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STAR Control®

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<strong>STAR</strong> Control®The unique tool for online controlof wastewater systems


<strong>STAR</strong> Control®Ranged <strong>STAR</strong> Systems<strong>STAR</strong>2 Professional<strong>STAR</strong>2 StandardThe <strong>STAR</strong>2 Professional is a unique online controlsystem. The advanced software is developed byKrüger and comprises years of experience and processknowledge.Since 1992, the <strong>STAR</strong> system has been installed successfullyin biological nutrient removal plants aroundthe world.The <strong>STAR</strong> system is a state-of-the-art control systemallowing the long-term process optimization of theconventional SCADA and PLC systems.<strong>STAR</strong>2Professional is an advanced online processcontrol system superior to the SCADA/PLC systems.<strong>STAR</strong> stands for: Superior Tuning And Reporting.The <strong>STAR</strong>2 family is the second generation of <strong>STAR</strong> Control® and is able tosupply the wastewater treatment plants with:⊲⊲⊲⊲⊲⊲An increased capacity – either biologically or hydraulicallyThe ability to meet the new and more stringent effluent requirementsThe capability to match the strict effluent requirements<strong>STAR</strong> is also an option if you consider:Wastewater treatment plantsoperating with <strong>STAR</strong> Control systems:⊲⊲Lynetten, DK, 750.000 PE (2008)⊲⊲Frederikssund, DK, 43.000 PE (2008)⊲⊲Linköping, SV, 161.000 PE (2007)⊲⊲Mosede, DK, 60.000 PE (2007)⊲⊲Kyungan, KOR, 48.000 PE (2007)⊲⊲Bruxelles Nord, BE, 1.100.000 PE (2007)⊲⊲Kolding, DK, 125.000 PE (2007)⊲⊲Jangdang, KOR, 25.000 PE (2006)⊲⊲Blois, FR, 103.000 PE (2006)⊲⊲Brande, DK, 13.000 PE (2005)⊲⊲Narva, EST, 70.000 PE (2004)⊲⊲Avedøre, DK, 365.000 PE (2004)⊲⊲Vedbæk, DK, 15.000 PE (2003)⊲⊲Varena, LIT, 20.000 PE (2003)⊲⊲Slagelse, DK, 85.000 PE (2003)⊲⊲Lundtofte, DK, 115.000 PE (2001)⊲⊲Hirtshals, DK, 53.000 PE (2001)⊲⊲Skagen, DK, 130.000 PE (2000)⊲⊲Bjergmarken (Roskilde), DK, 80.000 PE (1999)⊲⊲Stavnsholt, DK, 40.000 PE (1999/2004)⊲⊲Kujawy (Krakow), PL, 300.000 PE (1999)⊲⊲Poznan, PL, 900.000 PE (1999)⊲⊲Helsingør, DK, 72.000 PE (1999-2003)⊲⊲Frederikshavn, DK, 135.000 PE (1998/1999)⊲⊲Borås, S, 130.000 PE (1998)⊲⊲Harboøre, DK, 57.000 PE (1998)⊲⊲Søllerød, DK, (1998)⊲⊲Aalborg Øst, DK, 75.000 PE (1995)⊲⊲Sydkysten, DK, 23.000 PE (1994)⊲⊲Aalborg Vest, DK, 265.000 PE (1992)⊲⊲⊲⊲⊲⊲⊲⊲⊲⊲Reduced operating costs (optimized control)Flexible operation (adjusts to very high or very low loads)Equalization of fluctuations (industrial wastewater)High safety margin, stable and reliable operationImproved tools for operation and process managementMore ways to benefit from implementation of <strong>STAR</strong>One way to benefit from <strong>STAR</strong> is to optimize the operation of the existingwastewater treatment plant to achieve better performance and reduce theoperating costs significantly.<strong>STAR</strong> is also an option when you wish to increase the plant capacity, butpostpone or minimize the costs related to a possible extension of the plant.Ask for references of <strong>STAR</strong> Control® and <strong>STAR</strong>2 Professional.Online module<strong>STAR</strong>-N<strong>STAR</strong>-C<strong>STAR</strong>-P<strong>STAR</strong>-ATS% Reduction20-30% Effluent N10-20% Energy for aeration30-100% External carbon0-30% Effluent P30-50% Precipitation chemicalsLess sludge production50-100% higher flow (Alternating)25 % higher flow (Recirculation)Reduced volume of the reactors


<strong>STAR</strong> provides 24/7 assistance to the operator<strong>STAR</strong> is an excellent tool for improving and updating the process control of biologicalnutrient removal plants. <strong>STAR</strong> assists the operator by online adjustment of the controlset-points on the basis of online measurement of oxygen, ammonia, nitrate, phosphate,suspended solids etc. When the concentrations change in the plant, <strong>STAR</strong> will immediatelyreact and offer the optimum action on the basis of the settings made by theoperator.The continuous measurements which are the core of the <strong>STAR</strong> system are based onsamples taken ‘inside’ the process, i.e. where control actions will be most successful. Thecontrol actions are carried out immediately via set-points in the basic control system.The correct position of the online sensors ‘inside’ the process is very important in orderto achieve an easy, rapid and reliable control.The <strong>STAR</strong> utilize the very flexibleBiodenitro/Biodenipho systemsto the most efficint proces optimization.InfluentEffluentSystem DBIO-DENITRO® - DoubleBIO-DENIPHO® - DoubleA 2 /OA/O ®InfluentSettlingtankEffluent<strong>STAR</strong> prform excelent optimizationof varios pre-denitifying and recirculatingplant designs. <strong>STAR</strong> alsoperform optimization at fixed filmprocesses, including Biostyr, MBBR.AnaerobicAnoxicAerobic


Tailor-made <strong>STAR</strong> system to fityour requirementsDesign your own <strong>STAR</strong> system consisting of advancedonline control strategies in individual modules for biologicaland chemical wastewater treatment plants. <strong>STAR</strong> canfit many different plant designs as long as it is possible toperform active control of the aeration and pumps.StrukturanalyseToday, <strong>STAR</strong> offers control strategies for optimization of:NITROGEN REMOVAL⊲⊲⊲⊲⊲⊲⊲⊲N/DN phase control (in various plant designs)Dissolved oxygen controlRecirculation controlCarbon dosage controlPHOSPHORUS REMOVAL⊲⊲⊲⊲Biological phosphorus removalControl of phosphorus precipitationHYDRAULIC CONTROLStandard Design(medium-size plants > 40,000 PE load)In <strong>STAR</strong>2 Standard systems, the modules optimizing theoperation of each process are installed as standard input/output, e.g. the modules for Nitrogen removal or Dissolvedoxygen control can be upgraded to <strong>STAR</strong>2 Professional.Special design*(medium-sized or large plants > 100,000 PE load)In <strong>STAR</strong>2Professional systems, the modules can be tailormadeand integrated to improve plant optimization, andprovide flexibility in large plants. The keyword “plant widecontrol” describes it all!Plant operation with <strong>STAR</strong>2 will result in reduced energyand chemical costs. An advantage of the <strong>STAR</strong> Control®is stabilisation and improvement of the effluent qualitythrough an optimization of the existing plant capacity.* e.g. combination of different process lines, advancedsecondary/tertiary operation of units, non-typical footprint/flow distribution etc.⊲⊲Return sludge control⊲⊲Flow distribution between plant sections on the basisof load variationsATS - AERATION TANK SETTLING⊲⊲⊲⊲Optimization of the hydraulic capacityStormwater controlAccess to <strong>STAR</strong>interface fromnetwork PCGraphic UserInterface for easynavigation to actualstate info, settingsand historic reportsInterface in locallanguage and Englishby standard⊲⊲⊲⊲Increase of the biological capacityRain gauge warning of high inlet flowIntegratedJournal keepstrack of importantchangesApril 2009Krüger A/SGladsaxevej 363DK-2860 SøborgTel: +45 39 69 02 22E-mail: kruger@kruger.dkwww.kruger.dkHaslegårdsvænget 18DK-8210 AarhusTel: +45 87 46 33 00Indkildevej 6 CDK-9210 Aalborg SØTel: +45 98 18 93 00Fabriksparken 35DK-2600 GlostrupTel: +45 43 30 01 11

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