br />

year<br />

L<strong>and</strong> Rover Defender 130 1986–1990<br />

tomers would like to use compressed<br />

air on their trips away, e.g. for air beds,<br />

car tyres or even accessory items such<br />

as compressed air horns, we have put<br />

together a high performance com-<br />

Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Full air springs for the rear axle with<br />

pneumatic ride height control Not<br />

TÜV approved<br />

02.401 1549.00<br />

Full air springs for the rear axle with<br />

L<strong>and</strong> Rover Defender 130 1986–1990 electrical ride height control Not TÜV<br />

approved<br />

02.4010 1849.00<br />

Please note that all air spring sets for L<strong>and</strong> Rover <strong>and</strong> American vehicles can only be supplied with<br />

the original operating <strong>and</strong> fitting instructions in the English language. TÜV approval only as individual<br />

approval. Please get in touch with our technical department, a recognised testing organization<br />

or your importer before ordering.<br />

Accessories<br />

Designation Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Raise/Lower function<br />

Additional cost for Raise/Lower function on electric ride<br />

height control (single-circuit) 02.1401 199.00<br />

Fitting <strong>and</strong> TÜV approval in our Goldschmitt Technical Center in Walldürn<br />

(only for L<strong>and</strong> Rover Defender).<br />

Accessories for air spring systems<br />

Our high-performance compressor set is<br />

compatible with all auxiliary air spring<br />

systems manufactured by Goldschmitt<br />

Part<br />

no.:<br />

Price in €<br />

High performance compressor set<br />

incl. single in-cab control unit (pneumatic),<br />

“Compact” 12 V compressor, air tank, filler hose 02.110 599.00<br />

2-circuit system Additional cost for double in-cab control unit 02.1135 159.00<br />

Pneumatic single in-cab control unit (single part) 02.112 169.00<br />

Pneumatic double in-cab control unit (single part) 02.113 259.00<br />

78<br />

549.00<br />

pressor set for just these uses. This<br />

high-performance compressor system<br />

meets the highest quality st<strong>and</strong>ards<br />

in respect of service life <strong>and</strong> performance.<br />

A 2000 cc reservoir ensures<br />

that there is sufficient compressed air<br />

available at all times. Air springs can<br />

thus be inflated to maximum pressure<br />

within seconds. This results in incredibly<br />

high levels of user convenience for<br />

the driver, paired with unbounded independence.


Special air springs for special dem<strong>and</strong>s<br />

We search out the right one for you<br />

Alongside our type-approved air<br />

spring sets, we supply practically every<br />

air bag in many sizes <strong>and</strong> load classes<br />

for the widest variety of applications.<br />

Many bodywork companies use our<br />

special air bags in recovery vehicles,<br />

car transporters, mobile shops, special<br />

trailers or in prototype construc-<br />

Finding the right air bag<br />

1. What load is the air bag to carry?<br />

2. What ride heights are required?<br />

3. What is the maximum installation space available?<br />

4. What spring travel is available?<br />

5. What is the air bag travel when working?<br />

a) Up <strong>and</strong> down movement (vertical stroke)<br />

b) Circles (radial displacement)<br />

tion. Ask for your individual quotation<br />

specifying the mounting space available<br />

<strong>and</strong> the required load capacity.<br />

Our air bags are only manufactured<br />

by reputable manufacturers <strong>and</strong> are<br />

subject to the most stringent quality<br />

monitoring.<br />

6. Is the <strong>suspension</strong> air bag to operate as a full air spring or an auxil-<br />

iary air spring in conjunction with another spring?<br />

Air springs for US vehicles<br />

Model Price in €<br />

Auxiliary air spring for American makes on request. Please specify the vehicle<br />

model precisely or send us a copy of the vehicle documents.<br />

The in-cab control unit <strong>and</strong> compressor must be ordered separately (see pages 82/83)<br />

from<br />

449.00<br />

Please be aware that, in accordance<br />

with the national road traffic licensing<br />

regulations, our products can only be used<br />

on the public highway after appropriate approval<br />

by a testing <strong>and</strong> inspection organization.<br />

The user bears responsibility for this.<br />

We are able to supply, through our<br />

British <strong>and</strong> American partner companies,<br />

perfectly fitting air spring systems<br />

for most chassis, pick-ups <strong>and</strong><br />

mini-vans manufactured in America.<br />

Many spare parts <strong>and</strong> accessories are<br />

also available. It is best if you send us<br />

a copy of the vehicle registration document<br />

to help us process your order<br />

rapidly <strong>and</strong> without the need for questions.<br />

Our sales staff will prepare an<br />

individual quotation for you.<br />

79


Off-road <strong>and</strong> pick-up air springs<br />

Where you should never be without air<br />

Air springs are an indispensable comfort product for off-roaders <strong>and</strong> pick-ups.<br />

Mitsubishi L200<br />

Mazda BT 50<br />

80<br />

Off-road vehicles <strong>and</strong> pick-ups are<br />

enjoying increasing popularity. The<br />

leisure industry offers a whole range<br />

of high-quality accessories from the<br />

hardtop to a complete camper cab.<br />

It is no surprise that this type of vehicle<br />

is increasingly being seen on the<br />

roads, not only in the USA, but also in<br />

Europe. The versatility of the options,<br />

however, also brings some problems<br />

for which the various vehicle manufacturers<br />

do not have any satisfactory<br />

solutions to h<strong>and</strong>. The springs on<br />

the rear axle are designed only for a<br />

mixed loading situation on practically<br />

all the vehicles. The tuning is fundamentally<br />

a compromise as the vehicle<br />

is required to have satisfactory spring<br />

values both unladen <strong>and</strong> when it is<br />

fully loaded. But it is just this that is<br />

the problem. While the vehicle h<strong>and</strong>ling<br />

can still be considered satisfactory<br />

when driven empty or partially<br />

loaded, interchangeable bodies with<br />

their long overhang <strong>and</strong> high centre<br />

of gravity are too much for the<br />

st<strong>and</strong>ard leaf springs. The rear sinks<br />

<strong>and</strong> the benefit of an off-road capability<br />

is only practicable within limits.<br />

Fit Goldschmitt air springs <strong>and</strong> your<br />

pick-up is drivable again, after all, it is<br />

not by chance that European slide-on<br />

camper cabin manufacturer's rely on<br />

our technology.


Whether off-road or on the motorway – you simply se-<br />

lect the correct air pressure by pressing a button in the<br />

cockpit. Fantastic comfort <strong>and</strong> outst<strong>and</strong>ing quality are the<br />

reason why our products are used <strong>and</strong> recommended by<br />

practically all reputable cabin manufacturers at home <strong>and</strong><br />

abroad.<br />

Auxiliary air springs<br />

for off-road <strong>and</strong> pick-up vehicles<br />

Model<br />

Model<br />

year<br />

Ford Ranger (AWD) 1998–2006<br />

Ford Ranger XLT (AWD) from 2006<br />

Isuzu D-Max (AWD) from 2007<br />

Isuzu TF (AWD) 1992–2001<br />

Mazda B 2500 (AWD) 1998–2006<br />

Mazda BT 50 (AWD) from 2006<br />

Mitsubishi L200 (AWD) 2001–2006<br />

Mitsubishi L200 (AWD) from 2006<br />

Nissan Navara D21/D22 (AWD) 1986–2004<br />

Nissan Navara D40 (AWD) from 2005<br />

Opel Campo (AWD) 1992–2001<br />

Toyota Hilux (AWD) 1989–1997<br />

Toyota Hilux (AWD) from 2005<br />

Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Auxiliary air springs for the rear axle (dual bag system with double convolute bags).<br />

Including “Basic” 12V compressor <strong>and</strong> “Universal” in-cab control unit. 02.4110 569.00<br />

Auxiliary air springs for the rear axle (dual bag system with double convolute bags).<br />

Including “Basic” 12V compressor <strong>and</strong> “Universal” in-cab control unit. 02.4120 629.00<br />

AirMaster auxiliary air springs for the rear axle (dual bag system with tapered sleeves).<br />

Bilstein gas-filled shock absorber, “Basic” 12 V compressor <strong>and</strong> “Universal” single in-cab<br />

control unit included. With manufacturer's approval from Isuzu Germany.<br />

02.4020 899.00<br />

Auxiliary air springs for the rear axle (dual bag system with double convolute bags).<br />

Including “Basic” 12V compressor <strong>and</strong> “Universal” in-cab control unit. 02.402 569.00<br />

Auxiliary air springs for the rear axle (dual bag system with double convolute bags).<br />

Including “Basic” 12V compressor <strong>and</strong> “Universal” in-cab control unit. 02.410 569.00<br />

Auxiliary air springs for the rear axle (dual bag system with double convolute bags).<br />

Including “Basic” 12V compressor <strong>and</strong> “Universal” in-cab control unit. 02.4120 629.00<br />

Auxiliary air springs for the rear axle (dual bag system with double convolute bags).<br />

Including “Basic” 12V compressor <strong>and</strong> “Universal” in-cab control unit. 02.408 569.00<br />

Auxiliary air springs for the rear axle (dual bag system with double convolute bags).<br />

Including “Basic” 12V compressor <strong>and</strong> “Universal” in-cab control unit. 02.4080 629.00<br />

Auxiliary air springs for the rear axle (dual bag system with double convolute bags).<br />

Including “Basic” 12V compressor <strong>and</strong> “Universal” in-cab control unit. 02.404 569.00<br />

Auxiliary air springs for the rear axle (dual bag system with double convolute bags).<br />

Including “Basic” 12V compressor <strong>and</strong> “Universal” in-cab control unit. 02.4041 629.00<br />

Auxiliary air springs for the rear axle (dual bag system with double convolute bags).<br />

Including “Basic” 12V compressor <strong>and</strong> “Universal” in-cab control unit. 02.402 569.00<br />

Auxiliary air springs for the rear axle (dual bag system with double convolute bags).<br />

Including “Basic” 12V compressor <strong>and</strong> “Universal” in-cab control unit. 02.407 569.00<br />

Auxiliary air springs for the rear axle (dual bag system with double convolute bags).<br />

Including “Basic” 12V compressor <strong>and</strong> “Universal” in-cab control unit. 02.4070 629.00<br />

Auxiliary air springs for the rear axle (dual bag system with double convolute bags),<br />

VW Taro (AWD) 1989–1997 “Basic” 12 V compressor <strong>and</strong> “Universal” single in-cab control unit included. 02.407 569.00<br />

Important. Auxiliary springs are used on rear-loaded off-road vehicles. When these have been fitted, there are limitations on lifting the vehicle. Air<br />

spring sets for other off-road vehicles <strong>and</strong> pick-ups <strong>and</strong> for practically all US vans may be supplied on request with English-language installation instructions.<br />

There is no German part approval report for these vehicles <strong>and</strong> so TÜV registration requires individual approval.<br />

Accessories<br />

Designation Notes <strong>and</strong> characteristics Part no.: Price in €<br />

2-circuit system with “Universal” control<br />

unit<br />

Overflow stop (single-circuit)<br />

tested<br />

Additional cost of 2-circuit system<br />

including “Universal” double in-cab control unit<br />

02.126 80.00<br />

Prevents the air overflowing from one air bag<br />

to another. 02.117 29.00<br />

The benefits of a Goldschmitt<br />

air <strong>suspension</strong><br />

• soft tuning when carrying light loads<br />

• stiff <strong>and</strong> uncompromising when fully laden<br />

• larger departure angle when loaded<br />

• air pressure can be controlled from the cab<br />

• reduced tendency to roll<br />

• also available as a 2-circuit system<br />

• 12 V compressor as st<strong>and</strong>ard<br />

• increased ground clearance<br />

Incl. Compressor <strong>and</strong> in-cab control unit<br />

81


Individual components/accessories<br />

Universal<br />

Euro chassis X250<br />

Euro chassis 244<br />

Ford Transit 2006<br />

Renault Master<br />

Radio slot panel<br />

82<br />

Electrical Goldschmitt in-cab<br />

control unit (single-circuit)<br />

Electrical Goldschmitt in-cab<br />

Goldschmitt in-cab control<br />

unit (2-circuit)<br />

Part no.: 02.122 € 49.00 Part no.: 02.128 € 119.00<br />

Vehicle-specific Goldschmitt<br />

in-cab control unit (singlecircuit)<br />

Vehicle-specific Goldschmitt<br />

in-cab control unit (2-circuit)<br />

Part no.: 02.1223 € 59.00 Part no.: 02.1283 € 129.00<br />

Vehicle-specific Goldschmitt<br />

in-cab control unit (singlecircuit)<br />

Vehicle-specific Goldschmitt<br />

in-cab control unit (2-circuit)<br />

Part no.: 02.1224 € 59.00 Part no.: 02.1284 € 129.00<br />

Vehicle-specific Goldschmitt<br />

in-cab control unit (singlecircuit)<br />

Vehicle-specific Goldschmitt<br />

in-cab control unit (2-circuit)<br />

Part no.: 02.1228 € 59.00 Part no.: 02.1289 € 129.00<br />

Vehicle-specific Goldschmitt<br />

in-cab control unit (singlecircuit)<br />

Part no.: 02.1227 € 59.00<br />

Goldschmitt in-cab control<br />

unit fitting any radio slot<br />

(single-circuit)<br />

Unfortunately,<br />

no vehicle-specific<br />

double pressure gauge panel<br />

is available for the<br />

Renault Master,<br />

Opel Movano <strong>and</strong><br />

Nissan Interstar. You can,<br />

however, use the<br />

Goldschmitt radio slot panel<br />

as an alternative.<br />

Goldschmitt in-cab control<br />

unit fitting any radio slot<br />

(2-circuit)<br />

Part no.: 02.1229 € 59.00 Part no.: 02.1285 € 129.00<br />

Further accessory articles on request.<br />

Firestone <strong>suspension</strong> air bag<br />

(6 inches) Euro chassis,<br />

type 280/290/230/244/X250<br />

Goodyear <strong>suspension</strong> air bag<br />

(6 inches) Euro chassis,<br />

type 280/290/230/244<br />

Part no.: 02.059 € 189.00 Part no.: 02.058 € 189.00<br />

8 inch <strong>suspension</strong> air bag<br />

Euro chassis,<br />

type 230/244/X250<br />

Tapered sleeve<br />

Sprinter/VW LT 208-316<br />

Part no.: 02.054 € 209.00 Part no.: 02.055 € 189.00<br />

Firestone <strong>suspension</strong> air bag<br />

Sprinter/VW LT 408-416<br />

Check valve<br />

for 1/4” air hose (no. 1)<br />

Part no.: 02.053 € 129.00 Part no.: 02.123 € 12.90<br />

Low-pressure switch 2 litre air supply reservoir<br />

(other sizes on request)<br />

Part no.: 02.25545 € 49.00 Part no.: 02.288 € 79.00<br />

1/4” high-pressure hose<br />

(price per metre)<br />

Pressure switch for high-performance<br />

compressors<br />

Part no.: 02.116 € 2.90 Part no.: 02.24544 € 49.00<br />

Connector<br />

for 1/4” air hose (no. 1)<br />

straight:<br />

Part no.: 02.119 € 4.90<br />

T-piece:<br />

Part no.: 02.118 € 4.90<br />

Hose cutter<br />

Plastic (ill.)<br />

Part no.: 02.139<br />

Aluminium<br />

part no.: 02.1391<br />

€ 10.00<br />

€ 29.00


Designation<br />

“Basic”<br />

Part no.: 02.125<br />

“Medium”<br />

Part no.: 02.131<br />

“Premium”<br />

Part no.: 02.132<br />

Price € 59.00 € 109.00 € 209.00<br />

Dimensions (L x W X H) in mm 230 x 140 x 90 210 x 60 x 140 153 x 83 x 132<br />

Weight in kg 0.85 1 0.9<br />

Noise level in dB(A) 80 65 71<br />

Power consumption in A 8.3 8.3 9<br />

Voltage in V 12 12 12<br />

Maximum permissible pressure in bar 10 8 8.25<br />

Temperature at the cylinder in °C 50 (plastic housing) 105 95<br />

Operation time in % 8 9 15<br />

Fill time 1 gallon (4.45 L) 2 bar<br />

4 bar<br />

6 bar<br />

8 bar<br />

Fill time 3 gallons (13.631 L) 2 bar<br />

4 bar<br />

6 bar<br />

Designation<br />

50 s<br />

110 s<br />

180 s<br />

300 s<br />

120 s<br />

270 s<br />

475 s<br />

“Compact”<br />

Part no.: 02.127<br />

43 s<br />

90 s<br />

150 s<br />

215 s<br />

85 s<br />

195 s<br />

340 s<br />

“Heavy Duty”<br />

Part no.: 02.133<br />

23 s<br />

43 s<br />

70 s<br />

100 s<br />

55 s<br />

120 s<br />

200 s<br />

“Super Heavy Duty”<br />

Part no.: 02.134<br />

Technical data<br />

“Ultra Heavy Duty”<br />

Part no.: 02.135<br />

Price € 269.00 € 379.00 € 479.00 € 559.00<br />

Dimensions (L x W X H) in mm 200 x 100 x 162 247 x 100 x 172 230 x 100 x 167 380 x 150 x 270<br />

Weight in kg 3 3.8 5 9.8<br />

Noise level in dB(A) 70 70 70 76<br />

Power consumption in A 15 17 23 30<br />

Voltage in V 12 12 12 12<br />

Maximum permissible pressure in bar 10.3 10.3 10.3 10.3<br />

Temperature at the cylinder in °C 95 95 95 95<br />

Operation time in % 30 100 100 100<br />

Fill time 1 gallon (4.45 L) 2 bar<br />

4 bar<br />

6 bar<br />

8 bar<br />

Fill time 3 gallons (13.631 L) 2 bar<br />

4 bar<br />

6 bar<br />

All data based on laboratory conditions <strong>and</strong> may differ in practice.<br />

18 s<br />

40 s<br />

64 s<br />

94 s<br />

45 s<br />

100 s<br />

160 s<br />

22 s<br />

49 s<br />

80 s<br />

116 s<br />

53 s<br />

124 s<br />

205 s<br />

14 s<br />

30 s<br />

49 s<br />

75 s<br />

34 s<br />

78 s<br />

130 s<br />

Compressors<br />

14 s<br />

30 s<br />

49 s<br />

75 s<br />

20 s<br />

52 s<br />

90 s<br />

83


Smart wheels for your vehicle<br />

Goldschmitt supplies the GSM1, high loadbearing capacity<br />

aluminium wheels for all Ducato models from<br />

the 230 model series.<br />

Attractive legs are eye-catching, <strong>and</strong><br />

this is no less true of the wheels on<br />

your motorhome: Fitting the GSM1<br />

aluminium wheels on your Fiat Ducato<br />

(fitting on all Ducatos from the 230<br />

model) you are not only uprating your<br />

vehicle in respect of safety, but also<br />

visually <strong>and</strong> have turned it with the<br />

least expense into a decorative item<br />

which will be the subject of admiring<br />

glances wherever it goes. The wheels,<br />

available in three finish colours <strong>and</strong> in<br />

15 <strong>and</strong> 16 inch sizes, attract attention<br />

through their enormous load capacity<br />

of 1350 kg which predestines them for<br />

uprating your motorhome <strong>and</strong> for use<br />

in heavy duty vehicles. The rim, developed<br />

in accordance with Goldschmitt's<br />

specifications, has a rim offset of 68<br />

mm – i.e. identical with the st<strong>and</strong>ard<br />

rim. This means that this wheel will<br />

be supplied with a general operating<br />

licence. Consequently it may be fitted<br />

throughout Europe <strong>and</strong> there are<br />

no restrictions on its approval of any<br />

84<br />

kind. If a motorhome driver wishes<br />

to widen his vehicle's track to make<br />

it appear chunkier <strong>and</strong> to improve its<br />

roadholding, spacers from the Goldschmitt<br />

range can be fitted together<br />

with the GSM1.<br />

By the way, the specialist journal “Reisemobil<br />

International” has already<br />

awarded Goldschmitt's new master-<br />

pieces the title “Lord of the Rings” –<br />

no wonder, as the GSM1 is produced<br />

in accordance with Goldschmitt specifications<br />

by one of the best wheel<br />

manufacturers in the world. Before<br />

it gets to the customer, every wheel<br />

is subject to an extensive testing procedure.<br />

Every wheel is X-rayed to find<br />

any that have scale inclusions. Then<br />

every single wheel is leak-tested.<br />

In the GSM1, you are therefore<br />

getting a product that is completely<br />

matched to the needs of motorhome<br />

drivers that will attract many an envious<br />

stare. And envy, as Wilhelm Busch<br />

taught us, is the highest form of recognition.


Goldschmitt GSM1 wheels for Fiat Ducato / Citroën Jumper / Peugeot Boxer (from 2006)<br />

Model Size Notes <strong>and</strong> characteristics Colour Part no.: Price in €<br />

Euro chassis<br />

crystal silver lacquered<br />

graphite polished<br />

- model X250, 30–35 light<br />

- model 230/244 (15)<br />

Euro chassis<br />

- model X250, 30–35 light<br />

- model 230/244 (15)<br />

Euro chassis<br />

- model X250, 35–40 heavy<br />

- model 230/244 Maxi<br />

15”<br />

16”<br />

16”<br />

GSM1 - 6 x 15”, PCD 5 x 118 mm, rim offset 68,<br />

load rating: 1150 kg<br />

Weight: 9.9 kg<br />

GSM1 - 6.5 x 16”, PCD 5 x 118 mm, rim offset 68,<br />

load rating: 1250 kg<br />

Weight: 11.2 kg<br />

Tyres need to be changed to 16”.<br />

GSM1 - 6.5 x 16”, PCD 5 x 130 mm, rim offset 68,<br />

load rating: 1350 kg<br />

Weight: 11.2 kg<br />

hyper black 04.10014<br />

graphite polished 04.10013<br />

crystal silver 04.10006<br />

hyper black 04.10008<br />

graphite polished 04.10010<br />

crystal silver 04.10007<br />

hyper black 04.10009<br />

graphite polished 04.10011<br />

All GSM1 wheels for the Euro chassis 230/244 require a special set of bolts (part no. 04.10100, price: € 9.90) to be ordered for each wheel.<br />

You may also order from us a telescopic wrench with the necessary 21 mm width across flats (part no. 55.005, price: € 9.90).<br />

“Euro chassis” refers to the Fiat Ducato, Citroën Jumper/C25, Peugeot Boxer/J5 joint van project<br />

hyper black<br />

Goldschmitt GSM1 wheels<br />

The benefits of<br />

the GSM1 wheels<br />

• highest load capacity:<br />

up to 1350 kg<br />

• ideal for uprating<br />

the Fiat Ducato<br />

• TÜV tested,<br />

supplied with general<br />

operating licence<br />

• rim offset of 68 mm<br />

(Ducato st<strong>and</strong>ard)<br />

• suitable for use<br />

in conjunction with<br />

spacers<br />

• highest st<strong>and</strong>ards: every<br />

wheel is X-rayed<br />

• attractive design<br />

in three colours:<br />

- crystal silver lacquered<br />

- hyper black<br />

- graphite polished<br />

175.00<br />

185.00<br />

185.00<br />

85


Goldschmitt wheels GSM2<br />

The Lord of the Rings<br />

Unattractive wheels on the Iveco Daily – a thing of the past: With the GSM2<br />

Goldschmitt is offering a solution that is both visually <strong>and</strong> technically attractive.<br />

The dem<strong>and</strong>s on the tyres of mobile<br />

holiday homes are enormous. They<br />

must transfer all the forces generated<br />

when the vehicle is in motion to the<br />

road surface through comparatively<br />

small contact areas. At the same time,<br />

thanks to their elastic sidewalls, tyres<br />

take on <strong>suspension</strong> <strong>and</strong> damping tasks<br />

<strong>and</strong> so make a substantial contribution<br />

to driving comfort. In addition to this,<br />

they must h<strong>and</strong>le the full load of the<br />

vehicle weight – no lightweight task,<br />

especially in the case of heavy motorhomes.<br />

But something is often forgotten:<br />

Wheels must also be matched<br />

to the vehicle as they bear a heavy<br />

load, especially on large motorhomes.<br />

And they should have reserves for uprating.<br />

In the past, wheels for the Iveco<br />

86<br />

Daily have been somewhat neglected,<br />

but now with Goldschmitt's GSM2<br />

there is a very strong alloy wheel<br />

that fits in visually very well with the<br />

style of motorhomes <strong>and</strong> can be fitted<br />

on the much-loved chassis. Very<br />

similar in design to the familiar GSM1,<br />

Goldschmitt's Iveco wheel has some<br />

special technical features<br />

which are quite new:<br />

Thus, the GSM2 with<br />

a bolt circle of 205<br />

mm (for Iveco<br />

Daily 60/65) has a<br />

modified rim offset<br />

of 46 mm. This<br />

means: You need<br />

no spacers on the<br />

front axle. This saves<br />

money <strong>and</strong> weight.<br />

The same is true for the Iveco Daily<br />

50, on which the GSM2 with a bolt<br />

circle of 170 mm has a modified rim<br />

offset of 58 mm. Another advantage<br />

of the GSM2: There will no longer be<br />

any out-of-balance, as the complete<br />

wheel with its tyres <strong>and</strong> integral spacer<br />

is balanced.<br />

The GSM2 alloy trim<br />

for the rear axle of the<br />

Iveco Daily: Size: 6 x 16”<br />

Bolt circle: 205 or 170 mm


A solid alloy trim is mounted on the<br />

rear axle of the twin-wheeled Iveco<br />

Daily (see illustration on page 86).<br />

This is bolted on, pulling itself into the<br />

rim over a very cleverly designed taper<br />

<strong>and</strong> so does not need subsequent<br />

adjustment. The valve guide is another<br />

special feature: Stainless steel<br />

The GSM2 is available<br />

in three finishes. Here<br />

you see the GSM2 in the<br />

graphite polished finish.<br />

graphite polished<br />

GSM2 Goldschmitt wheels/trims for Iveco Daily 50/60/65 (from 2006)<br />

Model Size Notes <strong>and</strong> characteristics Colour Part no.: Price in €<br />

Iveco Daily 50 16”<br />

Iveco Daily 60/65 16”<br />

flexible hoses are used as valve extensions.<br />

They are fastened onto the trim<br />

holder. The pressure in both tyres can<br />

be checked at the valves by removing<br />

the cap on the alloy trim.<br />

Set comprising two GSM2 alloy wheels for the<br />

front axle <strong>and</strong> two alloy trims discs for the rear<br />

axle.<br />

GSM2 wheel- 6 x 16”, bolt circle 6 x 170 mm,<br />

rim offset 50, load capacity: 1125 kg, weight:<br />

12.3 kg, GSM2 trim - 6 x 16”, bolt circle 6 x 170<br />

mm, weight: 7 kg<br />

Set comprising two GSM2 alloy wheels for<br />

the front axle <strong>and</strong> two alloy trims discs for the<br />

rear axle. GSM2 wheel- 6 x 16”, bolt circle 6 x<br />

205 mm, rim offset 78, load capacity: 1250 kg,<br />

weight: 11.8 kg, GSM2 trim - 6 x 16”, bolt circle 6<br />

x 205 mm, weight: 7 kg<br />

The GSM2 wheels will probably be available from April <strong>2010</strong>.<br />

All the GSM2 wheels <strong>and</strong> trims listed may also be ordered individually. Please consult our sales staff.<br />

crystal silver<br />

lacquered<br />

04.12200<br />

hyper black 04.12201<br />

graphite polished 04.12202<br />

crystal silver<br />

lacquered<br />

The benefits of<br />

the GSM2 wheels<br />

• highest load capacity:<br />

up to 1250 kg<br />

• ideal for uprating the<br />

Iveco's front axle<br />

• TÜV tested, supplied<br />

with general operating<br />

licence<br />

• spacers no longer<br />

needed<br />

• centralized tyre pressure<br />

check on the<br />

rear axle<br />

• solid, self-adjusting<br />

alloy trim on the rear<br />

axle<br />

• attractive design<br />

in three colours:<br />

- crystal silver lacquered<br />

- hyper black<br />

- graphite polished<br />

04.12205<br />

hyper black 04.12206<br />

graphite polished 04.12207<br />

849.00<br />

849.00<br />

87


Light alloy wheels<br />

1<br />

2<br />

3<br />

4<br />

5<br />

88<br />

1 Sport-Line (CD) 7 x 15” / 7 x 16” € 175.00 / € 185.00<br />

The multi-talented wheel for Fiat Ducato, Peugeot Boxer, Citroën Jumper, Mer-<br />

cedes Sprinter/VW LT <strong>and</strong> many other vans is such a feature on our roads. Its<br />

very high load capacity predestines the “Sport-Line” wheel for motorhomes in<br />

particular. The moderate track widening enhances both appearance <strong>and</strong> the<br />

h<strong>and</strong>ling characteristics. It is not necessary to extend the mudguards.<br />

Weight per wheel: 9.4 kg/11.2 kg<br />

2 Profi-Line (CV) 6.5 x 16” € 185.00<br />

The “Profi-Line” wheel is designed in accordance with the latest ideas <strong>and</strong> offers<br />

a load capacity that has previously never been achieved for cast alloy wheels.<br />

Thanks to the production rim width of 6.5”, the wheel can be combined with<br />

all the tyres by all the manufacturers on the market. The styling is intended to<br />

give an attractive appearance <strong>and</strong> in particular to ensure optimum ventilation<br />

of the brakes.<br />

Weight per wheel: 10.0 kg<br />

3 Millennium-Line (CY) 6.5 x 15” € 175.00<br />

The “Millennium-Line” is truly the hottest thing to have been developed in the<br />

way of light alloy rims for vans <strong>and</strong> motorhomes in recent years. The futuristic,<br />

striking design finally does justice to the stylish vehicles. It is not necessary to<br />

extend the mudguards. The track widening over the st<strong>and</strong>ard wheel is 26 mm<br />

on the Euro chassis, for example.<br />

Weight per wheel: 9.4 kg<br />

4 Trend-Line (CWC) 6.5 x 16” € 185.00<br />

We have named this light alloy rim “Trend-Line”, available in 6.5x16”, it really<br />

catches the mood of the moment. The association of a refined appearance with<br />

tasteful design <strong>and</strong> the latest technology makes this wheel the highlight of the<br />

coming season.<br />

Weight per wheel: 10.9 kg<br />

5 Nova-Line (CG) 6 x 15” / 6.5 x 16” € 175.00 / € 185.00<br />

“The wheel for the new generation” – perhaps the best description for the<br />

“Nova-Line” wheel. The mighty, solid spokes indicate a high load capacity as dem<strong>and</strong>ed<br />

by the van model series. The design, with its straight lines, harmonizes<br />

with the image portrayed by modern driver's cabs.<br />

Weight per wheel: 10.3 kg / 13.3 kg


Model<br />

Model<br />

year<br />

Euro chassis, model X250 from 2006<br />

Euro chassis, model 230 1994–2006<br />

Euro chassis, model 244 1994–2006<br />

Size<br />

15”<br />

Sport-Line<br />

Part no.<br />

04.40020<br />

Load: 1000 kg<br />

tw/wheel: 17 mm<br />

Profi-Line<br />

Part no.<br />

-<br />

Millennium-Line<br />

Part no.<br />

04.8002<br />

Load: 1120 kg<br />

tw/wheel: 15 mm<br />

16” - - -<br />

15”<br />

16”<br />

15”<br />

16”<br />

04.40020<br />

Load: 1000 kg<br />

tw/wheel: 17 mm<br />

04.4003<br />

Load: 1150 kg<br />

tw/wheel: 18 mm<br />

04.40020<br />

Load: 1000 kg<br />

tw/wheel: 17 mm<br />

04.4003<br />

Load: 1150 kg<br />

tw/wheel: 18 mm<br />

-<br />

04.5002<br />

Load: 1150 kg<br />

tw/wheel: 18 mm<br />

-<br />

04.5002<br />

Load: 1150 kg<br />

tw/wheel: 18 mm<br />

04.8002<br />

Load: 1120 kg<br />

tw/wheel: 15 mm<br />

-<br />

04.8002<br />

Load: 1120 kg<br />

tw/wheel: 15 mm<br />

Ford Transit (single wheel) from 2000 16” - - -<br />

Iveco Daily 35S (single wheel) 1994–2006<br />

Mercedes Sprinter 209–324,<br />

VW Crafter 28–35<br />

Mercedes Sprinter/VW LT<br />

(single wheel)<br />

Renault Master, model JD/<br />

Opel Movano, model J9<br />

Renault Trafic/Opel Vivaro<br />

VW T4/VW Sharan<br />

VW T5<br />

from 2006 16”<br />

1996–2006<br />

15” - -<br />

-<br />

04.8004 (1, 2)<br />

Load: 1120 kg<br />

tw/wheel: 13 mm<br />

Trend-Line<br />

Part no.<br />

-<br />

04.20020<br />

Load: 1320 kg<br />

tw/wheel: 13 mm<br />

-<br />

04.2002<br />

Load: 1150 kg<br />

tw/wheel: 18 mm<br />

04.2002<br />

Load: 1150 kg<br />

tw/wheel: 18 mm<br />

04.2003<br />

Load: 1150 kg<br />

tw/wheel: 0 mm<br />

16” - - - -<br />

15”<br />

04.40060 (1, 2)<br />

Load: 950 kg<br />

tw/wheel: 33 mm<br />

04.4004 (1, 2)<br />

Load: 1150 kg<br />

tw/wheel: 33 mm<br />

from 1998 16” -<br />

-<br />

Nova-Line<br />

Part no.<br />

04.90010<br />

Load: 1250 kg<br />

tw/wheel: 0 mm<br />

04.90020<br />

Load: 1350 kg<br />

tw/wheel: 3 mm<br />

04.90010<br />

Load: 1250 kg<br />

tw/wheel: 0 mm<br />

-<br />

04.90010<br />

Load: 1250 kg<br />

tw/wheel: 0 mm<br />

04.90020<br />

Load: 1350 kg<br />

tw/wheel: 3 mm<br />

04.90060<br />

Load: 1350 kg<br />

tw/wheel: 4 mm<br />

- -<br />

04.90070<br />

Load: 1350 kg<br />

tw/wheel: 0 mm<br />

- - - -<br />

-<br />

04.8003 (1, 2)<br />

Load: 1150 kg<br />

tw/wheel: 28 mm<br />

16” on request - -<br />

04.5003<br />

Load: 1150 kg<br />

tw/wheel: 16 mm<br />

-<br />

04.2005<br />

Load: 1150 kg<br />

tw/wheel: 33 mm<br />

04.2007<br />

Load: 1150 kg<br />

tw/wheel: 16 mm<br />

- -<br />

-<br />

04.90040<br />

Load: 1350 kg<br />

tw/wheel: 0 mm<br />

15” on request - - - -<br />

04.2008<br />

16” on request - -<br />

Load: 1000 kg<br />

tw/wheel: 5 mm<br />

-<br />

15” on request - on request - -<br />

04.<strong>2010</strong><br />

16” on request on request -<br />

Load: 900 kg<br />

tw/wheel: 15 mm<br />

-<br />

16” - - -<br />

04.2000<br />

Load: 1150 kg<br />

04.90050<br />

Load: 1350 kg<br />

tw/wheel: 15 mm tw/wheel: 4 mm<br />

17” 17” designs not illustrated (wheels on request)<br />

tw/wheel= track widening per wheel. Use only with st<strong>and</strong>ard tyres recommended. Further vehicles on request.<br />

Please note that the track width of the vehicle is widened when some of the wheels listed here are fitted because of modified rim offsets.<br />

Naturally, there must be sufficient clearance in the wheel arch for this. Please check the space available before ordering, as we are not able to<br />

take wheels back that have already been fitted. Use of light alloy wheels in conjunction with snow chains has not been tested. In some cases the<br />

simultaneous use of alloy wheels <strong>and</strong> spacers to widen the track is not permitted. Please consult our sales staff.<br />

(1) The mudguard may have to be extended (extension not supplied)<br />

(2) Also for special vehicles with up to 3.88 t permissible gross vehicle weight<br />

(3) may only be used as follows: -225/70 R15C 112/110 (permissible only if this tyre size is recorded in the vehicle registration papers) - for vehicle models 35S <strong>and</strong> 29L<br />

89


Hydraulic jacks<br />

A supportive relationship<br />

Anyone who has an interest in hydraulic jacks <strong>and</strong><br />

is looking for maximum quality, cannot<br />

overlook the Goldschmitt products.<br />

Goldschmitt hydraulic systems are<br />

the crème de la crème, they are un-<br />

matched in respect of quality. In addi-<br />

tion, there is always a fascinating per-<br />

formance in the caravan park when<br />

the European market leader's systems<br />

begin working. Once the system is<br />

switched on, each piston extends to<br />

a specific position, as if operated by<br />

a ghostly h<strong>and</strong>. The objective: to level<br />

up the motorhome. Experts call this<br />

process, which finally allows you to<br />

ditch your chocks, levelling. Naturally,<br />

it only works with four jacks <strong>and</strong> a level<br />

integrated into the automatic system.<br />

But some of the more complex<br />

systems also have weaknesses. Critics<br />

of hydraulic systems see weaknesses,<br />

90<br />

above all, in the tightness of the pipework.<br />

Europe's market leader in hydraulic<br />

jacks, Goldschmitt, counters<br />

this criticism successfully with robust<br />

pipes <strong>and</strong> innovative design solutions<br />

(see also interview). Three years' warranty<br />

for the blue Goldschmitt jacks<br />

<strong>and</strong> even ten (!) years for the famous<br />

red jacks clearly signal our high confidence<br />

in our own product.<br />

Goldschmitt has also solved another<br />

problem: how do you retract the jacks<br />

if the electric motor or hydraulic pump<br />

fail? While all the competition has to<br />

offer is a call to a breakdown service,<br />

Goldschmitt also supplies a h<strong>and</strong><br />

pump which can be used to move the<br />

jacks. In addition, all jacks are fitted<br />

Goldschmitt has revolutionized<br />

the market with its<br />

folding hydraulic jack. See<br />

the Swing Star model in<br />

action<br />

with a patented, manually operated<br />

vent valve.<br />

Markus Mairon, head of <strong>engineering</strong><br />

at Goldschmitt, considers that the<br />

very good hydraulic jacks even to be<br />

adequate as vehicle jacks – something<br />

that other jacks available could never<br />

manage.


Interview with<br />

Dipl.-Ing. Markus Mairon,<br />

Head of Engineering at Goldschmitt<br />

?<br />

Mr Mairon, how may a customer<br />

distinguish good jacks from<br />

bad, given the enormous range<br />

available?<br />

Markus Mairon: “The absence of a<br />

test for electromagnetic compatibility<br />

is a knockout criterion in the case<br />

of electrical <strong>and</strong> hydraulic jacks. Just<br />

imagine what might happen if a jack<br />

were to lower when the vehicle is in<br />

motion <strong>and</strong> the system attempts to<br />

raise it again in the case of a product<br />

that has not been EMC tested. In the<br />

worst case, the airbag could even trigger<br />

or safety-relevant components<br />

such as the steering <strong>and</strong> brake system<br />

could suffer interference. Unfortunately,<br />

not all vendors carry out this<br />

test, which is required by the legislation.<br />

A further feature that the customer<br />

ought to pay attention to is the<br />

connectors. American products, especially,<br />

have connectors that do not<br />

meet the IP 67 st<strong>and</strong>ard. These pseudo<br />

connectors are not watertight, <strong>and</strong><br />

what is more, they cannot withst<strong>and</strong><br />

for long the high currents that flow<br />

through them <strong>and</strong> blow after a year. I<br />

also consider the hydraulic packing an<br />

important quality criterion. The piston<br />

rods should be as wide as possible,<br />

otherwise the cartridge is not able to<br />

withst<strong>and</strong> the enormous stresses from<br />

a tilting vehicle <strong>and</strong> quickly begins to<br />

leak. Good <strong>and</strong> cheap products are<br />

generally distinguished at this point.<br />

It is also worthwhile taking a good<br />

look at the equipment on the system.<br />

Goldschmitt uses very powerful motors<br />

for its hydraulic jacks, the competition<br />

is keen to save on these <strong>and</strong><br />

places its trust in weak models which<br />

give up the ghost all too easily.”<br />

?<br />

What happens if the hydraulic<br />

lines burst?<br />

Markus Mairon: “This scenario is pretty<br />

rare, <strong>and</strong> good manufacturers have<br />

provided, as Goldschmitt has, a check<br />

valve in the system that would allow<br />

only a little oil to escape in the unlikely<br />

event of a line failure.”<br />

?<br />

What happens if a jack goes on<br />

strike, i.e. it no longer wishes to<br />

retract?<br />

Markus Mairon: “This is not a problem<br />

at all with Goldschmitt jacks. We have<br />

a very good manual emergency control<br />

which anyone can easily use. The<br />

competition is clearly less customerfriendly<br />

in this regard. What they call<br />

their emergency control brings the<br />

user into serious difficulty.”<br />

?<br />

What tips can you give us about<br />

choosing the right size of jack?<br />

Markus Mairon: “There is a simple<br />

rule of thumb: The customer just has<br />

to take the greatest axle load on his<br />

vehicle, divide this value by two to obtain<br />

the wheel load <strong>and</strong> multiply this<br />

by a factor of 1.5. This gives the size<br />

necessary for the jack.”<br />

?<br />

Does a hydraulic jack require<br />

particular maintenance?<br />

Markus Mairon: “Spraying with wax<br />

once or twice a year should be sufficient.<br />

There is no need to do anything<br />

for the piston as it is immersed in an<br />

oil bath in its normal position. However,<br />

the piston should be greased to<br />

protect it against corrosion if the jack<br />

remains extended for some time. It is<br />

recommended that the hydraulic oil<br />

be changed about every three years<br />

to guarantee full functionality.”<br />

91


Hydraulic jacks<br />

TToo 6,5 66,5 5 Tonnen<br />

bis biis<br />

zGG<br />

• 3 year warranty<br />

• European quality product<br />

• Load capacity per jack of up<br />

to 2 t<br />

• H<strong>and</strong> pump fitted as st<strong>and</strong>ard<br />

• Manual operation of the<br />

valves possible<br />

• Jacks extending in pairs<br />

protect the bodywork<br />

• Supplied in various lengths<br />

Blue Vertical Star – the people's jack<br />

The inexpensive entry into the luxury class of hydraulic jacks.<br />

Depending on the<br />

jack version, you<br />

will be supplied<br />

with a radio remote<br />

control (top) or fully<br />

automatic control<br />

for easy levelling of<br />

your motorhome.<br />

These control units<br />

are identical for all<br />

Goldschmitt hydraulic<br />

jacks.<br />

Designation Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Blue Vertical-Star with radio remote control<br />

Even the reasonably priced basic ver-<br />

sion with radio remote control contains<br />

all the quality features that have made<br />

Goldschmitt jacks famous throughout<br />

Europe, in addition to the three-year<br />

warranty. The wireless control unit<br />

has a range of some 20 m <strong>and</strong> fits in<br />

any trouser pocket. A simple press of<br />

the button has all four jacks extending<br />

simultaneously to just above the<br />

ground. A further press of the button<br />

then sets a pair of jacks in motion each<br />

time so that no point loading can occur<br />

to give rise to damaging stresses.<br />

A few selected comm<strong>and</strong>s <strong>and</strong> you<br />

have quickly <strong>and</strong> reliably set up your<br />

motorhome. Levelling is even easier<br />

with our luxury, fully automatic version.<br />

The electronics will level your<br />

motorhome without stressing it.<br />

Supplied: 4 Blue Vertical-Star jacks, radio remote control, pump block, control unit, hoses,<br />

connecting cable, installation instructions 09.95000 2690.00<br />

Supplied: 4 Blue Vertical-Star jacks, fully automatic operation, pump block, control unit,<br />

Blue Vertical-Star, fully automatic version<br />

hoses, connecting cable, installation instructions 09.96000 3990.00<br />

The jacks listed in the table may only be fitted in a specialist workshop.<br />

We will be happy to put you in touch with a partner in your area, or with our Goldschmitt Technical Center in Walldürn or Polch.<br />

92<br />

Für Fahrzeuge<br />

6,5<br />

Tonnen<br />

To<br />

T nneen n z zGGG<br />

535 mm<br />

400 mm<br />

452 mm<br />

300 mm<br />

Blue Vertical-Star<br />

Weight: 9.5 kg<br />

Ø 60 mm<br />

Blue Vertical-Star 2<br />

Weight: 15.0 kg<br />

Ø 75 mm


Für Fahrzeuge<br />

6,5<br />

Tonnen<br />

TToo 6,5 6,55 Tonnen<br />

bis bbiis<br />

zGG<br />

To<br />

T nnneen n z zGGG<br />

• 3 year warranty<br />

• European quality product<br />

• Load capacity per jack of up to<br />

2 t<br />

• Patented folding mechanism<br />

• H<strong>and</strong> pump fitted as st<strong>and</strong>ard<br />

• Manual operation of the<br />

valves possible<br />

• Jacks extending in pairs<br />

protect the bodywork<br />

• Supplied in various lengths<br />

Blue Swing-Star – the folding trick<br />

This patented jack is ideal for the lower chassis.<br />

400 mm<br />

203 mm<br />

Our well-loved <strong>and</strong> inexpensive Blue<br />

Swing-Star jack system has the same<br />

technical features as the Blue Vertical-Star<br />

system, but there is a fundamental<br />

technical difference with the<br />

vertically acting jacks: While they are<br />

being retracted, the cylinders swing<br />

through 90° into an approximately<br />

horizontal driving position. Because<br />

of this technical feature, the compact<br />

system is suited for all vehicles with a<br />

low ground clearance <strong>and</strong> restricted<br />

350 mm<br />

150 mm<br />

315 mm<br />

118 mm<br />

Blue Swing-Star 1<br />

Weight: 7.0 kg<br />

Ø 60 mm<br />

Blue Swing-Star 2<br />

Weight: 7.5 kg<br />

Ø 60 mm<br />

Blue Swing-Star 3<br />

Weight: 8.5 kg<br />

Ø 60 mm<br />

Designation Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Blue Swing-Star with radio remote control<br />

space.<br />

The applicability, the high manufacturing<br />

quality <strong>and</strong> wide-ranging<br />

equipment as st<strong>and</strong>ard makes this<br />

jack the top-selling model of its kind<br />

in Europe.<br />

Goldschmitt also offers a three-year<br />

warranty on this innovative jack with<br />

its patented folding mechanism.<br />

Supplied: 4 Blue Swing-Star jacks, radio remote control, pump block, control unit, hoses,<br />

connecting cable, installation instructions 09.90000 2690.00<br />

Supplied: 4 Blue Swing-Star jacks, fully automatic operation, pump block, control unit, hoses,<br />

Blue Swing-Star, fully automatic version<br />

connecting cable, installation instructions 09.91000 3990.00<br />

The jacks listed in the table may only be fitted in a specialist workshop.<br />

We will be happy to put you in touch with a partner in your area, or with our Goldschmitt Technical Center in Walldürn or Polch.<br />

93


Hydraulic jacks<br />

Ideal für Fahrzeuge<br />

7, 4<br />

Tonnen<br />

bis 7,4 Tonnen zGG<br />

• 10 year warranty<br />

• European quality product<br />

• Load capacity per jack of up to<br />

2.9 t<br />

• Patented folding mechanism<br />

• H<strong>and</strong> pump fitted as st<strong>and</strong>ard<br />

• Manual operation of the<br />

valves possible<br />

• Jacks extending in pairs<br />

protect the bodywork<br />

• Supplied in various lengths<br />

Swing-Star – now with price advantage<br />

Unsurpassed premium quality with ten year warranty.<br />

450 mm<br />

253 mm<br />

You will recognise it by its golden<br />

seal: The Swing-Star jack has been<br />

improved yet again <strong>and</strong> now benefits<br />

from a 10-year warranty – twice as<br />

long as previously. This makes it the<br />

premium product among jacks. This<br />

hydraulic jack with its patented folding<br />

mechanism automatically folds down.<br />

This makes it the best choice of all<br />

where space is tight <strong>and</strong> there is minimum<br />

ground clearance – <strong>and</strong> what is<br />

more we have been able to reduce the<br />

400 mm<br />

203 mm<br />

350 mm<br />

150 mm<br />

315 mm<br />

118 mm<br />

Swing-Star 1<br />

Weight: 7.0 kg<br />

Ø 60 mm<br />

Swing-Star 2<br />

Weight: 7.5 kg<br />

Ø 60 mm<br />

price again. Contact switches monitor<br />

the correct sequence of movements.<br />

LEDs send back a signal when the cylinder<br />

has left its rest position <strong>and</strong> is<br />

ready to level up the vehicle.<br />

After many requests, Goldschmitt<br />

has now also developed a 2-jack system.<br />

This small but mighty package<br />

with its ten-year warranty is ideally<br />

suited to all applications where stable<br />

support is the requirement.<br />

Swing-Star 3<br />

Weight: 8.5 kg<br />

Ø 60 mm<br />

Swing-Star 4<br />

Weight: 9.5 kg<br />

Ø 60 mm<br />

Designation Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Swing-Star with radio remote control<br />

Swing-Star, fully automatic version<br />

2-jack system<br />

Swing-Star with radio remote control<br />

Supplied: 4 Swing-Star jacks, radio remote control, pump block, control unit, hoses, connecting<br />

cable, installation instructions 09.50000 3290.00<br />

Supplied: 4 Swing-Star jacks, fully automated operation, pump block, control unit, hoses,<br />

connecting cable, installation instructions 09.51000 4290.00<br />

Supplied: 2 Swing-Star jacks, radio remote control, pump block, control unit, hoses, connecting<br />

cable, installation instructions 09.54000 2190.00<br />

The jacks listed in the table may only be fitted in a specialist workshop.<br />

We will be happy to put you in touch with a partner in your area, or with our Goldschmitt Technical Center in Walldürn or Polch.<br />

94


Ideal für Fahrzeuge<br />

N r.<br />

1<br />

über 7,4 Tonnen zGG<br />

• 10 year warranty<br />

• European quality product<br />

• Load capacity per jack of up<br />

to 4 t<br />

• H<strong>and</strong> pump fitted as st<strong>and</strong>ard<br />

• Manual operation of the<br />

valves possible<br />

• Jacks extending in pairs<br />

protect the bodywork<br />

• Supplied in various lengths<br />

Vertical-Star – the weightlifter<br />

The strongest of Goldschmitt's jacks shine with their robustness<br />

<strong>and</strong> best quality – at a reduced price.<br />

They remain the crème de la crème<br />

when talk is of service life <strong>and</strong> power<br />

<strong>and</strong> have now had their price reduced<br />

once again. the Vertical-Star jacks.<br />

They are connected to the vehicle<br />

frame by way of a mounting plate <strong>and</strong><br />

only move vertically up <strong>and</strong> down.<br />

This series of jacks requires a little<br />

more space <strong>and</strong> ground clearance<br />

than the folding version, Swing-Star.<br />

However, with a lifting capability of<br />

up to 4000 kg per jack (significantly<br />

600 mm<br />

457 mm<br />

535 mm<br />

400 mm<br />

452 mm<br />

300 mm<br />

Vertical-Star 1<br />

Weight: 9.5 kg<br />

Ø 60 mm<br />

greater lift capabilities are available<br />

on request as special designs), it combines<br />

an approximately 40 % greater<br />

load capacity with a very low weight.<br />

Here, too, contact switches monitor<br />

all functions. Three different lengths<br />

<strong>and</strong> three lifting heights are available,<br />

to cover as many applications as possible.<br />

All Vertical-Star jacks carry the<br />

golden sticker – the sign of a ten-year<br />

warranty.<br />

Vertical-Star 2<br />

Weight: 15.0 kg<br />

Ø 75 mm<br />

Vertical-Star 3<br />

Weight: 25.0 kg<br />

Ø 90 mm<br />

Designation Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Vertical-Star with radio remote control<br />

Supplied: 4 Vertical-Star jacks, radio remote control, pump block, control unit, hoses, connecting<br />

cable, installation instructions<br />

09.55000<br />

from<br />

3690.00<br />

Supplied: 4 Vertical-Star jacks, fully automated operation, pump block, control unit, hoses,<br />

Vertical-Star, fully automatic version<br />

connecting cable, installation instructions 09.56000 ab 4290.00<br />

The jacks listed in the table may only be fitted in a specialist workshop.<br />

We will be happy to put you in touch with a partner in your area, or with our Goldschmitt Technical Center in Walldürn or Polch.<br />

95


Hydraulic jacks<br />

Ideal für Fahrzeuge<br />

7, 0<br />

Tonnen<br />

bis 7,0 Tonnen zGG<br />

• 10 year warranty<br />

• European quality product<br />

• Load capacity per jack of up to<br />

1.8 t<br />

• Patented folding mechanism<br />

• H<strong>and</strong> pump fitted as st<strong>and</strong>ard<br />

• Manual operation of the<br />

valves possible<br />

• Jacks extending in pairs<br />

protect the bodywork<br />

Tele-Star Swing telescopic jack<br />

Jacks for vehicles with minimum ground clearance.<br />

Just like everything else in life: any-<br />

one who is an off-the-peg average<br />

size will always find something on<br />

the rail. It only starts being a problem<br />

when you are bigger or smaller<br />

than the norm. Then the range available<br />

generally shrinks pretty rapidly.<br />

The principle applies in just the same<br />

way for jack systems for vehicles. In<br />

this case, insufficient ground clear-<br />

Designation Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Tele-Star with radio remote control<br />

370 mm<br />

95 mm<br />

145 mm<br />

ance <strong>and</strong> difficult installation conditions<br />

create design challenges. At the<br />

same time, however, there are great<br />

dem<strong>and</strong>s on precise levelling. Goldschmitt's<br />

response to these practical<br />

challenges is the Tele-Star Swing. This<br />

jack combines the class of the Swing-<br />

Star with an innovative telescoping<br />

mechanism.<br />

Tele-Star Swing<br />

Weight: 9.2 kg<br />

Ø 70 mm<br />

Supplied: 4 Tele-Star Swing jacks, radio remote control, pump block, control unit, hoses,<br />

connecting cable, installation instructions 09.52000 4490.00<br />

Supplied: 4 Tele-Star Swing jacks, fully automatic operation, pump block, control unit, hoses,<br />

Tele-Star Swing, fully automatic version<br />

connecting cable, installation instructions 09.53000 4790.00<br />

The jacks listed in the table may only be fitted in a specialist workshop.<br />

We will be happy to put you in touch with a partner in your area, or with our Goldschmitt Technical Center in Walldürn or Polch.<br />

96<br />

610 mm


Put on your bootees<br />

Removable feet for challenging terrain.<br />

Slip-on feet are available to prevent the jack sinking in s<strong>and</strong>,<br />

loose soil or wet grass; they distribute the vehicle's weight over<br />

a larger area <strong>and</strong> thus reduce the ground pressure. The feet simply<br />

slip on to the st<strong>and</strong>ard plates <strong>and</strong> are fixed by two securing<br />

screws.<br />

Designation Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Foot, red 1 red foot, fits any Vertical-Star system 09.500-F1 64.00<br />

Foot, blue 1 blue foot, fits any Vertical-Star system 09.500-F11 64.00<br />

The feet are not suitable for Swing-Star jacks.<br />

Buying notes<br />

Which of Goldschmitt's red premium<br />

jacks for which vehicle?<br />

Permissible gross<br />

vehicle weight<br />

up to 7.4 t<br />

(7 t for full Tele-Star-<br />

Swing system)<br />

Jack model Control Pump Price in €<br />

Swing-Star 1 to 4 (Ø 60 mm)<br />

Tele-Star Swing (Ø 70 mm)<br />

Vertical-Star 1 (Ø 60 mm)<br />

from 7.4 t to 12 t Vertical-Star 2 (Ø 75 mm)<br />

over 12 t Vertical-Star 3 (Ø 90 mm)<br />

Radio remote control<br />

3290.00<br />

Fully automatic<br />

Tank capacity: 2.5 L<br />

4290.00<br />

Radio remote control Size: 500 x 200 x 300 mm 4490.00<br />

Fully automatic<br />

Motor output: 1600 W<br />

Delivery rate: approximately 4790.00<br />

Radio remote control<br />

2 L/min<br />

3690.00<br />

Fully automatic 4290.00<br />

Radio remote control<br />

Tank capacity: 5 L<br />

Size: 500 x 200 x 300 mm<br />

4690.00<br />

Fully automatic<br />

Motor output: 1600 W<br />

Delivery rate: approximately 4990.00<br />

Radio remote control<br />

Tank capacity: 5 L<br />

Size: 500 x 200 x 300 mm<br />

6190.00<br />

Fully automatic<br />

Motor output: 1600 W<br />

Delivery rate: approximately 6490.00<br />

Jacking systems with a load capacity of up to 40 tonnes can be created for special <strong>and</strong> heavy duty vehicles.<br />

97


Mechanical jacks<br />

MOCA Hubmatic jacks<br />

Outst<strong>and</strong>ing price <strong>and</strong> performance:<br />

Universal mounting MOCA Hubmatic jacks for the rear axle.<br />

The manual MOCA jack system has<br />

a maximum lifting force of 500 kg per<br />

jack <strong>and</strong> thus is capable of supporting<br />

most motorhomes. Installation is<br />

incredibly easy, as the two universal<br />

mounting adapters are simply fastened<br />

to the vehicle frame at a suitable<br />

position. The jack is then bolted<br />

onto this adapter. The ground clear-<br />

98<br />

ance can then be quickly <strong>and</strong> easily<br />

adjusted with a socket system. The<br />

crank supplied with the jacks is simply<br />

connected to the input shaft <strong>and</strong><br />

straightaway the jack is cranked down<br />

at a right angle. The jack is available<br />

in two lengths.<br />

Easy h<strong>and</strong>ling, top quality <strong>and</strong> great<br />

overall value characterize our MOCA<br />

Hubmatic jacks. Available with extended<br />

crank (850 mm) as st<strong>and</strong>ard<br />

MOCA Hubmatic jacks<br />

universal mounting, for the rear axle<br />

The MOCA jacks for the front axle differ from the<br />

normal jack in that the st<strong>and</strong>ard drive shaft<br />

is adjustable. This ensures ease of h<strong>and</strong>ling.<br />

Designation Notes <strong>and</strong> characteristics Part no.: Price in €<br />

2 MOCA jacks Universal for 290–490 mm 09.701 179.00<br />

2 MOCA jacks Universal for 330–530 mm 09.702 189.00<br />

2 MOCA jacks for Euro chassis 230/244/X250 (front axle) 09.703 219.00<br />

2 MOCA jacks for Ford flat-floor chassis from 2003 (front axle) 09.705 219.00<br />

Front axle jack for Renault Master <strong>and</strong> Mercedes Sprinter on request.<br />

Qualitätsprodukt<br />

aus dem Hause Sawiko<br />

from today. Problem-free cranking<br />

up <strong>and</strong> down is ensured at all times.<br />

Removing the pin allows you to adapt<br />

the support foot to ground irregularities<br />

<strong>and</strong> then lock it in the new position.<br />

We made a point of ensuring a<br />

solid zinc galvanized coating for the<br />

jack.


Vero-Light<br />

Plastic jacks that have the power.<br />

Just like all the products we sell,<br />

these jacks also attract friends because<br />

of their particular user-friendliness.<br />

The jack telescopes <strong>and</strong> is extended<br />

to its full length by cranking<br />

it with the h<strong>and</strong> crank supplied. The<br />

new jack set also benefits from a total<br />

weight of under 4 kg per pair (single<br />

telescoping). This represents a weight<br />

saving of up to 50 % over steel jacks.<br />

Naturally, the Vero-Light plastic jack is<br />

absolutely stable in use.<br />

Vero-Light plastic jack<br />

for the rear axle<br />

Designation Notes <strong>and</strong> characteristics Part no.: Price in €<br />

Vero-Light plastic jack Single telescoping 09.47300 199.00<br />

Vero-Light plastic jack Double telescoping 09.47310 229.00<br />

Price per set (2 no.) including fittings <strong>and</strong> extended crank (length: 880 mm).<br />

Technical data<br />

Single telescoping<br />

(from 310–430 mm)<br />

Weight: 1.9 kg per jack<br />

Working stroke: 155 mm<br />

Load capacity: 500 kg<br />

Double telescoping<br />

(from 330–510 mm)<br />

Qualitätsprodukt<br />

aus dem Hause Sawiko<br />

Weight: 2.1 kg per jack<br />

Working stroke: 220 mm<br />

Load capacity: 500 kg<br />

99


Trailer hitches/Carrier systems<br />

Buyer's guide to tow hitches <strong>and</strong> racks<br />

These days, there is a trailer tow hitch for<br />

every car. The matter is a good deal more<br />

complex for special vehicles (motorhomes).<br />

As there are no uniform st<strong>and</strong>ards, the<br />

products from the individual body manufacturers<br />

differ in respect of their overhang<br />

<strong>and</strong> in the design of the rear section. Since<br />

the hitch has to connect with the bumper<br />

for design <strong>and</strong> technical reasons, every<br />

body type dem<strong>and</strong>s, as a matter of principle,<br />

its own design that must take account<br />

of the peculiarities imposed by the body<br />

manufacturer <strong>and</strong> the chassis supplier. We<br />

will be pleased to advise you.<br />

Can you retrofit a trailer tow hitch to any<br />

vehicle?<br />

Goldschmitt already offers preassembled<br />

hitches for most European chassis. We can<br />

provide customized hitches for other vehicles<br />

<strong>and</strong> have them fitted by our service<br />

partners.<br />

Can you reuse the trailer tow hitch on<br />

the new vehicle when you change your<br />

vehicle?<br />

If you have a Sawiko hitch system, it is possible<br />

that you will be able to reuse parts of<br />

it on your new vehicle. The basic proviso is,<br />

however, that the vehicle model should not<br />

change. I.e. you can change from a Euro chassis<br />

Fiat Ducato 230 or 244 to another Ducato<br />

230 or 244 or the identical Peugeot Boxer or<br />

Citroën Jumper without problem. If your Euro<br />

chassis is equipped with a special <strong>suspension</strong><br />

(e.g. Al-Ko), the tow hitch can only be reused<br />

on another vehicle of the same type. Changing<br />

between different vehicle models, such<br />

as from the Ducato to the Sprinter or Iveco,<br />

is not possible. The side parts of the hitch<br />

block may be cut short if the overhang on<br />

the new vehicle is shorter. New side sections<br />

will be necessary if the overhang is longer.<br />

Our sales staff will be pleased to assist you<br />

if you are planning to change your vehicle.<br />

We will give you personalized advice as to<br />

whether swapping the tow hitch is possible,<br />

<strong>and</strong> at what cost.<br />

100<br />

Can you reuse the carrier system on the<br />

new vehicle when you change your vehicle?<br />

Sawiko carrier systems can be reused on<br />

any vehicle type without problems. If the new<br />

vehicle belongs in another family of models,<br />

you will only need to order new mounting elements.<br />

If the new vehicle is wider or narrower,<br />

it may be necessary to drill new mounting<br />

holes in the lamp bracket <strong>and</strong> the motorcycle<br />

tray. We also recommend that a new electrics<br />

kit be used in any event, as conversion is very<br />

rarely worthwhile.<br />

Can I combine products from different<br />

manufacturers?<br />

All Sawiko carrier <strong>and</strong> tow hitch systems<br />

sold by Goldschmitt are subject to a strict<br />

<strong>and</strong> ongoing quality inspection in all possible<br />

combinations. Other manufacturers'<br />

products are compatible so long as they use<br />

rectangular support tubes. We cannot, however,<br />

offer any quality assessment of third<br />

party projects <strong>and</strong> so approval must be given<br />

by our sales staff in each individual case. We<br />

need the manufacturer's name, the model<br />

<strong>and</strong>, where available, the mounting drawings<br />

or the mounting instructions for this<br />

inspection.<br />

What must I take into account in terms of<br />

towing capacity <strong>and</strong> carrier loading?<br />

You can find the permissible towed weight<br />

for your vehicle in your vehicle documents<br />

under numbers 28 <strong>and</strong> 29 or O.1 <strong>and</strong> O.2.<br />

Please consult the manufacturer of your vehicle<br />

if you cannot find entries for the item<br />

numbers stated. Please also note that the<br />

towing capacity of uprated vehicles is reduced<br />

by the amount of the uprating. The extent<br />

to which you may load your rear carrier<br />

depends essentially on the payload capacity<br />

of your vehicle <strong>and</strong> not on the load capacity<br />

of the carrier. The rear axle load, above all, is<br />

decisive here (items 16 or 7.1 <strong>and</strong> 7.2 in the<br />

vehicle documents).<br />

Qualitätsprodukt<br />

aus dem Hause Sawiko<br />

Is it possible to tow a trailer <strong>and</strong> simultaneously<br />

use a rear carrier?<br />

This is unfortunately not possible in most<br />

cases. The reason is found in the st<strong>and</strong>ard<br />

DIN 74058 94/20EG, which prescribes specific<br />

clearance dimensions for all towing<br />

hitches. You will find the various dimensions<br />

in the two diagrams below. The distance between<br />

the carrier <strong>and</strong> the trailer would be<br />

too small if a trailer were to be used at the<br />

same time as a rear carrier.<br />

Clearance dimensions in accordance with<br />

DIN 74058 94/20EG (plan view).<br />

Clearance dimensions in accordance with<br />

DIN 74058 94/20EG (side view).


I only need a motorcycle carrier. Do I still<br />

have to fit the complete base frame?<br />

In this case the answer is a clear “No”. The<br />

Sawiko carrier systems we sell are made up<br />

of two components:<br />

1. The vehicle-specific mounting elements:<br />

They are bolted directly onto the chassis<br />

<strong>and</strong> vary from vehicle to vehicle;<br />

2. the rear carrier itself: This may be used universally<br />

for all vehicle models <strong>and</strong> is simply<br />

pushed into the mounting elements. It can<br />

easily be removed as necessary without<br />

the need for tools by removing a securing<br />

pin <strong>and</strong> unscrewing a star-grip bolt.<br />

How do I fit a trailer tow hitch to an existing<br />

carrier system?<br />

In this case, the rack system must be<br />

completely removed. The tow hitch is subsequently<br />

mounted on the vehicle in accordance<br />

with the tow hitch manufacturer's<br />

fitting instructions. You will have to bolt new<br />

mounting elements on the trailer tow hitch<br />

into which the carrier system can then be<br />

pushed as before. The old mounting elements<br />

are no longer needed.<br />

Manufacturer of the basic vehicle<br />

How do I combine an existing trailer tow<br />

hitch with a new rack system?<br />

If it is a trailer tow hitch from our range,<br />

we will supply you with the correct mounting<br />

elements which you can then bolt on to<br />

the hitch block. Should your trailer tow hitch<br />

be manufactured by someone else we will<br />

need the precise model of the tow hitch or<br />

the corresponding fitting instructions. We<br />

will then provide you with mounting elements<br />

that will fit <strong>and</strong> which you can use to<br />

combine our carrier system with your trailer<br />

tow hitch.<br />

I should like to order a trailer tow hitch<br />

or a rack system. What electrics kit do I<br />

need?<br />

We have lately been making a fundamental<br />

distinction between three types of electric<br />

wiring looms:<br />

1. the loom with the<br />

mechanical flasher relay,<br />

2. the loom with electronic<br />

flasher control,<br />

3. the loom with the data CAN bus<br />

interface.<br />

The following table listing all current base<br />

vehicle manufacturers will help you to find<br />

the appropriate wiring loom.<br />

Wiring loom with the mechanical<br />

flasher relay<br />

Wiring loom with the electronic<br />

flasher control<br />

Electric wiring loom with the<br />

mechanical flasher relay<br />

(part no.: 07.35100)<br />

Electric wiring loom with the<br />

electronic flasher control<br />

(part no.: 07.35400)<br />

Electric wiring loom with data CAN<br />

bus interface (part no.: 07.35450)<br />

Euro chassis, 280/290/230 07.35100 not possible not possible<br />

Euro chassis 244 not possible 07.35400 not possible<br />

Euro chassis X250 from 2006 model not possible not possible 07.35450<br />

Mercedes 207/410 07.35100 not possible not possible<br />

Mercedes Sprinter not possible 07.35400 not possible<br />

Mercedes Sprinter from 2006 model not possible not possible 07.35450<br />

Renault Master from 2002 model not possible 07.35400 not possible<br />

VW T4 07.35100 not possible not possible<br />

VW T4 with blue tacho lighting not possible 07.35400 not possible<br />

VW T5 from 2003 model not possible 07.35400 not possible<br />

Ford Transit to 2000 model 07.35100 not possible not possible<br />

Ford Transit from 2000 model not possible 07.35400 not possible<br />

Iveco Daily to 1999 model 07.35100 not possible not possible<br />

Iveco Daily from 1999 model not possible 07.35400 not possible<br />

Iveco Daily from 2006 model not possible not possible on request<br />

The wiring may already have been fitted on a Ford Transit or Iveco Daily (both 2006). Please first look under your vehicle.<br />

Wiring loom with the data<br />

CAN bus interface<br />

101


Rear carrier systems<br />

Bambino – small, but strong<br />

The Bambino carrier for payloads up to 100 kg.<br />

The Bambino is the right rack for you<br />

if you wish to transport a scooter or<br />

a light motorcycle weighing less than<br />

100 kg. The Bambino can be removed<br />

effortlessly in a few minutes without<br />

the need for tools. The Bambino is<br />

fully galvanized to guarantee permanent<br />

protection against corrosion. The<br />

lamp bracket is additionally powder<br />

coated.<br />

Bambino offers an inexpensive alternative<br />

to rear wall carriers. There is no<br />

need to drill through the rear wall of<br />

your motorhome or van as the mounting<br />

elements are bolted directly to the<br />

frame. The loading height is deliberately<br />

kept low to avoid tiresome “bicycle<br />

weightlifting”.<br />

The Bambino can be uprated to a<br />

greater loading depth at any time, to<br />

Supplied: Mounting elements, basic rack including lamp bracket, fittings as selected, nuts <strong>and</strong> bolts<br />

Qualitätsprodukt<br />

aus dem Hause Sawiko<br />

transport four bicycles, for instance.<br />

The “Bambino 2 to 4” extension is<br />

already included as st<strong>and</strong>ard in the<br />

Bambino for four bicycles. Please note<br />

that the maximum payload is 100 kg.<br />

Designation Part no.: Price in €<br />

Bambino basic rack, without fittings or electric wiring loom 07.01000 595.00<br />

Bambino for 1 motorcycle/scooter without wiring loom 07.01100 650.00<br />

Bambino for 2 bicycles without wiring loom 07.01200 650.00<br />

Bambino for 4 bicycles without wiring loom 07.01400 715.00<br />

13-pin wiring loom for vehicles with a mechanical flasher relay 07.35100 85.00<br />

13-pin wiring loom for vehicles with an electronic flasher controller 07.35400 125.00<br />

13-pin wiring loom for vehicles with a data CAN bus interface <strong>and</strong> similar 07.35450 195.00<br />

Bambino fittings for 2 bicycles 07.01002 130.00<br />

Bambino fittings for 1 motorcycle/scooter 07.01001 165.00<br />

Strap set, st<strong>and</strong>ard tray 07.18950 80.00<br />

Additional cost of reinforcing parts, required for Euro chassis X250 except Al-Ko 07.31220 195.00<br />

Actual payload: How much your motorhome is able to transport depends on a number of factors, such as the overhang or the permissible<br />

rear-axle load. You can use our formula on page 109 to quickly determine how much rear loading your vehicle is able to carry.<br />

102


Mikro – 120 kg carrier<br />

Transport your scooter, motorcycle or bicycles easily<br />

<strong>and</strong> securely with this carrier.<br />

The Mikro is bolted to the vehicle<br />

chassis by two galvanized mounting<br />

elements. There is thus no need to<br />

secure it to the rear end of the vehi-<br />

cle. The carrier itself can be removed<br />

at any time <strong>and</strong>, when required, is just<br />

slotted into the mounting elements<br />

which are permanently bolted to the<br />

Qualitätsprodukt<br />

aus dem Hause Sawiko<br />

vehicle. All the parts, except for the<br />

mounting elements (which are hot<br />

galvanized), are finished with a plastic<br />

coating. Motorcycle tray, ramp <strong>and</strong><br />

lamp bracket are manufactured from<br />

aluminium. The maximum loading<br />

depth of the Mikro in the st<strong>and</strong>ard<br />

condition is 370 mm; the maximum<br />

loading depth is 650 mm for a Mikro<br />

carrying four bicycles or a motorcycle<br />

<strong>and</strong> a bicycle. A conversion kit which<br />

increases the loading depth from 370<br />

to 650 mm can be retrofitted at any<br />

Designation Part no.: Price in €<br />

Mikro basic rack, without fittings or electric wiring loom 07.02000 775.00<br />

Mikro complete system for 1 motorcycle without wiring loom 07.02100 845.00<br />

Mikro complete system for 2 bicycles without wiring loom 07.02200 845.00<br />

Mikro complete system for 3 bicycles without wiring loom 07.02300 915.00<br />

Mikro complete system for 4 bicycles without wiring loom 07.02400 930.00<br />

Mikro complete system for 1 motorcycle <strong>and</strong> 1 bicycle without wiring loom 07.02500 915.00<br />

13-pin wiring loom for vehicles with a mechanical flasher relay 07.35100 85.00<br />

13-pin wiring loom for vehicles with an electronic flasher controller 07.35400 125.00<br />

13-pin wiring loom for vehicles with a data CAN bus interface <strong>and</strong> similar 07.35450 195.00<br />

Additional cost for motorcycle tray + ramp model 2000, 2000 mm 07.15520 190.00<br />

Strap set, st<strong>and</strong>ard tray 07.18950 80.00<br />

Mikro fittings for 2 bicycles 07.02002 128.00<br />

Mikro fittings for 3 bicycles (supplied without extension) 07.02003 155.00<br />

Mikro fittings for 4 bicycles (supplied without extension) 07.02004 180.00<br />

Mikro fittings for 1 motorcycle/2000 mm 07.15112 175.00<br />

Mikro extension required for 3-4 bicycles 07.02800 68.00<br />

Additional cost of reinforcing parts, required for Euro chassis X250 except Al-Ko 07.31220 195.00<br />

Actual payload: How much your motorhome is able to transport depends on a number of factors, such as the overhang or the permissible<br />

rear-axle load. You can use our formula on page 109 to quickly determine how much rear loading your vehicle is able to carry.<br />

103


Rear carrier systems<br />

Makro 150 – the 150 kg rack<br />

Heavy kit? No problem.<br />

The ideal solution for all scooters<br />

<strong>and</strong> motorcycles up to 150 kg. The basic<br />

requirement for the carrier system<br />

is two galvanized mounting tubes (included<br />

in the carrier price) mounted<br />

on the left <strong>and</strong> right of the vehicle<br />

frame. These then support this rack<br />

system. The rack can be removed<br />

without effort as required.<br />

You want to change your vehicle? No<br />

problem, as practically all the parts can<br />

be swapped over if you change your<br />

vehicle. Only the mounting elements<br />

<strong>and</strong> the wiring loom are vehicle-specific<br />

<strong>and</strong> will have to be replaced.<br />

Only the best materials are used<br />

for the Makro, as for all Sawiko rack<br />

Qualitätsprodukt<br />

aus dem Hause Sawiko<br />

systems. All steel parts have been<br />

galvanized <strong>and</strong> then powder coated.<br />

Motorcycle tray <strong>and</strong> lamp bracket<br />

are manufactured from high-quality<br />

aluminium <strong>and</strong> additionally powder<br />

coated.<br />

How much your motorhome is able<br />

to transport depends on a number of<br />

factors, such as the overhang or the<br />

permissible rear-axle load. We recommend<br />

fitting air springs to uprate the<br />

vehicle, if necessary.<br />

Designation Part no.: Price in €<br />

Basic rack, without fittings or electric wiring loom 07.03000 1070.00<br />

Makro for 1 motorcycle without wiring loom 07.03100 1150.00<br />

Makro for 1 motorcycle + 1 bicycle without wiring loom 07.03500 1200.00<br />

Makro for 1 motorcycle + 2 bicycles without wiring loom 07.03600 1260.00<br />

Makro for 4 bicycles without wiring loom 07.03400 1310.00<br />

13-pin wiring loom for vehicles with a mechanical flasher relay 07.35100 85.00<br />

13-pin wiring loom for vehicles with an electronic flasher controller 07.35400 125.00<br />

13-pin wiring loom for vehicles with a data CAN bus interface <strong>and</strong> similar 07.35450 195.00<br />

Additional cost of 2000 model motorcycle tray 07.15530 190.00<br />

Fittings for 1 motorcycle (st<strong>and</strong>ard model), 2000 mm 07.15102 175.00<br />

Fittings for 2 bicycles 07.03002 128.00<br />

Fittings for 3 bicycles 07.03003 155.00<br />

Fittings for 4 bicycles 07.03004 180.00<br />

Strap set for st<strong>and</strong>ard motorcycle tray 07.18950 80.00<br />

Strap set for 2000 model 07.18900 90.00<br />

Additional cost of reinforcing parts, required for Euro chassis X250 except Al-Ko 07.31220 195.00<br />

Actual payload: How much your motorhome is able to transport depends on a number of factors, such as the overhang or the permissible<br />

rear-axle load. You can use our formula on page 109 to quickly determine how much rear loading your vehicle is able to carry.<br />

104


Ligero – 130 kg carrier<br />

The Ligero all aluminium rack<br />

Qualitätsprodukt<br />

aus dem Hause Sawiko<br />

Ligero is what we call the lightweight<br />

in Goldschmitt's range. The rack is<br />

made from pure aluminium <strong>and</strong>, in<br />

the panel van version without mounting<br />

elements, weighs only about 24.7<br />

kg.<br />

This fabulous lightweight has a payload<br />

of 130 kg. The Ligero comes already<br />

fitted with our st<strong>and</strong>ard motorcycle<br />

tray.<br />

The Ligero has won fans not just<br />

because of its usefulness, but also<br />

its attractive appearance. The main<br />

rack, motorcycle tray, ramp <strong>and</strong> lamp<br />

bracket are made from the highest<br />

quality aluminium <strong>and</strong> additionally<br />

powder coated. The elegantly designed<br />

lamp bracket rounds off the<br />

appearance of this design.<br />

Naturally, the Ligero is also available<br />

as a bicycle rack. The aluminium<br />

rack can accommodate up to three<br />

bicycles. The retaining bar is height<br />

adjustable <strong>and</strong> thus individually adjustable.<br />

As with all Sawiko racks, the<br />

Ligero can be removed at any time so<br />

that only the mounting elements remain<br />

on the vehicle.<br />

Designation Part no.: Price in €<br />

Ligero basic rack, without fittings or electric wiring loom 07.11000 995.00<br />

Ligero for 1 motorcycle/scooter without wiring loom 07.11100 1075.00<br />

Ligero for 1 motorcycle/scooter <strong>and</strong> 1 bicycle without wiring loom 07.11150 1135.00<br />

Ligero for 2 bicycles without wiring loom 07.11200 1075.00<br />

Ligero for 3 bicycles without wiring loom 07.11400 1135.00<br />

13-pin wiring loom for vehicles with a mechanical flasher relay* 07.35100 85.00<br />

13-pin wiring loom for vehicles with an electronic flasher controller* 07.35400 125.00<br />

13-pin wiring loom for vehicles with a data CAN bus interface <strong>and</strong> similar 07.35450 195.00<br />

Strap set, st<strong>and</strong>ard tray 07.18950 80.00<br />

Additional cost of reinforcing parts, required for Euro chassis X250 except Al-Ko 07.31220 195.00<br />

Actual payload: How much your motorhome is able to transport depends on a number of factors, such as the overhang or the permissible<br />

rear-axle load. You can use our formula on page 109 to quickly determine how much rear loading your vehicle is able to carry.<br />

105


Rear carrier systems<br />

Ligero II –<br />

light yet strong<br />

A lightweight with a<br />

useful load of 150 kg<br />

This rack has multiple genes: Ligero<br />

II, the second generation aluminium<br />

rack in our range, was specially developed<br />

by our partner, Sawiko, to transport<br />

platforms or four or more bicycles.<br />

An incredible loading depth of<br />

740 mm, or even the smaller version<br />

at just 540 mm, make this attractive<br />

rack system extremely versatile <strong>and</strong><br />

universally useable.<br />

As Sawiko only uses aluminium<br />

components on the Ligero II, we can<br />

achieve a very low weight of just 29 kg<br />

(excluding the mounting elements).<br />

The payload is a very useful 150 kg.<br />

Qualitätsprodukt<br />

aus dem Hause Sawiko<br />

Designation Part no.: Price in €<br />

Ligero II basic rack, loading depth 740 mm, without fittings or electric wiring loom 07.16000 1200.00<br />

Ligero II basic rack, loading depth 540 mm, without fittings or electric wiring loom 07.16010 1150.00<br />

Ligero II for 1 motorcycle/scooter, loading depth 740, without wiring loom 07.16100 1300.00<br />

Ligero II for 1 motorcycle/scooter, loading depth 540, without wiring loom 07.16110 1250.00<br />

Ligero II for 1 motorcycle/scooter <strong>and</strong> 2 bicycles, loading depth 740, without wiring loom 07.16600 1425.00<br />

Ligero II for 4 bicycles, loading depth 740, without wiring loom 07.16400 1375.00<br />

Ligero II for 3 bicycles, loading depth 540, without wiring loom 07.16410 1300.00<br />

Ligero II for 5 bicycles, loading depth 740, without wiring loom 07.16700 1400.00<br />

13-pin wiring loom for vehicles with a mechanical flasher relay 07.35100 85.00<br />

13-pin wiring loom for vehicles with an electronic flasher controller 07.35400 125.00<br />

13-pin wiring loom for vehicles with a data CAN bus interface <strong>and</strong> similar 07.35450 195.00<br />

Strap set, st<strong>and</strong>ard tray 07.18950 80.00<br />

Additional cost of reinforcing parts, required for Euro chassis X250 except Al-Ko 07.31220 195.00<br />

Actual payload: How much your motorhome is able to transport depends on a number of factors, such as the overhang or the permissible<br />

rear-axle load. You can use our formula on page 109 to quickly determine how much rear loading your vehicle is able to carry.<br />

106<br />

Loading depths:<br />

740 mm<br />

or<br />

540 mm


Kawa – the strong one<br />

Panel van rack with a useful load of up to 200 kg<br />

This innovative rack system by our<br />

partner Sawiko is the latest solution<br />

for panel vans. The outst<strong>and</strong>ing feature<br />

of the Kawa is the possibility of<br />

being able to open the rear doors on<br />

a panel van, even when the rack system<br />

is in place.<br />

The retaining brackets can easily<br />

be swung open to the right by undo-<br />

ing a lock on the left-h<strong>and</strong> side of<br />

the Kawa. This step frees up the rear<br />

doors of your van <strong>and</strong> allows you to<br />

open them despite having the platform<br />

rack in place. This saves the tiresome<br />

need to remove the rack system<br />

just to be able to open the rear<br />

doors of the van.<br />

The Kawa looks extremely good,<br />

even with the brackets removed.<br />

Bulky objects can be transported without<br />

problem on the platform, thanks<br />

to the optional securing fittings.<br />

The Kawa is largely made from anodized<br />

aluminium. Only the base tubes<br />

are made from galvanized steel. The<br />

Kawa rack system is equipped as<br />

st<strong>and</strong>ard with infinitely adjustable<br />

lashing points.<br />

Qualitätsprodukt<br />

aus dem Hause Sawiko<br />

Designation Part no.: Price in €<br />

Kawa platform rack, without fittings or electric wiring loom 07.19000 1195.00<br />

Kawa platform rack for 1 motorcycle/scooter without wiring loom 07.19100 1375.00<br />

Kawa platform rack for 1 motorcycle/scooter + bicycle without wiring loom 07.19150 1425.00<br />

Kawa platform rack for 2 bicycles without wiring loom 07.19200 1295.00<br />

Kawa platform rack for 3 bicycles without wiring loom 07.19300 1345.00<br />

13-pin wiring loom for vehicles with a mechanical flasher relay 07.35100 85.00<br />

13-pin wiring loom for vehicles with an electronic flasher controller 07.35400 125.00<br />

13-pin wiring loom for vehicles with a data CAN bus interface <strong>and</strong> similar 07.35450 195.00<br />

Strap set 07.18950 80.00<br />

Actual payload: How much your motorhome is able to transport depends on a number of factors, such as the overhang or the permissible<br />

rear-axle load. You can use our formula on page 109 to quickly determine how much rear loading your vehicle is able to carry.<br />

107


Transport solutions<br />

Glass fibre reinforced plastic<br />

transport box<br />

The new stowage compartment extension for your motorhome<br />

Have you got enough stowage space<br />

in your motorhome? Fit the new GRP<br />

box for carrier systems. Whatever<br />

the payload of your rack system, you<br />

can transport everything from your<br />

baggage to particularly bulky objects<br />

(tables, chairs, barbecue, etc.) in this<br />

wonderfully designed lightweight.<br />

The design specifically concentrated<br />

on an aerodynamic form <strong>and</strong> a robust<br />

aluminium internal structure. Naturally,<br />

you are able to extend the box<br />

with additional fittings, for bicycle<br />

transport on the box, for instance,<br />

or for stowage boxes inside the main<br />

box. The glass-fibre reinforced box is<br />

ideally suited to vehicles with extensible<br />

bumpers thanks to the recess<br />

designed into it.<br />

There is no problem with transporting<br />

bicycles <strong>and</strong> the box on one of the<br />

load carrier systems we sell thanks<br />

to the optional fitting sets we supply.<br />

The internal reinforcement of the<br />

new GRP box ensures that your bicy-<br />

Designation Notes <strong>and</strong> characteristics Part no.: Price in €<br />

GRP box<br />

Qualitätsprodukt<br />

aus dem Hause Sawiko<br />

cles will be supported properly. Please<br />

note that you also need to order the<br />

optional, longer main bars when you<br />

order the carrier systems.<br />

The new GRP box offers, as st<strong>and</strong>ard,<br />

an extremely stable aluminium inter-<br />

nal structure (perforated bars) which<br />

makes it easy to fit the optional fitting<br />

sets <strong>and</strong> simultaneously ensures the<br />

stability of the box. It is possible to fit<br />

luggage nets, shelf systems with stowage<br />

trays or ski brackets, for instance.<br />

Technical data: Weight: from 36 kg, width: 1920 mm, depth: 690 mm, height rear: 940 mm,<br />

height front: 810 mm, maximum internal height: 870 mm, colour: light grey 07.18630 1449.00<br />

Fittings for 2 bicycles Please state the model of your existing carrier system 07.18632 169.00<br />

Fittings for 3 bicycles Please state the model of your existing carrier system 07.18633 199.00<br />

Fittings for 4 bicycles Please state the model of your existing carrier system 07.18634 229.00<br />

Shelf system with storage tray 07.18635 189.00<br />

Luggage net 07.18636 79.00<br />

Actual payload: How much your motorhome is able to transport depends on a number of factors, such as the overhang or the permissible<br />

rear-axle load. You can use our formula on page 109 to quickly determine how much rear loading your vehicle is able to carry.<br />

108


Don't worry about long formulae<br />

The beauty of technology is that<br />

there is a formula for everything <strong>and</strong><br />

anything. Here, we should like to explain<br />

the two terms “drawbar ratio”<br />

<strong>and</strong> “X-dimension” <strong>and</strong> the payload<br />

formula for rear-mounted carriers.<br />

You can forget the first two terms<br />

with a clear conscience if you own a<br />

st<strong>and</strong>ard motorhome built by a Euro-<br />

The “drawbar<br />

The “X-dimension”<br />

The “Payload formula”<br />

The drawbar ratio indicates the strength of the trailer tow hitch.<br />

It is calculated using the<br />

formula<br />

pean manufacturer. If, however, you<br />

own a vehicle with a custom body or<br />

a special layout, it is essential that the<br />

values described below are stated in<br />

order to manufacture a tow hitch suitable<br />

for your vehicle. Also anyone who<br />

acquires a new vehicle <strong>and</strong> wishes to<br />

transfer the tow hitch or motorcycle<br />

rack can use the explanations to esti-<br />

H1 = height between the lower edge of the original frame <strong>and</strong> the underside of the body floor<br />

H2 = height between the lower edge of the rear apron <strong>and</strong> the underside of the body floor<br />

B = thickness of the rear apron<br />

G(K) x G(A)<br />

D = x 9.81<br />

G(K) + G(K)<br />

X = distance between the end of the original frame <strong>and</strong> the end of the body<br />

Z = please request a separate measurement sheet if you have an auxiliary stowage compartment,<br />

a tank or other accessory in this area<br />

mate whether all the components can<br />

also be fitted on the new vehicle without<br />

modification. The payload formula<br />

is, however, very important for all<br />

vehicles with a rear rack. It gives valuable<br />

information regarding the load<br />

you may carry on your rack.<br />

G(K): is the permissible gross vehicle weight of the vehicle in tonnes<br />

You will find the permissible towed weight for your vehicle in the vehicle<br />

G(A): is the permissible gross vehicle weight of the trailer in tonnes<br />

registration documents under paragraph 28 or O.1. The lowest of the values<br />

stated is the one to use.<br />

The “X-dimension” indicates how far a body projects to the rear beyond the production chassis (without<br />

lengthening the frame). If your vehicle is not recorded in our database, we will be pleased to send you a<br />

measurement sheet in which you can enter the data illustrated here.<br />

The permissible load on a rack system depends on the permissible rear-axle load of the vehicle <strong>and</strong> the technically permissible load.<br />

The permissible payload is calculated<br />

in accordance with the formula<br />

F(L) =<br />

F(HA) x A<br />

A + B<br />

F(L) = permissible load mass in kg (payload on rear rack)<br />

F(HA) = difference between permissible rear-axle load (this may be found in the<br />

vehicle registration documents or<br />

on the type plate) <strong>and</strong> the axle load actually weighed in kg<br />

A = wheelbase in mm<br />

B = effective leverage of the load mass in mm (for an estimated calculation<br />

we assume that the motorcycle rack is mounted at a distance of approximately<br />

350 mm from the rear of the vehicle)<br />

Example: According to your vehicle registration document, the maximum permissible rear-axle load for your<br />

vehicle is 1950 kg. The actual on-the-road rear-axle load with passengers <strong>and</strong> empty motorcycle rack is 1750 kg,<br />

for example. Let the wheelbase (A) in our example be 3500 mm. Let the leverage (B) between the centre of the<br />

rear axle <strong>and</strong> the centre of the motorcycle rack be 1300 mm. If we use the values now known in our equation<br />

we will see that the motorcycle rack may be loaded to a maximum of 145 kg, whether or not the rack itself is<br />

certified for a higher load. We will be pleased to examine whether it is possible for your vehicle to be uprated<br />

if you wish to carry a greater payload.<br />

Example: A vehicle with a permissible gross vehicle weight of 3.5 t wishes<br />

to tow a trailer weighing 1.7 t, consequently requires a trailer tow hitch<br />

with a strength of 11.22 kilonewtons (kN).<br />

3.5 t x 1.7 t<br />

D = x 9.81 = 11.22 kN<br />

3.5 t + 1.7 t<br />

Calculation formulae<br />

200 kg x 3500 mm<br />

F(L) = = 145.8 kg<br />

3500 mm + 1300 mm<br />

Please note that loads at the rear can significantly relieve the load on the front axle by their lever effect. Insufficient front-axle load can, however, be very dangerous as steering stability <strong>and</strong> traction<br />

can be influenced by this. A rule of thumb is that the actual front-axle load should never be less than 50 % of the actual rear-axle load.<br />

109


Trailer tow hitches<br />

Trailer tow hitches<br />

To make ordering as easy as possible for you, we have subdivided our tow hitches<br />

into five groups. These are listed below. You will also find a brief explanation of<br />

their range of uses.<br />

1. Trailer tow hitches for Al-Ko chassis or vehicles<br />

with an approved frame extension<br />

without stiffeners.<br />

May be used on all normal Al-Ko low frame<br />

or high frame chassis <strong>and</strong> Al-Ko frame extensions<br />

(e.g. Hymer B-Class). See illustration<br />

of MT 005 on page 111.<br />

2. Trailer tow hitches for production chassis<br />

with an approved frame extension including<br />

the necessary stiffeners.<br />

May be used on flatbed trucks <strong>and</strong> flat-floor<br />

chassis which have, for instance, a Sawiko<br />

frame extension or frame extension by another<br />

manufacturer fitted, where the MT<br />

005 cross member alone would not, however,<br />

be adequate <strong>and</strong> a specific reinforcement<br />

kit is additionally required. (not illustrated)<br />

Not for Fiat Ducato X250.<br />

Designation Part no.: Price in €<br />

Trailer tow hitch for panel vans, e.g. Fiat, Mercedes, Renault <strong>and</strong> others 350.00<br />

Trailer tow hitch for Al-Ko chassis or vehicles with an approved frame extension without stiffeners. 07.31100 525.00<br />

Trailer tow hitch for production chassis with approved frame extension including necessary stiffeners -<br />

Not for Ducato X250<br />

07.31200 695.00<br />

St<strong>and</strong>ard trailer tow hitch for production chassis with overhangs on which no frame extension, or a non-loadbearing<br />

frame extension is fitted.<br />

07.30100 775.00<br />

Heavy-duty trailer tow hitch for production chassis with approved frame extension on which towed loads in excess of<br />

2000 kg must be achieved.<br />

07.31500 765.00<br />

Heavy-duty trailer tow hitch for production chassis with overhangs on which no frame extension or a non-loadbearing<br />

frame extension has been fitted, <strong>and</strong> a trailer load in excess of 2000 kg must be achieved.<br />

07.30500 895.00<br />

Detachable ball system, supplied without ball head 07.31985 225.00<br />

13-pin wiring loom for vehicles with a mechanical flasher relay 07.35100 85.00<br />

13-pin wiring loom for vehicles with an electronic flasher controller 07.35400 125.00<br />

13-pin wiring loom for vehicles with a data CAN bus interface <strong>and</strong> similar 07.35450 195.00<br />

Short adapter from 13-pin to 7-pin (Jäger system) 07.35110 15.00<br />

Note: Contact assignment on 13-pin socket outlet from pins 1–8<br />

110<br />

3. St<strong>and</strong>ard trailer tow hitch for production<br />

chassis with overhangs on which no frame<br />

extension, or a non-loadbearing frame extension<br />

is fitted.<br />

Suitable for flatbed trucks <strong>and</strong> flat-floor<br />

chassis without its own frame extension.<br />

See illustrations of MT 017, MT 001 <strong>and</strong> MT<br />

026 on page 111. Suitable for all Fiat Ducato<br />

X250.<br />

4. Heavy-duty trailer tow hitch for production<br />

chassis with approved frame extension on<br />

which towed loads in excess of 2000 kg<br />

may be achieved.<br />

Suitable for large chassis (e.g. Iveco Daily or<br />

Mercedes Sprinter) on which an approved,<br />

loadbearing frame extension has been fitted<br />

(e.g. Dethleffs Globetrotter XXL A 8000).<br />

Qualitätsprodukt<br />

aus dem Hause Sawiko<br />

5. Heavy-duty trailer tow hitch for production<br />

chassis with overhangs on which no frame<br />

extension or a non-loadbearing frame extension<br />

has been fitted, <strong>and</strong> a trailer load<br />

in excess of 2000 kg must be achieved.<br />

Suitable for all common<br />

vehicles with a<br />

high trailer<br />

load without<br />

frame extension<br />

(e.g. Concorde,<br />

Phoenix, Carthago, US<br />

motorhomes, etc.).


AHK MT005<br />

Fits all Al-Ko chassis <strong>and</strong> vehicles with Al-Ko or other load-<br />

bearing frame extension. May also be supplied for vehicles<br />

without loadbearing frame extension. A stiffener set is not<br />

required. (not illustrated)<br />

Detachable Sawiko ball system<br />

Latest generation of detachable ball systems. May be provided as an option on all current Sawiko trailer tow hitches<br />

with the exception of a few heavy-duty tow hitches (ask our sales staff). The original ball head is still used, as the detachable<br />

Sawiko system is simply fitted as an adapter.<br />

AHK MT 026, 010, 017 or 001<br />

St<strong>and</strong>ard tow hitch for all vehicles without a frame extension or with a non-loadbearing frame extension. On princi-<br />

ple, it is possible to carry a scooter up to 130 kg on the MT017 (consult our sales personnel for higher weights). In the<br />

case of the MT001, on the other h<strong>and</strong>, we can go up to a useful load of 200 kg. The space-saving MT017 is predominantly<br />

used on flat floors or on vehicles with difficult floor pans. Our new MT026 is used on the new Ducato X250.<br />

MT 026 MT001 MT 017 MT010<br />

MT 010 or 015<br />

Sawiko's heavy-duty tow hitches in a straight or dropped design<br />

are used only on vehicles with high towed loads. Special constructions<br />

are fitted by our partner Sawiko.<br />

Mounting elements for rack systems may be retrofitted to all<br />

our trailer tow hitches at any time <strong>and</strong> without problem.<br />

MT 010<br />

MT 015<br />

111


General Terms <strong>and</strong> Conditions of Business <strong>and</strong> Supply<br />

I. General provisions<br />

1. These general terms of business are valid for all quotations,<br />

supplies <strong>and</strong> services provided by Goldschmitt techmobil<br />

AG (referred to hereinafter in brief as Goldschmitt AG) to<br />

its customers. Departures from Goldschmitt AG's Terms <strong>and</strong><br />

Conditions of Business are valid only if they are expressly recognized<br />

by the latter in writing.<br />

2. Contradictory conditions or conditions deviating from<br />

Goldschmitt AG's Terms <strong>and</strong> Conditions of Business or provisions<br />

modifying the contact proposed by the customer are<br />

hereby repudiated; they are applicable to Goldschmitt AG<br />

only if Goldschmitt AG consents to these variations in writing.<br />

This also applies in particular in the event that the order is<br />

placed having regard to the customer.<br />

3. Goldschmitt AG's Terms <strong>and</strong> Conditions of Business are<br />

also the basis for all future business between Goldschmitt AG<br />

<strong>and</strong> the customer, especially if they are not expressly agreed<br />

once again.<br />

II. Order acceptance<br />

1. All orders <strong>and</strong> commissions awarded to Goldschmitt AG by<br />

the customer directly or through field sales staff are only binding<br />

once they have been confirmed in writing.<br />

2. The written order confirmation is decisive for the scope<br />

of the delivery. Supplementary agreements or amendments<br />

must be expressly confirmed in writing by Goldschmitt AG.<br />

3. We expressly reserve the right to vary the ordered items<br />

or items supplied from the order, in particular in respect of<br />

material <strong>and</strong> execution, for reasons of technical progress.<br />

III. Delivery date<br />

1. The delivery period begins with the dispatch of the order<br />

confirmation, but not before the provision of the documents,<br />

licences, approvals to be supplied by the customer, as necessary,<br />

or before receipt of an agreed deposit.<br />

2. The delivery deadline is considered to have been met if readiness<br />

to ship has been notified or the object to be supplied<br />

has left the works before expiry of the deadline.<br />

3. The delivery period can be extended in the event of industrial<br />

dispute, especially strikes <strong>and</strong> lockouts <strong>and</strong> in the event<br />

of unforeseen obstacles beyond our control, e.g. production<br />

stoppages, delays in delivery to us of essential materials<br />

<strong>and</strong> any obstacles that are demonstrably of considerable<br />

influence on the delivery of the object to be supplied. This<br />

provision shall also apply where such circumstances affect<br />

our subcontractors. The delivery period shall be extended<br />

in accordance with the duration of such actions <strong>and</strong> obstacles.<br />

The circumstances described above remain outside of<br />

our responsibility even if they arise during an existing delay.<br />

We will report the commencement <strong>and</strong> conclusion of such<br />

problems to the customer as soon as possible in important<br />

cases. The other party may withdraw from the contract if the<br />

delivery or acceptance does not take place in good time. The<br />

exercise of the right to rescind must be announced in writing<br />

two weeks in advance. Claims for damages are, however,<br />

excluded if the party concerned has satisfied the obligations<br />

illustrated above.<br />

4. Partial deliveries are permissible within the delivery schedules<br />

specified by us as long as no disadvantages in use arise<br />

from this.<br />

5. A period of grace of 14 days for completing delivery shall<br />

commence on expiry of the delivery period. On expiry of the<br />

period of grace, the party is deemed to have rescinded the<br />

contract excluding claims for compensation. The contract is<br />

not rescinded within the terms of paragraph l, sentence 2 if<br />

the purchaser declares to the vendor during the period of grace<br />

for delivery that he insists on performance of the contract.<br />

The vendor is, however, released from the obligation to supply<br />

if the purchaser, on request by the vendor, does not state<br />

within the period of grace for delivery whether he is insisting<br />

on performance of the contract.<br />

6. Fixed transactions will not be entered into. The parties reserve<br />

the right to expressly agree otherwise.<br />

7. Should the purchaser wish to claim for damages instead of<br />

insisting on performance, he shall set the vendor a specific<br />

week deadline with the statement that he will reject performance<br />

of the contract following expiry of this deadline. The<br />

deadline is calculated from the day on which the purchasers<br />

notification is received as a registered letter. The provision<br />

shall only apply in the case of paragraph 5 sentence 2 instead<br />

of the withdrawal implemented there if the notice of intent<br />

from the purchaser is received by the vendor within the period<br />

of grace.<br />

8. Claims by the purchaser for delayed delivery before expiry<br />

of the period of grace for delivery shall be excluded.<br />

IV. Scope of supply<br />

1. The scope of supply shall be determined by our written<br />

order confirmation.<br />

2. We reserve the right to make changes in design or form<br />

which can be traced back to improvements in the technology<br />

112<br />

or the dem<strong>and</strong>s of legislation during the delivery period as<br />

long as the object to be supplied is not significantly modified<br />

<strong>and</strong> that the changes are acceptable to the customer.<br />

V. Cancellation costs<br />

Should the customer rescind an order placed without justification,<br />

we are permitted to dem<strong>and</strong> 10 % of the selling price<br />

for the costs arising in processing the order <strong>and</strong> for lost profits,<br />

without prejudice to the option of submitting a claim for<br />

higher actual damages. The right to demonstrate a lesser loss<br />

is reserved to the customer.<br />

VI. Packaging <strong>and</strong> shipping<br />

Packaging becomes the property of the customer <strong>and</strong> is billed<br />

by us. Postage <strong>and</strong> packaging costs will be billed separately.<br />

The shipment method will be selected according to best<br />

judgement. A flat-rate delivery surcharge may be billed in<br />

the case of deliveries from outside warehouses. All goods<br />

are transported at the recipient's cost <strong>and</strong> risk. We will only<br />

take out insurance policies at the particular request of the<br />

recipient <strong>and</strong> on invoicing of the costs. Goods may only be<br />

returned following our express written consent, as a matter of<br />

principle, <strong>and</strong> only against a credit note to be settled against<br />

other goods.<br />

VII. Acceptance <strong>and</strong> delay<br />

1. The customer is obliged to accept the object of the delivery.<br />

Unless agreed otherwise (delivery by us) the goods will be<br />

transferred in Höpfingen. The customer undertakes to inspect<br />

the object of the delivery without delay at the place of transfer,<br />

but no later than within one calendar week of the receipt<br />

of the notification of readiness or other notice of completion.<br />

The customer has a duty to accept the object of the delivery<br />

within the same deadline, unless he is temporarily prevented<br />

in accepting it for reasons for which he is not to blame.<br />

2. If the customer delays the acceptance of the object of the<br />

contract for more than seven days from receipt of the notification<br />

intentionally or grossly negligently, we are authorized,<br />

after setting a period of grace of a further seven days, to<br />

rescind the contract, to dem<strong>and</strong> damages or to issue a delay<br />

invoice. Setting a period of grace is not necessary if the customer<br />

seriously or finally refuses acceptance or is clearly not in<br />

a position to pay the purchase price within this period.<br />

3. The risk is transferred to the customer with acceptance of<br />

the object to be delivered. Should the customer declare that<br />

he will not accept the delivery, the risk of accidental destruction<br />

or accidental deterioration of the object of the delivery<br />

passes to the customer at the time of the refusal.<br />

4. If Goldschmitt AG is delayed, the customer may – if he can<br />

credibly show that he has suffered a consequential loss – dem<strong>and</strong><br />

compensation for each full week of the delay amounting<br />

to 0.5 % of the total, but a maximum total of 5 %, of the<br />

price for that portion of the delivery which cannot be taken<br />

into proper use by reason of the delay.<br />

Both claims for compensation on the part of the customer<br />

because of delay in deliveries <strong>and</strong> also claims for compensation<br />

instead of performance going beyond the limits specified<br />

in paragraph 4 are excluded in all cases of delayed deliveries,<br />

even after expiry of a delivery deadline specified for Goldschmitt<br />

AG. This does not apply in cases of m<strong>and</strong>atory liability<br />

such as malicious action, or gross negligence or because of<br />

loss of life, physical injury or health. The customer may only<br />

rescind the contract within the legal provisions where the<br />

delay in delivery is the responsibility of Goldschmitt AG. The<br />

above provisions are not associated with a change in the burden<br />

of proof to the detriment of the customer.<br />

5. The customer is obliged to declare within a reasonable period<br />

of a request from Goldschmitt AG whether he will rescind<br />

the contract because of the delay in delivery, or whether he<br />

will insist on this delivery.<br />

6. If dispatch or delivery of the goods is postponed at the request<br />

of the customer by more than one month after the notification<br />

of readiness to dispatch, the customer may be billed<br />

storage fees amounting to 0.5 % of the price of the objects to<br />

be supplied, but no more that a total of 5 % net of the order<br />

volume for each further month or part thereof. The parties<br />

to the contract retain the freedom to demonstrate higher or<br />

lower warehousing costs.<br />

VIII. Price changes<br />

Price changes are permissible if more than four months pass<br />

between the conclusion of the contract <strong>and</strong> the agreed delivery<br />

date. If salaries, material costs or market cost prices increase<br />

after that until the time that the delivery is completed, we<br />

have the right to increase the price reasonably in accordance<br />

with the cost rises. The customer is only justified in rescinding<br />

the contract if the price increase exceeds the rise in the general<br />

cost of living between order <strong>and</strong> delivery by a not insignificant<br />

amount. Price changes in accordance with the ruling<br />

mentioned above are permissible if more than six weeks pass<br />

between the conclusion of the contract <strong>and</strong> the agreed delivery<br />

date <strong>and</strong> if the customer is a dealer, a public authority or a<br />

publicly-owned corporation.<br />

IX. Transfer of risk<br />

1. The risk of accidental destruction <strong>and</strong> accidental degradation<br />

of the goods – even in the case of partial deliveries –<br />

passes to the customer, or in the case of sale by delivery to a<br />

place other than the place of performance, with the delivery<br />

of the goods to the carrier, the shipping agent or other institution<br />

or persons commissioned with the implementation <strong>and</strong><br />

dispatch or institution. The goods shall be packed with the<br />

care usual on the market <strong>and</strong> in the sector. Goods will be shipped<br />

in accordance with Goldschmitt AG's best judgement.<br />

The shipment will be insured against breakage, transport<br />

<strong>and</strong> fire damage on the written request <strong>and</strong> at the cost of<br />

the customer.<br />

2. If the delivery or performance is delayed as a consequence<br />

of circumstances for which the customer is responsible, the<br />

risk passes to the customer with the notice of readiness to<br />

ship.<br />

3. Partial deliveries are permissible, unless the customer has<br />

no interest in partial performance. This shall however be announced<br />

by the customer when the order is placed. Each partial<br />

delivery is treated as an independent transaction.<br />

4. Objects supplied, shall be accepted by the customer, even<br />

if they reveal minor defects, without prejudice to the rights<br />

in accordance with paragraph X. (Warranty <strong>and</strong> general liability).<br />

X. Warranty <strong>and</strong> general liability<br />

1. The customer is obliged to examine the merch<strong>and</strong>ise<br />

supplied immediately after receipt for obvious defects, in<br />

particular for obvious faults or damage <strong>and</strong> to report these<br />

specifically to Goldschmitt AG in writing with all details without<br />

undue delay, within a maximum of 8 days <strong>and</strong> before<br />

processing or joining or mixing the Goldschmitt AG merch<strong>and</strong>ise,<br />

otherwise the assertion of the warranty claim shall be<br />

excluded. Prompt dispatch of the fault complaint is sufficient<br />

to observe the deadline.<br />

2. The goods shall be inspected in respect of features <strong>and</strong><br />

functions according to the manufacturer's information before<br />

any further use. Any discrepancies between the actual<br />

condition of the goods supplied <strong>and</strong> the specified condition<br />

shall be reported in writing to Goldschmitt AG without undue<br />

delay, within a maximum of 8 days of the delivery. Complaints<br />

received later – whether in respect of obvious or concealed<br />

defects – cannot be accepted. The customer bears the full<br />

burden of proof for all qualifying conditions, in particular for<br />

the defect itself <strong>and</strong> for the time of the determination of the<br />

defect <strong>and</strong> for the prompt submission of the complaint.<br />

3. If the goods are defective, Goldschmitt AG reserves the<br />

right to remedy the defect initially by resupply or repair<br />

(supplementary performance) at its election. In the event<br />

of a supplementary performance, Goldschmitt AG is obliged<br />

to bear all the expenditure necessary for this purpose, in<br />

particular transportation, travel, labour <strong>and</strong> material costs,<br />

except where these are increased by the goods having been<br />

transported to a site other than the delivery address. Should<br />

defect rectification not be possible or not be economically viable,<br />

Goldschmitt AG is justified in terminating the contract.<br />

4. The customer shall submit his dem<strong>and</strong> for supplementary<br />

performance in writing. The supplier shall be granted a period<br />

of three weeks for the supplementary performance. If it is<br />

possible to correct the performance, a failure of the improvement<br />

is only given after the successful second attempt. If the<br />

supplementary performance fails, the customer has the right<br />

to rescind the contract on his option. The statutory regulations<br />

regarding the dispensability of fixing a deadline remain<br />

unaffected by this.<br />

5. Should the customer elect to rescind the contract because<br />

of a defect following a failed supplementary performance, he<br />

has no claim for compensation for this defect. The period of<br />

limitations for claims based on defective goods is 12 months<br />

from the date of delivery of the goods.


6. The customer does not receive any guarantees, in the legal<br />

sense, from Goldschmitt AG.<br />

7. A warranty of further rights to claim compensation going<br />

beyond this section, in particular for consequential loss from<br />

defects or from lost profits for which a defect in the goods<br />

is responsible, cannot be enforced except in the cases in the<br />

section relating to delay in accordance with section VII.<br />

8. The above disclaimer of liability shall not apply if the loss<br />

is caused by malicious action or gross negligence. Nor shall<br />

it apply if the customer bases a claim for compensation on a<br />

guaranteed feature in accordance with section 437 paragraph<br />

3 of the German Civil Code or if claims are affected in with<br />

section 1, 4 of the German Product Liability Law.<br />

9. Where the liability of Goldschmitt AG to pay compensation<br />

is excluded or limited according to the sections of these General<br />

Terms of Business above, this exclusion shall also apply<br />

for claims relating to delays, faults with the conclusion of contract,<br />

breach of duty <strong>and</strong> unlawful acts. Where Goldschmitt<br />

AG's liability is excluded <strong>and</strong> limited, this shall also apply to<br />

the personal liability of employees, staff or management.<br />

Liability is restricted in amount to the typically foreseeable<br />

losses, excluding lost profits. This provision is not valid for<br />

claims in compliance with section 1.4 of the German Product<br />

Liability Law because of initial incapability or reasonable impossibility,<br />

if Goldschmitt AG did not inform the other party to<br />

the contract of the nonavailability without undue delay <strong>and</strong><br />

replace with a possible counter-performance.<br />

XI. Retention of title<br />

1. The goods remain the property of the vendor until the<br />

complete payment of all accounts receivable from the supply<br />

of merch<strong>and</strong>ise in the entire business relationship, including<br />

incidental claims, claims for compensation, cashing of<br />

cheques <strong>and</strong> bills of exchange. Title is still retained if individual<br />

debts to the vendor are included in an ongoing invoice <strong>and</strong><br />

the balance is drawn up <strong>and</strong> recognised.<br />

2. In the event of the customer acting contrary to the contract,<br />

in particular in the case of default of payment, following<br />

an arrears notice we have the right to take back the goods<br />

<strong>and</strong> the customer has the duty to h<strong>and</strong> them over.<br />

3. Assertion of the retention of title <strong>and</strong> seizure of the objects<br />

supplied by us are not considered as rescinding the contract<br />

unless consumer credit laws are applied or this is expressly<br />

declared by us in writing. In addition to this, the following<br />

shall apply on application of this procedure against dealers, a<br />

public body corporate or a publicly-owned corporation:<br />

4. The customer has the right to sell on the objects supplied<br />

in an ordinary business process, however, he assigns to us at<br />

this point all accounts receivable amounting to the purchase<br />

price (including Value Added Tax) agreed between us <strong>and</strong> the<br />

customer arising from the resale to the benefit of the customer,<br />

notwithst<strong>and</strong>ing whether or not the objects supplied<br />

have been resold after processing or without processing. The<br />

customer is empowered to collect these debts after their assignment.<br />

Our authority to collect the debts ourselves remains<br />

unaffected by this provision, but we undertake not to collect<br />

the debts as long as the customer is meeting his financial obligations<br />

in an orderly <strong>and</strong> adequate manner <strong>and</strong> is not in arrears.<br />

If this is not the case, we are permitted to dem<strong>and</strong> that<br />

the customer notifies us off the assigned debts <strong>and</strong> their debtor,<br />

gives all the necessary information regarding collection,<br />

supplies the associated documents <strong>and</strong> informs the debtors<br />

(third parties) of the assignment.<br />

5. Processing or remodelling of the goods by the customer<br />

is always carried out on our behalf. If the objects supplied<br />

are processed with other objects that do not belong to us,<br />

then we acquire joint title in the new object in the ratio of<br />

the value of the objects supplied to that of the other objects<br />

processed at the time of processing.<br />

6. If the objects supplied are inseparably mixed with other<br />

objects that do not belong to us, then we acquire joint title<br />

in the new object in the ratio of the value of the objects supplied<br />

to that of the other objects mixed together with them.<br />

The customer shall safeguard our joint title on our behalf.<br />

7. The customer shall not pledge the objects supplied, nor<br />

assign them as security. The customer shall inform us immediately<br />

of any seizure, confiscation or other actions by third<br />

parties <strong>and</strong> make available to us all information <strong>and</strong> documentation<br />

necessary for us to safeguard our rights. Bailiffs or<br />

third parties shall be notified of our ownership.<br />

8. We undertake to release the securities we hold at the request<br />

of the customer as long as their value exceeds the unsettled<br />

amount of the debts they secure by more than 20%.<br />

9. In the event of breaches of duty by the customer, in particular<br />

default on payment, Goldschmitt AG has the right,<br />

following unsuccessful conclusion of a reasonable period for<br />

performance of the duty set for the customer, to retrieve the<br />

goods <strong>and</strong> to rescind the contract; the legal provisions regarding<br />

the waiver of a period of grace shall remain unaffected.<br />

The customer is obliged to h<strong>and</strong>over the goods. Goldschmitt<br />

AG taking back or asserting the retention of title or seizing the<br />

reserved-title goods does not amount to rescinding the con-<br />

tract, unless Goldschmitt AG has expressly declared this.<br />

XII. Impossibility of contract performance <strong>and</strong> modification<br />

of the contract<br />

1. If it is impossible to supply the goods, the customer has the<br />

right to dem<strong>and</strong> compensation, unless Goldschmitt AG is not<br />

responsible for this; however, the customer's claim for compensation<br />

is restricted to 10 % of the value of that part of the<br />

delivery that cannot be put to the intended use because of<br />

the impossibility of fulfilling the contract. This limitation does<br />

not apply in cases of m<strong>and</strong>atory liability such as malicious action,<br />

or gross negligence or because of loss of life, physical<br />

injury or health. A change in the burden of proof to the detriment<br />

of the customer is not intended hereby. The right of the<br />

customer to rescind the contract remains unaffected.<br />

2. Where unforeseen events as described in clause III. para.<br />

3 significantly change the economic significance or content<br />

of the delivery or have a significant effect on the operations<br />

of Goldschmitt AG, the contract will be modified in a reasonable<br />

way in good faith <strong>and</strong> in accordance with the legal<br />

principles of the frustration or partial frustration of the basis<br />

of the transaction. Goldschmitt AG has the right to rescind<br />

the contract if it is not economically feasible. If Goldschmitt<br />

AG wishes to assert this right to rescind the contract, it shall<br />

inform the customer without undue delay after recognizing<br />

the impact of the event, even if an extension of the delivery<br />

time was initially agreed with the customer.<br />

XIII. Exchange<br />

There is, on principle, no right to exchange goods supplied<br />

free of defects. Where the customer has submitted an incorrect<br />

order, Goldschmitt AG may agree to an exchange where<br />

the customer indicates his intention to exchange in writing<br />

to Goldschmitt AG within 8 days of the delivery. Goldschmitt<br />

AG has the right to charge the customer an administrative<br />

fee for the necessary inspection of the exchanged goods at<br />

Goldschmitt AG amounting to 30 % (net) of the invoice value,<br />

but at least a sum of €50.00 plus VAT at the rate prevailing<br />

at the time. The customer will receive a credit note for the<br />

relevant amount in the event of an exchange. In these cases,<br />

the purchase price will not be repaid.<br />

XIV. Data protection<br />

Goldschmitt AG has the right to process or have processed by<br />

third parties personal data passed to it as part of the purpose<br />

of the business relationship while observing the German Data<br />

Protection Law <strong>and</strong> other data protection provisions.<br />

XV. Terms of payment<br />

1. The invoice will be issued on the date of delivery or the<br />

date on which the goods are made available. Payment of the<br />

invoice total <strong>and</strong> any additional charges falls due immediately<br />

after this. Postponement of the due date (value dating) is excluded<br />

as a matter of principle.<br />

2. Payments are due net without deductions immediately the<br />

invoice is presented.<br />

3. Payments must be made on principle in cash or with a<br />

banker's cheque. Should, nevertheless, a bill of exchange be<br />

accepted by the vendor instead of cash, cheques or funds<br />

transfer, a surcharge of 1% of the sum of the bill of exchange<br />

will be charged on cashing-in the bill of exchange after the<br />

net target of 30 days from receipt of invoice/dispatch of the<br />

goods/provision of the goods.<br />

4. No interest will be paid in advance.<br />

5. Payments will always be used to settle the oldest due debts<br />

plus any default interest accumulated.<br />

6. The determinant date for the day of completion of a payment<br />

in all cases is the postmark. The day before the credit<br />

note to the vendor's bank shall be taken as the date a payment<br />

is made in the case of bank transfers.<br />

7. In the case of payment after the due date, interest will be<br />

charged at 8% above the current base interest rate set by the<br />

European Central Bank. Higher or lower interest rates shall be<br />

set if the vendor demonstrates a charge with a higher interest<br />

rate or if the purchaser demonstrates a lesser charge.<br />

8. The vendor is not obliged to make further deliveries from<br />

ongoing contracts before the payment in full of invoice sums<br />

due including interest. The vendor reserves the right to assert<br />

claims for losses caused by delay.<br />

9. In the event of the default of payment by the purchaser or<br />

the threat of incapacity to pay or other substantive deterioration<br />

of the wealth of the purchaser, the vendor may dem<strong>and</strong><br />

payment in cash before the dispatch after setting a period of<br />

grace of 14 days for outst<strong>and</strong>ing deliveries from any ongoing<br />

contract if the target period is missed or to rescind the contract<br />

<strong>and</strong> assert a claim for compensation.<br />

10. Retention of or Offsetting using due invoice sums is permissible<br />

only in the case of debts that are not in dispute or<br />

have been confirmed by a non-appealable court decision.<br />

This shall apply also in the case of <strong>suspension</strong> of payments<br />

by the vendor. Other deductions (e.g. carriage) are not permitted.<br />

11. Currency, where taken in payment, is only accepted<br />

against reimbursement of expenses. Bills of exchange <strong>and</strong><br />

accepted bills with a term in excess of three months are not<br />

accepted.<br />

12. Goods will only be dispatched to private customers following<br />

payment in advance or cash on delivery. Depending on<br />

the agreement, domestic business customers will receive the<br />

goods for net payment within 8 days, following payment in<br />

advance or by COD with a 2% discount or by direct debit following<br />

the issue of a direct debit m<strong>and</strong>ate with 2% discount.<br />

Even in this case, the initial delivery will be made against cash<br />

in advance or COD. Where a payment date has been agreed<br />

with a business customer <strong>and</strong> payment is not made in good<br />

time, any further delivery will only be made following payment<br />

in advance or by COD. Foreign business customers will<br />

receive their goods following payment in advance or cash on<br />

delivery.<br />

13. In the event of arrears or if accounts receivable by Goldschmitt<br />

AG are jeopardized by a significant deterioration in<br />

the customer's creditworthiness, Goldschmitt AG has the<br />

right to make the debt due immediately or to dem<strong>and</strong> reasonable<br />

security collateral.<br />

In such a case, Goldschmitt AG further has the right to make<br />

any outst<strong>and</strong>ing deliveries only against advance payment or<br />

the provision of reasonable collateral.<br />

XVI. General operating permit <strong>and</strong> TÜV report<br />

1. Copying or reproduction of certificates held by Goldschmitt<br />

AG or our suppliers without our written approval is prohibited<br />

<strong>and</strong> infringement of this provision may be prosecuted.<br />

2. Goods cannot be taken back because of complaints by the<br />

authorities or a change in the legal position. The customer<br />

undertakes to have all modifications <strong>and</strong> conversions to vehicles<br />

used on the public highway registered in the vehicle's<br />

documents. We accept no liability for any omissions in this<br />

regard.<br />

XVII. Place of performance <strong>and</strong> legal venue<br />

1. The place of performance is the supplier's main place of<br />

business, Höpfingen.<br />

2. Where the customer is a fully qualified merchant, a public<br />

authority or a publicly-owned corporation a complaint shall<br />

be raised in the court responsible for our company's registered<br />

office in the event of any disputes arising from this<br />

contractual relationship. We also have the right to start legal<br />

action at the customer's registered office.<br />

3. German law alone shall apply, excluding the laws relating<br />

to the international purchase of goods, even if the customer's<br />

registered office is located outside Germany.<br />

XVIII. Miscellaneous<br />

1. Transfers of the rights of <strong>and</strong> obligations on the customer<br />

arising from the contract concluded with us are effective only<br />

with our written consent.<br />

2. Should a provision be or become null <strong>and</strong> void, the validity<br />

of the other provisions is not affected by this.<br />

3. German law shall apply to international supply contracts.<br />

4. Return shipments will only be accepted by us in conjunction<br />

with a fault record. The fault record may be obtained by<br />

telephoning our sales advisers. All return shipments shall be<br />

dispatched by the most cost-effective route.<br />

5. These General Terms of Business <strong>and</strong> Conditions of Delivery<br />

alone shall apply. The customer's or orderer's General<br />

Terms of Business or Purchasing Conditions shall apply only<br />

to the extent that Goldschmitt AG has expressly consented<br />

to this in writing.<br />

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