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Solar Mounting System - Wurth

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ContentShort Dictionary of <strong>Solar</strong> TermsShort Dictionary of <strong>Solar</strong> Terms 2ZEBRA ® <strong>Solar</strong> Fastening <strong>System</strong> 4 – 7The Advantages at a Glance 8 – 9Roof Fasteners 10 – 13<strong>Mounting</strong> Rails 14 – 17Module Clamps 18 – 21Flat Roof 22Service 23 – 26Installation Instructions 27 – 42Standard <strong>Solar</strong> Fasteners 43– 51DIN/ISO und Standard Parts 52 – 57master Machines 59 – 60Material Machining 61Hand Tools 62 – 63Chemical-Technical Products 64 – 66MODYF ® / Occupational Safety / 67 – 68Safety AccessoriesOther accessories 69 – 70<strong>Solar</strong>thermics 71Our Services for You 72Adolf Würth GmbH & Co. KG74650 KünzelsauTel. 07940 15-0Fax 07940 15-10 00info@wuerth.comwww.wuerth.de© by Adolf Würth GmbH & Co. KGPrinted in GermanyAll rights reserved.What is solar technology?<strong>Solar</strong> technology is the colloquial term for the conversion of the sun's energy into usable energy. Due tothe fact that as much energy from the sun strikes the earth in just 2 minutes, as the entire world populationconsumes in one day, solar technology is one of the most important sources of renewable energy. As thesun will probably burn for approx. another 5 billion years, it is possible to utilize a virtually inexhaustiblesource of energy. The "tapping" of this energy source is only limited by the geographical latitude,season, time of day and weather conditions.The use of the sun as an energy source goes back many centuries. The ancient Egyptians alreadymade passive use of the sun's energy in their architecture. However, active use must be ascribed to themodern age. In 1839 Henry Bequerel discovered the so-called photo effect, and with it created thebasic condition for today's solar cells. Here positive and negative charge carriers are released in solarcells during the photo effect with the addition of light or heat.PhotovoltaicsThe word "photovoltaics" consists of the Greek word for light and the name of the physicist AlessandroVolta. It describes the direct conversion of sunlight into electrical energy by solar cells.<strong>Solar</strong>thermics<strong>Solar</strong>thermics refers to the conversion of sunlight into directly usable heat. It can, for example, be usedto produce hot water and to support heating systems.Support (compensation for electricity fedinto grid)The compensation for solar power is defined by thePriority of Renewable Energies Act (EEC). As a result,you receive a guaranteed minimum payment for thegenerated solar power over a period of 20 yearsfrom the local electrical utility operator, which isdependent on the size of your system. The followingcompensations are guaranteed for systems on slopedand flat roofs (status: Jan. 2010).<strong>System</strong> size Compensation0 – 30 kWp 0.3957 €/kWh30 – 100 kWp 0.3764 €/kWh100 – 1,000 kWp 0.3562 €/kWh> 1,000 kWp 0.2970 €/kWhSnow and wind load zonesWhen calculating the load-bearing capacity of the fastening systems, the loads to be expected fromwind and snow loads must, among other things, be taken into account. According to the Germanstandard DIN 1055 Part 4 and 5, the Federal Republic of Germany is divided into four wind loadzones (Fig. 1) and five snow load zones (Fig. 2) for this purpose. To avoid possible damage due to windand snow loads, the respective loads must therefore always be determined for each system design.Responsible for content:PFV Dept./Thomas KrätschmerVSDM Dept./Melanie JungmannEditorial staff:MWV Dept./Silke HalbgebauerFig. 1 Fig. 2Reprinting, in whole or part, is only possible withpermission.EL /SA /CO/CP–MWV–E00470–Pf–8,5‘–06/10Printed on environmentally-friendly paper.We reserve the right to make product changes atany time which we consider necessary for qualityimprovement, even without prior announcement ornotification. Illustrations may be example illustrationsthat may differ in appearance from the goods supplied.Errors excepted. We assume no liability for printingerrors.Our general terms and conditions apply.2


ChapterTrust in maximum safety andmaximum quality.The Würth solar fastening system3


Chapter <strong>Solar</strong> Fastening <strong>System</strong><strong>System</strong> overview for sloped roofWooden purlins with corrugated sheet-metal roofingEnd clampfor framed modules, 33–51 mmArt. No. 0865 799 910Center clampfor framed modules, 33–51 mmArt. No. 0865 799 9001for frameless modules, 6.8 mmArt. No. 0865 799 9503for frameless modules, 6.8 mmArt. No. 0865 799 9402<strong>Mounting</strong> rail, 47x37 or60x37in lengths from 600 to 6,000 mmArt. No. 0865 747 …,Art. No. 0865 760 …13452Adapter angle bracketfor M10 and M12 threadArt. No. 0865 999 1...45WSF solar fastenersfor wooden and steel purlinsArt. Pre-No. 0201Stud screwsArt. No. 0865 81 …,Art. No. 0865 91 …5


<strong>Solar</strong> Fastening <strong>System</strong><strong>System</strong> overview of elevation systemGroups of rows with longitudinal base railsStiffenerfor stiffening elevation trianglesArt. No. 0865 700 1111 4Center clampfor framed modules, 33–51 mmArt. No. 0865 799 9002 5<strong>Mounting</strong> rail, 60x37 or 70x44for fastening modulesfor fastening elevation trianglesArt. No. 0865 760 …, Art. No. 0865 770…Cross rail joinerfor fast rail fasteningArt. No. 0865 799 930End clampfor framed modules, 33–51 mmArt. No. 0865 799 9103 6Elevation triangleadjustable in 5° stepsArt. No. 0865 700 10 …14562349787Adapter angle bracketfor M10 and M12 threadArt. No. 0865 999 1...8WSF solar fastenersfor wooden and steel purlinsArt. Pre-No. 0201Stud screwsArt. No. 0865 81 …,Art. No. 0865 91 …9Hammer-head screw, M8x45, and selflockingnut, M8for fastening elevation trianglesArt. No. 0865 68 45, Art. No. 0387 000 086


Chapter <strong>Solar</strong> Fastening <strong>System</strong><strong>System</strong> overview of elevation systemSingle rows with lateral base railsStiffenerfor stiffening elevation trianglesArt. No. 0865 700 1111 4Center clampfor framed modules, 33–51 mmArt. No. 0865 799 9002 5End clampfor framed modules, 33–51 mmArt. No. 0865 799 9103 6<strong>Mounting</strong> rail, 60x37 or 70x44for fastening modulesfor fastening elevation trianglesArt. No. 0865 760 …, Art. No. 0865 770…Cross rail joinerfor fast rail fasteningArt. No. 0865 799 930Elevation triangleadjustable in 5° stepsArt. No. 0865 700 10 …2631544787Adapter angle bracketfor M10 and M12 threadArt. No. 0865 999 1...8WSF solar fastenersfor wooden and steel purlinsArt. Pre-No. 0201Stud screwsArt. No. 0865 81 …,Art. No. 0865 91 …7


The advantages at a glance:Fast mountingThe prefabricated delivery of all system components and theinnovative click assembly considerably reduces the assembly time.Maximum flexibilityHeight-adjustable center and end clamps and roof hooks enablehigh flexibility when installing all common module and roofing types.Long service lifeAll system components are manufactured from high-qualityaluminum or stainless steel A2, guaranteeing a very high corrosionresistance.ZEBRA ® satisfaction guaranteeThe name ZEBRA ® has stood for extreme perfection fromWürth for over 30 years. And that‘s why we give you a 100 %satisfaction guarantee on all Zebra ® products.. If you are not satisfiedwith a ZEBRA ® product, we will replace it or credit it to your account.Regardless of whether the product has a technical defect or fails tomeet up to your expectations.All ZEBRA ® products are masters of their class, andtherefore definitive contestants for gold in the factories and at theconstruction sites the world over. For you as a customer this meanspassionate focusing on the maximum achievable result. You benefitwith ZEBRA ® products from absolute premium quality, constantlyoptimized performance and clever problem solutions.Trust in the top quality of Würth and bank in all areas on ourZEBRA ® products: That means you can concentrate completely on yourcore business and achieve 100% performance every single day withthe strong partner Würth at your side.Optimal adaptabilityThe use of the telescope element enables system design precisedown to the millimeter. Time-consuming cutting of the mounting railsto size is completely eliminated.Maximum safetyThe fastening system is equipped with checkable statics andmeets the requirements according to DIN 1055.8


Chapter The advantages at a glance:<strong>Solar</strong> dimensioning softwareDetailed documentation• Comprehensive documentation with checkable statics, parts listand mounting diagram• Complete static measurement of solar fastening system inaccordance with DIN 1055• Clearly laid out customer database for simple documentation ofindividual construction projectsBroad range of applications• Calculation sloped-roof and flat-roof systems• Suitable for ZEBRA ® and standard systemwww.wuerth.de/solarThe Internet page for Würth solar fasteners• Current version of the installation instructions• <strong>Solar</strong> dimensioning software for downloading• Request form for sloped and flat-roof systems• Data sheets on ZEBRA ® solar fastening systemZEBRA ® <strong>Solar</strong> Fastening <strong>System</strong>sample caseOptimal for presenting all importantsystem componentsClear illustration• Individual projects are worked through step by step• Interactive 2D viewAvailable on the Technical Software CD-ROM (Art. No.0990 903 002) or at www.wuerth.de/solarIMPORTANT NOTEThe builder of a photovoltaic system must ensure prior to mountingthat the roof substructure and the building statics can withstandthe additionally occurring loads. Every photovoltaic system isto be installed according to the calculations of the Würth solardimensioning software and the explanations of the currentinstallation instructions and checked by a structural engineer.Contents:1 x Aluminum roof hook1 x Center and end clamp1 x LocTec ® laminate center and end clamp1 x <strong>Mounting</strong> rail, 47x37, rail connector, telescope element2 x Cross rail joiner1 x WSF solar fastener Type A and BZ1 x Adapter angle bracket1 x <strong>Mounting</strong> angle bracket for sheet-metal roofing1 x Sheet-metal rail and accessory productsArt. No. 0988 865P. Qty. 19


<strong>Mounting</strong> Rails<strong>Mounting</strong> rail, 47x37aluminum (EN-AW-6063 T6)Lateral rail mounting→ Simple, time-saving mounting.Lateral ribbing→ Optimum positive and friction locking is guaranteed.Max. moment of inertia l x : 7.709 cm 4Max. moment of inertia l y : 4.264 cm 4Max. section modulus W x : 3.155 cm 3Max. section modulus W y : 2.256 cm³Accessory productEnd cap, 47x37Art. No. 0865 747 915P. Qty. 203547Length in mm Art. No. P. Qty.600 0865 747 060 41,200 0865 747 120 41,800 0865 747 180 42,400 0865 747 240 43,000 0865 747 300 46,000 0865 747 600 4Rail joiners, 47x37aluminum (EN-AW-6063 T6)Pure plug-in connection→ Quick installaton, as no additional screwing is necessary.Max. moment of inertia l x : 7.007 cm 4Max. moment of inertia l y : 2.884 cm 4Max. section modulus W x : 3.959 cm 3Max. section modulus W y : 2.403 cm³LxWxH in mm Art. No. P. Qty.195x24x35 0865 747 910 10Telescope element, 47x37aluminum (EN-AW-6063 T6)Enables system designs accurate down to the millimeter→ Rails need not be cut to size.Max. moment of inertia l x : 7.007 cm 4Max. moment of inertia l y : 2.884 cm 4Max. section modulus W x : 3.959 cm 3Max. section modulus W y : 2.403 cm³Locking clampLxWxH in mmUsable telescopelength in mmArt. No. P.Qty.750x24x35 50-600 0865 747 900 414


Chapter <strong>Mounting</strong> Rails<strong>Mounting</strong> rail, 60x37aluminum (EN-AW-6063 T6)Lateral rail mounting→ Simple, time-saving mounting.Lateral ribbing→ Optimum positive and friction locking is guaranteed.Max. moment of inertia l x:14.622 cm 4Max. moment of inertia l y: 4.999 cm 4Max. section modulus W x: 4.815 cm³Max. section modulus W y: 2.562 cm³Length in mm Art. No. P. Qty.600 0865 760 060 41,200 0865 760 120 41,800 0865 760 180 42,400 0865 760 240 43,000 0865 760 300 46,000 0865 760 600 4Rail joiner, 60x37aluminum (EN-AW-6063 T6)Pure plug-in connection→ Quick installaton, as no additional screwing is necessary.Max. moment of inertia l x: 13.084 cm 4Max. moment of inertia l y: 4.211 cm 4Max. section modulus W x: 5.395 cm³Max. section modulus W y: 3.524 cm³LxWxH in mm Art. No. P. Qty.195x24x48 0865 760 910 10Telescope element, 60x37aluminum (EN-AW-6063 T6)Enables system designs accurate down to the millimeter→ Rails do not have to be cut to size.Max. moment of inertia l x: 13.084 cm 4Max. moment of inertia l y: 4.211 cm 4Max. section modulus W x: 5.395 cm³Max. section modulus W y: 3.524 cm³Locking clampLxWxHin mmUsable telescopelength in mmArt. No.P. Qty.750x24x48 50 – 600 0865 760 900 415


<strong>Mounting</strong> Rails<strong>Mounting</strong> rail, 70x44aluminum (EN-AW-6063 T6)Rail mounting possible on both sides→ Heavy loads can easily be in routed into roof substructure.Lateral ribbing→ Optimum positive and friction locking is guaranteed.Max. moment of inertia I x: 26.278 cm 4Max. moment of inertia l y: 7.137 cm 4Max. section modulus W x: 7.117 cm³Max. section modulus W y: 3.259 cm³Length in mm Art. No. P. Qty.3,000 0865 770 300 46,000 0865 770 600 4Rail joiner, 70x44aluminum (EN-AW-6063 T6)Pure plug-in connection→ Quick installaton, as no additional screwing is necessary.Max. moment of inertia l x: 26.381 cm 4Max. moment of inertia l y: 5.257 cm 4Max. section modulus W x: 5.529 cm³Max. section modulus W y: 4.608 cm³ LxWxH in mm Art. No. P. Qty.195x24x57 0865 770 910 10<strong>Mounting</strong> rail, 120x90aluminum (EN-AW-6063 T6)Rail mounting possible on both sides→ Heavy loads can easily be in routed into roof substructure.Lateral ribbing→ Optimum positive and friction locking is guaranteed.Max. moment of inertia I x: 183.727 cm 4Max. moment of inertia l y: 78.373 cm 4Max. section modulus W x: 28.163 cm³Max. section modulus W y: 17.457 cm³16Length in mm Art. No. P.Qty.3,000 0865 720 300 46,000 0865 720 600 2Project-related, delivery time on request!


Chapter <strong>Mounting</strong> RailsRail joiner, 120x90aluminum (EN-AW-6063 T6)Pure plug-in connection→ Quick installaton, as no additional screwing is necessary.Max. moment of inertia l x: 186.527 cm 4Max. moment of inertia l y: 77.111 cm 4Max. section modulus W x: 31.188 cm³Max. section modulus W y: 22.950 cm³Cross rail joinersFor creation of a two-layer rail compositeCompletely preassembled→ Connector can be directly clipped to mounting rail.Required number of cross rail joiners for each intersectionpoint:•For mounting rail 47x37 = 1 piece•For mounting rail 60x37 = 2 pieces•For mounting rail 70x40 = 2 pieces•For mounting rail 120x90 = 4 piecesProject-related, delivery timeon request!Art. No. P.Qty.0865 720 910 9[1] Oval-head screw, ISO 7380M8x30 (IS5), stainless steel A2[2] Connector clamp, aluminum[3] Square nut, DIN 562 M8,stainless steel A2[4] Rail clamp, aluminumSuitable for mounting rail Art. No. P. Qty.47x37, 60x37, 70x44 and 120x90 0865 799 930 20End cap, 47x37as trim piece on end of railSuitable for left and right-hand end of railAluminum→ UV and temperature-resistant.Completely preassembled→ The end cap can be fastened on end of mounting rail withoutpreparation.Locking clampAs slip protection of lowest end clamp for vertical railmountingCompletely preassembled→ Terminal can be pushed directly onto mounting rail withoutpreparation.[1] Hammer-head screw,M8x25, stainless steel A2[2] M8 self-locking nut, 13mm, stainless steel A2Suitable for mounting rail Art. No. P. Qty.47x37 0865 747 915 20[1] Oval head screw, ISO 7380M8x20 (IS 5), stainless steelA2[2] Square nut DIN 562, M8,stainless steel A2[3] Rail clamp, aluminumClamping distancein mmSuitable formounting rail20 47x37, 60x37,70x44 and 120x90Art. No.P. Qty.0865 799 920 2017


Module ClampsCenter clampFor framed photovoltaic modulesHeight-adjustable→ A single center clamp covers almost all available module types.Completely preassembled→ The center clamp can be directly clicked onto the mounting railwithout preparation.[1] ISO 7380 M8x35 (IS5),stainless steel A2[2] Module clamp, aluminum[3] DIN 562, M8, stainless steel A2[4] Rail clamp, aluminumClamping rangein mmClamping distancebtw. modules in mmClamping lengthin mmSuitable for mounting rail Art. No. P. Qty.33–51 19 40 47x37, 60x37, 70x44 and 120x90 0865 799 900 40End clampFor framed photovoltaic modulesHeight-adjustable→ A single end clamp covers almost all available module types.Completely preassembled→ The end clamp can be directly clicked onto the mounting rail withoutpreparation.[1] ISO 7380 M8x30 (IS 5), stainlesssteel A2[2] Rail clamp, aluminum[3] Module clamp, aluminum[4] DIN 562, M8, stainless steel A2[5] Terminal box, aluminumClamping range in mm Clamping distance in mm Clamping length in mm Suitable for mounting rail Art. No. P. Qty.33–51 25 30 47x37, 60x37, 70x44 and 120x90 0865 799 910 10Laminate center clampFor frameless photovoltaic modulesOnly suitable for lateral mounting!Completely preassembled→ The center clamp can be fastened directly on the mounting railwithout preparation.Certified by First <strong>Solar</strong>→ The center clamp can be used for the "FS Series 2" modules of First<strong>Solar</strong>.[1] Upper clamp, aluminum[2] Self-locking nut, M8, stainless steel A2[3] Lower clamp, aluminum[4] Hammer-head screw, M8x45,stainless steel A2[5] Solid rubber profileClamping rangein mmClamping distancebtw. modules in mmClamping lengthin mmSuitable for mounting rail Art. No. P. Qty.6.8 16 80 47x37, 60x37, 70x44 and 120x90 0865 799 940 4018


Module ClampsLocTec ® safety clampPermanent anti-theft protection for all ZEBRA ® clampsFunctionScrewing inThe LocTec ® screw is simply screwed inwith the locking bit. No additional lockingmeasures are necessary.Your advantages• Time-saving installation, as no additional work steps are required• Exact transmission of torque is ensured• No waste pieces and damage to clamps or modules• Optimal anti-theft protection, as clamps can only be loosened withmechanical processing of screw head (e.g. drilling out)Loosening attemptThe special pitch geometry ensuresthat any attempt to loosen the screw,even using the locking bit, ends with themounting tool twisting out.LocTec ® Locking BitSize 6Mount: ¼“ C 6.3Length 25 mmArt. No. 0614 176 126P. Qty. 5LocTec ® center clampFor framed photovoltaic modulesOptimal anti-theft protection→ Center clamp cannot be released destruction-free.Height-adjustable→ A single center clamp covers almost all availablemodule types.Completely preassembled→ The center clamp can be clicked directly onto themounting rail without preparation.[1] LocTec ® safety screw M8x35 (Size6), stainless steel A2[2] Module clamp, aluminum[3] DIN 562, M8, stainless steel A2[4] Rail clamp, aluminumClamping rangein mmLocTec ® end clampClamping distancein mmClamping lengthin mmFor framed photovoltaic modulesOptimal anti-theft protection→ End clamp cannot be released destruction-free.Height-adjustable→ A single end clamp covers almost all available module types.Completely preassembled→ The end clamp can be pushed directly onto the mounting rail withoutpreparation.Suitable for mounting rail Art. No. P. Qty.33-51 19 40 47x37, 60x37, 70x44 and 120x90 0865 799 901 40[1] LocTec ® locking screwM8x30 (Size 6), stainless steel A2[2] Rail clamp, aluminum[3] Module clamp, aluminum[4] DIN 562 M8, stainless steel A2[5] Terminal box, aluminumClamping rangein mmClamping distancein mmClampinglength in mmSuitable for mountingrail33-51 25 30 47x37, 60x37,70x44 and 120x90Art. No.P. Qty.0865 799 911 1020


Chapter Module ClampsLocTec ® laminate center clampFor frameless photovoltaic modulesOnly suitable for lateral mounting!Optimal anti-theft protection→ Center clamp cannot be released destruction-free.Completely preassembled→ The center clamp can be directly clicked onto the mounting rail withoutpreparation.Certified by First <strong>Solar</strong>→ The center clamp can be used for the "FS Series 2" modules of First<strong>Solar</strong>.[1] Upper clamp, aluminum[2] Lower clamp, aluminum[3] EPDM profile[4] Rail clamp, aluminum[5] LocTec ® safety screw M8x20(Size 6), stainless steel A2[6] DIN 562, M8, stainless steel A2Clamping rangein mmClamping distancein mmClamping lengthin mmSuitable for mounting rail Art. No. P. Qty.6.8 22 80 47x37, 60x37, 70x44 and 120x90 0865 799 943 40LocTec ® laminate end clampFor frameless photovoltaic modulesOnly suitable for lateral mounting!Optimal anti-theft protection→ End clamp cannot be released destruction-free.Completely preassembled→ The end clamp can be directly clicked onto the mounting rail withoutpreparation.Certified by First <strong>Solar</strong>→ The end clamp can be used for the "FS Series 2" modules of First<strong>Solar</strong>.[1] Upper clamp, aluminum[2] Lower clamp, aluminum[3] EPDM profile[4] Rail clamp, aluminum[5] LocTec ® safety screw M8x20(Size 6), stainless steel A2[6] DIN 562, M8, stainless steel A2Clamping rangein mmClamping distancein mmClamping lengthin mmSuitable for mounting rail Art. No. P. Qty.6.8 22 80 47x37, 60x37, 70x44 and 120x90 0865 799 953 5LocTec ® locking clampAs slip protection of lowest end clamp for vertical railmountingOptimal anti-theft protection→ The locking clamp cannot be released destruction-free.Completely preassembled→ Terminal can be pushed directly onto mounting rail withoutpreparation.[1] LocTec ® locking screw M8x20(Size 6), stainless steel A2[2] DIN 562, M8, stainless steel A2[3] Rail clamp, aluminumClamping distancein mmSuitable formounting rail20 47x37, 60x37,70x44 and 120x90Art. No.P. Qty.0865 799 921 2021


Flat RoofElevation trianglealuminum (EN-AW-6063 T6)Adjustable in 5° stepsCompletely preassembled→ The triangle can be fastened on the roof without further preparations.Important note:As individual special features must be taken into account for eachroof, an expert clarification must be carried out beforehand. Thefastening of an elevated photovoltaic system must be selected andstatically calculated based on the project in accordance with thelocation, the roof design and the building statics. The residual loadbearingcapacity of the building must be evaluated for each systembeforehand by a structural engineer.Possible elevation Preset angle Art. No. P.angleQty.10°/15° 10° 0865 700 103 4/4020° / 25° / 30° 20° 0865 700 104 4/4035°/40°/45° 35° 0865 700 105 4/40Various mounting options for modulesFramed modules in upright position Frame modules crosswise Frameless modules crosswiseStiffening of elevation triangleFor additional stiffening of the elevation triangles,depending on the static calculation.Aluminum (EN-AW-6063 T6)Note:Two hammerhead screws, M8 x 25, stainless steel A2 (Art. No.0865 68 25) and two M8 self-locking nuts, stainless steel A2 (Art.No. 0387 000 08) are required for fastening each piece of squareflat material.Dimensions LxWxH in mm Art. No. P. Qty.1,900x40x4 0865 700 111 1022


Request form for solar mounting-system elevation systemWe will be happy to prepare a project-based calculation of the substructure using your specifications. Should certain information be missing, then thestandard values (boxes highlighted in gray) will be used for the calculation. The evaluation of the building statics is not part of the calculation and must becarried out separately by a structural engineer. Our General Terms and Conditions at www.wuerth.de apply.Please send the completely filled-out form by fax to 07940 15 - 43 07 or to solarbefestigung@wuerth.com.Our solar product and application advisors will be happy to answer any questions you may have. Just call -49-(0)7940 15 - 27 16.FromCompany:Name:Address:ZIP/City:Phone:E-mail:Customer No.Date:Signature:Project name: Fastening system: ZEBRA ® StandardInformation on buildingRoof shape:Flat roof Gable roof Monopitch roofRoofing: Corrugated profile Trapezoidal profile/Sandwich element Others: ___________________________________Profile height: ________ mm Profile height: _______ mm, Sheet metal thickness: ________ mmSheet metal material: Steel AluminumBrickSpacing of upper chord(s):__________ mmWidth of upper chord: ___________________mm eRoof substructure: Wooden purlins Steel purlinsWidth ≥ 10 cmThickness of steel beams: ______________ mmTimber raftersWidth ≥ 8 cmSteel raftersThickness of steel beams: ______________ mmRafter or purlin spacing: 120 cm ______________ cm(measured from center to center)Fastening of elevation system:direct connection in substructureAttached weights(residual load-bearing capacity of building must be checked by a structural engineer)Building dimensions: Vergeboard length a: ____________________________ m Roof length b: ____________________________ mRidge height h: ________________________________________ m(without attic)Roof slope: __________________________________°Attic height: ________________________________________mRoof orientation: South East West Northahb23


Information on locationZIP of system location:(for calculating wind and snow loads)Latitude: __________________________________°North German Plain: No YesExposed location: No YesHeight of terrain above sea level: 300 m mOptional information on wind and snow load:Wind velocity pressure: kN/m 2Snow load: kN/m 2Information on photovoltaic moduleLength:mmWidth:mmFrame height:mmWeight:in kgOutput:WInformation on module mountingElevation element angle: __________________________________°Orientation of modules: Upright Crosswise, individualCrosswise, two high(with laminate modules)No. of elevation element rows: _______________________No. of modules per row: _______________________________Spacing between module rows:___________________________ mDetermine spacing in accordance with shade calculation(basis is a shade-free orientation on 21/12 or 21/06 at noon)Roof diagram24


Request form for solar mounting system for sloped roofWe will be happy to prepare a project-based calculation of the substructure using your specifications. Should certain information be missing, then thestandard values (boxes highlighted in gray) will be used for the calculation. The evaluation of the building statics is not part of the calculation and must becarried out separately by a structural engineer. Our General Terms and Conditions at www.wuerth.de apply.Please send the completely filled-out form by fax to 07940 15 - 43 07 or to solarbefestigung@wuerth.com.Our solar product and application advisors will be happy to answer any questions you may have. Just call -49-(0)7940 15 - 27 16.FromCompany:Name:Address:ZIP/City:Phone:E-mail:Customer No.Date:Signature:Project name: Fastening system: ZEBRA ® StandardInformation on buildingRoof shape:Gable roof Monopitch roof Hipped roof Hipped roof(longitudinal side) (gable side)Roofing: Tile Corrugated profile Trapezoidal profile/Sandwich elementSingle-lapSlateProfile height: mm Profile height: mm Sheet metal thickness: mmSheet metal material: Steel Aluminume Spacing of upper chord(s): mmRoof substructure: Timber rafters Steel raftersWidth ≥ 8 cm Thickness of steel beams: mmWooden purlins Steel purlinsWidth ≥ 10 cm Thickness of steel beams: mmRafter or purlin spacing: 75 cm cm(measured from center to center)Building Vergeboard length a: m Roof length b: mdimensions: Height h: m Roof slope:o25


Information on locationZIP of system location:(for calculating wind and snow loads)North German Plain: No YesExposed location: No YesHeight of terrain abovesea level: 300 m mOptional information on wind and snow load:Wind velocity pressure: kN/m 2Snow load: kN/m 2Information on photovoltaic moduleLength:mmWidth:mmFrame height:mmWeight:kgOutput:WSpecifications for module mountingOrientation of modules: Upright LateralRail arrangement: horizontal vertical 2-layerArrangement of modules:No. of modules over each other:No. of modules next to each other:Roof diagram26


Chapter Installation Instructions for <strong>Solar</strong>Fastening <strong>System</strong>ContentPage1. Roofing with Pantiles 28 – 302. Roofing with Corrugated or Trapezoidal Profiles and Sandwich Elements 312.1 Fastening with stud screws or WSF solar fasteners 312.2 Fastening with mounting angle brackets 313. Roofing with Single-Lap or Slate Tiles 323.1 <strong>Mounting</strong> with single-lap roof hooks or slate roof hooks 323.2 <strong>Mounting</strong> with aluminum roof hooks 32 – 334. Creation of a Crossbar Group 345. <strong>Mounting</strong> Sheet-Metal Rail 356. <strong>Mounting</strong> Elevation Triangles 366.1 <strong>Mounting</strong> for groups of rows with longitudinal base rails 36 – 396.2 <strong>Mounting</strong> for single rows with lateral base rails 40– 416.3 <strong>Mounting</strong> for frameless modules 42Take us at our word!If you're not satisfied with a ZEBRA ® product, we'll take it back – noquestions asked.27


1. Roofing with PantilesGeneral information:These installation instructions are based on state-of-the-art technologyand many years of experience. As project-related special featuresoccur on every roof, an expert clarification must always be carriedout before mounting. The builder of the photovoltaic system mustensure prior to mounting that the given roof structure is designed forthe additionally occurring loads. Each photovoltaic system must bemounted based on the calculations of the calculation software and theexplanations of the installation instructions.When mounting the system, it must be ensured that the mountinginformation of the module manufacturer and the correspondingstandards and accident prevention regulations are complied with -especially the following standards, provisions and regulations:BGV A2 Electrical <strong>System</strong>s and Operating EquipmentBGV C22 Construction WorkBGV D35 Ladders and StepsBGV A1 Accident Prevention RegulationsDIN 1052-2 Wooden structures: Mechanical connectionsDIN 1055 Design Loads for BuildingsDIN 18299 General rules applying to all types of construction workDIN 18451 Scaffolding workThe calculation software for the static design of the entire fasteningsystem is available under Art. No. 0990 903 002.The always current version of the installation instructions andadditional information on the ZEBRA ® solar fastening system isavailable at the following website:www.wuerth.de/solarSubject to technical changes.Status 02/2010Step 1Specify the position of the roof hooks (Art. No. 0865 994 81/82)according to project-based planning with the calculation software.Remove the roofing tiles or only push them up at the marked positions.Position the roof hooks on the rafter; it may not press against the roofingtile in the process. For this purpose, the height and lateral position of theroof hook bow must be adjusted so that it lies in the valley of the waveof the roof tile. Even if no adjustment is necessary, the hexagon boltmust be tightened with a tightening torque of 20-25 Nm. Fasten theroof hook (Art. No. 0865 994 81/82)with two each ASSY ® plus Pan Head, stainless steel A2 wood screws8x100 mm or 8x120 mm (Art. No. 0166 208 …) on therafter. The two screws must not only be screwed into one row of holes ofthe base plate.Note:The distance between the roof hook bow and the roof tile shouldbe at least 5 mm. The mounted roof hooks must notbe used as a step ladder, as this can damage theroof tile located below!Step 2If necessary, cut out the roof tile over the roof hook at the location of thehook passage using an abrasive cut-off machine or a hammer. The roofhook may not erect the roof tile located above it. With interlocking tiles,the roof tile located below must also be cut out.Important note:With the roof hooks Art. No. 0865 993 8 and Art. No. 0865 99480, three wood screws,DIN 571 6x100 mm, stainless steel A2 (Art. No. 0193 6 100) mustbe used to fasten each roof hook.28


Chapter 1. Roofing with PantilesStep 3Loosely mount the mounting rails for each module row on the roof hooksusing the preassembled fastening materials. Then align the mountingrails straight relative to each other using a marking line. Then tighten thehammerhead screws (tightening torque: 13-15 Nm).Note:Ensure proper mounting of the hammerhead screws! Their shortside must lie flush on the inside of the rail after turning them in thetightening direction.To check: The notch at the end of the thread of the hammerheadscrew must be vertical. The jib of the mounting rail may be amaximum of 40 cm long.Step 4To connect several mounting rails to each other in series, insert railjoiners half-way into the already mounted mounting rail. Then slide thenext mounting rail onto the rail joiner. Finally, press the two mountingrails together until flush. No additional screwing is necessary.To compensate the different length expansions between the glassmodules and the aluminum frame, the module field should beinterrupted after approx. 12 m. It is advisable to already position theend holders during rail mounting.Step 5The telescope element can be used for the optimal adjustment of themounting rail length to the module field. (1) For this purpose, slide thetelescope element into the mounting rail already mounted. (2) Fastenthe last roof hook on the freely movable profile section of the telescope.Then adjust the telescope length (max. 600 mm) and (3) and fastenthe locking clamp at the end of the mounting rail (tightening torque: 15Nm).Step 6Provide the modules of the bottom row with a slip protection deviceprior to module mounting. For this purpose, fasten M6x20 hexagonbolts, stainless steel A2 (Art. No. 0096 6 20) with M6 nuts, stainlesssteel A2 (Art. No. 0322 6) in the bottom fastening holes on the rearof the module. When mounting large modules, M8x20 hexagon boltsmust be used. Then lay the first module on the mounting rail until thehexagon bolts strike the bottom mounting rail.29


1. Roofing with PantilesStep 7Slide the end clamp onto the mounting rail up to the module until flush.Adjust the end clamp to the module frame height by turning the Allenscrew to the left and then fix in place (tightening torque: 9-10 Nm).Step 8Clip the center clamp onto the mounting rail and slide up to the moduleuntil flush. In the process, the center clamp must completely engage onboth sides of the mounting rail.Note:The notes on mounting of the module manufacturer must beobserved when mounting the modules.Step 9Slide the next module onto the center clamps until flush and adjust themto the module frame height. Then fix the center clamp in place with theAllen screw (tightening torque: 13-15 Nm).Step 10On the last module of a row, slide an end clamp onto the mountingrail up to the module until flush. Adjust the end clamp to the moduleframe height by turning the Allen screw to the left and then fix in place(tightening torque: 9-10 Nm).30


Chapter 2. Roofing with Corrugated or TrapezoidalProfiles and Sandwich Elements2.1 Fastening with stud screws(Art. No. 0865 8…/0865 9…) orWSF solar fasteners (Art. No. 0201…)Important notes on installation for WSF solar fastener:Screws must always be mounted in the vertical direction relative to theroof slope. The corresponding load values and mounting instructionsfrom the construction permit must be taken into account.• Type A for wood substructurePredrill the wooden substructure and roofing with 6 mm dia. each. Thescrew-in depth in wood is at least 34 mm.• Type BZ for steel substructuresThickness of steel substructure Predrilling dia.1.5-5.0 mm 6.8 mm6.0 mm 7.0 mm8.0 mm 7.2 mm> 10.0 mm 7.4 mm2.2 Fastening with mountingangle bracket(Art. No. 0865 998 8)Define the position of the screws specified above with the calculationsoftware in accordance with project-related planning. The screws mustalways only be mounted on the wave peak or on the upper chord ofthe roofing. At this point, predrill the roofing and the substructure inaccordance with the values listed below and screw the correspondingscrew into the purlin.Firmly press the EPDM seal or sealing washer onto the roof skin usingthe nut. Then fasten the adapter angle bracket on the stud screw orthe WSF solar fastener between the two nuts. For screws with an M10thread, the tightening torque is 30-40 Nm, and for an M12 thread50-60 Nm.The adapter angle bracket must not be directed toward the eaves.Further mounting of the fastening system is then carried out according tothe steps 3-10 from Point 1 "'Roofing with Pantiles".Important processing information for stud screws:Stud screws Predrilling roof skin Predrilling woodM10 13 mm dia. 7 mm dia.M12 14 mm dia. 8.5 mm dia.The minimum screw-in depth of the stud screws in the roof substructureis 6xd (60 mm for M10 stud screws and 72 mm for M12 stud screws).The stud screws must always be mounted in the vertical direction relativeto the roof slope.Should fastening in the roof substructure not be possible, fastening can becarried out using the mounting angle bracket. To do this, mark the positionof the mounting angle bracket on the sheet metal in accordance with theproject-based planning with the calculation software and predrill the plate atthe location of the fastening holes. The mounting angle bracket must alwaysbe fastened on the upper chord of the plate. Then fasten the mounting anglebracket directly on the plate. For mounting, we recommended two ZEBRA ®blind rivets each, stainless steel A2/A2 4.8 x... (Art. No. 0913 48 …).Important: Observe the predrilling diameter of 4.9-5.0 mm and the clampingrange. The further mounting of the fastening system is then carried out inaccordance with the steps 3-10 from Point 1 "Roofing with Pantiles".Important notes on installation:Sufficient fastening of the plate to the roof substructure and the maximumload-bearing capacity of the plate must always be checked beforemounting. Especially with sandwich elements, direct fastening is generallynot carried out on the cover plate due to a low load-bearing capacity.The maximum fastening spacing between the individual mounting anglebrackets is approx. 40 mm (depending on the type of plate, connectingmedia, mounting rails, etc.). The minimum thickness of the steel plate isgenerally 0.6 mm.31


3. Roofing withSingle-Lap or Slate TilesWith these types of roofing, mounting can either be carried out withthe single-lap roof hook (Art. No. 0865 995 81) or the slate roof hook(Art. No. 0865 996 81) or with the aluminum roof hook (Art. No.0865 994 81). As with both versions the tiles must be generously cutout, we recommend consulting a roofer during mounting in each case toensure freedom from leaks of the roofing.3.1 <strong>Mounting</strong> with single-lap roof hooks or slate roof hooksDefine the position of the roof hooks with the calculation software inaccordance with project-related planning. Remove the roof tile at themarked positions and fasten the roof hook on the rafter. For the singlelaproof hook, two each wood screws, DIN 571 10x100 mm, stainlesssteel A2 (Art. No. 0193 10 100) are required, and for the slate roofhook three each wood screws, ASSY ® 3.0 countersunk head, 6x100mm, stainless steel A2 (Art. No. 0180 160 100).Cut out the tile over the roof hook at the location of the hook passageusing an abrasive cut-off machine. To prevent water from penetrating, atitanium zinc sheet must be laid under the cut-out. The sheet must extendat least 10 cm under the tile roofing around the cut-out in each case.Instead of cutting out the tile, it is also possible to mount the singlelapsheet-metal tiles (Art. No. 0865 800 100) in its place. This theneliminates the cutting out of the tile and sealing off with a titanium zincsheet. When all roof hooks have been fastened, the rest of the fasteningsystem is mounted according to the steps 3-10 from Point 1 "Roofingwith Pantiles". Before mounting mounting rails, the prefabricatedadapter angle brackets must be fixed in place with a tightening torqueof 15-20 Nm.3.2 <strong>Mounting</strong> with aluminum roof hooksStep 1With single-lap roofing, fastening can be carried out for the followingtile types using the aluminum roof hook (Art. No. 0865 994 81):Berlin single-lap tileNorth German single-lap tileSouth German single-lap tileLA spacing depending on roof slope15.5 x 38 cm15.5 x 36 cm18.0 x 38 cm14.5-16.5 cm32


Chapter 3. Roofing withSingle-Lap or Slate TilesStep 2Specify the position of the roof hooks (Art. No. 0865 994 81)according to project-based planning with the calculation software.Remove the roof tile at the marked positions and position the roof hookon the rafter. Fasten the roof hook (Art. No. 0865 994 81) with twoeach wood screws, ASSY ® plus Pan Head, stainless steel A2 8x100mm or 8x120 mm (Art. No. 0166 208 …) on the rafter. The two screwsmust not only be screwed into one row of holes of the base plate.Step 3Select the height and lateral adjustment of the roof hook bow so that itdoes not press against the tile. Even if no adjustment is necessary, thehexagon bolt must be tightened with a tightening torque of 20-25 Nm.Cut out the single-lap tile over the roof hook at the position of the hookpassage using an abrasive cut-off machine.Note:The mounted roof hooks must not be used as a step ladder, as thiscan damage the roof tile located below it!Step 4To prevent the penetration of water, a titanium zinc sheet to be providedby the customer is laid over the cut-out. The sheet must extend at least10 cm under the tile roofing around the cut-out in each case.When all roof hooks have been fastened, the rest of the fasteningsystem is mounted according to the steps 3-10 from Point 1 "Roofingwith Pantiles".33


4. Creation of a Crossbar GroupStep 1After the lower rail layer has been mounted in accordance with theinstallation instructions, clip the cross rail joiners onto the lower mountingrail at the planned intersection points. Hook in the laterally runningmounting rail on the side mount on the cross rail joiner and align. Thenfix the cross rail joiner in place (tightening torque: 13-15 Nm).Step 2With vertically running mounting rails, a locking clamp must be pushedonto these flush and fixed in place below the bottom end clamp(tightening torque: 15 Nm). This prevents the end clamp from slipping off.The further mounting of the fastening system is carried out inaccordance with the steps 7-10 from Point 1 "Roofing with Pantiles".Note:If the 47x37 mounting rail is used as the upper rail layer, one crossrail joiner is required per intersection point. With the 60x37 and70x44 mounting rail as the upper rail layer, two cross rail joinersmust be used per intersection point. With the 120x90 mountingrail as the upper rail layer, four cross rail joiners are used perintersection point.34


Chapter 5. <strong>Mounting</strong> Sheet-Metal RailStep 1Define the position of the sheet-metal rail with the calculation softwarein accordance with project-related planning. To protect the roof fromthe penetration of water, cellular rubber tape (Art. No. 0875 850 330)must be applied on the upper chord of the plate or under the sheetmetalrail prior to rail mounting. Then fasten the sheet-metal rail withfour ZEBRA ® blind rivets each, stainless steel A2/A2 4.8 x ... (Art. No.0913 48 …).Note:The sufficient mounting of the sheet to the substructure and maximumcarrying capacity of the sheet must be checked in advance.Especially with sandwich elements, direct fastening is generally notcarried out on the cover plate due to a low load-bearing capacity.The minimum thickness of the steel trapezoidal sheet is generally 0.6mm.Step 2When all sheet-metal rails have been fastened, the first module can nowbe mounted directly on the rail. To do this, slide the end clamp onto thesheet-metal rail up to the module until flush. Adjust the end clamp to themodule frame height by turning the Allen screw to the left and then fix itin place (tightening torque: 9-10 Nm).Next, click the center clamp onto the sheet-metal rail and slide it up tothe module until flush. In the process, the center clamp must completelyengage on both sides of the sheet-metal rail. Slide on the next moduleup to the center clamp until flush, adapt to the module frame height andthen fix it in place with the Allen screw (tightening torque: 13-15 Nm).Mount all additional modules in this way and then mount another endclamp at the end of the module row.Additional two-layer mountingMount the sheet-metal rails as described in Step 1. When all thesheet-metal rails have been mounted on the roof, fasten the mountingrails perpendicular to them. To do this, click in two cross rail joiners perintersection point on the sheet-metal rail. Then hook the cross rail joinersinto the two side mounts of the 60x37 mounting rail and tighten thescrew of the cross rail joiner (tightening torque: 13-15 Nm).The modules can now be mounted as described in Step 2.35


Chapter 6.1 <strong>Mounting</strong> for groups of rows withlongitudinal base railsStep 4To connect several mounting rails to each other in series, insert railjoiners half-way into the already mounted mounting rail. Then slide thenext mounting rail onto the rail joiner. Finally, press the two mountingrails together until flush. No additional screwing is necessary.Step 5When all mounting rails have been fastened, the elevation triangles aremounted on them. The elevation triangles are fastened directly on themounting rails with two each M8x45 hammerhead screws, stainless steelA2 (Art. No. 0865 68 45). The fastening holes, each on the end of thehorizontal triangular profile, must be produced for this purpose with a 9 mmdia. by the customer. Then screw the two hammerhead screws into the upperchannel of the mounting rail and fasten the mounted elevation triangle withM8 self-locking nuts, stainless steel A2 (Art. No. 0387 000 08) (tighteningtorque: 13-15 Nm).Note:Ensure proper mounting of the hammerhead screws! Their shortside must lie flush on the inside of the rail after turning them in thetightening direction.To check:The notch at the end of the thread of the hammerhead screw maynot be inclined.Step 6The elevation angle of the triangles can now be adjusted in 5° steps.For this purpose, remove the pan head screw and nut from the verticaltriangular profile and adjust the desired angle. Then lock the selectedelevation angle in the existing fastening holes again using the pan headscrew and nut with a tightening torque of 13-15 Nm.37


6.1 <strong>Mounting</strong> for groups of rows withlongitudinal base railsStep 7When all elevation triangles have been mounted, four cross rail joinersare clicked on loosely per triangle.Step 8Position the mounting rail on the elevation triangles and hook thecross rail joiners into the side rail mounts. Then align the mounting railsstraight relative to each other using a marking line. To connect severalmounting rails to each other in series, use the rail joiners in accordancewith Step 4. After the mounting rails have been correctly aligned,tighten the screws of the cross rail joiners (tightening torque: 13-15Nm).Note:The installation instructions of the module manufacturer must beobserved for the spacing of the mounting rails to each other. Tocompensate the different length expansions between the glassmodules and the aluminum frame, the module field should beinterrupted after approx. 12 m. It is advisable to already position theend holders during rail mounting.Step 9When all mounting rails have been mounted on the elevation triangles,the cross struts are attached. These must be mounted on the end of eachclosed row and at least every 12 m. The cross struts are fastened on thevertical triangular profiles at each end with an M8x25 hammerheadscrew, stainless steel A2 (Art. No. 0865 68 25) and an M8 selflockingnut, stainless steel A2 (Art. No. 0387 000 08) on the rear ofthe triangle. The square material must be cut to the respective length forthis purpose and predrilled with a 9 mm dia. at the end in each case.Step 10Provide the modules with a slip protection device prior to modulemounting. For this purpose, fasten M6x20 hexagon bolts, stainless steelA2 (Art. No. 0096 6 20) with M6 nuts, stainless steel A2 (Art. No.0322 6) in the bottom fastening holes on the rear of the module.When mounting large modules, M8x20 hexagon bolts must be used.Then lay the first module on the mounting rail until the hexagon boltsstrike the bottom mounting rail.38


Chapter 6.1 <strong>Mounting</strong> for groups of rows withlongitudinal base railsStep 11Slide the end clamp onto the mounting rail up to the module until flush.Adjust the end clamp to the module frame height by turning the Allenscrew to the left and then fix in place (tightening torque: 9-10 Nm).Step 12Click the center clamp onto the mounting rail and slide up to the moduleuntil flush. In the process, the center clamp must completely engage onboth sides of the mounting rail.Step 13Slide the next module onto the center clamp until flush and adjust it tothe module frame height. Then fix the center clamp in place with theAllen screw (tightening torque: 13-15 Nm).Step 14On the last module of a row, slide another end clamp onto the mountingrail up to the module until flush. Adjust the end clamp to the moduleframe height by turning the Allen screw to the left and then fix in place(tightening torque: 9-10 Nm).39


6.2 <strong>Mounting</strong> for single rows withlateral base railsStep 1Define the position of the stud screws or WSF solar fasteners inaccordance with project-based planning. The screws are then mountedin the roof substructure in accordance with the notes on mounting underPoint 2.1 "Fastening with stud screws or WSF solar fasteners".Step 2.1Next the adapter angle brackets are fastened between theprefabricated nuts on the stud screws or WSF solar fasteners. For screwswith an M10 thread, the tightening torque is 30-40 Nm, and 50-60Nm for an M12 thread. The adapter angle bracket must not be directedtoward the eaves.Alternative type of fastening:Should the fastening points on the roof substructure be optimallypositioned when taking the statically calculated spacing into account,then the triangles can be mounted directly on the adapter anglebrackets. For this purpose, screw the prefabricated hammerhead screwof the adapter angle bracket into the side rail channel of the triangleand fix it in place with the nut (tightening torque: 13-15 Nm).Note:Ensure proper mounting of the hammerhead screws! Their shortside must lie flush on the inside of the rail after turning them in thetightening direction.To check:The notch at the end of the thread of the hammerhead screw maynot be inclined.Step 2.2 - alternativeInstead of fastening the elevation triangles on the adapter anglebrackets, they can also be fastened directly on the stud screws or WSFsolar fasteners. The fastening holes, each on the end of the lowertriangular profile, must be produced for this purpose by the customer.For screws with an M10 thread, the drilling diameter is 11 mm, and13 mm for M12 threads. Then mount the elevation triangles on thestud screws or WSF solar fasteners through the holes and fasten thetriangle with the prefabricated nuts. For screws with an M10 thread, thetightening torque is 30-40 Nm and 50-60 Nm for M12 threads.Should direct triangle mounting (with or without adapter angle brackets)be possible, then mounting can continue with the steps 6-14 under Point6.1. If not, follow these instructions.40


Chapter 6.2 <strong>Mounting</strong> for single rows withlateral base railsStep 3Fasten the mounting rail on the adapter angel brackets usingthe premounted fastening materials. For this purpose, screw thehammerhead screw into the side rail channel and fasten it with thedetent-edged disk and nut (tightening torque: 13-15 Nm).Step 4To connect several mounting rails to each other in series, insert railjoiners half-way into the already mounted mounting rail. Then slide thenext mounting rail onto the rail joiner. Finally, press the two mountingrails together until flush. No additional screwing is necessary.Note:Ensure proper mounting of the hammerhead screws! Their shortside must lie flush on the inside of the rail after turning them in thetightening direction.To check:The notch at the end of the thread of the hammerhead screw mustbe vertical. The jib of the mounting rail may be a maximum of 40cm long.Step 5When all mounting rails have been fastened, the elevation triangles aremounted on them. For this purpose, loosely click two cross rail joinersonto the mounting rail per intersection point of the elevation triangle/mounting rail. Then hook the cross rail joiners into the side rail channelof triangle in each case and tighten the screw (tightening torque: 13-15Nm).Further mounting is then carried out in accordance with the steps 6-14under Point 6.1 or Point 6.3 for frameless modules.41


6.3 <strong>Mounting</strong> for frameless modulesStep 1The elevation triangles are fastened in accordance with steps 1-6 underPoint 6.1 or Point 6.2. In the next step three cross rail joiners each areloosely clicked onto all elevation triangles. Then position the mountingrails on the elevation triangles and hook the cross rail joiners into theside rail mount. Now align the mounting rails straight relative to eachother using a marking line. Several mounting rails are once againinterconnected in series with the rail joiner. After the mounting rails havebeen correctly positioned, tighten the screws of the cross rail joiners(tightening torque: 13-15 Nm).Step 2Mount the laminate end clamp (Art. No. 0865 799 950) in the railchannel of the bottom mounting rail with the hammerhead screw.Then slide the laminate module into the end clamp and tighten thehammerhead screw (tightening torque: 13-15 Nm). Following this,slide the laminate center clamp (Art. No. 0865 799 940) onto thelaminate module and fasten the center clamp in the side channel withthe hammerhead screw (tightening torque: 13-15 Nm). Mount alladditional modules in this way. Fasten two end clamps at each end ofthe upper module again.Note:The notes on mounting of the module manufacturer must beobserved when mounting the modules.Step 3Ensure proper mounting of the hammerhead screws! Their short sidemust lie flush on the inside of the rail after turning them in the tighteningdirection.To check:The notch at the end of the thread of the hammerhead screw maynot be inclined.42


Chapter Standard <strong>Solar</strong> FastenersPantile roof hookLightweight designStainless steel A2 (1.4301)Hole dia. 9 mmNote:For the attachment of the roof hooks, we recommend two each woodenscrews, DIN 571, stainless steel A2, dia. 8x100 mm, Art. No. 0193 8100.Oblong hole For fastening screw Art. No. P. Qty.in mm9 M8 0865 991 8 2011 M10 0865 991 10 20Heavy-duty designStainless steel A2 (1.4301)Hole dia.11 mmNote:For the attachment of the roof hooks, we recommend two each woodenscrews, DIN 571, stainless steel A2, dia. 10x100 mm, Art. No. 0193 10100.Oblong holein mmFor fastening screw Art. No. P.Qty.9 M8 0865 992 8 1011 M10 0865 992 10 10Single-lap roof hookStainless steel A2Note:For fastening the roof hooks on the rafter, we recommend two each DIN571 10x100 mm, stainless steel A2 wood screws (Art. No. 0193 10100). To prevent the penetration of water, use the single-lap sheet-metaltile (Art. No. 0865 800 100) or have the customer slide a titanium zincsheet around the tile cut-out.Dimensionsof barin mmOblongholein mmForfasteningscrewBasedrilledhole dia.in mmArt. No.P. Qty.30 x 5 11 M10 11 0865 995 10 20Slate roof hookStainless steel A2Note:For fastening the roof hooks on the rafter, we recommend three eachASSY ® 3.0 countersunk head 6x100 mm, stainless steel A2 woodscrews (Art. No. 0180 160 100). To prevent the penetration of water,the customer must slide a titanium zinc sheet around the tile cut-out.Dimensionsof barin mmOblongholein mmForfasteningscrewBasedrilledhole dia.in mmArt. No.P. Qty.30 x 5 11 M10 6.5 0865 996 10 2043


Chapter Standard <strong>Solar</strong> FastenersWSF solar fastener Type AFor wood substructuresStainless steel A2, rustproof with special coatingFacade construction screws already mounted can be replaced with WSFsolar fasteners. The predrilling diameter must always be observed here.Version 1Especially for corrugated profile roofingWith 5 mm Allen headPrefabricated with:1 x hexagon nut, DIN9341 x lock nut, DIN 9851 x EPDM mushroom seal2 x washers, DIN125With general construction permitZ-14.4-598Dia. ofdia.d inmmL inmmLginmmClampingrange inmmArt. No. P.Qty.100 155 20–55 0201 084 100 50130 185 45–85 0201 084 130 50M10 8.4 150 205 70–105 0201 084 150 50180 235 100–135 0201 084 180 25200 255 120–155 0201 084 200 25* The clamping range defines the distance between the top edge of thesubstructure into which the WSF solar fasteners are screwed and the top edgeof the profile panel.Version 2Especially for trapezoidal profile and sandwich elementroofingWith 5 mm Allen headPrefabricated with:1 x hexagon nut, DIN9341 x lock nut, DIN 9851 x sealing washer, 19 mm dia.2 x washers, DIN125With general construction permitZ-14.4-598Dia. ofdia.d inmmL inmmLg inmmClampingrange inmmArt. No. P.Qty.100 155 20–60 0201 184 100 50130 185 55–90 0201 184 130 50M10 8.4 150 205 75–100 0201 184 150 50180 235 105–130 0201 184 180 25200 255 125–150 0201 184 200 25* The clamping range defines the distance between the top edge of thesubstructure into which the WSF solar fasteners are screwed and the top edgeof the profile panel.Notes on installationPredrill the wooden substructure and roofing with 6.0mm dia. The screw-in depth in wood is at least 34 mm.Depending on the static loads, WSF solar fasteners,Version 2, should be used in combination with domedcaps.The domed cap, Art. No. 0498 105 …, is placed onto theprofile panel and screwed into place using the WSF solarfastener.Accessory productsHSS twist drill for hardwoodFlute length: 180 mm6.0x260 mmArt. No. 0627 006 260Allen bit, 5 mm1/4” L = 25 mmArt. No. 0614 176 9545


Standard <strong>Solar</strong> FastenersWSF solar fastener Type BZFor steel substructuresStainless steel A2, rustproof with special coatingFacade construction screws already mounted can be replaced with WSFsolar fasteners. The predrilling diameter must always be observed here.Version 1Especially for corrugated profile roofingWith 5 mm Allen headPrefabricated with:1 x hexagon nut, DIN9341 x lock nut, DIN 9851 x EPDM mushroom seal2 x washers, DIN125With general construction permitZ-14.4-598Dia. ofsetscrewdia. din mmM10 8.0Lin mmLgin mmClampingrange*in mmArt. No. P.Qty.80 135 15–55 0201 880 80 50125 180 55–100 0201 880 125 50150 205 80–125 0201 880 150 50160 215 90–135 0201 880 160 50200 255 130–175 0201 880 200 25* The clamping range defines the distance between the top edge of thesubstructure into which the WSF solar fasteners are screwed and the top edgeof the profile panel.Version 2Especially for trapezoidal profile and sandwich element roofingWith 5 mm Allen headPrefabricated with:1 x hexagon nut, DIN9341 x lock nut, DIN 9851 x sealing washer, 19 mm dia.2 x washers, DIN125With general construction permitZ-14.4-598Dia. ofsetscrewdia. din mmLin mmLgin mmClampingrange*in mmArt. No. P.Qty.80 135 20–60 0201 980 80 50125 180 60–105 0201 980 125 50M10 8.0 150 205 85–130 0201 980 150 50160 215 95–140 0201 980 160 50200 255 135–180 0201 980 200 25* The clamping range defines the distance between the top edge of thesubstructure into which the WSF solar fasteners are screwed and the top edgeof the profile panel.Notes on installationThickness of the steel substructure Predrilling dia.1.5 –5.0 mm 6.8 mm6.0 mm 7.0 mm8.0 mm 7.2 mm>10.0 mm 7.4 mmDepending on the static loads, WSF solar fasteners,Version 2, should be used in combination with domedcaps.The domed cap, Art. No. 0498 105 …, is placed onto theprofile panel and screwed into place using the WSF solarfastener.Accessory productsFaba ® HSS drill bitFlute length: 30 mm6.8x225 mm Art. No. 0627 68 2257.0x225 mm Art. No. 0627 70 2257.2x225 mm Art. No. 0627 72 2257.4x225 mm Art. No. 0627 74 225Allen bit, 5 mm1/4" L = 25 mmArt. No. 0614 176 9546


Chapter Standard <strong>Solar</strong> FastenersStandard mounting railsAluminumMechanical connectionTop: M8 sliding block, aluminum (Art. No. 0865 800 010)Bottom: Hexagon bolt, DIN 933, M10x25,stainless steel A2 (Art. No. 0096 10 25) andM10 self locking nut, stainless steel A2 (Art. No. 0387 000 010)<strong>Mounting</strong> rail, 40x40Max. moment of inertia l x: 6.65 cm 4Max. moment of inertia l y: 6.57 cm 4Max. section modulus W x: 6.61 cm 3Length in mm Art. No. P. Qty.6,100 0865 740 610 4<strong>Mounting</strong> rail, 80x40Max. moment of inertia l x: 39.18 cm 4Max. moment of inertia l y: 11.01 cm 4Max. section modulus W x: 9.79 cm 3 Length in mm Art. No. P. Qty.Length in mm Art. No. P. Qty.6,100 0865 780 610 4Cross-coupling mounting railEspecially for the second layer of a cross couplingAluminumMechanical connectionTop: M8 sliding block, aluminum (Art. No. 0865 800 010)On side: M8 sliding block, aluminum (Art. No. 0865 800 010) and crosscouplingangle bracket (Art. No. 0865 700 010)<strong>Mounting</strong> rail, 40x40, KVMax. moment of inertia l x: 6.68 cm 4Max. moment of inertia l y: 6.54 cm 4Max. section modulus W x: 6.61 cm 3Length in mm Art. No. P. Qty.6,100 0865 741 610 4<strong>Mounting</strong> rail, 80x40, KVMax. moment of inertia l x: 39,31 cm 4Max. moment of inertia l y: 11,70 cm 4Max. section modulus W x: 12.75 cm 36,100 0865 781 610 447


Standard <strong>Solar</strong> FastenersRail joinerFor 40x40 and 80x40 mounting rail(standard and cross-coupling)AluminumNote:To fix the rail joiner into place, we recommend four each pias ® drillingscrews, 4.8x16, stainless steel A2 (Art. No. 0206 148 16).Art. No. P. Qty.0865 700 000 10Plug-in rail joinerFor 40x40 mounting rail(standard and cross-coupling)AluminumPure plug-in connection→ No additional fastening materials are required.Art. No. P. Qty.0865 700 001 50Cross-coupling angle bracketFor fastening the 40x40 KV or 80x40 KV mounting railon the standard mounting railAluminumCrosscouplingangle bracketCross-coupling mounting railNote:Three M8 sliding blocks (Art. No. 0865 800 010) and three DIN 912pan head screws, M8 x 16, stainless steel A2 (Art. No. 0094 8 16) arerequired per cross-coupling angle bracket.Standard mounting railArt. No. P. Qty.0865 700 010 50Sliding blockFor 40x40 and 80x40 mounting rail(standard and cross-coupling)Aluminum with stainless-steel ball A2Can be swiveled in→ Simple, fast mounting.Art. No. P. Qty.0865 800 010 10048


Chapter Standard <strong>Solar</strong> FastenersCenter clampAluminumNote:Please see the overview table for the required screw length dependingon module height.Art. No.P. Qty.0865 790 900 50End clampAluminumNote:Please see the overview table for the required screw length dependingon module height.Required means of attachment for center and end clampsFor moduleheight in mmRequired DIN 912, stainlesssteel A2Laminate center clampArt. No.32 M8x35 0094 8 3534 M8x35 0094 8 3535 M8x40 + detent-edged disk* 0094 8 4036 M8x40 + detent-edged disk* 0094 8 4038 M8x40 0094 8 4040 M8x45 + detent-edged disk* 0094 8 4542 M8x45 0094 8 4545 M8x50 + detent-edged disk* 0094 8 5046 M8x50 + detent-edged disk* 0094 8 5050 M8x55 + detent-edged disk* 0094 8 55* M8 detent-edged disk, shape Z, stainless steel A4, Art. No. 0404 08For frameless photovoltaic modulesOnly suitable for lateral mounting!Certified by First <strong>Solar</strong>→ The center clamp can be used for the "FS Series 2" modules from First<strong>Solar</strong>.Note:One M8 sliding block (Art. No. 0865 800 010) and one ISO 7380oval head screw, M8x35, stainless steel A2 (Art. No. 0098 018 35)are required per center clamp.For module height H in mm Art. No. P. Qty.in mm32 35 0865 790 932 5034 37 0865 790 934 5035 38 0865 790 935 5036 39 0865 790 936 5038 41 0865 790 938 5040 43 0865 790 940 5042 45 0865 790 942 5045 48 0865 790 945 5046 49 0865 790 946 5050 53 0865 790 950 50Clampingrangein mmClampingdistancein mmClampinglengthin mm[1] Upper clamp, aluminum[2] Lower clamp, aluminum[3] EPDM profileArt. No. P.Qty.6.8 16 80 0865 799 941 4049


Standard <strong>Solar</strong> FastenersLaminate end clampFor frameless photovoltaic modulesOnly suitable for lateral mounting!Certified by First <strong>Solar</strong>→ The end clamp can be used for the "FS Series 2" modules from First <strong>Solar</strong>.Note:One M8 sliding block (Art. No. 0865 800 010) and one ISO 7380oval head screw, M8x35, stainless steel A2 (Art. No. 0098 018 35)are required per end clamp.Clampingrangein mmClampingdistancein mm[1] Upper clamp, aluminum[2] Lower clamp, aluminum[3] EPDM profileClampinglengthin mmArt. No. P.Qty.6.8 16 80 0865 799 951 30Kalzip clampAngled down with round holeStainless steel A2Completely preassembled→ The Kalzip clamp can be fastened on the groove without additionalpreparations.Note:The sufficient mounting of the Kalzip roofing to the substructure andmaximum carrying capacity of the sheet must be checked in advance.The first rail layer may not run parallel to the groove. The horizontalclamping spacing should not be more than 60 cm.Round hole For fastening screw Art. No. P.Qty.11 M 10 0865 800 030 20Single-lap sheet-metal tileFor simple, safe mounting of the single-lap roof hookStainless steelEasier mounting of the roof hook→ This completely eliminates cutting out of the tile.Note:The sheet-metal tile must be screwed onto the roof batten with two eachwood screws, ASSY ® 3.0 Pan Head 4.0 x 25, stainless steel A2 (Art.No. 0180 440 25). The resulting gap between the sheet-metal tile andthe tiles located above it must be sealed off with VKP Basic sealing tape(Art. No. 0875 1…).Length in mm Width in mm Art. No. P. Qty.360 180 0865 800 100 2050


Chapter DIN/ISO and Standard PartsASSY ® 3.0 Countersunk HeadStainless steel A2, rustproofdin mmlin mmbin mmdkin mmDrive Art. No. P.Qty.6.0 100 60 12.0 AW ® 30 0180 160 100 1006.0 120 70 12.0 AW ® 30 0180 160 120 100ASSY ® 3.0 SKStainless steel A2, rustproofdin mmlin mmbin mmEndmilldkin mmDrive Art. No. P.Qty.8.0 80 50 19.0 AW ® 40 0181 808 80 508.0 100 60 19.0 AW ® 40 0181 808 100 508.0 120 80 19.0 AW ® 40 0181 808 120 508.0 140 80 19,0 AW ® 40 0181 808 140 508.0 160 80 X 19.0 AW ® 40 0181 808 160 508.0 180 80 X 19.0 AW ® 40 0181 808 180 508.0 200 80 X 19.0 AW ® 40 0181 808 200 50Hexagon bolts, DIN 933Stainless steel A2, rustproofThreaddia. dM8 M10 M12k in mm 5.3 6.4 75e in mm 14.38 18.9 21.1s in mm 13 17 19lin mmArt. No. P.Qty.Art. No. P.Qty.Art. No. P.Qty.16 0096 8 16 100 0096 10 16 100 0096 12 16 5020 0096 8 20 100 0096 10 20 100 0096 12 20 50d25 0096 8 25 100 0096 10 25 100 0096 12 25 5030 0096 8 30 100 0096 10 30 100 0096 12 30 50e35 0096 8 35 100 0096 10 35 100 0096 12 35 5040 0096 8 40 100 0096 10 40 100 0096 12 40 50kls45 0096 8 45 100 0096 10 45 100 0096 12 45 5050 0096 8 50 100 0096 10 50 100 0096 12 50 5060 0096 8 60 100 0096 10 60 100 0096 12 60 5070 0096 8 70 100 0096 10 70 100 0096 12 70 2580 0096 8 80 100 0096 10 80 100 0096 12 80 2553


DIN/ISO and Standard PartsAllen screws with cheese head,DIN 912Stainless steel A2, rustproofDimensionsbin mmsin mmkin mmdkin mmArt. No.P. Qty.M8x16 28 6 8 13 0094 8 16 100M8x20 28 6 8 13 0094 8 20 100M8x25 28 6 8 13 0094 8 25 100M8x30 28 6 8 13 0094 8 30 100M8x35 28 6 8 13 0094 8 35 100M8x40 28 6 8 13 0094 8 40 100M8x45 28 6 8 13 0094 8 45 100M8x50 28 6 8 13 0094 8 50 100M8x55 28 6 8 13 0094 8 55 100M8x60 28 6 8 13 0094 8 60 100Hammerhead screwsStainless steel A2, rustproofFor Type 28/15 mounting railsThreaddia. dlin mmkin mmmin mmnin mmArt. No. P.Qty.kldnin m20 4.3 23.5 10.9 0865 68 20 10025 4.3 23.5 10.9 0865 68 25 100M8 30 4.3 23.5 10.9 0865 68 30 10035 4.3 23.5 10.9 0865 68 35 10045 4.3 23.5 10.9 0865 68 45 100M10 30 5.3 23.5 10.9 0865 610 30 100Allen screws with cheese head andunder-head teethSimilar to DIN 912 (ISO 4762)Stainless steel A2-70Under-head teeth→ Additional safety element not required.d kklbdsDimensionsbin mmsin mmkin mmdkin mmArt. No. P.Qty.M8x16 16 6 8 13 0094 98 16 100M8x20 20 6 8 13 0094 98 20 100M8x25 25 6 8 13 0094 98 25 100M8x30 30 6 8 13 0094 98 30 100M8x35 35 6 8 13 0094 98 35 100M8x40 28 6 8 13 0094 98 40 100M8x45 28 6 8 13 0094 98 45 100M8x50 28 6 8 13 0094 98 50 100M8x60 28 6 8 13 0094 98 60 10054


Chapter DIN/ISO and Standard Partspias ® Tallow-Drop HeadStainless steel A2, rustproofdin mmlin mmkin mmd kin mmL pin mmDrive Drilling rangein mmArt. No.P. Qty.4.8 16 3.85 9.5 4.5 AW ® 25 1.75-4.0 0206 148 16 100/1000Blind Rivet, Round Pan HeadSleeve: Stainless steel A2Pin: Stainless steel A2d x lin mmDrill hole Øin mmClampingrange in mmdkin mmkin mmdmin mmArt. No.P. Qty.4.8x9.0 4.9 – 5.1 1.5 – 3.5 9.2 1.3 3.0 0913 48 35 100/5004.8x11.5 4.9 – 5.1 3.5 – 6.0 9.2 1.3 3.0 0913 48 60 100/5004.8x14.5 4.9 – 5.1 6.0 – 8.5 9.2 1.3 3.0 0913 48 85 100/500Self-locking nuts with flangeSimilar to DIN 6923d 1din m seStainless steel A2, rustproofFor thread dia. d e in mm m in mm s in mm d1 in mm Art. No. P. Qty.M8 14.38 8.0 13.0 17.9 0387 000 08 250M10 16.64 10.0 15.0 21.8 0387 000 010 100M12 20.03 12.0 18.0 26.0 0387 000 012 100Hexagon nuts, DIN 934Stainless steel A2, rustproofein mdsFor thread dia. d l in mm m in mm s in mm Art. No. P. Qty.M8 14.38 6.5 13.0 0322 8 100M10 18.9 8.0 17.0 0322 10 100M12 21.1 10.0 19.0 0322 12 10055


DIN/ISO and Standard PartsHexagon nuts, DIN 980Shape VSelf-locking version, full-metal stainless steel A2, rustproofm 1emFor thread dia. d s in mm e in mm m1 in mm h in mm Art. No. P. Qty.M8 13 14.38 4.4 8,0 0380 8 50M10 17 18.9 5.5 10.0 0380 10 50M12 19 21.1 6.6 12.0 0380 12 50Break-away nutStainless steel A2For optimum anti-theft protectionNote:The break-away nut can bemounted with standard tools.After the hexagon is broken off, aconical nut remains which can nolonger be removed with standardtools.Thread dia. dmma in mm b in mm s in mm Break-awaytorque in NmArt. No.P. Qty.M6 10 6 10 10–18 0344 100 06 500M8 13 6 13 15–25 0344 100 08 200M10 19 8 19 30–40 0344 100 010 100M12 22 9 22 35–45 0344 100 012 100Square nuts, DIN 557Stainless steel A2, rustproofdameFor thread dia. d e in mm m in mm a in mm Art. No. P. Qty.M8 18.4 6.5 13.0 0344 400 8 200M10 24.0 8.0 17.0 0344 400 10 100M12 26.9 10.0 19.0 0344 400 12 10056


Everything under control with theright accessories.Excerpt from the Complete Product Range58


master Machines1321SWS 230 Power Safety AngleGrinder2PBS 120 Portable Belt SawArt. No. 0701 320 0Art. No. 0702 498 03ANG 12 Battery-Operated BlindRiveterArt. No. 0702 91560


Chapter Material Processing1231Speed Turquoise Diamond CutoffWheel, Roof2Roof and floor tile drilling cassette,7- pieceArt. No. 0666 840 230Art. No. 0641 000 0013Facade Drill BitsArt. No. 0627 68 225Art. No. 0627 70 225Art. No. 0627 72 225Art. No. 0627 74 22561


Hand tools12341Hand-Held Rivet Pliers2Torque WrenchArt. No. 0915 12Art. No. 0714 71 203Allen-Head Offset Screwdriver4Hexagon Ball-Head ScrewdriverArt. No. 0715 31 …Art. No. 0613 415 05Art. No. 0613 415 0662


Chapter Hand tools12345Combination Wrench1 2Art. No. 0713 301 13Art. No. 0713 301 17Art. No. 0713 301 19T-Handle Pin Wrenchwith side drive, Allen head with ball headArt. No. 0613 130 05Art. No. 0613 130 063Double Open-Ended Wrench4Allen BitsArt. No. 0713 304 123Art. No. 0713 304 167Art. No. 0713 304 179Art. No. 0614 176 …5AW ® BitsArt. No. 0614 512 …63


Chemical-technical products4251361Mid-Strength Screw Lock2Pipe SealantArt. No. 0893 243 025Art. No. 0893 243 050Art. No. 0893 243 250Art. No. 0893 577 0503PTFE Thread SealingHempArt. No. 0985 030 1504 Pipe Sealant withPTFEArt. No. 0893 511 050Art. No. 0893 511 2505Seal FlexArt. No. 0892 322 …6WÜTOP ® WRDArt. No. 0893 700 115Art. No. 0893 700 11664


Chapter Chemical-Technical Products5241341EURASOL ® DUS2EURASOL ® PlusArt. No. 0992 750 050Art. No. 0992 710 0603EURASOL ®4EURASOL ® PArt. No. 0992 700 050Art. No. 0992 810 060Art. No. 0992 810 080Art. No. 0992 810 1905EURASOL ® MaxArt. No. 0992 710 160Art. No. 0992 710 16165


Chemical-Technical Products31 21Multi Multifunction Spray2CUT + COOL Cutting and Drilling1 for 5Paste PerfectArt. No. 0893 055 40Aerosol Art. No. 0893 050 008Canister Art. No. 0893 050 009Can Art. No. 0893 050 0103CUT + COOL Cutting Oil DVGWAerosol Art. No. 0893 050 014Canister Art. No. 0893 050 01566


Chapter MODYF ® /Occupational Safety/Safety Accessories1243Pro S2P Roofers Boots1 2Art. No. M 029 006 …Technical Gloves, Mechanic'sGlovesArt. No. 0899 400 …Fall Protection Devices3 4Art. No. 0899 032 …Catch BeltsArt. No. 0899 032 …5Belt HolstersArt. No. 0715 93 …567


Occupational Safety/Safety Accessories2131Fall Protection Sets2 Roof Hooks for Pantiles and InterlockingArt. No. 0899 032 …TilesArt. No. 0962 933 …3Ridge Throw-Over Bow forRoof LaddersArt. No. 0962 933 4604Roof LaddersArt. No. 0962 933 …468


Chapter Other Accessories431 421Multi-Tester Plus LED2Multi-Tester Plus LCDArt. No. 0715 53 320Art. No. 0715 53 3253Mechanical Pipe Ventilators4Electrical Insulating TapesArt. No. 0888 800 ...In various colorsArt. Pre-No. 0985Assortment, sorted by colorArt. No. 0985 10069


Other Accessories341251Cable Ties with Metal andPlastic Closure2Nail ClampsArt. Pre-No. 0593Art. Pre-No. 05023Universal Adhesive Tape4Power <strong>Mounting</strong> TapesilverArt. No. 0992 380blackArt. No. 0992 381 19Art. No. 0992 381 38Art. No. 0992 381 50grayArt. No. 0894 909 001Art. No. 0894 909 002Art. No. 0894 909 003transparentArt. No. 0894 909 004Art. No. 0894 909 0055Multirange ClampsArt. Pre-No. 059370


Chapter <strong>Solar</strong>thermics371542861<strong>Solar</strong> Stainless-Steel CorrugatedPipe2Stainless-Steel Corrugated PipeArt. No. 0886 000 …Art. No. 0886 004 …3Shaping Device4Plug-In Screw ConnectionsArt. No. 0886 000 080Art. No. 0886 000 …5flexen ® <strong>Solar</strong> Fleece6End SleeveArt. No. 0873 220 …Art. No. 0874 110 220UV_Adhesive TapeArt. No. 0874 100 3507flexen ® <strong>Solar</strong> Rubber8flexen ® HT AdhesiveArt. No. 0869 719 …Art. No. 0892 100 08771


Our Services for YouORSY ® fleet – The fleet managementsystem from WürthPractice-oriented solution for more economy andquality underway.→ Complete service→ Attractive financing→ Individual checking→ Clearly structured managementORSYmobil ® Vehicle EquipmentPractice-oriented solution for more economy and qualityunderway.masterServiceYour fast repair, pick-up and calibration service for machines,equipment and tools from Würth.Our service – your advantages:Simple – just give us a callYou can contact Würth masterSERVICE free of charge around the clockunder the service number 0800-9627837 (0800-WMaster).You'll find an online pick-up order on the Internet at www.wuerth.de/masterserviceFast – we pick upThe friendly driver from the parcel service generally comes by for pick-upthe very next day. You only need to have the device ready at the agreedlocation.→ Everything from a single source→ Setup as requested→ Higher profitability by gaining time→ An optimal workplace motivates→ Professional qualityConvenient – we pack for youThe driver collects your defective device with the special Würth collectionbox* and brings it directly to Würth masterSERVICE.The parcel service brings it back to you repaired within just a few days.* In a few exceptional cases you will be asked by our parcel service to pack the machine yourself.Reliable – we're specialistsTrained specialists from Würth masterSERVICE ensure proper repair andcheck the device in accordance with the VDE and BGV guidelines.Comprehensive – the large spareparts warehouseWe constantly have around 12,000 spare parts in stock.As a result, 98 % of all repairs can be carried out immediately.72


Deutscher Logistik-Preis200973


Würth – The Assembly ProfessionalsThe Würth Group is active in 84 countries with more than 400 legally independent sales companiesand has about 58,000 employees.The Headquarter About 3 million customers worldwide Würth is qualityWürth –The Assembly Professionalsdelivers screws, screw accessories,connection and assembly technique,chemical technical products, hand tools,electrical and compressed air tools,electrical and sanitary products, workprotection, automotive small parts,furniture and construction fittings,dowel technology, direct assemblyand fire protection systems, storageand extraction systems.Würth is qualityApproximately 220 employees ensureour high claim to quality in our ownlaboratories.About 3 million customersworldwide trust in the quality andinnovation power of Würth.About 58,000 employeesworldwideMore than half of these work as salesrepresentatives in the field serviceand offer you the best possibleservice and competent consulting.Close to themarketThe daily contactand exchange ofideas with the prosof the skilled tradesaims to be more than“only the supplier”.Rather, Würth wouldlike to contribute asyour partner to yoursuccess. Quality andinnovation power aswell as service andcustomer proximityare keywords whichaffect the action ofWürth.74


100,000 products and dimensions Würth Online Catalog About 58,000 employees worldwide100.000 productsand dimensionsare matched to the needs of our customersfrom the skilled trades and industry.Würth offers you as a customeran all-embracing product package –all in one.The brandsWürth – the name for top quality,modern and innovative technology.Online always up-to-dateWürth Online Catalog in the internet– also available in English:www.wuerth.de/wuekoWürth master – the strong brandfor professional users of powertools, battery-operated tools andcompressed air tools with serviceand system.Würth ORSY ® – the name forORder and SYstem offers youwell-conceived storage andretrieval systems for a betteroverview, direct access and safestorage.Würth ZEBRA ® – the name forabsolute top quality offers specialproblem solutions, maximumeconomy in use, function andservice life.Würth ASSY ® – the name forparticle board screws with an innovativedrive to meet the mostexacting demands.ORSY ® 1The thought-through storage andretrieval system for more ORderand SYstem.75


Adolf Würth GmbH & Co. KG74650 Künzelsau, GermanyPhone +49(0)7940 15-0Fax +49(0)7940 15-1000info@wuerth.comwww.wuerth.de

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