E-trAC® WF2 Sensorless Vector Drive - Federal Industrial Sales
E-trAC® WF2 Sensorless Vector Drive - Federal Industrial Sales
E-trAC® WF2 Sensorless Vector Drive - Federal Industrial Sales
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<strong>WF2</strong>-NSF WASHDOWN DRIVE SETS THE STANDARDDesigned specifically for survival in chemical-laden washdownenvironments, the <strong>WF2</strong>-NSF is the first drive of its kind toreceive certification by the National Sanitation Foundation(NSF) and the Baking Industry Sanitation StandardsCommittee (BISSC). Innovative enclosure design providesusers with a drive that can be easily cleaned to assure a“bacteria-free” food, beverage or pharmaceutical processingenvironment.Convection cooling of the <strong>WF2</strong>-NSF eliminates areas ofcontamination build-up and increases the reliability byeliminating external cooling fans and shrouds, which canbecome deadly bacteria traps.Constructed of polypropylene, the only FDA approvedplastic, and stainless steel hardware assures a lifetime ofdurable, rust-free and corrosion-free use. These premiummaterials add an additional level of customer satisfaction andcompliance not available with other drive products.NationalSanitationFoundationBaking IndustrySanitation StandardsCommittee4
SIMPLE TO OPERATEThe SKP (Simple Keypad) standard on enclosed <strong>WF2</strong> AC <strong>Drive</strong>s,provides a wealth of information without navigating through countlessmonitoring menus. Each screen display provides users the Source of theSpeed Reference, <strong>Drive</strong> Status, Direction, the Speed Reference or ActualSpeed and the Percentage of Load being experienced.SKP – Simple KeypadThe SKP features FORWARD & REVERSERUN buttons for error-free directionalcontrol & operation.Easy to read “Status Indicators” provide the users with intuitiveinformation about the drives operation, as well as indication of potentialapplication problems with a unique WARNING indicator to show whenload currents or other installation or application concerns, prior to aFAULT occurrence.Parameter editing with either the SKPor EKP makes use of the PROGRAM,SHIFT & ENTER keys. Parametersare displayed in clear text. Choose from four standard language settings:English, German, Spanish and Italian.The EKP (Enhanced Keypad) is standard with every NEMA 4X /IP66 washdown version (<strong>WF2</strong>-NSF). On our standard NEMA 12models, the EKP can be used as a remote operator station allowingsimultaneous use of both the SKP and EKP keypads. For increasedfunctionality on the drive locally, customers can replace the SKP with anEKP on ratings above 10 HP (size 3 frames and above).The large buttons on the EKP are easy to use and provide tactilefeedback to the operator, even when wearing gloves. The backlit LCDdisplay (4 lines x 16 characters) is intuitive and easy to read in anyindustrial environment. When used as a handheld programmer, the EKPallows users to copy and save parameters from one drive to another.The EKP features 4 dual-purpose buttons to improve usability:pressing SHIFT + BLUE “Access” KEY allows quick access to Monitor,Operate, Parameter and Direct Parameter Edit screens.EKP – Enhanced KeypadFunction Keys can be assigned:- Local / Remote select- Terminal / Keypad select- PID Enable select- Serial Link Override selectENT5
APPLICATION SPECIFIC DESIGN AND CONTROL<strong>WF2</strong> allows broad application flexibility without the expense of purchasing additional I/O or the addition of a PLC.Consider the number of Input and Output connections that are standard.Simple Keypad/NetworkEnhanced Keypad ConnectorDigital and Analog I/O2 Form C Relay TerminalsRS485 Connection (MODBUS ® )B- B+ DBAC LinePowerSingle orThree PhaseL1/RL2/SL3/TGNDInternalResistorT1/UT2/VT3/WGNDThreePhaseAC MotorNo. Standard Inputs11 Digital Inputs (2 Fixed, 9 Programmable)2 Analog Inputs (0-10 Vdc, ±10 Vdc, 0/4-20 mA)1 Pulse Train Input (configure A2 to Pulse Train)No. Standard Outputs5 Digital Outputs (3 Open Collector, 2 Form C Relays)2 Analog Outputs (0-10 Vdc, 0/4-20 A)1 Pulse Train Output (configure AQ to Pulse Train)SpeedPct5K OhmsDMAIDigital Meter orAnother <strong>Drive</strong>PilotLightsorRelayCoilsProcessSignalAQ1COMAQ2COMA1+A1-+10A2COMCOMCOMDPQDQ1DQ2DQ3COMEND10D9D8D7D6D5D4D3D2D1+24+24+24EnableExternal FaultFaukt ResetAlt Ramp 1preset Input 3Preset Input 2Preset Input 1Jog ReverseJogReverseForward6
WIN-trAC & WIN-trAC PRO DRIVE SUPERVISORWindows ® based software program provides <strong>WF2</strong>customers with a unique and simple way to configure,monitor, diagnose, control and manage drive applications.• WIN-trAC TM – for single drive, point-to-point applications– provided free of charge for TB Wood’s drivecustomersas a courtesy and convenience.• WIN-traAC TM Pro – configured for multi-driveapplications – must be purchased and registered for use.A RS485/MODBUS ® protocolprogram, WIN-trAC TM allowssingle and multi-drop use forstand-alone and networked drivesrespectively. <strong>Drive</strong>, motoroperation and the drive’s I/Ostatus are continuouslymonitored to provide users withcritical information.Parameter View/Edit allows usersto monitor the actual state ofmotor and drive functions alongwith the ability to edit parameters.For documentation and review of the drivesconfiguration, WIN-trAC TM allows users to create andprint an HTML formatted report.TM8
DIMENSIONSDimensions of 1 to 150 HP NEMA12/ I P55 ModelsHEIGHTNEW – Size 6 Framewith two door frontallows easy accessto power andcontrol wiring.WIDTHDEPTHHP Height Width Depth WeightVoltage Frame Rating in (mm) in (mm) in (mm) lbs (kgs)115 Vac 1 1 to 2 12.36 (314) 6.13 (156) 6.20 (168) 11.0 (5.0)& 2 3 to 5 12.36 (314) 6.13 (155.7) 7.75 (197) 11.0 (5.0)230 Vac 3 7.5 to 10 12.36 (314) 9.20 (233.7) 8.40 (213) 15.0 (6.8)4 15 to 20 20.19 (513) 11.25 (286) 11.73 (298) 60.0 (27.2)5 25 to 30 31.37 (797) 12.50 (318) 14.00 (367) 107.0 (48.6)460 Vac 1 1 to 2 12.36 (314) 6.13 (156) 6.20 (168) 11.0 (5.0)& 1 3 to 5 12.36 (314) 6.13 (155.7) 7.75 (197) 11.0 (5.0)575 Vac 2 7.5 to 10 12.36 (314) 9.20 (233.7) 8.40 (213) 15.0 (6.8)3 15 to 20 17.44 (443) 9.20 (234) 10.30 (262) 28.0 (12.7)4 25 to 40 20.19 (513) 11.25 (286) 11.73 (298) 60.0 (27.2)5 50 to 75 31.37 (797) 12.50 (318) 14.00 (367) 107.0 (48.6)6 100 to 125 46.90 (1191) 16.46 (418) 17.56 (446) 304.0 (138)6 150 51.00 (1295) 16.46 (418) 17.56 (446) 304.0 (138)Dimensions of NEMA 4x/IP66, NSF-Certified ModelsHEIGHTHP Height Width Depth WeightRating in (mm) In (mm) in (mm) lbs (kgs)1-5 12.91 (327.9) 9.80 (248.9) 9.52 (241.8) 17.0 (7.7)7.5-10 15.92 (404.4) 12.23 (310.8) 10.37 (263.4) 35.0 (15.9)15-20 17.92 (455.2) 14.97 (380.2) 10.47 (265.9) 48.0 (21.8)WIDTHDEPTH9
SPECIFICATIONSEnvironmental SpecificationsOperating temperatureStorage temperatureHumidityAltitudeMaximum vibrationAcoustic noiseCooling0°C to + 40°C (32°F to 104°F)0-55˚C (32˚F to 131˚F) NEMA1 with conduit plate removed-20°C to + 65°C (-4°F to 149°F)0% to 95% non-condensing1000 m (3300 ft) without derating5.9 m/s 2 (19.2 ft/s 2 ) [0.6G]80 dba sound power at 1 m (3 ft)1 and 2 HP models and all NSF models: Natural convection3 through 150 HP models: Forced airElectrical SpecificationsInput Voltage <strong>WF2</strong>C1x models: 115 Vac, 1 Phase, ±10%<strong>WF2</strong>C2x models: 200 to 230 Vac, 3 Phase, ±15%<strong>WF2</strong>C4x models: 380 to 460 Vac, 3 Phase, ±15%<strong>WF2</strong>C5x models: 575 Vac, 3 Phase ± 15%Line frequency50 / 60 Hz ±2 HzSource kVAHP dependentDC bus voltage for: <strong>WF2</strong>C1x models <strong>WF2</strong>C2x Models <strong>WF2</strong>C4x Models <strong>WF2</strong>C5x ModelsOvervoltage trip 402 Vdc 402 Vdc 805 Vdc 1017 VdcDynamic brake activation 390 Vdc 390 Vdc 780 Vdc 973 VdcNominal undervoltage (UV) trip 390 Vdc 255 Vdc 510 Vdc 505 VdcControl systemVoltage <strong>Vector</strong> pulse width modulation (PWM)Carrier frequency = 1 to 16 kHz in 1 KHz stepsOutput voltage0 to 100% of line voltage, 3 PhaseOverload capacity150% of rated rms for 60 secondsFrequency range0.1 to 320.00 HzFrequency stability 0.01 Hz (digital), 0.1% (analog) over 24 hours ±10 °CFrequency settingBy keypad or by external signal (0 to 5 Vdc, 0 to 10 Vdc,0 to 20 mAdc, 4 to 20 mAdc, or ± 10 Vdc) or up to 100 kHz pulse trainControl Features SpecificationsA1 reference input0 to 5 Vdc, 0 to 10 Vdc, ±10 Vdc, 0/4 to 20 mAdc (50 Ω or 250 Ω load)A2 input0 to 5Vdc, 0 to 10 Vdc, 0/4 to 20 mAdc (250 Ω load) or up to 100 kHz pulse trainReference voltage10 Vdc (10 mAdc Maximum)Digital inputsOff = 0 to 3 Vdc, On = 10 to 40 Vdc (in active high mode)Digital supply output24 Vdc (100 mAdc maximum)Preset frequencies3 inputs for seven preset frequencies (selectable)Digital outputs2 SPDT relay outputs - 130 Vac, 1A/250 Vac, 0.5A (programmable)3 open collector outputs (programmable) -90 mA per deviceAnalog outputs1 pulse train output (six-times output frequency programmable)Meter output1 voltage 0 to 10 Vdc (2 mAdc maximum)1 current 0/4 to 20 mAdc FSSoftware adjustable (programmable function)DC holding/injection brakingOff or on with adjustable current (0 to 150%) adjustable time (0 to 60 sec)or continuous, activation by terminal strip or by frequency (0 to maximum frequency)Current limit Adjustable from 5 to 150%Speed rampsPrimary, alternate(2), and jog - 0.12 to 3200 sVoltage boostAdjustable 0 to 30% or auto-boostVoltage characteristicLinear, quadratic or 2 piece linearTimed overloadOff or on adjustable inverse time trip, 15 to 110% of rated output for10:1 or 2:1 speed range motorsNon-defeatable protectiveOvercurrent, overvoltage, ground fault, short circuit,featuresDynamic Brake overloadProgram Sequence Logic Controller– 10 step PLC like functionality that can control speed, direction and rampsPSLCbased on time, analog input or digital input status10
RATINGS115 / 230 Vac RatingsModelNumber HP kW 200 Vac 230 Vac 200 Vac 230 Vac HP * kW * 200 Vac 230 Vac 200 Vac 230 Vac<strong>WF2</strong>C1S01-0x 1.0 0.7 --- 15.0 [1] --- 4.2 1.0 0.7 --- 15.0 [1] --- 4.2<strong>WF2</strong>C2S01-0x 1.0 0.7 8.9 8.0 4.8 4.2 1.0 0.7 8.9 8.0 4.8 4.2<strong>WF2</strong>C2S02-0x 2.0 1.5 16.2 14.6 7.8 6.8 2.0 1.5 16.2 14.6 7.8 6.8<strong>WF2</strong>C2S03-0x 3.0 2.2 23.0 20.7 11.0 9.6 3.0 2.2 23.0 20.7 11.0 9.6<strong>WF2</strong>C2001-0x 1.0 0.7 5.6 4.8 4.8 4.2 1.5 1.1 6.7 6.7 5.7 5.7<strong>WF2</strong>C2002-0x 2.0 1.5 9.0 7.8 7.8 6.8 2.0 1.5 9.0 7.8 7.8 6.8<strong>WF2</strong>C2003-0x 3.0 2.2 12.7 11.0 11.0 9.6 5.0 4.0 15.4 15.4 13.1 13.1<strong>WF2</strong>C2005-0x 5.0 4.0 20.2 17.5 17.5 15.2 7.5 5.5 25.3 25.3 22.0 22.0<strong>WF2</strong>C2007-5x 7.5 5.5 29.2 25.3 25.3 22.0 10.0 7.5 32.2 32.2 28.0 28.0<strong>WF2</strong>C2010-0x 10.0 7.5 37.2 32.2 32.2 28.0 10.0 7.5 37.2 32.2 32.2 28.0<strong>WF2</strong>C2015-0x 15.0 11.0 52.1 46.4 48.3 42.0 20.0 15.0 63.3 63.3 54.0 54.0<strong>WF2</strong>C2020-0x 20.0 15.0 62.1 54.0 62.1 54.0 25.0 18.5 68.0 68.0 68.0 68.0<strong>WF2</strong>C2025-0x 25.0 18.5 78.2 68.0 78.2 68.0 30.0 22.0 80.0 80.0 80.0 80.0<strong>WF2</strong>C2030-0x 30.0 22.0 92.0 80.0 92.0 80.0 40.0 30.0 104.0 104.0 104.0 104.0Note: [1] Input current shown is based upon an input voltage of 115 Vac380 / 460 Vac RatingsModelConstant Torque Input Current (A) Output Current (A) Variable Torque Input Current (A) Output Current (A)Number HP kW 380 Vac 460 Vac 380 Vac 460 Vac HP * kW * 380 Vac 460 Vac 380 Vac 460 Vac<strong>WF2</strong>C4001-0x 1.0 0.7 3.0 2.4 2.4 2.1 1.5 1.1 3.2 3.2 2.8 2.8<strong>WF2</strong>C4002-0x 2.0 1.5 5.2 3.9 3.8 3.4 2.0 1.5 5.2 3.9 3.8 3.4<strong>WF2</strong>C4003-0x 3.0 2.2 7.2 5.6 5.7 4.8 5.0 3.0 7.7 7.7 6.6 6.6<strong>WF2</strong>C4005-0x 5.0 4.0 12.0 8.8 8.9 7.6 7.5 5.0 12.8 12.8 11.0 11.0<strong>WF2</strong>C4007-5x 7.5 5.5 15.0 12.8 12.0 11.0 10.0 6.7 16.3 16.3 14.0 14.0<strong>WF2</strong>C4010-0x 10.0 7.5 19.7 16.3 15.6 14.0 10.0 7.5 19.7 16.3 15.6 14.0<strong>WF2</strong>C4015-0x 15.0 11.0 30.9 25.8 23.0 21.0 20.0 13.0 33.3 33.3 27.0 27.0<strong>WF2</strong>C4020-0x 20.0 15.0 40.0 33.3 31.0 27.0 20.0 15.0 40.0 33.3 31.0 27.0<strong>WF2</strong>C4025-0x 25.0 18.5 46.3 40.0 37.0 34.0 30.0 20.5 47.8 47.8 40.0 40.0<strong>WF2</strong>C4030-0x 30.0 22.0 57.5 47.8 43.0 40.0 40.0 25.5 62.4 62.4 52.0 52.0<strong>WF2</strong>C4040-0x 40.0 30.0 62.8 53.3 61.0 52.0 50.0 33.9 65.0 65.0 65.0 65.0<strong>WF2</strong>C4050-0x 50.0 37.0 71.0 65.0 71.0 65.0 60.0 40.3 77.0 77.0 77.0 77.0<strong>WF2</strong>C4060-0x 60.0 45.0 86.0 77.0 86.0 77.0 75.0 50.3 96.0 96.0 96.0 96.0<strong>WF2</strong>C4075-0x 75.0 55.0 105.0 96.0 105.0 96.0 82.0 55.0 105.0 105.0 105.0 105.0<strong>WF2</strong>C4100-0x 100.0 75.0 140.0 124.0 140.0 124.0 125.0 90.0 168.0 156.0 168.0 156.0<strong>WF2</strong>C4125-0x 125.0 90.0 168.0 156.0 168.0 156.0 150.0 110.0 205.0 180.0 205.0 180.0<strong>WF2</strong>C4150-0x 150.0 110.0 205.0 180.0 205.0 180.0 200.0 149.0 - 240.0 - 240.0575 Vac RatingsConstant Torque Input Current (A) Output Current (A) Variable TorqueInput Current (A)Output Current (A)ModelConstant Torque Input Current (A) Output Current (A) Variable Torque Input Current (A) Output Current (A)Number HP kW 575 Vac575 VacHP kW575 Vac 575 Vac<strong>WF2</strong>C5001-0x 1.0 0.7 2.01.71.5 1.13.12.3<strong>WF2</strong>C5002-0x 2.0 1.5 3.62.72.0 1.53.62.7<strong>WF2</strong>C5003-0x 3.0 2.2 5.03.95.0 4.06.85.3<strong>WF2</strong>C5005-0x 5.0 4.0 7.66.15.0 4.07.66.1<strong>WF2</strong>C5007-5x 7.5 5.5 10.49.0 10.0 7.5 14.111.0<strong>WF2</strong>C5010-0x 10.0 7.5 14.111.0 10.0 7.5 14.111.0<strong>WF2</strong>C5015-0x 15.0 11.0 20.817.0 20.0 15.0 27.822.0<strong>WF2</strong>C5020-0x 20.0 15.0 27.822.0 25.0 18.5 33.427.0<strong>WF2</strong>C5025-0x 25.0 18.5 33.427.0 30.0 22.0 39.132.0<strong>WF2</strong>C5030-0x 30.0 22.0 39.132.0 30.0 22.0 39.132.0<strong>WF2</strong>C5040-0x 40.0 30.0 52.041.0 50.0 37.0 65.252.0<strong>WF2</strong>C5050-0x 50.0 37.0 52.052.0 60.0 45.0 62.062.0<strong>WF2</strong>C5060-0x 60.0 45.0 62.062.0 75.0 55.0 77.077.0<strong>WF2</strong>C5075-0x 75.0 55.0 77.077.0 100.0 75.0 99.099.0<strong>WF2</strong>C5100-0x 100.0 75.0 99.099.0 125.0 90.0 125.0125.0<strong>WF2</strong>C5125-0x 125.0 90.0 125.0125.0 150.0 110.0 144.0144.0<strong>WF2</strong>C5150-0x 150.0 110.0 144.0144.0 200.0 149.0--* Shaded Power Ratings - Variable Torque power rating is subject to motor nameplate full load amp rating.Power Ratings for Constant and Variable Torque operation are identified on each TB Wood’s drive nameplate.11
USA SALESTB Wood’s Incorporated Headquarters440 North Fifth AvenueChambersburg, Pennsylvania 17201-1778Telephone: 888-TBWOODS or 717-264-7161FAX: 717-264-6420Website: www.tbwoods.comPlant Engineering Consultants, LLC TB Wood’s San Marcos521 Airport Road 2000 Clovis Barker RoadChattanooga, TN 37421 San Marcos, TX 78666Telephone: 800-437-3311 or 423-892-7654 Telephone: 800-796-5513 or 512-353-4000FAX: 423-894-0495 FAX: 512-353-4017INTERNATIONAL SALESCanadaT.B. Wood’s Canada Ltd.750 Douro StreetStratford, Ontario, Canada N5A 6V6Telephone: 519-271-5380FAX: 519-271-3094GermanyBerges electronic GmbHIndustriestraße 13D-51709 Marienheide, GermanyTelephone: 49-2264-17-0FAX: 49-2264-17-126IndiaTB Wood’s (India) Private LimitedNo. 27A, 2nd CrossElectronic City, Hosur RoadBangalore, 561 229 IndiaTelephone: 91-80-8520-123FAX: 91-80-8520-124ItalyBerges electronic s.r.l.Via Zona <strong>Industrial</strong>e, 11I-39025 Naturno, ItalyTelephone: 39-0473-67-1911FAX: 39-0473-67-1909Milan <strong>Sales</strong> OfficeBerges electronic s.r.l.Via Monteverdi, 1620090 Trezzano S/N (MI) ItalyTelephone: 39-02-4846420FAX: 39-02-48499911Mexico<strong>Industrial</strong> Blaju S.A. de C.V.Oriente 237 No. 171Colonia Agricola Oriental08500 Mexico, D.F. MexicoTelephone: 52-55-55-58-16-20FAX: 52-55-57-56-06-74Other TB Wood’s LocationsEdmonton, CanadaMontreal, CanadaMt. Pleasant, MichiganReno, NevadaScotland, PennsylvaniaAuthorized Distributors Worldwide<strong>WF2</strong> 1/05-15M