7. operating the multipress - Grass

TECHNICAL SPECIFICATIONSWeights:Total weight of the Multipress Classic 1m 21/-- approx. 230 kgTotal weight of the Multipress Classic 1m 21/05 approx. 278 kgTotal weight of the Multipress Deluxe 2m 21/-- approx. 357 kgTotal weight of the Multipress Deluxe 2m 21/05 approx. 415 kgElectrical connections:Voltage is specified on the nameplate ........ VFrequency is specified on the nameplate ........ HzConnected load of 3-phase motor1.1 kWCross section of the supply line in compliance local codes and regulations but min. 1.5 mm 2Supply line fuse max. 1.5 mm 2 nominal current as per nameplate, but max. 10APneumatic connections:Dust-free, water-free and oil-free compressed airMaximum allowable pressure in supply lineCompressed air consumption per stroke with 6 barCompressed air consumption per stroke, suction capacity for compressormin. 5.5 bar10 barapprox. 1.25 Iapprox. 7.5 IOther connections:Dust suction removal - connection diameter Multipress Classic 21/01 x Ø 100 mmDust suction removal - connection diameter Multipress Classic 21/52 x Ø 100 mmDust suction removal - connection diameter Multipress Deluxe 21/02 x Ø 100 mmDust suction removal - connection diameter Multipress Deluxe 21/52 x Ø 100 mmRequired suction capacity approx. 2000 m 3 /hEmission values:Emission values in workplace while drilling77.8 dB/ADust emissions in air with Multipress ........ mg/m 3For details concerning emission values, see section 3-0014The star in your cabinet

TABLE OF CONTENTSPage7. Operating the Multipress 50-897-1 Requirements for operators 517-2 Setting up the Multipress 50-517-201 Installing the drill bit into the Multipress drill chuck 50-517-202 Mounting an insertion die 50-517-3 Setting the Multipress vertical bore head 52-557-301 Setting the vertical drilling depth 52-537-302 Setting the vertical depth gauge caliper 52-537-303 Setting the vertical spacing of the bore holes 52-537-304 Setting the vertical drilling speed 54-557-305 Setting the vertical movement restriction limits 54-557-4 Setting the Multipress horizontal bore head 56-577-401 Setting the horizontal drilling depth 56-577-402 Setting the horizontal drilling height 56-577-403 Setting the horizontal drilling speed 56-577-404 Setting the horizontal movement limitation control 56-577-5 Setting the Multipress - General information 58-617-501 Setting the side stops 58-597-502 Operating the stop adjustment gauge 58-597-503 Operating the index gauge 60-617-504 Setting the “Hold-Down Clamps” (accessory), if installed 60-617-6 Application examples for the vertical bore head 62-817-601 Drilling and inserting the Grass Hinge Systems 1000, 3000, 4000 62-637-602 Drilling and inserting the Grass Baseplate Systems 1000, 3000 64-657-603 Drilling the line boring pattern 66-677-604 Drilling the fronts for the Grass Zargen Slide Systems 6000, 7000(only with accessories) 68-697-605 Drilling the back panels for the Grass Zargen Slide Systems 6000, 7000(only with accessories) 70-717-606 Drilling and inserting visible cabinet hinges 72-737-607 Drilling and inserting fastening hardware 74-757-608 Drilling handle bore holes 76-777-609 Drilling vertical dowel bore holes 78-797-610 Drilling fastening bore holes for cabinet members 80-817-7 Application examples for the horizontal bore head 82-877-701 Drilling the horizontal dowel bore holes 82-837-702 Drilling for the horizontal face frame fasteners 84-857-703 Drilling structural shelf support holes ( e. g. Fixograss 9000) 86-877-8 Application examples for vertical - horizontal bore head 88-897-801 Drilling bore holes for eccentric fasteners 88-896The star in your cabinet

TABLE OF CONTENTSPage8. Trouble-shooting and corrective action 90-1038-1 Vertical bore head 90-978-101 The drill hole spacing is not correct - adjusting the digital position indicator 90-918-102 The vertical drilling depth is not correct - adjusting the digital position indicator 90-918-103 The vertical drilling feed speed cannot be adjusted 938-104 The motor does not run 938-105 The bore head does not move down 94-958-106 The components does not insert properly into the drill 94-958-107 The vertical bore head is not parallel to the machine table 96-978-108 The vertical bore head is not at a right angle to the machine table 96-978-2 Horizontal bore head 98-1038-201 The drilling height is not correct - adjusting the digital position indicator 98-998-202 The horizontal feed speed cannot be adjusted horizontally 998-203 The motor does not run 1018-204 The bore head does not move forward 1018-205 Horizontal bore head is not parallel to the machine table 102-1038-206 Horizontal bore head does not align with the vertical bore head 102-1039. Maintenance and care 1049-001 Maintenance plan 1049-002 Care information 10410. Miscellaneous 105-11710-001 Guarantee certificate 105-10610-002 Disposal form 107-10810-003 Resale form 109-11010-004 Questionnaire 1 111-11210-005 Questionnaire 2 113-11410-006 List of Grass distributors 116-117The star in your cabinet7

1. GENERAL INFORMATION1-001 List of IllustrationsIllustration Description Page3-006-01 Line of various standard accessories 194-001-01 General overview of the Multipress 224-002-01 Machine table 244-002-02 Base frame 244-002-03 Machine frame 264-002-04 Motor support for vertical bore head 264-002-05 Horizontal bore head 284-002-07 Switchgear cabinet for Multipress with horizontal bore head 304-002-08 Switchgear cabinet for Multipress without horizontal bore head 304-003-01/02 Hole pattern - Standard gear vertical V21 / V22 324-003-11/12 Hole pattern - Standard gear horizontal H05 / H07 344-004-01 Operating features of the Multipress pneumatic console 364-006-01 Pneumatic wiring diagram without depth gauge and without horizontalbore head 384-006-02 Pneumatic wiring diagram with depth gauge and without horizontalbore head 404-006-03 Pneumatic wiring diagram without depth gauge and with horizontalbore head 424-006-04 Pneumatic wiring diagram with depth gauge and horizontal bore head 444-007-01 Electric diagram of Multipress with horizontal bore head 467-201-01/02 Installing the drill bit 507-202-01/02 Mounting the insertion die 507-301-01 Setting the vertical material thickness 527-302-01 Setting the vertical depth gauge caliper 527-303-01/02 Setting the vertical spacing of the bore holes 527-304-01 Setting the vertical boring speed 547-305-01/02 Setting the vertical travel limits 547-401-01 Setting the horizontal drilling depth, setting the horizontal path limits 567-402-01 Setting the horizontal drilling height 567-501-01 Setting the side stops 587-502-01/02/03/04 Operating the stop adjustment gauge 587-503-01 Operating the index gauge when drilling the hole patterns 607-601-01/02 Drilling and inserting the Grass Hinge Systems 1000, 3000, 4000 627-602-01/02 Drilling and inserting the Grass Baseplate Systems 1000, 3000 647-603-01/02 Drilling the line boring pattern 667-604-01/02 Drilling the fronts for the Grass Zargen Slide Systems 6000, 7000 687-605-01/02 Drilling the back panels for the Grass Zargen Slide Systems 6000 & 7000 707-606-01/02 Drilling and inserting visible cabinet hinges 727-607-01/02 Drilling and inserting fastening hardware 747-608-01/02 Drilling handle bore holes 767-609-01/02 Drilling vertical dowel bore holes 787-610-01/02 Drilling fastening bore holes for cabinet member 807-701-01/02 Drilling the horizontal dowel bore holes 827-702-01/02 Drilling for the horizontal face frame fasteners 847-703-01/02 Drilling structural shelf support holes 867-801-01/02 Drilling bore holes for eccentric fasteners 888-101-01 Adjusting the digital position indicator 908The star in your cabinet

1. GENERAL INFORMATION1-001 List of IllustrationsIllustration Description Page8-102-01 Adjusting the mech. position indicator 908-106-01/02 The components will not insert properly into the drill 948-107-01 The vertical bore head is not parallel to the machine table 968-108-01 The vertical bore head is not at a right angle to the machine table 968-201-01 Adjusting the digital position indicator 988-205-01 Horizontal bore head is not parallel to the machine table 1028-206-02 Horizontal bore head does not align with the vertical bore head 102The star in your cabinet9

1. GENERAL INFORMATION1-002 Manufacturer informationGrass GmbH Telephone: +43/(0)5578/701-0Grass Platz 1 Fax: +43/(0)5578/701-59A-6973 Hoechst E-Mail: box1@grass.atAustria Internet: http://www.grass.at1-003 Copyright informationThe manufacturer has exclusive copyrights to these documents. Copying, by any means what soever, evenextracts, is only permitted with the permission of the manufacturer, unless the operating instructions arecopied specifically for the purpose of utilizing the Multipress.1-004 Terms of the guaranteeThe delivered Multipress comes with a guarantee that is within the scope of the “general terms of guaranteeof the Association of Machinery and Steel Construction Industries”. Misuse of the product, repairs byunauthorized or untrained personnel, use of unauthorized replacement parts or accessories without priorwritten approval from the manufacturer invalidate any guarantee claims.We reserve the right to make technical and optical modifications for whatever reason. The machine meetsthe latest regulations and technical standards when shipped from the manufacturing plant.The manufacturer is under no obligation to modify a machine free of charge in the event that regulations andstandards should change once the machine has been delivered.To make a guarantee claim, please contact an authorized Grass representative or an authorized Grass distributorand give them the machine model and number. Lists of representatives and distributors can be foundin section 10-006. Guarantee claims will only be honored if the guarantee certificate was filled out completelyand sent to the manufacturer. The guarantee form is in section 10-001. The guarantee and warranty onlycover the replacement of defective parts. Not included in the guarantee are:- Damage in transit; (These damage claims should be filed with the postal service, the railwaycompany or the shipping company.)- Normal wear and tear of parts;- Drill bits;- Damage resulting from negligence of safety regulations;- Damage resulting from inappropriate handling or misuse of the Multipress;- Damage to or from the work materials;- Reimbursement of downtime;- Loss of earnings or wages because of a defective Multipress;- Installation time, traveling time or travel expenses.10The star in your cabinet

2. SAFETY INFORMATION2-001 Safety information- It is the responsibility of the machine owner or his/her authorized representative to make certain thatmachine operators are correctly trained in the operation of the machine.- Only licensed electricians or electrical specialists should work on the electrical equipment.- The pneumatic and electrical connection lines should be installed properly and are to be protected fromdamage (by cable ducts or something similar).- The safety devices provided must always be used in accordance with section 2-004, and must not be bypassedor rendered inoperable.- During service or maintenance work, the machine must be disconnected from the electrical system(pull the plug out) and the machine must also be disconnected from the pneumatic compressed air supply(with quick coupling, for example).- Before changing a tool or gear, or before operating in the area of the drill, always set the main switch onthe switchgear cabinet to 0 (off).- Use only tools which meet specifications and regulations and are suitably, strong and durable (availablefrom the Grass product line).- Only tungsten carbide or “high speed steel” drill bits with a total length as specified on page 2 and a shaftdiameter of Ø 10 mm should be used.- The drill bit diameter should only have a maximum of 35 mm on the drive spindle and a maximum ofØ16 mm diameter on all other spindles.- Before operating the machine, all safety devices must be checked to make sure they are intact andfully functional. Damaged parts should be replaced by authorized parts only.- The operator should be especially careful with larger workpieces that project out over the machine.It is advisable to fit a larger support or to use additional supports for the workpiece.- Shavings should not be blown off, but should be vacuumed with the appropriate device.- The machine should always be turned off at the main switch when the work is finished and then securedso that unauthorized persons cannot start it.- Keep the workplace and the surrounding area clean because messy and disorganized workplaces increasethe risk of injury.- Protect yourself from electrical shocks.- The machine should be operated only in dry areas. Never leave the machine outside, especially in the rain.- Keep unauthorized persons away from the machine.- Only one person shall operate the machine at a time.- When working, keep your hands away from the operating area of the drill and the insertion die arm.- Wear appropriate work clothing when operating the machine.- Use a hair net if you have long hair and do not wear wide or floppy pieces of clothing which could becomecaught in moving parts.2-002 Recommended applications- The Grass Multipress is to be used exclusively for drilling solid wood, wood derived materials, and for thepurposes described in section 7-4. The manufacturer is not liable for other uses or applications not specified.The owner and operator of the machine alone assumes all risks.- The operator must comply with the operating instructions when determining appropriate uses.- The machine must be only be operated, serviced, maintained and repaired by authorized trained personnel.- The original set-up may not be modified without the prior express written consent of Grass AG.The star in your cabinet11

2. SAFETY INFORMATION2-003 Risks pursuant to EN 292-2The design and construction of the Multipress hinge drilling and insertion machine is based on state-of-theartand known safety and technical standards. Its use may nevertheless harbor risks for the life and health ofthe operator or of third parties, as well as damage to the machine and other property.Residual risks exist:- If the start button is activated, caution: even if the main switch is turned off, the machine can move;- If the machine is operated by unqualified personnel;- If the machine is operated without recommended safety devices;- In the event of inappropriate tooling or incorrect installation or attachment of tooling;- In the event of the improper placement of the operator’s second hand during drilling, inserting or installingof machine parts;- If additional person(s) is/are in the area of the operating machine.- In the event of contact with a machine that has not been turned off and secured in the proper manner.- If the machine is not properly maintained as described in section 7-0 “Operating the Multipress.”- If the control elements fail.These residual risks can be reduced by adhering to the information found in sections 2-0 and 7-0.2-004 Safety devicesSafety devices, information about dangers and risks, etc. serve to ensure safety and may not, under any circumstances,be removed or be made inoperable.- The main switch, which can be locked off to prevent unauthorized start-ups when switched off during adjustmentand set-up operations.- The pneumatic filter reducing regulator prevents the machine from overloading. (See section 4-006).- See the electric diagram in section 4-007 for information on the protection of thermal overload on the electricmotor.- Back pressure valve controls, located directly on the main cylinder, prevent the machine from descending inthe event the compressed air is lost. The valve is first opened when the start button is activated. (See thepneumatic wiring diagram in section 4-006).- The motor first runs when the start button is activated. After the start button is released or the depth gaugecaliper is activated at the vertical bore head, the motors switch off with a time delay. The time delay can beset on the switchgear cabinet.- The motor does not run during the insertion process.- The integrated dust collection system protects personnel from fine dust and, also, simultaneously protectspersonnel from injury by preventing contact with the drill.2-005 Description of stickersWARNING:The drill unit may descend evenif the motor is turned off.This sticker warns that the drill unit may descend even whenthe motor is turned off.This sticker indicates EC (European Community) conformity.This sticker is a warning sign that only one person shouldoperate the machine at a time.This sticker is a warning sign that indicates danger ofcrushing and to keep hands or other objects clear.This sticker indicates that operating instructions andinformation should be read thoroughly.12The star in your cabinet

2. SAFETY INFORMATION2-006 Dangers and safety measuresDangersTool releaseTool breakContact with toolTool has contact with machineWorkpiece is thrown outFeed mechanismworkpiece clamping device(available as an accessory)Risk of impactDriveTool setControl systemTool starts unexpectedlyControl systemUnexpected lifting stroke releaseControl systemPress to begin tool startElectricityNoiseDustSafety measuresChuck with clamping screwUse exclusively authorized products(Available from the Grass product line)All tools are behind transparent coversSafety drilling depth stopWorkpiece stopsNo automatic feed motionMaximum 6 mm adjustmentNot applicable because the stroke motion is slowThe direct drive is completely enclosed in a gearboxForward feed for stroke motion is activated by a non self-lockingbutton with collar. Meets safety margins to EN 294 in accordancewith the risks.Electric control with P/E converter, non self-locking buttonwith collarNon self-locking button with collarInterrogate feature of insertion die arm with pneumatic valveEquipment in compliance with EN 60204, Part 1, VDE 0100 andIEC 384Measured emissions values correspond to the current state oftechnology. The workplace emissions ratings are under 85 dB(A).The wood dust emissions fall below the required limits with thedust collection system connected.The star in your cabinet13

3. DESCRIPTION OF PRODUCTS3-001 Dust and noise emission valuesNoiseMeasuring ConditionsThe noise emission to EN 31202 as amended by TC 142 determine correlatives in order to achieve a gradebetter than 3dB (decibels).Emission values from the workplace = …… dB(A) when idlingEmission values from the workplace = 77.8 dB(A) when drillingMeasurement uncertainty constants K are 4.0 dB/AThe machine’s specified settings during the measuring cycle:Drill 1 hinge cup drill bit Ø 35 mm t = 13 mm n = 2890 rpm2 dowel drill bits Ø 8 mm t = 13 mm n = 2940 rpmworkpieceuncoated particle boardMicrophone’s position: 0.5 meter in front of the drill motor axle at 1.5 meter heightDust:The determined dust ratings, according to DIN 33893, Part 2, are:Statistically proven maximum amount ........ mg/m 3Description of the interfacing exhaust connection piece:Suction exhaust pipeMean air speedStatic suctionØ 100 mm20 m/sec920 PaConnection of the exhaust system:The Multipress must be connected to a vacuum suction system as described in the instructions.The connecting lines must be flame-resistant.If an electric coupling is required for the vacuum system, Grass has a special accessory available – a volumeflow monitor with the appropriate contacts which are connected as shown in the electrical wiring diagram insection 4-007.Suction vacuuming elementsIf the dust and shavings collection elements of the Multipress are operated correctly (hook up as described),the amount of wood dust falls well below the TRK specified requirements. Test certificates relating to dustmeasurements performed to DIN 33893, Part 2, by an independent agency are available on request.14The star in your cabinet

3. DESCRIPTION OF PRODUCTS3-002 ApplicationsThe Multipress hinge drilling machine is designed exclusively for those operations described in sections 7-6to 7-8 “Examples of Application.” The manufacturer guarantees smooth and problem-free performance withthese applications. Violations or misuse may result in injuries of the machine operators or bystanders anddamage to the machine or workpieces.3-003 Identification of productsAll machines are provided with a nameplate stating the machine number, year manufactured, machine type,connecting voltage, frequency and specified pneumatic pressure. Additionally, there is a label on the motorsupport stating the machine designation.3-004 Standard equipmentThe Multipress, completely installed, consists of:- Study base frame with guide for the vertical and horizontal bore heads, hand wheel to adjust the verticaldrill distances;- Study machine frame with vertical bore head, a motor support with an electric motor, pneumatic feed,adjustable drilling depth stop for the bore head;- Insertion die arm to take the insertion die;- Complete electrical equipment with thermal overload protection and a lockable switch, 3 meters of feedercables with 5-pole CEE 5 x 16 A plug;- Complete pneumatic control, including maintenance unit with adjustable feed and operating speed;- Connection for the dust collection vacuuming system;- Complete operating instructions;- Tool set, complete with 8mm / 10 mm open-end fork wrench and 13 mm / 17 mm open-end fork wrench,a 2, 2.5, 3, 4, 5, 6 mm Alley key wrench and a marking gauge for hinges.The star in your cabinet15

3. DESCRIPTION OF PRODUCTS3-005 VariantsMultipress Classic 21/0 with 1 metre wooden table and vertical bore headThis is the ideal machine for the cabinetmakerand small manufacturer• 2 machines in one– Line boring machine– Insertion machine• Easy setting of drilling distacesvia hand wheel• The pivoting vertical bore head has 21spindles• Horizontal bore head may also beadded, if desired• Short set-up time, the drill bits arechanged with a quick-change drillchuck• High standards of quality set by theGRASS development and productionteams• Easy maintenanceDescriptionOrder No.Multipress Classic 21/0 94505Multipress Classic 21/5 with 1 metre wooden table, vertical and horizontal bore headsThis is the ideal machine for the cabinetmakerand small manufacturer• 3 machines in one– Dowelling machine– Line boring machine– Insertion machine• Easy setting of drilling distances viahand wheel• The pivoting vertical bore head has 21spindles• 5-spindle horizontal bore head• Revolver stop for bore depth andhorizontal movement limitation control• Short set-up time, the drill bits arechanged with a quick-change drillchuck• High standards of quality set by theGRASS development and productionteams• Easy maintenanceDescriptionOrder No.Multipress Classic 21/5 9451516The star in your cabinet

3. DESCRIPTION OF PRODUCTS3-005 VariantsMultipress Deluxe 21/0 with 2 metre steel table and vertical bore headThis is the ideal machine for the cabinetmakerand small manufacturer• 2 machines in one– Line boring machine– Insertion machine• Easy setting of drilling distances viahand wheel• Durable & stable machine base withbuilt-in drawer• The pivoting vertical bore head has 21spindles• Automatic depth stop with verticalbore head• Can add horizontal bore head, if desired• Short set-up time, the drill bits arechanged with a quick-change drillchuck• High standards of quality set by theGRASS development and productionteams• Easy maintenanceDescriptionOrder No.Multipress Deluxe 21/0 94525Multipress Deluxe 21/5 with 2 metre steel table, vertical and horizontal bore headsThis is the ideal machine for the cabinetmakerand small manufacturer• 3 machines in one– Dowelling machine,– Line boring machine– Insertion machine• Easy setting of drilling distaces viahand wheel• Durable & stable machine base withbuilt-in drawer• The pivoting vertical bore head has 21spindles• Automatic depth stop with verticalbore head• 5-spindle horizontal bore head• Revolver stop for bore depth andhorizontal movement limitation control• Short set-up time, the drill bits arechanged with a quick-change drill chuck• High standards of quality set by theGRASS development and productionteamsDescriptionOrder No.Multipress Deluxe 21/5 94535The star in your cabinet17

3. DESCRIPTION OF PRODUCTS3-006 “Extras „ and accessoriesVertical gearbox models- 21 spindles - Vertical gearbox that swivels 90˚, eccentric gear suspension with21 quick-change drill chucks, 4 spring-loaded hold-down devices in the gearboxand index guide 94196- Other gearbox variations are available upon requestMovement limitation control for the vertical bore head- Movement limitation control for the vertical bore head for the return stroke. 94200Position a: Drilling and insertingPosition b: Drilling onlyDepth gauge for the vertical bore head- The depth gauge allows a consistent and uniform drilling depthregardless of the workpiece thickness. 94202Horizontal bore head- The complete bore head with electric motor and pneumatic feed is located on thebearing shaft of the base frame; hold-down plate for clamping the workpieceduring drilling. 3 x 380V 50 Hz 94185*Horizontal gear models- 5-spindle gearbox with 5 quick-change drill chucks 94198- 7-spindle gearbox with 5 quick-change drill chucks 94354- Other gearbox variations are available on requestMovement limitation control for the horizontal bore head- The movement limitation control for the horizontal bore head for the return strokeadjusts to the movement path of a maximum of 6 different drill bit lengths. 94201Machine base- The Multipress base has a built-in tool drawer and adjustable feet. 94203Pendulum stop- The pendulum stop is used to drill the drawer’s back walls with the Zargen slidesystems 6000 and 7000 94339* The item number corresponds to the electrical voltage. Other voltages available on request.18The star in your cabinet

3. DESCRIPTION OF PRODUCTSSide stopLeft Right 10 mm Pendulum stopInsertion die for hinge,depending on typeInsertion die for baseplate,depending on typeDrill bits Extension bar Stop setting gaugeIllustrations of accessoriesThe star in your cabinet19

3. DESCRIPTION OF PRODUCTS3-007 Standard accessoriesDescriptionItem NumberSide stop, left, with 10 mm catch (standard) 93314Side stop, right, with 10 mm catch (standard) 94292Side stop, right, with 13 mm catch (for Zargen Slide Front System 6000)……...Side stop, right, with 15 mm catch (for Zargen Slide Front System 7000)……...Pendulum stop for drilling back walls of Systems 6000 and 7000, is in preparation 94339Stop pins for fence on machine table 89748Center - 0-point gauge 92320Stop setting gauge L= 600 mm with 4 stop rings 93316Stop setting gauge L= 2000 mm with 5 stop rings 93315Set of pneumatic tool hold-down devices, including controls, is in preparation……...1 extension bar, style 1, 36-136 cm (can be used left or right) 942041 extension bar, style 2, 136-236 cm (can be used left or right) 37536Hold-down plate on the insertion die arm for horizontal drilling 94342Insertion die for 100, 300 steel cup 93884Insertion die for 100, 300 universal 94351Insertion die for 1000, 1003 steel cup 37554Insertion die for 1000, 1003 zinc cup 37555Insertion die for 1006, 3703 steel cup 90282Insertion die for 1006, 3703 zinc cup 30127Insertion die for 1203, 3903 zinc cup 37552Insertion die for 1803 steel cup 37556Insertion die for 950, 954 zinc cup 39852Insertion die for Twist Lock hinge - bottom component only 91285Insertion die for Twist Lock hinge - complete 91284Insertion die for baseplate G, DZK 1000 37557Insertion die for baseplate G, DZK 3000 89595Insertion die for Nova installation hooks 92514Insertion die for Haefele Rafix connector 90844Insertion die for Hettich connector VB-20 39467Specialty insertion dies are available upon request……..20The star in your cabinet

3. DESCRIPTION OF PRODUCTS3-007 Standard accessoriesDescriptionItem NumberQuick-change drill chuck for drill bit with shaft Ø 10 mm 93210Tungsten carbide drill bit with a shaft Ø 10 mm, 57 mm length, bore Ø 2.7 mm, left 90887Tungsten carbide drill bit with a shaft Ø 10 mm, 57 mm length, bore Ø 2.7 mm, right 93569Tungsten carbide drill bit with a shaft Ø 10 mm, 57 mm length, bore Ø 3.0 mm, left 38135Tungsten carbide drill bit with a shaft Ø 10 mm, 57 mm length, bore Ø 3.0 mm, right 38135Tungsten carbide drill bit with a shaft Ø 10 mm, 57 mm length, bore Ø 5.0 mm, left 35809Tungsten carbide drill bit with a shaft Ø 10 mm, 57 mm length, bore Ø 5.0 mm, right 35810Tungsten carbide drill bit with a shaft Ø 10 mm, 57 mm length, bore Ø 6.0 mm, left 91572Tungsten carbide drill bit with a shaft Ø 10 mm, 57 mm length, bore Ø 6.0 mm, right 91573Tungsten carbide drill bit with a shaft Ø 10 mm, 57 mm length, bore Ø 8.0 mm, left 35811Tungsten carbide drill bit with a shaft Ø 10 mm, 57 mm length, bore Ø 8.0 mm, right 35812Tungsten carbide drill bit with a shaft Ø 10 mm, 57 mm length, bore Ø 10 mm, left 35813Tungsten carbide drill bit with a shaft Ø 10 mm, 57 mm length, bore Ø 10 mm, right 35814Tungsten carbide drill bit with a shaft Ø 10 mm, 57 mm length, bore Ø 15 mm, left 38178Tungsten carbide drill bit with a shaft Ø 10 mm, 57 mm length, bore Ø 15 mm, right 37350Tungsten carbide drill bit with a shaft Ø 10 mm, 57 mm length, bore Ø 18 mm, right 90928Tungsten carbide drill bit with a shaft Ø 10 mm, 57 mm length, bore Ø 20 mm, left 90937Tungsten carbide drill bit with a shaft Ø 10 mm, 57 mm length, bore Ø 20 mm, right 90938Tungsten carbide drill bit with a shaft Ø 10 mm, 57 mm length, bore Ø 22 mm, right 90927Tungsten carbide drill bit with a shaft Ø 10 mm, 57 mm length, bore Ø 25 mm, right 91070Tungsten carbide drill bit with a shaft Ø 10 mm, 57 mm length, bore Ø 30 mm, right 90926Tungsten carbide drill bit with a shaft Ø 10 mm, 57 mm length, bore Ø 35 mm, left 93091Tungsten carbide drill bit with a shaft Ø 10 mm, 57 mm length, bore Ø 35 mm, right 35818Tungsten carbide drill bit with a shaft Ø 10 mm, 57 mm length, bore Ø 35.2 mm, right 91661Tungsten carbide drill bit with a shaft Ø 10 mm, 57 mm length, bore Ø 40 mm, right 93093Tungsten carbide drill bit with a shaft Ø 10 mm, 75 mm length, bore Ø 6.0 mm, left 91762Tungsten carbide drill bit with a shaft Ø 10 mm, 75 mm length, bore Ø 6.0 mm, right 91763Tungsten carbide drill bit with a shaft Ø 10 mm, 75 mm length, bore Ø 8.0 mm, left 38313Tungsten carbide drill bit with a shaft Ø 10 mm, 75 mm length, bore Ø 8.0 mm, right 37351Tungsten carbide drill bit with a shaft Ø 10 mm, 75 mm length, bore Ø 10 mm, left 89586Tungsten carbide drill bit with a shaft Ø 10 mm, 75 mm length, bore Ø 10 mm, right 38869Tungsten carbide drill bit with a shaft Ø 10 mm, 75 mm length, bore Ø 6,15 mm, right 38369Tungsten carbide drill bit with a shaft Ø 10 mm, 75 mm length, bore Ø 8,19 mm, left 90929Tungsten carbide drill bit with a shaft Ø 10 mm, 75 mm length, bore Ø 8,19 mm, right 33402Tungsten carbide drill bit with a shaft Ø 10 mm, 100 mm length, bore Ø 16 mm, left 30269Tungsten carbide drill bit with a shaft Ø 10 mm, 100 mm length, bore Ø 16 mm, right 30270The star in your cabinet21

4. DESCRIPTION OF MACHINE COMPONENTS7349105821Illustration 4-001-0122The star in your cabinet

4. DESCRIPTION OF MACHINE COMPONENTS4-001 General overview of the Multipress with numbered assembly componentsIllustration 4-001-011 Machine table with fence and side stops, Zero-point, stop pins2 Base frame with guide bars for horizontal movement3 Machine frame with guide bars for vertical movement4 Motor support with electric motor, insertion die arm into which the insertion dies are placed, gearbox(varies according to the model)5 Horizontal bore head, available only with horizontal bore head model6 Machine base, accessories (not pictured in illustration)7 Switchgear cabinet8 Pneumatic control panel console9 Back cover, only with horizontal bore head model10 Vertical gearbox. Depending on the type of configuration desired, various types of gearboxes areavailable.The star in your cabinet23

4. DESCRIPTION OF MACHINE COMPONENTS174623171415169131251Illustration 4-002-0191178171410137121615123454 5 6Illustration 4-002-0224The star in your cabinet

4. DESCRIPTION OF MACHINE COMPONENTS4-002 Description of the individual assembly componentsMachine table Illustration 4-002-011 Machine table that is 1 or 2 meters wide with plastic surfaces2 First stop guide, 720 mm long3 Second stop guide, 770 mm long (accessory)4 Left fence5 Right fence6 Stop pins on guide7 Left side stop8 Right side stop9 Holding fixture for third stop guide, 720 mm long10 Zero-point for stop adjustment gauge in the center of the machine table11 Zero-point for stop adjustment gauge in the center of the gearbox12 Pendulum stop in preparation13 Pneumatic workpiece hold-down device, in preparation14 Revolver stop - movement restriction of the horizontal bore head15 Manual wheel for adjusting the depth of the vertical bore head16 Revolver stop - 6 different drilling depths for the horizontal bore head17 Aluminum profile - lengthwise frame18 Location holes for extension barsItems in numbers 12, 13, 14 and 16 are accessories only and are not included in the standard equipment.Base frame model with horizontal bore head Illustration 4-002-021 Knob for the revolver stop. There are 6 different settings for drill bit lengths.Position “2” on the knob is for the 57 mm long drill bit; position “4” for the 75 mm long drill bit,position “6” for the 100 mm long drill bit; and, positions “1,” “3,” and “5” are for the maximum 140 mmlong drill bit.2 The manual wheel with the reversible handle is used to adjust the vertical boring distance.3 The knob for the revolver stop. The customer has a choice of 6 different drilling depth settings.4 The support bracket for the machine table5 The adjusting screw for setting the height of the machine table6 Aluminum profile - lengthwise frame7 Guide bars for horizontal movement with the vertical and horizontal bore heads8 Feed cylinder for the horizontal bore head9 The support pedestal behind the horizontal bore head10 The support pedestal in front of the horizontal bore head11 The support pedestal behind the vertical bore head12 The support pedestal in front of the vertical bore head13 The revolver stop with setting screws for 6 different drill bit lengths for drilling depths14 The revolver stop with setting screws for 6 different drill bit depths15 An adjustment spindle for the vertical drilling distances16 Mechanical position indicator for the vertical drilling distances17 Coupling component for the horizontal bore headDepending on the model, item numbers 1, 3, 8, 9, 10, 13, 14 and 17 may not be included.The star in your cabinet25

4. DESCRIPTION OF MACHINE COMPONENTS6541719183789101111215162141320Illustration 4-002-0346578932110111612131514Illustration 4-002-0426The star in your cabinet

4. DESCRIPTION OF MACHINE COMPONENTS4-002 Description of individual assembly componentsMultipress machine frame Illustration 4-002-031 Right frame plate2 Left frame plate3 Upper frame plate4 Star knob to determine setting for material thickness5 Automatic position indicator for workpiece thickness6 Knurled screw to set the material thickness; 1 turn = 1 mm7 Control knob to set compressed air adjustment. Lift the knob to set. Turn clockwise to increase thepressure. After the compressed air is adjusted as desired, press the knob down again to 5.5 to 6 bar.8 Compressed air gauge9 Regulating valve for setting the vertical feeding speed10 Regulating valve for setting the vertical operating speed11 Upper travel limit for the bore head; the handle is parallel – only drilling is possible.The bore head goes up only about 70 mm after the drilling process. If the handle is slanted to the front,drilling and inserting are both possible. The bore head goes completely up after the drilling process iscompleted.12 Control panel13 Regulating valve for setting the horizontal operating speed14 The nameplate which states the model, machine number, year manufactured, electric voltage,compressed air15 Guide bars for the vertical movement of the vertical bore head16 The safety depth stop prevents the unintentional drilling of the machine table even if the depthadjustment is set wrong.17 Upper support pedestal for the vertical bore head18 Lower support pedestal for the vertical bore head19 Depth stop for the vertical bore head20 Front support pedestal for the machine frameMotor support for the Multipress vertical bore head Illustration 4-002-041 Right frame plate for the motor support2 Fastening screws for the insertion die arm3 Locking pin to pivot the gearbox through 90˚4 Cover plate for motor support5 Electric motor6 Insertion die arm7 Handle to swing the insertion die arm down8 Stop for downward swing of insertion die arm9 Locking screw insertion die arm’s fixing screw10 Gearbox bolster plate, capacity to pivot 90˚11 Vertical gearbox, according to customer’s specifications12 Back gearbox cover13 Gearbox spindles into which the quick-change drill chucks are inserted14 Actuating pin for the depth control gauge15 Pneumatic valve for the depth control gauge16 Receptacle for the dust collection deviceThe star in your cabinet27

4. DESCRIPTION OF MACHINE COMPONENTS876 5 415391014122111111617131118Illustration 4-002-0528The star in your cabinet

4. DESCRIPTION OF MACHINE COMPONENTS4-002 Description of individual assembly componentsMultipress horizontal bore head Illustration 4-002-051 Pneumatic feed cylinder2 Horizontal bore head baseplate3 Electric motor 1.1 kW4 Knurled nut for adjusting the height of the horizontal bore head5 Automatic position indicator for the drilling height6 Guide bars for the vertical movement of the horizontal bore head7 Gearbox and motor retainer plate8 Adjusting screw for level gearbox alignment with the machine table9 Gearbox with 5 spindles (7 spindles available on request)10 Gearbox spindles to hold quick-change drill chuck11 Support pedestal for the horizontal movement of the bore head12 Adjusting screw to align the horizontal bore head with the vertical bore head13 Piston rod nut14 Safety stop, set on the smallest drilling height of 5 mm15 Fastening screw for the electric motor16 Clamping lever to lock the height adjustment - knurled nut “4”17 Fastening screws for the gearbox18 Fastening screws for the shaft supportThe star in your cabinet29

4. DESCRIPTION OF MACHINE COMPONENTSIllustration 4-002-07Illustration 4-002-0830The star in your cabinet

4. DESCRIPTION OF MACHINE COMPONENTS4-002 Description of individual assembly componentsElectrical circuit box Illustrations 4-002-07 and 4-002-08The electrical circuit box is standard for installing a horizontal bore head.1 Lead cable 5 x 1.5 mm22 Thermal excess current relay for the vertical drill motor3 Thermal excess current relay for the horizontal drill motor4 Electric safety fuse for control circuit; reserve fuse in switchgear cabinet cover5 Power switch turns the vertical motor on6 Power switch turns the vertical motor on7 Cable to the vertical electric motor8 Cable to the horizontal electric motor9 Pneumatic electric converter turns the power switch 5, and with it, the vertical motor on10 Pneumatic electric converter turns the power switch 6, and with it, the horizontal motor on11 Setting screw which adjusts the idling timer of the vertical electric motor12 Setting screw which adjusts the idling timer of the horizontal electric motorWarning: These setting screws must not be changed.13 Main switch which can be locked to prevent unauthorized start-up and operation of the MultipressThe star in your cabinet31

4. DESCRIPTION OF MACHINE COMPONENTS32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 321111324804484163843523202882562241921601289664320326442Illustration 4-003-0132 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 323228825622419216012896643203264961281601922242562884211Illustration 4-003-0232The star in your cabinet

4. DESCRIPTION OF MACHINE COMPONENTS4-003 Multipress gearbox hole line drilling patternsThe standard vertical gearbox V21 can drill the following hole drilling patterns.See Illustration 4-003-01 for spindle spacing.Bore holes with gearbox in basic position- Bore holes for cabinet hinges that have Grass-specified hole pattern- Bore holes for visible cabinet hinges that have Grass-specified hole pattern- Bore holes for dowel baseplates with hole spacings of 32 mm- Bore holes for wing baseplates with hole spacings of 32 mm- Vertical dowel bore holesBore holes with gearbox swivelled 90˚- Bore holes in drawer front panels that have spacings of 32 mm or 64 mm for the Grass Zargen SlideSystems 6000 and 7000.- Bore holes in drawer back panels for the Grass Zargen Systems 6000 and 7000.(The pendulum stop is an accessory).- Drilling fastening holes for handle with hole spacings of 32, 64, 96 or 128 mm.- Bore holes for fastening hardware with hole spacings of 32 and 64 mm.- Bore holes for line borings with 32 mm spacings.- Bore holes to fasten drawer slide (cabinet members) with 32 mm spacing hole pattern- Vertical dowel holes for center bottomsThe vertical gearbox V22 can drill the following hole patterns:Gearbox is available on request.For the spindle spacings, see illustration 4-003-02The star in your cabinet33

4. DESCRIPTION OF MACHINE COMPONENTS32 32 32 32643203264Illustration 4-003-1132 32 32 32 32 329664320326496Illustration 4-003-1234The star in your cabinet

4. DESCRIPTION OF MACHINE COMPONENTS4-003 Multipress gearbox hole line boring patterns Illustrations 4-003-011 and 4-003-012The standard horizontal gearbox H05 can drill the following hole patterns.See Illustration 4-003-11 for spindle spacing.- Horizontal dowel bore holes- Bore holes for frame fastening- Bore holes for shelf support systems, such as the Grass Fixograss 9000The standard horizontal gearbox H07 can drill the following hole patterns.See Illustration 4-003-12 for spindle spacing.- Horizontal dowel bore holes- Bore holes for frame fastening- Bore holes for structural shelf support systems, such as the Grass Fixograss 9000The star in your cabinet35

4. DESCRIPTION OF MACHINE COMPONENTS4. DESCRIPTION OF MACHINE COMPONENTSIllustration 4-004-0136The star in your cabinet

4. DESCRIPTION OF MACHINE COMPONENTS4-004 Description of the operating features Illustration 4-004-01Multipress Illustration 4-004-011 The selector switch for the pneumatic hold-down device is an accessory.left position = workpiece released right position = workpiece clamped2 The start button for the vertical movement.As long as the start button is pressed down or activated, the bore head moves downward until the borehead rests on the drilling depth stop or until the pneumatic cylinder has executed the complete strokemotion or until the depth gauge activates.3 The selector switch for the workpiece is on “clamp” with horizontal drilling.left position = workpiece released right position = workpiece clamped4 The start button for the horizontal movement.As long as the start button is pressed down or activated, the bore head moved towards the front untilthe bore head rests on the drilling depth stop (revolver stop) or until the pneumatic cylinder has executedthe complete stroke motion.5 The main switch which is located in the switchgear cabinet.Warning: this switch controls the electric motor only … not the pneumatic control6 Insertion die arm which holds the insertion dies.7 Drilling depth gauge of the vertical bore head8 The travel limit of the vertical bore head9 Locking pin to swing the vertical bore head10 Revolver stop - travel limit of the horizontal bore head11 Manual wheel to adjust distances of the vertical bore head12 Revolver stop - various drilling depths of the horizontal bore head13 Height adjustment of the horizontal bore head4-005 Machine operationsVertical bore head:By pressing the start button “2” (see illustration 4-004-01), the pneumatic cylinder is activated and guidesthe bore head’s downward movement.The air is released from the cylinder by means of a non-return throttle valve “11” (illustration 4-006-0X) andthe activated pneumatic roller valve “12” (illustration 4-006-0X) or the non-return throttle valve “13”(illustration 4-006-0X). The downward motion continues as long as the start button is pressed. The processis completed when the set depth is reached (position 7, illustration 4-004-01) or when the depth gauge hitsan obstruction. If the start button is released or the depth gauge meets an obstacle, the vertical bore headgoes back up.Horizontal bore head:In order for the horizontal bore head to work, the workpiece must be clamped down with the swinging insertiondie arm. The selector switch “3” (illustration 4-004-01) must be turned to the right. Activating the startbutton “4” (illustration 4-004-01) initiates a movement of the horizontal bore head towards the front until theset drilling depth is reached by means of a revolver stop “12: (illustration 4-004-01). Releasing the startbutton makes the horizontal bore head move back again.The star in your cabinet37

4. DESCRIPTION OF MACHINE COMPONENTS22 182123 2316AP12 9 4 10 323AAP RP61max 10 barAdjustment:5,5-6 bar17RR27114102114 25 131415212 13211124Illustration 4-006-0138The star in your cabinet

4. DESCRIPTION OF MACHINE COMPONENTS4-006 Pneumatic wiring diagram without depth gauge and without horizontal bore headIllustration 4-006-01Item Model Description Function1 Hoerbiger SK -1/4-H Filter pressure reducer 1 /4” Pressure control andincluding pressure gaugefilter unit2 Festo SV3-M5B 3/2 directional control valve M5 Selector switch forFesto N-22-S selector switch pneumatic hold-down device3 Festo SV3-M5B 3/2 directional control valve M5 Start valve for drillingFesto T-22-S Gauge and insertion process45678910 Hoerbiger S9-561RF- 1 /8” Pneumatically controlled Valve for stroke motion5/2 directional control valve11 Hoerbiger DRV- 1 /8” Non-return throttle valve 1 /8” Setting the feedingspeed12 Bosch 0 820 402 015 2/2 directional control valve 1 /8” Reversing valve forthe feeding and operating speed13 Hoerbiger DRV- 1 /8” Non-return throttle valve 1 /8” Setting the operatingspeed14 Cam. 40N 2A 080 A 0160 Double-action cylinder with Vertical feeding cylinderfinal position shock absorptionon both sides15 Camozzi HGL Controllable non-return Safety valvevalve 1 /4”16 Camozzi 235-945 3/2 directional control valve M5 Test valve insertion die armwith tappet17 Hoerbiger DRV- 1 /8” Non-return throttle valve 1 /8” Setting the motor idling time18 Festo P - E- 1 /8” Pneumatic - Electric converter 1 /8” Energizes motor contactor1920212223 Single-acting cylinder Pneumatic hold-down device24 Exhaust arbor in verticalgearboxItems 2 and 23 are available as accessories on requestThe star in your cabinet39

4. DESCRIPTION OF MACHINE COMPONENTS22 182123 2316AP12 9 4 10 37BY P ZR2APR17R361max 10 barAdjustment:5,5-6 barAPR2719APR1410214 25 1314151 212 13211124Illustration 4-006-0240The star in your cabinet

4. DESCRIPTION OF MACHINE COMPONENTS4-006 Pneumatic wiring diagram with depth gauge and without horizontal bore headIllustration 4-006-02Item Model Description Function1 Hoerbiger Filter pressure reducer 1 /4“ Pressure control andincluding pressure gaugefilter unit2 Festo SV3-M5B 3/2 directional control valve M5 Selector switch forFesto N-22-S selector switch pneumatic hold-down device3 Festo SV3-M5B 3/2 directional control valve M5 Start valve for drillingFesto T-22-S Gauge and insertion process456 OS-PK-3 OR-valve PK-3 Controls operation7 J-3PK-3 3/2 directional control valve PK-3 Controls operation of depth control8 ZK-PK-3 AND valve PK-3 Controls operation of motor control9 Camozzi 235-945 3/2 directional control valve M5 with On - Off valve depth gaugetappet10 Hoerbiger S9-561RF- 1 /8” Pneumatically controlled Valve for stroke motion5/2 directional control valve11 Hoerbiger DRV- 1 /8” Non-return throttle valve 1 /8” Setting the feedingspeed12 Bosch 0 820 402 015 2/2 directional control valve 1 /8” Reversing valve forthe feeding and operating speed13 Hoerbiger DRV- 1 /8” Non-return throttle valve 1 /8” Setting the operatingspeed14 Cam. 40N 2A 080 A 0160 Double-action cylinder with Vertical feeding cylinderfinal position shock absorptionon both sides15 Camozzi HGL Controllable non-return Safety valvevalve 1 /8”16 Camozzi 235-945 3/2 directional control valve M5 Test valve insertion die armwith tappet17 Hoerbiger DRV- 1 /8” Non-return throttle valve 1 /8” Setting the motor idling time18 Festo P - E- 1 /8” Pneumatic - Electric converter 1 /8” Energizes motor contactor1920212223 Single-acting cylinder Pneumatic hold-down device24 Exhaust arbor in vertical gearboxItems 2 and 23 are available as accessories on requestThe star in your cabinet41

4. DESCRIPTION OF MACHINE COMPONENTS22 18211723 23201916APR12 9 4 10 3AX Y86AX Y2 A35 4 24 4 2AP R5 135 3P161max 10 barAdjustment:5,5-6 barR271141021151 212214 25 1314131124Illustration 4-006-0342The star in your cabinet

4. DESCRIPTION OF MACHINE COMPONENTS4-006 Pneumatic wiring diagram without depth gauge and with horizontal bore headIllustration 4-006-03Item Model Description Function1 Hoerbiger SK 1 /4 - H Filter pressure reducer 1 /4“ Pressure control andincluding pressure gaugefilter unit2 Festo SV3-M5B 3/2 directional control valve M5 Selector switch forFesto N-22-S selector switch pneumatic hold-down device3 Festo SV3-M5B 3/2 directional control valve M5 Start valve for drillingFesto T-22-S Gauge and insertion process456 OK-PK-3 OR-valve PK-3 Controls operation78 ZK-PK-3 AND-valve PK-3 Controls operation of motor control910 Hoerbiger S9-561RF- 1 /8” Pneumatically controlled Valve for stroke motion5/2 directional control valve11 Hoerbiger DRV- 1 /8” Non-return throttle valve 1 /8” Setting the feedingspeed12 Bosch 0 820 402 015 2/2 directional control valve 1 /8” Reversing valve forthe feeding and operating speed13 Hoerbiger DRV- 1 /8” Non-return throttle valve 1 /8” Setting the operatingspeed14 Cam. 40N 2A 080 A 0160 Double-action cylinder with final position Vertical feeding cylindershock absorption on both sides15 Camozzi HGL Controllable non-return Safety valvevalve 1 /4“16 Camozzi 235-945 3/2 directional control valve M5 Test valve insertion die armwith tappet17 Hoerbiger DRV- 1 /8” Non-return throttle valve 1 /8” Setting the motor idling time18 Festo P - E - 1 /8” Pneumatic - Electric converter 1 /8” Energizes motor contactor19 Hoerbiger DRV - 1 /8” Non-return throttle valve 1 /8” Setting the operating speed20 CAM. 40N 2A 050 A 0125 Double-action cylinder with final position Horizontal feed cylindershock absorption on both sides21 Legris 7760 04-10 Non-return throttle valve 1 /8” Setting the motor idling time22 Festo P - E - 1 /8” Pneumatic - Electric converter 1 /8” Energizes motor contactor23 Single-acting cylinder Pneumatic hold-down device24 Exhaust arbor in vertical gearboxItems 2 and 23 are available as accessories on requestThe star in your cabinet43

4. DESCRIPTION OF MACHINE COMPONENTS22 18211723 23201916APR12 9 4 10 37BY ZAX YPR86AX YA2 A5 4 24 4 23PP R5 35 31161max 10 barAdjustment:5,5-6 barR27121151 212219 A104 214P R5 1 314131124Illustration 4-006-0444The star in your cabinet

4. DESCRIPTION OF MACHINE COMPONENTS4-006 Pneumatic wiring diagram with depth gauge and horizontal bore headIllustration 4-006-04Item Model Description Function1 Hoerbiger SK 1 /4 - H Filter pressure reducer 1 /4” Control pressure andincluding pressure gaugefilter unit2 Festo SV3-M5B 3/2 directional control valve M5 Selector switch forFesto N-22-S selector switch pneumatic hold-down device3 Festo SV3-M5B 3/2 directional control valve M5 Start valve for vertical drillingFesto T-22-S Gauge and insertion process4 Festo SV5-M5B 5/2 directional control valve M5 Vertical reversing valveFesto N-22-S Gauge Vertical insertion process5 Festo SV5-M5B 5/2 directional control valve M5 Start valve for drilling processFesto T-22-S Gauge Horizontal6 OK-PK-3 OR-valve PK-3 Controls operation7 J-3PK-3 3/2 directional control valve PK-3 Controls operation of depth gauge8 ZK-PK-3 AND-valve PK-3 Controls operation of motor control9 Camozzi 235-945 3/2 directional control valve M5 On - Off valve depth gaugewith tappet10 Hoerbiger S9-561RF- 1 /8” Pneumatically controlled Valve for stroke motion5/2 directional control valve11 Hoerbiger DRV- 1 /8” Non-return throttle valve 1 /8” Setting the feeding speed12 Bosch 0 820 402 015 2/2 directional control valve 1 /8” Reversing valve for the feeding andoperating speed13 Hoerbiger DRV- 1 /8” Non-return throttle valve 1 /8” Setting the operating speed14 Cam. 40N 2A 080 A 0160 Double action cylinder with final position Vertical feeding cylindershock absorption on both sides15 Camozzi HGL Controllable non-return valve 1 /4” Safety valve16 Camozzi 235-945 3/2 directional control valve M5 Test valve insertion die armwith tappet17 Legris 7760 04-10 Non-return throttle valve 1 /8” Setting the motor idling time18 Festo P - E - 1 /8” Pneumatic - Electric converter 1 /8” Energizes motor contactor19 Hoerbiger DRV - 1 /8” Non-return throttle valve 1 /8” Setting the operating speed20 CAM. 40N 2A 050 A 0125 Double-action cylinder with final position Horizontal feed cylindershock absorption on both sides21 Legris 7760 04-10 Non-return throttle valve 1 /8” Setting the motor idling time22 Festo P - E - 1 /8” Pneumatic - Electric converter 1 /8” Energizes motor contactor23 Single-acting cylinder Pneumatic hold-down device24 Exhaust arbor in verticalgearboxItems 2 and 23 are available as accessories on requestThe star in your cabinet45

4. DESCRIPTION OF MACHINE COMPONENTSPEJ1NL3L2L1L1 L2 L3 N PE135Q1246F112K1A1A2L1T1L2T2L3T3K2A1A2L1T1L2T2L3T397 9597 95F2T1T2 T39896F3T1T2 T39896S1PS2P1 2U V W PEU V W PES3M1M2Illustration 4-007-0146The star in your cabinet

4. DESCRIPTION OF MACHINE COMPONENTS4-007 Electric wiring diagram Illustration 4-007-01Item Model Description FunctionJ1 HORNF 5 x 1.5 mm2 Cable Lead cableK1 Lovato B9 380V/50Hz Power contactor Starts the vertical electric motorK2 Lovato B9 380V/50Hz Power contactor Starts the horizontal electric motorF1 ……………………….. Automatic fuse Protects control circuitF2 Lovato RC22 2-3, 3A Thermal excess current release Protects vertical motor fromoverloadingF3 Lovato RC22 2-3, 3A Thermal excess current release Protects horizontal motor fromoverloadingQ1 ……………………….. Main switch located in switchgear Main switchcabinetS1 Festo P - E - 1 /8” Pneumatic - Electric converter Start switch for vertical motor(power contactor)S2 Festo P - E - 1 /8” Pneumatic - Electric converter Start switch for horizontal motor(power contactor)S3 ……………….….…… Volume flow monitor The motor only runs if the dustcollection system is switched on.M1 ……………….….…… Electric motor Driving motor for vertical drillgearboxM2 ………………..……… Electric motor Driving motor for horizontal drillgearboxS3 is available as an accessory from Grass. Instead of item S3, a direct connection can be made between X1 and X2in the switchgear cabinet. If an electric volume flow monitor is installed, it is connected to 1 and 2.The star in your cabinet47

5. SHIPPING AND INSTALLATION OF THE MACHINE5-001 Shipping and storage requirementsThe Multipress is shipped completely assembled and is delivered fastened to a Euro-pallet.The Multipress can also be delivered in a wooden crate on request.Protect the machine against humidity and moisture in transit and storage.The storage temperature should range between -20 ˚C to +50 ˚C.5-002 Space and environment requirementsThe space required depends on the sizes of the workpieces to be processed.The minimum depth required is about 200 cm.The minimum width required is about 100 cm; add to that another 100 cm per extension bar and per side.For high cabinets whose individual components have a height of 240 cm, a space requirement of 5 meters inthe width must be calculated.The machine must be kept in a dry space and protected from humidity and moisture.The temperature of the area where the machine is being operated should be within the range of +10 ˚C to+40 ˚C.The relative humidity should range between 10% to 80% and should be non-condensing.Major deviations in these specifications could lead to malfunctions or damage to the machine.5-003 Setting up at final destinationThe Multipress drilling and insertion machine is delivered completely assembled and ready to operate. Themachine has been tested and adjusted at the manufacturing plant.If the Multipress is packaged in a protective frame, it can be handled by a lift truck below the frame.If it is not packaged in a protective frame, it can be handled by a lift truck below the pallet. At the final destination,the machine is raised using the eyebolt on the machine frame and placed on the previously preparedbase.Warning: Do not lift the machine by the machine table.48The star in your cabinet

6. START UP6-001 Pneumatic connectionsThe Multipress is equipped with 2-meter long air hose Ø 6/3. Depending on the destination country, Euroquick coupling is installed.See section 4-006, pages 36-43, for the wiring diagram.Connection:Warning:Once the machine is connected pneumatically (pressure), the vertical bore head motor supportwith the gearbox can move up and the horizontal bore head motor support with the gearbox canmove back.a) Lift the setting knob of the maintenance unit and turn counterclockwise.b) Connect the pneumatic air pressure with a quick coupling or shut-off valve with an exhaust.It has to be connected so that the machine operators can disconnect the machine from the pneumaticductwork system at anytime within a maximum distance of 3 meters.c) Turn the regulator clockwise until the pressure gauge of the maintenance unit indicates about5.5 to 6 bar (0.55 - 0.6 MPa). Press the setting knob back down.d) Test if it functions with the main switch turned off and without the drill bit. By activating the start button,the motor support has to move downward. When the button is released, the machine returns immediatelyto its starting position.e) Check the pneumatic hold-down device (accessory) to see if it operates properly.6-002 Electric connectionsThe machine is equipped with a 3-meter long 5-pole connecting cable. Depending on the destinationcountry, a socket (CEE 5 x 16A) is installed.See section 4-007, pages 44 and 45, for the wiring diagram.Warning:Only authorized technicians or licensed electricians should hook up this machine. They mustcomply with the codes and regulations applicable in the respective country.If any maintenance work is to be done on the electrical system of the Multipress, the machinemust be disconnected from the power supply by pulling out the plug or by means of a switch thatcan be locked.After the start-up is completed in accordance with section 6-001, and the hook-up to the power supply iscompleted, turn on the main switch, swing the insertion die arm completely up, and without a drill bit, pressthe vertical motion start button “2“, illustration 4-004-01, until the motor starts. Release the start button toreturn the machine to the starting position. While the motor is shutting off, check the direction of the rotationthrough the ventilation grill. The direction of rotation must correspond to the arrow marked on the motor cover.Only an authorized technician or licensed electrician may change the direction of rotation.6-003 Other connectionsDust collection vacuum connection has a diameter of 100 mm.The required suction capacity is about 2000 m 3 /h.See also section 3-001 “Dust and noise emission values“.Warning:In some countries (the European Community countries, for example), the Multipress maynot be operated without the dust vacuum system.The star in your cabinet49

7. OPERATING THE MULTIPRESS1 243X56Illustration 7-201-01 Illustration 7-201-02Illustration 7-202-01 Illustration 7-202-0250The star in your cabinet

7. OPERATING THE MULTIPRESS7-1 Requirements for operatorsThis machine should be operated only by trained persons who are thoroughly familiar with the machine andits applications. This knowledge may be obtained by studying the operating instructions thoroughly or byhands-on training by a specialist.The operators must be physically capable of running the machine. It is the responsibility of the owners tomake certain that only qualified persons operate this machine.It is the machine owner’s responsibility to comply with these instructions.7-2 Setting up the Multipress7-201 Installing the drill bit into the Multipress drill chuck Illustrations 7-201-01/02Necessary tools:4 mm Allen key- Loosen the fastening screw “2” with the 4 mm Allen key “1”.- Insert the drill bit “3” up to the stop pin in the drill chuck “5”, being careful of the drill bit’s position “4”.- Tighten the fastening screw “2”.Warning:In order to ensure that the drill bits all bore the same drilling depth, they must be set to the length “x“specified in illustration 7-201-02.7-202 Mounting an insertion die Illustrations 7-202-01, 7-202-02- Swing the insertion die arm up.- Loosen the clamping screw of the insertion die.- Insert the die with the clamping screw first.- Tighten the clamping screw by hand.The star in your cabinet51

7. OPERATING THE MULTIPRESSIllustration 7-301-01 Illustration 7-302-01Illustration 7-303-01 Illustration 7-303-0252The star in your cabinet

7. OPERATING THE MULTIPRESS7-3 Setting the Multipress Vertical Bore Head7-301 Setting the vertical material thickness Illustration 7-301-01No tools are necessary.It is not the desired drilling depth which is set with the Multipress, but the thickness of the workpiece to bebored. The indicator is adjusted to give a drilling depth of 13 mm by using a drill bit of 57 mm of length.Calculating the setting: + Drill bit length for example 57 mm- Machine constant 44 mmfor different drilling length + Material thickness for example 35 mmfor different drilling depth - Desired drilling depth for example 16 mm= Setting 32 mm- Loosen the star knob “1” by hand.- Turn the knurled screw “2” clockwise (depth stop “19” [illustration 4-002-03] moves upwardwith the thread). The drilling depth decreases 1 mm with each turn.- Tighten the star knob “1”.Warning: The setting can be affected by the depth gauge. See 7-302.7-302 Setting the vertical depth gauge caliper (accessory) Illustration 7-302-01Required tool:2.5 mm Allen keyIn the case of a Multipress with a depth gauge, the drilling depth is set on the depth gauge and not thethickness of the workpiece. The depth gauge does not have a scale. The dimension is determined by testboring. When operating the depth gauge, the depth stop (see section 7-301) must be set at less than 16.Functional description of depth gauge:When drilling with the vertical bore head, the bore head moves down until the depth gauge’s adjusting componentcomes into contact with the workpiece. The activating pin is spring-loaded. When the bore headcontinues its downward movement, the activating pin releases the depth gauge’s pneumatic valve “7”(illustrations 4-006-01and 4-006-02) and thus initiates the upward movement of the vertical bore head. Thedrilling depth is defined as the difference between the adjusting component and the drill bit tip. The drillingdepth is independent of the workpiece’s thickness. To a certain extent, the drilling depth is dependent onthe bore head’s operating speed. The faster the operating speed, the larger the drilling depth. However,variances only occur in the range up to 0.5 mm.- Turn off the main switch at the switchgear cabinet or on the electric motor.- Lift the front gearbox cover “3”.- Loosen the set screw “1” with a 2.5 mm Allen key.- Slide the adjusting component “2”. (Sliding it up results in a larger drilling depth).- Tighten the set screw “1”.- Test drill and check the result. If necessary, repeat the above steps.7-303 Setting the vertical spacing of the bore holes Illustrations 7-303-01 and 7-303-02No tools required.- Open and pull out the lever “1”.- Turning the manual wheel “2” clockwise increases the hole spacing. One turn corresponds to 2 mm. Thespacings from the line boring to the line boring in the index plate corresponds to a difference of about 0.066mm in the hole spacing. Read the hole spacing on the position indicator “3”. The hole spacing shouldalways be adjusted from a small to a larger value.- Play can be compensated by adjusting the threaded spindle. An adjustment from 17 mm to 15 mm takestwo steps: a) from 17 mm to 12 mm, and b) from 12 mm to 15 mm.- Engage the lever “1” into the hole pattern in the index plate and fold down.The star in your cabinet53

7. OPERATING THE MULTIPRESSIllustration 7-304-01Illustration 7-305-01 Illustration 7-305-0254The star in your cabinet

7. OPERATING THE MULTIPRESS7-304 Setting the vertical boring speed Illustration 7-304-01No tools required.The Multipress operates with a continuously adjustable feeding speed and a continuously adjustableoperating speed.When the vertical bore head moves down, the pneumatic cylinder releases air by means of the throttle “1”and unimpeded by means of the activated roller valve (item 12 in the pneumatic wiring diagram). The feedingspeed is set with this first throttle “1”. Turning it clockwise decreases the feeding speed.The pneumatic valve (see item 12, wiring diagram) is released about 100 mm underneath the vertical borehead’s upper end position. In addition, the air must now be released by the throttle “2”. The operating speedis set with this throttle. Turning it clockwise decreases the operating speed.Throttle “1” corresponds to item 11 in the pneumatic wiring diagram.Throttle “2” corresponds to item 13 in the pneumatic wiring diagram.The following is generally valid for the operating speed:The harder the workpiece, the slower the operating speed should be; the less the tool cuts, the slower theoperating speed should be.The out-going air of the vertical cylinder is collected and used to blow out shavings and chips by the exhaustarbor in the gearbox (see item 24 in the pneumatic wiring diagram).The upward movement of the vertical bore head is always performed full speed.Illustration 7-304-01- First throttle is to set feeding speed. (See item 11 in pneumatic wiring diagram).- Second throttle is to set operating speed. (See item 13 in pneumatic wiring diagram).7-305 Setting the vertical travel limits Illustrations 7-305-01 and 7-305-02No tools required.Changeovers or adjustments may only be performed when the machine is out of operation.Lift the lever “1” up to a parallel position as shown in illustration 7-305-02. The travel limit is activated. Duringthe next drilling cycle, the bore head can only move up by about 80 mm.Lift the lever “1” to a slanted position as shown in illustration 7-305-01. The travel limit is not activated.During the next drilling cycle, the bore head can move up all the way.To activate the travel limit:In this position various cabinet fittings cannot be inserted. Pull the button knob “2” to the right. Move thelever “1” behind to the parallel position and engage in bore hole “3”.To deactivate the travel limit:Pull the button knob “2” to the right. Move the lever “1” to the front in the slanted position and engage in thebore hole “4”.The star in your cabinet55

7. ARBEITEN MIT DER MULTIPRESS11978171410137121615123454 5 6Illustration 7-401-01876 5 415391014122111111617131118Illustration 7-402-0156The star in your cabinet

7. OPERATING THE MULTIPRESS7-4 Setting the Multipress horizontal bore head7-401 Setting the horizontal drilling depth Illustration 7-401-01The horizontal bore head has a six-compartment revolver stop for 6 adjustable drilling depths. The drillingdepths are selected by the customer.- Turn off the main switch.- Twist the knob “3” to the desired setting.- Loosen the corresponding lock nut in the revolver stop “14”.- Set the corresponding locking screw in the revolver stop “14”.- Tighten the respective lock nut in the revolver stop “14”.- Turn the main switch back on.7-402 Setting the horizontal drilling height Illustration 7-402-01- Turn off the main switch.- Pull the horizontal bore head manually to the front to the bars “6”.- Loosen the clamping lever “16” by turning counterclockwise.- Adjust the knurled screw “4”. 1 turn corresponds to about 1 mm in height.- Read the automatic position indicator “5”.- Lock the clamping lever “16” by turning clockwise.- Turn the main switch back on.7-403 Setting the horizontal drilling speed- Adjusting the pneumatic throttle “13” shown in illustration 4-002-03 (item 19 in the pneumatic wiringdiagram) changes the operating speed of the horizontal bore head.- The harder a workpiece is, the slower the operating speed.- The better the tool is, the faster the operating speed.- One turn clockwise decreases the operating speed.7-404 Setting the horizontal path limits (accessory) Illustration 7-401-01- Turn off the main switch.- Pull the horizontal bore head manually to the front to the bars “6” as shown in illustration 7-402-01.- Turn the knob “1” shown in illustration 7-401-01 to the desired position.- Slide the horizontal bore head behind manually up to the stop.- Turn the main switch back on.The revolver stop has 6 positions:Position 1, 3 and 5 are for drill bits up to 140 mm in length;Position 2 is for drill bits up to 57 mm in length.Position 4 is for drill bits up to 77 mm in length.Position 6 is for drill bits up to 100 mm in length.The star in your cabinet57

7. OPERATING THE MULTIPRESSIllustration 7-501-01Illustrations 7-502-01, 7-502-02, 7-502-03, 7-502-0458The star in your cabinet

7. OPERATING THE MULTIPRESS7-5 Setting the Multipress - General information7-501 Setting the side stops Illustration 7-501-01Tools required: 5 mm Allen keyLoosen the screw “1” with the 5 mm Allen key “2” by turning counterclockwise. Slide the stop “3” to thedesired size. The side with the measurements marked “3” is the side with the side stops. Tighten the screw“1” clockwise.To prevent errors between the left and right, we recommend using a stop adjustment gauge as the secondside.The stop adjustment gauge and the zero-point retainer “4” are included in the standard equipment.7-502 Operating the stop adjustment gauge Illustrations 7-502-01, 7-502-02, 7-502-03,7-502-04Tools required: 5 mm Allen key- After adjusting the side stops “A“ and “B“ for the right side, adjust the left side. For example, the hinges aremounted on the left and right doors.- Insert the pin “1” (illustration 7-502-01) in the bore hole “2” (illustration 7-502-01) in the center of the zeropoint gauge “3”.- Loose the flap screw “4” (illustration 7-307-02). Slide the adjustment ring “5” (illustration 7-502-01) againstthe stop catch “6” (illustration 7-502-01) of the side stops “B”. Tighten the flap screw “4” (illustration7-502-02). Caution: The flap screw must point upward. If necessary, use more adjustment rings “5”.- Press down all stop catches “6”.- Swing the adjustment gauge “8” through 180˚ to the left side (illustration 7-502-03).- Loosen a stop “C” on the left side (illustration 7-502-04). Slide the stop “C” against the adjustment ringuntil the stop catch lines up with the adjustment ring. Tighten the side stops.- If necessary, use more stops.If the same hole patterns are repeated, we recommend getting a stop adjustment gauge for each hole patternand replacing the flap screws with set screws. This allows the desired hole patterns to be sized exactlyand precisely on both sides at anytime by means of a stop adjustment gauge.The star in your cabinet59

7. OPERATING THE MULTIPRESSIllustration 7-503-0160The star in your cabinet

7. OPERATING THE MULTIPRESS7-503 Operating the index gauge when drilling the hole patterns Illustration 7-503-01Tools required:5 mm Allen keyIndex gaugeThe index gauge is used to set the distances between the individual side stops in 32 mm spaced notchesfor the hole line drilling pattern.- Set the first side stop “A” on the desired dimension (64 mm on the right side of the workpiece, 480 mm onthe left side of the workpiece + the desired beginning of the hole line pattern from the stop edge).- Place the index gauge “C” with the edge “C1” on the first side stop.- Loosen the next side stop and slide it towards the edge “C2” of the index gauge.- If more stops are needed, place the index gauge on edge “B” and continue to set the other stops in thesame way.In order to avoid adjustment errors and to maintain adjustment precision between the left and right, werecommend setting the stops on the second side with a stop adjustment gauge.7-504 Setting the “Hold-Down Clamps” (accessory)See instructions of the “Hold-Down Clamps”The star in your cabinet61

7. OPERATING THE MULTIPRESSXXIllustration 7-601-01Illustration 7-601-0262The star in your cabinet

7. OPERATING THE MULTIPRESS7-6 Application examples for the vertical bore head7-601 Drilling and inserting the Grass Hinge Systems 1000, 3000, 4000Illustrations 7-601-01 and 7-602-02Required Equipment:- 1 drill bit Ø 35 mm, right - cup bore hole- 2 drill bits Ø 8 mm, left - dowel bore holes, for cabinet hinges with pre-mounted dowels only- 1 insertion die to suit the cabinet hingeMachine Set-Up- Turn off the machine at the main switch in the switchgear cabinet.- Lift up the front gearbox cover.- Remove all quick-change drill chucks and drill bits from the gearbox. (See section 7-202).- Fix the new quick-change drill chucks and drill bits to the gearbox. (See section 7-202).- See illustration 7-601-01 for placement of the spindles.- Mount the insertion dies to suit the cabinet hinges being used. (See section 7-203).- Set the drilling depth, if necessary, in accordance with the instructions given in section 7-301, using thedrilling depth data given in the product specifications.- Set the bore hole spacing, if necessary, in accordance with the instructions given in section 7-303.- Set the drilling speed of the Multipress, if necessary, in accordance with the instructions given in section7-304.- Deactivate the travel limit for the vertical bore head, if necessary, in accordance with the instructions givenin section 7-305.- Set the side stops, according to the instructions in section 7-501 with the stop adjustment gauge (seesection 7-502).- Adjust the hold-down device, if necessary, in accordance with the instructions given in section 7-504.- Turn on the main switch again. The Multipress is now ready to operate.Operating the Multipress:- Place the workpiece on the machine table with one hand pressed against the stop pins and the side stop.- Clamp the workpiece with the hold-down device. This is available as an accessory if needed.- Press the start button with second hand until the depth gauge terminates the drilling cycle or until the borehead reaches the drilling depth set with the knurled screw “6”. (Illustration 4-002-03)- Place the cabinet hinge on the insertion die.- Swing the insertion die arm down to the stop.- Press the vertical bore head start button until the cabinet hinge is completely inserted.- Swing the insertion die arm back up to the stop.Caution:While the machine is being operated: keep hands clear of the danger area around the hold-down device, theinsertion die arm and the gearbox.The safety information given in section 2 is to be followed whenever the machine is being operated.The star in your cabinet63

7. OPERATING THE MULTIPRESSXXIllustration 7-602-01Illustration 7-602-0264The star in your cabinet

7. OPERATING THE MULTIPRESS7-602 Drilling and inserting the Grass Baseplate Systems 1000, 3000Illustrations 7-602-01 and 7-602-02Required Equipment- 1 drill bit Ø 10 mm, right - dowel bore hole- 1 drill bit Ø 10 mm, left - dowel bore hole- 1 insertion die corresponding to baseplateMachine Set-Up:- Turn off the machine at the main switch in the switchgear cabinet.- Lift up the front gearbox cover.- Remove all quick-change drill chucks and drill bits from the gearbox. (See section 7-202).- Fix the new quick-change drill chucks and drill bits to the gearbox. (See section 7-202).- See illustration 7-602-01 for correct spindle placement.- Mount the insertion dies to suit the baseplates (see section 7-203).- Set the drilling depth, if necessary, in accordance with the instructions given in section 7-301 (or 7-302 ifnecessary) using the drilling depth data given in the product specifications.- Set the drilling distances, if necessary, in accordance with the instructions given in section 7-303.- Set the drilling speed of the Multipress, if necessary, in accordance with the instructions given in section7-304.- Deactivate the travel limit for the vertical bore head, if necessary, in accordance with the instructions givenin section 7-305.- Set the side stops, in accordance with the instructions given in section 7-501 with the stop adjustmentgauge (see section 7-502).- Adjust the hold-down device, if necessary, in accordance with the instructions given in section 7-504.- Turn on the main switch again. The Multipress is now ready to operate.Operating the Multipress:- Place the workpiece on the machine table with one hand pressed against the stop pins and the side stop.- Clamp the workpiece with the hold-down device. This is available as an accessory if needed.- Press the start button with second hand until the depth gauge terminates the drilling cycle or until the borehead reaches the drilling depth set with the knurled screw “6”. (Illustration 4-002-03)- Place the baseplate with the pre-mounted dowels on the insertion die.- Swing the insertion die arm down to the stop.- Press the vertical bore head start button until the cabinet hinge is completely inserted.- Swing the insertion die arm back up to the stop.Caution:While the machine is being operated: keep hands clear of the danger area around the hold-down device, theinsertion die arm and the gearbox.The safety information given in section 2 is to be followed whenever the machine is being operated.The star in your cabinet65

7. OPERATING THE MULTIPRESSXXIllustration 7-603-01Illustration 7-603-0266The star in your cabinet

7. OPERATING THE MULTIPRESS7-603 Drilling the line boring pattern Illustrations 7-603-01 and 7-603-02Required Equipment- Maximum of 9 drill bits Ø 5 (3) mm, right - (black drill bit on black marking)- Maximum of 9 drill bits Ø 5 (3) mm, left - (red drill bit on red marking)- 1 index guide for line drilling patterns of more than 18 bore holesMachine Set-Up:- Turn off the machine at the main switch in the switchgear cabinet.- Lift up the front gearbox cover.- Remove all quick-change drill chucks and drill bits from the gearbox. (See section 7-202).- Fix the new quick-change drill chucks and drill bits to the gearbox. (See section 7-202).- See illustration 7-603-01 for spindle placement.- Set the drilling depth, if necessary, in accordance with the instructions given in section 7-301 (or 7-302 ifnecessary).- Set the bore hole spacing, if necessary, in accordance with the instructions given in section 7-303.- Set the drilling speed of the Multipress, if necessary, in accordance with the instructions given in section7-304.- Activate the travel limit for the vertical bore head, if necessary, in accordance with the instructions given insection 7-305.- Set the side stops, in accordance with the instructions given in section 7-501with the stop adjustment gauge (see section 7-502);with the index gauge (see section 7-503).- Adjust the hold-down device, if necessary, in accordance with the instructions given in section 7-504.- Turn on the main switch again. The Multipress is now ready to operate.Operating the Multipress:- Place the workpiece on the machine table with one hand pressed against the stop pins and the side stop.- Clamp the workpiece with the hold-down device. This is available as an accessory if needed.- Press the start button with second hand until the depth gauge terminates drilling cycle or until the borehead reaches the drilling depth set with the knurled screw “6”. (Illustration 4-002-03)Caution:While the machine is being operated: keep hands clear of the danger area around the hold-down device, theinsertion die arm and the gearbox.The safety information given in section 2 is to be followed whenever the machine is being operated.The star in your cabinet67

7. OPERATING THE MULTIPRESSXXIllustration 7-604-01Illustration 7-604-0268The star in your cabinet

7. OPERATING THE MULTIPRESS7-604 Drilling the fronts for the Grass Zargen Slide Systems 6000, 7000Illustrations 7-604-01 and 7-604-02Required Equipment:- 2 (1) drill bit Ø 10 mm, left- (1) drill bit Ø 10 mm, right- The numbers in brackets correspond to the 32 mm hole spacings- 2 machine table inserts for front panels that are smaller in height than 130 mmMachine Set-Up- Turn off the machine at the main switch in the switchgear cabinet.- Lift up the front gearbox cover.- Remove all quick-change drill chucks and drill bits from the gearbox. (See section 7-202).- Fix the new quick-change drill chucks and drill bits to the gearbox. (See section 7-202).- See illustration 7-604-01 for placement of the spindles.- Set the drilling depth, if necessary, in accordance with the instructions given in section 7-301 (or section7-302 if necessary) using the drilling depth data given in the product specifications.- Set the bore hole spacing, if necessary, in accordance with the instructions given in section 7-303.- Set the drilling speed of the Multipress, if necessary, in accordance with the instructions given in section7-304.- Activate the travel limit for the vertical bore head, if necessary, in accordance with the instructions given insection 7-305.- Swing the vertical bore head through 90˚ to the right. Pay special attention to section 7-306.There must be no travel limit for the horizontal bore head and no drill bit in the horizontal gearbox! The leftrevolver stop (illustration 4-002-02, item “1”) must be set in positions 1, 3 or 5 so that the vertical gearboxdoes not collide with the horizontal gearbox during drilling.- Set the side stops, in accordance with the instructions given in section 7-501 on the right side only.The distance between the first and second side stop is:13 mm + bottom width with the System 600015 mm + bottom width with the System 7000In addition, there are right side stops with 13 mm or 15 mm wide stop catches.- Adjust the hold-down device, if necessary, in accordance with the instructions given in section 7-504.- Install both machine table inserts, if necessary.- Turn on the main switch again. The Multipress is now ready to operate.Operating the Multipress:- Place the workpiece on the machine table with one hand pressed against the stop pins and the first sidestop.- Press the vertical bore head start button with second hand until the depth gauge terminates the drillingcycle or until the bore head reaches the drilling depth set with the knurled screw “6”. (Illustration 4-002-03)- Place the workpiece on the machine table against the second side stop and press.- Press the vertical bore head start button with the second hand until the depth gauge terminates the drillingcycle or until the bore head reaches the drilling depth set with the knurled screw “6”. (Illustration 4-002-03).Caution:While the machine is being operated: keep hands clear of the danger area around the hold-down device, theinsertion die arm and the gearbox. The safety information given in section 2 is to be followed whenever themachine is being operated.The star in your cabinet69

7. OPERATING THE MULTIPRESSXXIllustration 7-605-01Illustration 7-605-0270The star in your cabinet

7. OPERATING THE MULTIPRESS7-605 Drilling the back panels for the Grass Zargen Slide Systems 6000 & 7000Illustrations 7-605-01 and 7-605-02Required Equipment:- 1 drill bit with 10 mm Ø, left, for back panels- 1 pendulum stop (accessory)- 2 machine table inserts for back panels with a height of less than 130 mmMachine Set-Up:- Turn off the machine at the main switch in the switchgear cabinet.- Lift up the front gearbox cover.- Remove all quick-change drill chucks and drill bits from the gearbox. (See section 7-202).- Fix the new quick-change drill chucks and drill bits to the gearbox. (See section 7-202).- See illustration 7-605-01 for placement of the spindles.- Set the drilling depth, if necessary, in accordance with the instructions given in section 7-301 (and 7-302 ifnecessary) using the drilling depth data given in the product specifications.- Set the bore hole spacing, if necessary, in accordance with the instructions given in section 7-303.- Set the drilling speed of the Multipress, if necessary, in accordance with the instructions given in section7-304.- Activate the travel limit for the vertical bore head, if necessary, in accordance with the instructions given insection 7-305.- Swing the vertical bore head through 90˚ to the right. Pay special attention to section 7-306.There must be no travel limit for the horizontal bore head and no drill bit in the horizontal gearbox!! The leftrevolver stop (illustration 4-002-02, item “1”) must be set in positions 1, 3 or 5 so that the vertical gearboxdoes not collide with the horizontal gearbox during drilling.- Set the side stops, in accordance with the instructions given in section 7-501.The distance between the first and second side stop is:12 mm with the System 600010 mm with the System 7000 - NovaThe pendulum stop may be used as an alternative. (See section 7-505).- Install both machine table inserts, if necessary.- Turn on the main switch again. The Multipress is now ready to operate.Operating the Multipress:- Place the workpiece on the machine table with one hand pressed against the stop pins and thependulum stop (side stop).- Clamp the workpiece with the hold-down device. This is available as an accessory if needed.- Press the vertical bore head start button with second hand until the drilling cycle is over or until the borehead reaches the drilling depth set with the knurled screw “6”. (Illustration 4-002-03)- Place the workpiece over on the other side of the machine table and press the second side of theworkpiece against the stop pin and pendulum stop (side stop).- Press the vertical bore head start button with the second hand until the depth gauge terminates the drillingcycle or until the bore head reaches the drilling depth set with the knurled screw “6”. (Illustration 4-002-03).Caution:While the machine is being operated: keep hands clear of the danger area around the hold-down device, theinsertion die arm and the gearbox. The safety information given in section 2 is to be followed whenever themachine is being operated.The star in your cabinet71

7. OPERATING THE MULTIPRESSXXIllustration 7-606-01Illustration 7-606-72The star in your cabinet

7. OPERATING THE MULTIPRESS7-606 Drilling and inserting visible cabinet hinges Illustrations 7-606-01 and 7-606-02Required Equipment:- 1 drill bit with a 35 mm Ø, right - cup bore hole- 2 drill bits with 8 mm Ø, left - dowel bore holes, only for cabinet hinges with pre-mounted dowels- 1 insertion die to suit each type of cabinet hingeMachine Set-Up:- Turn off the machine at the main switch in the switchgear cabinet.- Lift up the front gearbox cover.- Remove all quick-change drill chucks and drill bits from the gearbox. (See section 7-202).- Fix the new quick-change drill chucks and drill bits to the gearbox. (See section 7-202).- See illustration 7-606-01 for placement of the spindles.- Mount insertion dies to suit the cabinet hinges being installed. (See section 7-203).- Set the drilling depth, if necessary, in accordance with the instructions given in section 7-301 and 7-302using the drilling depth data given in the product specifications.- Set the bore hole spacing, if necessary, in accordance with the instructions given in section 7-303.- Set the drilling speed of the Multipress, if necessary, in accordance with the instructions given in section7-304.- Deactivate the travel limit for the vertical bore head, if necessary, in accordance with the instructions givenin section 7-305.- Set the side stops, according to the instructions in section 7-501 and the stop adjustment gaugein accordance with the instructions given in section 7-502.- Adjust the hold-down device, if necessary, in accordance with the instructions given in section 7-504.- Turn on the main switch again. The Multipress is now ready to operate.Operating the Multipress:- Place the workpiece on the machine table with one hand pressed against the stop pins and side stop.- Clamp the workpiece with the hold-down device. This is available as an accessory if needed.- Press the vertical bore head start button with second hand until the depth gauge terminates the drillingcycle is over or until the bore head reaches the drilling depth set with the knurled screw “6”. (Illustration4-002-03)- Place the cabinet hinge on the insertion die.- Swing the insertion die arm down to the stop.- Press the vertical start button until the hinge is completely inserted.- Swing the insertion die arm back up to the stop.Caution:While the machine is being operated: keep hands clear of the danger area around the hold-down device,the insertion die arm and the gearbox. The safety information given in section 2 is to be followed wheneverthe machine is being operated.The star in your cabinet73

7. ARBEITEN MIT DER COMBIPRESSXXIllustration 7-607-01Illustration 7-607-0274The star in your cabinet

7. ARBEITEN MIT DER COMBIPRESS7-607 Drilling and inserting fastening hardware Illustrations 7-607-01 and 7-607-02Required Equipment:- 1 drill bit with a 20 mm Ø, right - cup bore hole- 1 drill bit with a 10 mm Ø, left - dowel bore holes- 1 insertion die corresponding to the fastening hardwareMachine Set-Up:- Turn off the machine at the main switch in the switchgear cabinet.- Lift up the front gearbox cover.- Remove all quick-change drill chucks and drill bits from the gearbox. (See section 7-202).- Fix the new quick-change drill chucks and drill bits to the gearbox. (See section 7-202).- See illustration 7-606-01 for placement of the spindles.- Mount insertion dies to suit fastening hardware being installed. (See section 7-203).- Set the drilling depth, if necessary, in accordance with the instructions given in section 7-301 and 7-302using the drilling depth data given in the product specifications.- Set the drilling distances, if necessary, in accordance with the instructions given in section 7-303.- Set the drilling speed of the Multipress, if necessary, in accordance with the instructions given in section7-304.- Deactivate the travel limit for the vertical bore head, if necessary, according to instructions in section 7-305.- Set the side stops, in accordance with the instructions given in section 7-501, with the stop adjustmentgauge, according to the instructions in section 7-502.- Adjust the hold-down device, if necessary, in accordance with the instructions given in section 7-504.- Turn on the main switch again. The Multipress is now ready to operate.Operating the Multipress:- Place the workpiece on the machine table with one hand pressed against the stop pins and side stop.- Clamp the workpiece with the hold-down device. This is available as an accessory if needed.- Press the vertical bore head start button with second hand until the depth gauge terminates the drillingcycle or until the bore head reaches the drilling depth set with the knurled screw “6”. (Illustration 4-002-03)- Place the fastening hardware on the insertion die.- Swing the insertion die arm down to the stop.- Press the vertical start button until the fastening hardware is completely inserted.- Swing the insertion die arm back up to the stop.Caution:While the machine is being operated: keep hands clear of the danger area around the hold-down device,the insertion die arm and the gearbox. The safety information given in section 2 is to be followed wheneverthe machine is being operated.The star in your cabinet75

7. OPERATING THE MULTIPRESSXX96128160192Illustration 7-608-01Illustration 7-608-0276The star in your cabinet

7. OPERATING THE MULTIPRESS7-608 Drilling handle bore holes Illustrations 7-608-01 and 7-608-02Required Equipment:- 2 (1) drill bit Ø 5 (3) mm, right- (1) drill bit Ø 5 (3) mm, left- 1 wooden (or similar material) base, about 5 mm thick- 2 machine table inserts for front panels that are smaller in height than 130 mmThe numbers in brackets correspond to the 32 mm and 96 mm hole spacingsMachine Set-Up- Turn off the machine at the main switch in the switchgear cabinet.- Lift up the front gearbox cover.- Remove all quick-change drill chucks and drill bits from the gearbox. (See section 7-202).- Fix the new quick-change drill chucks and drill bits to the gearbox. (See section 7-202).- See illustration 7-601-01 for placement of the spindles.- Set the drilling depth, if necessary, in accordance with the instructions given in section 7-301. The drillingdepth must be set so that the workpiece can be drilled all the way through. (The position indicator “5” onillustration 4-002-03 should be set at less than 15).- Set the depth gauge in accordance with section 7-302. The adjusting component must be removed sothat the workpiece can be drilled all the way through.- Set the bore hole spacing, if necessary, in accordance with the instructions given in section 7-303.- Set the drilling speed of the vertical bore head, if necessary, in accordance with the instructions given insection 7-304.- Activate the travel limit for the vertical bore head, if necessary, in accordance with the instructions given insection 7-305.- Set the side stops, in accordance with the instructions given in section 7-501, and the stop adjustmentgauge, in accordance with the instructions given in section 7-502.- Adjust the hold-down device, if necessary, in accordance with the instructions given in section 7-504.- Install both machine table inserts, if necessary.- Turn on the main switch again. The Multipress is now ready to operate.Operating the Multipress:- Place the base on the machine table.- Place the front panel on the base, with one hand against the stop pins and press against the side stop.- Clamp the workpiece with the hold-down device. This is available as an accessory if needed.- Press the vertical bore head start button with second hand until the bore head reaches the drilling depthset with the knurled screw “6”. (Illustration 4-002-03).Caution:While the machine is being operated: keep hands clear of the danger area around the hold-down device,the insertion die arm and the gearbox. The safety information given in section 2 is to be followed wheneverthe machine is being operated.The star in your cabinet77

7. OPERATING THE MULTIPRESSXXIllustration 7-609-01Illustration 7-609-0278The star in your cabinet

7. OPERATING THE MULTIPRESS7-609 Drilling vertical dowel bore holes Illustration 7-609-01 & 7-609-02Required Equipment:- xx drill bit Ø 8 (10) mm, right- xx drill bit Ø 8 (10) mm, leftMachine Set-Up:When drilling dowel bore holes for center bottoms or interior panels, swing the vertical gearbox through 90°.- Turn off the machine at the main switch in the switchgear cabinet.- Lift up the front gearbox cover.- Remove all quick-change drill chucks and drill bits from the gearbox. (See section 7-202).- Fix the new quick-change drill chucks and drill bits to the gearbox. (See section 7-202).- See illustration 7-601-01 for placement of the spindles.- Set the drilling depth, if necessary, in accordance with the instructions given in sections 7-301 and 7-302.- Set the bore hole spacing, if necessary, in accordance with the instructions given in section 7-303.- Set the drilling speed of the Multipress, if necessary, in accordance with the instructions given in section7-304.- Activate the travel limit for the vertical bore head, if necessary, in accordance with the instructions given insection 7-305.- Swing the vertical bore head through 90˚ to the right. Pay special attention to section 7-306. There must beno travel limit for the horizontal bore head and no drill bit in the horizontal gearbox!! The left revolver stop(illustration 4-002-2, item “1”) must be set to position 1, 3 or 5 so that the vertical gearbox does not collidewith the horizontal gearbox when drilling.- Set the side stops, in accordance with the instructions given in section 7-501, and the stop adjustmentgauge, as stated in section 7-502.- Adjust the hold-down device, if necessary, in accordance with the instructions given in section 7-504.- Turn on the main switch again. The Multipress is now ready to operate.Operating the Multipress:- Place the workpiece on the machine table with one hand pressed against the stop pins and side stop.- Clamp the workpiece with the hold-down device. This is available as an accessory if needed.Press the vertical bore head start button with second hand until the depth gauge terminates the drillingcycle or until the bore head reaches the drilling depth set with the knurled screw “6”. (Illustration 4-002-03)Caution:While the machine is being operated: keep hands clear of the danger area around the hold-down device,the insertion die arm and the gearbox. The safety information given in section 2 is to be followed wheneverthe machine is being operated.The star in your cabinet79

7. OPERATING THE MULTIPRESS192 192 XXIllustration 7-610-01Illustration 7-610-0280The star in your cabinet

7. OPERATING THE MULTIPRESS7-610 Drilling fastening bore holes for cabinet member Illustrations 7-610-01 & 7-610-02Required Equipment:- xx drill bit Ø 5 mm, left, for fastening with Euro screws ( 3 mm Ø for fastening with Spax screws)- xx drill bit Ø 5 mm, right, for fastening with Euro screws ( 3 mm Ø for fastening with Spax screws)Machine Set-Up:When drilling fastening holes for cabinet members, swing the vertical gearbox through 90°.- Turn off the machine at the main switch in the switchgear cabinet.- Lift up the front gearbox cover.- Remove all quick-change drill chucks and drill bits from the gearbox. (See section 7-202).- Fix the new quick-change drill chucks and drill bits to the gearbox. (See section 7-202).- See illustration 7-605-01 for placement of the spindles.- Set the drilling depth, if necessary, in accordance with the instructions given in sections 7-301 and 7-302.See corresponding product documentation for specifications concerning drilling depth.- Set the bore hole spacing, if necessary, in accordance with the instructions given in section 7-303. Seerelevant product documentation for specifications concerning bore hole spacing.- Set the drilling speed of the Multipress, if necessary, in accordance with the instructions given in section7-304.- Activate the travel limit for the vertical bore head, if necessary, in accordance with the instructions given insection 7-305.- Swing the vertical bore head through 90˚ to the right. Pay special attention to section 7-306. There must beno travel limit for the horizontal bore head and no drill bit in the horizontal gearbox!! The left revolver stop(illustration 4-002-02, item “1”) must be set to position 1, 3 or 5 so that the vertical gearbox does notcollide with the horizontal gearbox when drilling.- Set the side stops, in accordance with the instructions given in section 7-501.- Turn on the main switch again. The Multipress is now ready to operate.Operating the Multipress:- Place the workpiece on the machine table with one hand pressed against the stop pins and side stop.- Clamp the workpiece with the hold-down device. This is available as an accessory if needed.- Press the vertical bore head start button with second hand until the depth gauge terminates the drillingcycle or until the bore head reaches the drilling depth set with the knurled screw “6”. (Illustration 4-002-03)- If additional fastening bore holes are needed, slide the workpiece to the next stop and repeat the process.Caution:While the machine is being operated: keep hands clear of the danger area around the hold-down device, theinsertion die arm and the gearbox. The safety information given in section 2 is to be followed whenever themachine is being operated.The star in your cabinet81

7. OPERATING THE MULTIPRESSXXIllustration 7-701-01Illustration 7-701-0282The star in your cabinet

7. OPERATING THE MULTIPRESS7-7 Application examples for the horizontal bore head7-701 Drilling the horizontal dowel bore holes Illustrations 7-701-01 and 7-701-02Required Equipment:- xx drill bit with an 8 mm Ø (10, 12, 16 mm), right - Lengths as requested.- xx drill bit with an 8 mm Ø (10, 12, 16 mm), left - Lengths as requested.- 1 hold-down plateMachine Set-Up:- Turn off the machine at the main switch in the switchgear cabinet.- Deactivate the travel limit for the vertical bore head (see section 7-305), if necessary.- Remove all quick-change drill chucks and drill bits from the horizontal gearbox. (See section 7-202).- Fix the new quick-change drill chucks and drill bits to the horizontal gearbox. (See section 7-202).- See illustration 7-701-01 for placement of the spindles.- Set the drilling depth, if necessary, in accordance with the instructions given in section 7-401. The presetrevolver stop may be used.- Set the bore hole spacing, if necessary, in accordance with the instructions given in section 7-402.- Set the drilling speed, if necessary, in accordance with the instructions given in section 7-403.- Set the travel limit for the horizontal bore head, if necessary, in accordance with the instructions given insection 7-404.- Set the side stops, in accordance with the instructions given in section 7-501 and the stop adjustmentgauge in accordance with the instructions given in section 7-502.- Adjust the hold-down device, if necessary, in accordance with the instructions given in section 7-504.- Mount the hold-down plate on the insertion die arm.- Turn on the main switch again. The Multipress is now ready to operate.Operating the Multipress:- Place the workpiece on the machine table with one hand pressed against the stop pins and side stop.- Clamp the workpiece with the hold-down device. This is available as an accessory if needed.- Swing the insertion die arm down to the stop.Caution: The distance between the hold-down plate and the workpiece to be clamped must be no morethan 6 mm.If the distance is more than 6 mm, a thicker hold-down plate must be used.- Clamp the workpiece with the hold-down device. The monitor switch for clamping workpieces is shown as“3” on illustration 4-004-01.- Press the horizontal bore head start button “4” (illustration 4-004-01) with second hand until the bore headreaches the drilling depth set with the revolver stop “3” (illustration 7-401-01).- Loosen the workpiece. The monitor switch for clamping workpieces is shown as “3” onillustration 4-004-01.Caution:While the machine is being operated: keep hands clear of the danger area around the hold-down device,the insertion die arm and the gearbox. The safety information given in section 2 is to be followed wheneverthe machine is being operated.The star in your cabinet83

7. OPERATING THE MULTIPRESSXXIllustration 7-702-01Illustration 7-702-0284The star in your cabinet

7. OPERATING THE MULTIPRESS7-702 Drilling for the horizontal face frame fasteners Illustrations 7-702-01 and 7-702-02Required Equipment:- xx drill bit with an 8 mm Ø (10, 12, 16 mm), right - Lengths as requested.- xx drill bit with an 8 mm Ø (10, 12, 16 mm), left - Lengths as requested.- Hold-down plate- 2 machine table inserts for frames with widths of less than 130 mmMachine Set-Up:- Turn off the machine at the main switch in the switchgear cabinet.- Deactivate the travel limit for the vertical bore head (see section 7-305), if necessary.- Remove all quick-change drill chucks and drill bits from the horizontal gearbox. (See section 7-202).- Fix the new quick-change drill chucks and drill bits to the horizontal gearbox. (See section 7-202).- See illustration 7-701-01 for placement of the spindles.- Set the drilling depth, if necessary, in accordance with the instructions given in section 7-401. The presetrevolver stop may be used.- Set the bore hole spacing, if necessary, in accordance with the instructions given in section 7-402.- Set the drilling speed, if necessary, in accordance with the instructions given in section 7-403.- Set the travel limit for the horizontal bore head, if necessary, in accordance with the instructions given insection 7-404.- Set the side stops, in accordance with the instructions given in section 7-501 and the stop adjustmentgauge in accordance with the instructions given in section 7-502.- Adjust the hold-down device, if necessary, in accordance with the instructions given in section 7-504.- Mount the hold-down plate on the insertion die arm.- Turn on the main switch again. The Multipress is now ready to operate.Operating the Multipress:- Place the workpiece “A” on the machine table with one hand pressed against the stop pins and side stops1 and 2.- Swing the insertion die arm down to the stop.Caution: The distance between the hold-down plate and the workpiece to be clamped must be no morethan 6 mm.If the distance is more than 6 mm, a thicker hold-down plate must be used.- Clamp the workpiece with the hold-down device. The monitor switch for clamping workpieces is shown as“3” on illustration 4-004-01.- Press the horizontal bore head start button “4” (illustration 4-004-01) with second hand until the bore headreaches the set drilling depth with the revolver stop “3” (illustration 7-401-01).- Loosen the workpiece. The monitor switch for clamping workpieces is shown as “3” onillustration 4-004-01.- Place the workpiece “B” on the machine table with one hand pressed against the stop pins and side stop.- Clamp the workpiece with the hold-down device. The monitor switch for clamping workpieces is shown as“3” on illustration 4-004-01.- Press the horizontal bore head start button “4” (illustration 4-004-01) with second hand until the bore headreaches the drilling depth set with the revolver stop “14” (illustration 4-002-02).- Loosen the workpiece. The monitor switch for clamping workpieces is shown as “3” onillustration 4-004-01.- If additional bore holes are needed and these cannot be completed in one work cycle, slide the workpieceto the next stop and repeat the entire process.Caution:While the machine is being operated: keep hands clear of the danger area around the hold-down device,the insertion die arm and the gearbox. The safety information given in section 2 is to be followed wheneverthe machine is being operated.The star in your cabinet85

7. OPERATING THE MULTIPRESSXXIllustration 7-703-01Illustration 7-703-0286The star in your cabinet

7. OPERATING THE MULTIPRESS7-703 Drilling structural shelf support holes Illustrations 7-703-01 and 7-703-02(e. g. Fixograss 9000)Required Equipment:- xx variable speed drill bit 8/19 mm Ø (6/15 mm Ø ), right or left- Hold-down plateMachine Set-Up:- Turn off the machine at the main switch in the switchgear cabinet.- Set the travel limit for the vertical bore head (see section 7-305), if necessary.The travel limit must be turned off.- Remove all quick-change drill chucks and drill bits from the horizontal gearbox. (See section 7-202).- Fix the new quick-change drill chucks and drill bits to the horizontal gearbox. (See section 7-202).- See illustration 7-701-01 for placement of the spindles.- Set the drilling depth, if necessary, in accordance with the instructions given in section 7-401. Check theproduct documentation for drilling depth specifications. The preset revolver stop may be used.- Set the drilling height, if necessary, in accordance with the instructions given in section 7-402. Check theproduct documentation for drilling height specifications.- Set the horizontal Multipress drilling speed, if necessary, in accordance with the instructions given insection 7-403.- Set the travel limit for the horizontal bore head, if necessary, in accordance with theinstructions given in section 7-404.- Set the side stops, in accordance with the instructions given in section 7-501 and the stop adjustmentgauge in accordance with the instructions given in section 7-502.- Adjust the hold-down device, if necessary, in accordance with the instructions given in section 7-504.- Mount the hold-down plate on the insertion die arm.- Turn on the main switch again. The Multipress is now ready to operate.Operating the Multipress:- Place the workpiece on the machine table with one hand pressed against the stop pins and side stop.- Swing the insertion die arm down to the stop.Caution: The distance between the hold-down plate and the workpiece to be clamped must be no morethan 6 mm.If the distance is more than 6 mm, a thicker hold-down plate must be used.- Clamp the workpiece with the hold-down device. The monitor switch for clamping workpieces is shown as“3” on illustration 4-004-01.- Press the horizontal bore head start button “4” (illustration 4-004-01) with second hand until the bore headreaches the drilling depth set with the revolver stop “3” (illustration 7-401-01).- Loosen the workpiece. The monitor switch for clamping workpieces is shown as “3” onillustration 4-004-01.- If additional bore holes are needed and these cannot be completed in one work cycle, slide the workpieceto the next stop and repeat the entire process.Caution:While the machine is being operated: keep hands clear of the danger area around the hold-down device,the insertion die arm and the gearbox. The safety information given in section 2 is to be followed wheneverthe machine is being operated.The star in your cabinet87

7. OPERATING THE MULTIPRESSXXXXIllustration 7-801-01Illustration 7-801-0288The star in your cabinet

7. OPERATING THE MULTIPRESS7-8 Application examples for vertical - horizontal bore head7-801 Drilling bore holes for eccentric fasteners Illustrations 7-801-01 and 7-801-02(e. g. Grass Fixograss 9200)Required Equipment:- xx 15 mm Ø drill bit, right or left, 57 mm long for vertical gearbox- xx 8 mm Ø drill bit, right or left, 75 mm long for horizontal gearbox- Hold down plateMachine Set-Up:- Turn off the machine at the main switch in the switchgear cabinet.- Lift up the front gearbox cover.- Remove all quick-change drill chucks and drill bits from the gearbox. (See section 7-202).- Fix the new quick-change drill chucks and drill bits to the gearbox. (See section 7-202).- See illustration 7-605-01 for placement of the spindles.- Set the drilling depth, if necessary, in accordance with the instructions given in section 7-301. Check theproduct documentation for drilling depth specifications.- Set the bore hole spacing, if necessary, in accordance with the instructions given in section 7-303.- Set the vertical Multipress drilling speed, if necessary, in accordance with the instructions given in section 7-304.- Deactivate the travel limit for the vertical bore head, if necessary, in accordance with the instructions givenin section 7-305.- Remove all quick-change drill chucks and drill bits from the horizontal gearbox. (See section 7-202).- Fix the new quick-change drill chucks and drill bits to the horizontal gearbox. (See section 7-202).- See illustration 7-701-01 for placement of the spindles.- Set the drilling depth, if necessary, in accordance with the instructions given in section 7-401. Check theproduct documentation for drilling depth specifications. Use the pre-set revolver stop, if necessary.- Set the drilling height, if necessary, in accordance with the instructions given in section 7-402. Check theproduct documentation for drilling height specifications.- Set the horizontal Multipress drilling speed, if necessary, in accordance with the instructions given in section 7-403.- Set the travel limit for the horizontal bore head (see section 7-404), if necessary.- Set the side stops, in accordance with the instructions given in section 7-501 and the stop adjustmentgauge in accordance with the instructions given in section 7-502.- Adjust the hold-down device, if necessary, in accordance with the instructions given in section 7-504.- Mount the hold-down plate on the insertion die arm.- Turn on the main switch again. The Multipress is now ready to operate.Operating the Multipress:- Place the workpiece on the machine table with one hand pressed against the stop pins and side stop.- Press the vertical bore head start button with second hand until the depth gauge terminates the drillingcycle or until the bore head reaches the drilling depth set with the knurled screw “6”. (Illustration 4-002-03)- Swing the insertion die arm down to the stop.Caution: The distance between the hold-down plate and the workpiece to be clamped must be no morethan 6 mm. If the distance is more than 6 mm, a thicker hold-down plate must be used.- Clamp the workpiece with the hold-down device. The monitor switch for clamping workpieces is shown as“3” on illustration 4-004-01.- Press the horizontal bore head start button “4” (illustration 4-004-01) with second hand until the bore headreaches the drilling depth set with the revolver stop “3” (illustration 7-401-01).- Loosen the workpiece. The monitor switch for clamping workpieces is shown as “3” on illustration 4-004-01.- If additional bore holes are needed and these cannot be completed in one work cycle, slide the workpieceto the next stop and repeat the entire process.Caution:While the machine is being operated: keep hands clear of the danger area around the hold-down device, theinsertion die arm and the gearbox. The safety information given in section 2 is to be followed whenever themachine is being operated.The star in your cabinet89

8. TROUBLE-SHOOTING AND CORRECTIVE ACTIONIllustration 8-101-01Illustration 8-102-0190The star in your cabinet

8. TROUBLE-SHOOTING AND CORRECTIVE ACTION8-1 Vertical bore head8-101 The drill hole spacing is not correct - adjusting the digital position indicatorIllustration 8-101-01Tools needed:2 mm Allen keyPrecise measuring device, such as a caliper gauge- Turn off the main switch.- Lift up the front gearbox cover.- Remove all quick-change drill chucks and drill bits from the gearbox. (See section 7-202).- Fasten a drill bit in the zero position of the line drilling spindle.- See illustration 7-401-01 for gearbox placement.- Turn the main switch back on.- Place the test workpiece on the machine table and press it against the stop pin on the fence.- Press the vertical bore head start button with the second hand until the depth gauge ends the drilling cycleor until the bore head reaches the drilling depth set by means of the knurled screw “6” (illustration 4-002-03).- Measure the bore hole spacing on the test workpiece and compare with the value set on the digitalposition indicator “1”.If both the values are not the same:- Loosen the set screw “2” with the 2 mm Allen key and twist the stop ring until the value indicated is thesame as the measured value. Tighten the set screw.- Test drill again and evaluate.- Repeat the adjustment process until both values are the same.8-102 The vertical drilling depth is not correct - adjusting the mech. position indicatorIllustration 8-102-01Tools needed:2 mm Allen keyPrecise measuring device, such as a caliper gauge- Turn off the main switch.- Lift up the front gearbox cover.- Remove all quick-change drill chucks and drill bits from the gearbox. (See section 7-202).- Fasten a drill bit in the zero position of the line drilling spindle.- See illustration 7-401-01 for gearbox placement.- Remove the adjustment component on the depth gauge. See section 7-302.- Turn the main switch back on.- Place the test workpiece on the machine table and press it against the stop pin on the fence.- Set the material thickness of the test workpiece. See section 7-301.- Press the vertical bore head start button with the second hand until the depth gauge ends the drilling cycleor until the bore head reaches the drilling depth set by means of the knurled screw “6” (illustration 4-002-03).- Measure the bore hole spacing on the test workpiece. It should be 13 mm.- If something other than 13 mm is measured, loosen the star knob “3” and adjust the knurled screw “2”(illustration 7-301):If the measured value is smaller than 13 mm -> twist the knurled screw counterclockwise.If the measured value is larger than 13 mm -> twist the knurled screw clockwise.Always check the difference between 13 mm and the measured value.- Test drill again and measure. Repeat until the required 13 mm is attained.- When the 13 mm has been successfully reached, tighten the set screw “1” and the star knob “3”.Caution:While the machine is being operated: keep hands clear of the danger area around the hold-down device,the insertion die arm and the gearbox. The safety information given in section 2 is to be followed wheneverthe machine is being operated.The star in your cabinet91

NOTES92The star in your cabinet

8. TROUBLE-SHOOTING AND CORRECTIVE ACTION8-103 The vertical feed speed cannot be adjustedPossible problems:- The non-return throttle valve (items 11 and / or 13 on the pneumatic wiring diagram) is defective.- The reversing valve (item 12 on the pneumatic wiring diagram) is defective.- The reversing valve (item 12 on the pneumatic wiring diagram) is not activated by the switch cam.In each of the above cases, a pneumatic technician or a Grass Service Center is to be contacted.8-104 The vertical bore head motor does not runPneumatic problems:- Is the insertion die arm swung up to the upper position? Check pneumatic position.- Remove the pneumatic hose “V” from the non-return throttle valve “11” on the switchgear cabinet(illustration 4-002-06) and check if the activated vertical bore head start button releases air to thepneumatic hose. If there is no air, then the problem lies with the pneumatic control.Electrical problems:- Is the machine plugged in?- Check the safety fuses in your factory electrical distribution panel. Replace fuse if necessary.- Is the main switch turned on?- Turn off the machine with the main switch. Open the switchgear cabinet with the corresponding key andpress the red button of the thermal excess current release. Check the automatic safety switch. Close theswitchgear cabinet.- Turn on the main switch.Mechanical problems:- Turn off the main switch. Check one of the threaded spindles on the drill gearbox to see if it canbe turned manually. This should turn the fan wheel in the electric motor. If not, the gearbox is mechanicallydamaged.- If the above tips do not help, please call in a pneumatic technician (see diagram, section 4-006) or alicensed electrician (see wiring diagram, section 4-007).The star in your cabinet93

8. TROUBLE-SHOOTING AND CORRECTIVE ACTIONIllustration 8-106-01Illustration 8-106-0294The star in your cabinet

8. TROUBLE-SHOOTING AND CORRECTIVE ACTION8-105 The bore head will not move down- Turn off the main switch.- Check the pneumatic lines.- Check the air pressure with the compressed air gauge (manometer). It should be 5.5 - 6 bar.- Check to make sure all pneumatic lines are secure and not loose inside the Multipress. The lines shouldalso not have any damage.- Adjust the non-return throttle valves “9” and “10” (illustration 4-002-03) in + direction as far as possible.- Loosen the pneumatic connection “1” by pressing in the ring “2” (illustration 8-004-01) and pull out thepneumatic hose. Pressing the start button should cause air to come out of this pneumatic line.Warning: Keep hands away from moving parts. If air comes out, then the problem lies with the pneumaticcylinder. If no air comes out, then the problem lies with the controls.- Make certain the exhaust arbor on the vertical bore head is clean. If the exhaust arbor gets stopped up,then the compressed air cannot be released and the cylinder will not move down.If the above tips do not help, please call in a pneumatic technician (see pneumatic diagram, section 4-006).8-106 The components will not insert properly into the drillIllustrations 8-106-01 and 8-106-02Drill a hole pattern. Turn off the main switch. Mount an insertion die which corresponds to thehardware being installed. Place the hardware to be installed on the insertion die. Swing theinsertion die arm down. Set the compressed air on the pressure reducer to 2 bar. Try to insert thecomponent.a) The component is too far left or right.Loosen screw “1” (illustration 8-106-01) with a 4 mm Allen key. Slide the die left or right. Tighten thescrew firmly again.b) The component is too close to the stop guide.Loosen the hexagon nut “2” (illustration 8-106-02) with a 8/10 mm fork wrench. Turn the hexagonnut “3” clockwise to screw out. Tighten the hexagon nut “1”.b) The component is too far away from the stop guide.Loosen the hexagon nut “1” (illustration 8-106-02) with a 8/10 mm fork wrench. Turn the hexagonnut “2” counterclockwise to screw in. Tighten the hexagon nut “1”.Complete point “b” on both sides of the insertion die arm.c) Test and check insertion process to see if the position is correct. If necessary, repeat steps “a” and “b”.The star in your cabinet95

8. TROUBLE-SHOOTING AND CORRECTIVE ACTIONBA2 4CDIllustration 8-107-01Illustration 8-108-0196The star in your cabinet

8. TROUBLE-SHOOTING AND CORRECTIVE ACTION8-107 The vertical bore head is not parallel to the machine table Illustration 8-107-01- Swing gearbox to 0˚ position. (See section 7-306)- Test drill (see section 7-603), check the result.- If there is an error a or b (see illustration 8-107-01), follow this steps:- Turn off the main switch.- Swing gearbox approx. 45˚. (See section 7-306)- Loose the lock nut „1“ with 10 mm open-end fork wrench.- Twist screw „2“ with 10 mm open-end fork wrench.error a: Twist screw counterclockwiseerror b: Twist screw clockwise- Tighten the lock nut „1“ with 10 mm open-end fork wrench.- Swing gearbox to 0˚ position. (See section 7-306)- Turn on the main switch.- Test drill (see section 7-603) and check the result, if necessary, repeat the above steps.8-108 The vertical bore head is not at a right angle to the machine tableIllustration 8-108-01- Swing gearbox to 90˚ position. (See section 7-306)- Test drill (see section 7-610), check the result.- If there is an error c or d (see illustration 8-107-01), follow this steps:- Turn off the main switch.- Swing gearbox approx. 45˚. (See section 7-306)- Loose the lock nut „3“ with 10 mm open-end fork wrench.- Twist screw „4“ with 10 mm open-end fork wrench.error c: Twist screw clockwiseerror d: Twist screw counterclockwise- Tighten the lock nut „1“ with 10 mm open-end fork wrench.- Swing gearbox to 90˚ position. (See section 7-306)- Turn on the main switch.- Test drill (see section 7-610) and check the result, if necessary, repeat the above steps.The star in your cabinet97

8. TROUBLE-SHOOTING AND CORRECTIVE ACTIONIllustration 8-201-0198The star in your cabinet

8. TROUBLE-SHOOTING AND CORRECTIVE ACTION8-2 Horizontal bore head8-201 The drilling height is not correct - adjusting the digital position indicatorIllustration 8-201-01Tools needed:2 mm Allen keyPrecise measuring device, such as a caliper gauge- Turn off the main switch.- Remove all quick-change drill chucks and drill bits from the gearbox. (See section 7-202).- Fasten a drill bit in the zero position of the horizontal gearbox.- See illustration 7-401-01 for spindle placement.- Turn the main switch back on.- Set the required drilling depth. (See section 7-402).- Place the test workpiece on the machine table and press it against the stop pin on the fence.- Swing the insertion die arm down to the stop.Caution: The distance between the hold-down plate and the workpiece to be clamped should not bemore than 6 mm.If the space is more than 6 mm, a thicker hold-down plate must be used.- Clamp the workpiece with the hold-down plate. The selector switch for the clamped workpiece is “3” inillustration 4-004-01.- Press the horizontal bore head start button “4” (illustration 4-004-01) with the second hand until the borehead reaches the drilling depth set by means of the revolver stop “3” (illustration 7-401-01).- Loosen the workpiece. The selector switch for the clamped workpiece is “3” in illustration 4-004-01.- Measure the drilling height of the test workpiece.- If the measured amount does not match the set amount, then loosen the set screw “1” in the digitalposition indicator “2” (illustration 8-201-01) and twist the stop ring “3” until the value indicated is the sameas the value measured. Tighten the set screw again.- Test drill again and evaluate. If necessary, repeat the adjustment process until both values are the same.Caution:While the machine is being operated: keep hands clear of the danger area around the hold-down device,the insertion die arm and the gearbox. The safety information given in section 2 is to be followed wheneverthe machine is being operated.8-202 The horizontal feed speed cannot be adjustedPossible problems:- The non-return throttle valve (item 19 in the pneumatic diagram) is defective.If this is the case, please contact a pneumatic specialist or the Grass Service Center.The star in your cabinet99

NOTES100The star in your cabinet

8. TROUBLE-SHOOTING AND CORRECTIVE ACTION8-203 The horizontal bore head motor does not runPneumatic problems:- Remove all drill bits from the horizontal bore head.- Place the test workpiece on the machine table and press against the stop pins on the fence.- Swing the insertion die arm down to the stop.Caution: The distance between the hold-down plate and the workpiece to be clamped should not bemore than 6 mm. If the space is more than 6 mm, a thicker hold-down plate must be used.- Clamp the workpiece with the hold-down plate. The selector switch for the clamped workpiece is “3” inillustration 4-004-01.- Remove the pneumatic hose “H” from the non-return throttle valve “12” on the switchgear cabinet(illustration 4-002-06) and check if the activated horizontal bore head start button releases air to thepneumatic hose. If there is no air, then the problem lies with the pneumatic control.Electrical problems:- Is the machine plugged in?- Check the safety fuses in your factory distribution panel.- Is the main switch turned on?- Turn off the machine with the main switch. Open the switchgear cabinet with the corresponding key andpress the red button of the thermal excess current release. Check the automatic safety switch. Close theswitchgear cabinet.- Turn on the main switch.Mechanical problems:- Turn off the main switch. Check one of the threaded spindles on the drill gearbox to see if it can be turnedmanually. The fan wheel in the electric motor should also turn. If not, the gearbox is damaged.If the above tips do not help, please call in a pneumatic technician (see pneumatic diagram, section 4-006)or a licensed electrician (see wiring diagram, section 4-007).8-204 The horizontal bore head does not move forward- Turn off the main switch.- Check the compressed air supply line.- Check the air pressure with the compressed air gauge (manometer). It should be 5.5 - 6 bar.- Check to make sure all pneumatic lines are secure and not loose inside the Multipress. Also check the linesfor any damage.- Adjust the non-return throttle valve “13” (illustration 4-002-03) in + direction as far as possible.- Remove all drill bits from the horizontal bore head.- Place the test workpiece on the machine table and press it against the stop pin on the fence.- Swing the insertion die arm down to the stop.Caution: The distance between the hold-down plate and the workpiece to be clamped should not bemore than 6 mm.If the space is more than 6 mm, a thicker hold-down plate must be used.- Clamp the workpiece with the hold-down plate. The selector switch for the clamped workpiece is “3” inillustration 4-004-01.- Remove the back pneumatic hose from the pneumatic cylinder and check if air escapes from the pneumaticline when the horizontal bore head start button is activated. The cover on the back must be removed todo this.Warning: Keep hands away from moving parts. If air comes out, then the problem lies with the pneumaticcylinder. If no air comes out, then the problem lies with the controls.If the above tips do not help, please call in a pneumatic technician (see pneumatic diagram, section 4-006).The star in your cabinet101

8. TROUBLE-SHOOTING AND CORRECTIVE ACTIONIllustration 8-205-01145213Illustration 8-206-02102The star in your cabinet

8. TROUBLE-SHOOTING AND CORRECTIVE ACTION8-205 Horizontal bore head is not parallel to the machine table Illustration 8-205-01Required tools:6 mm Allen key8 - 10 mm fork wrench- Turn off the main switch.- Loosen the 4 gearbox fastening screws “1” (illustration 8-205-01) with a 6 mm Allen key by turning 3/4 to1 turn counterclockwise.- Loosen both lock nuts “2” with the 10 mm fork wrench.- Loosen the lower or the upper adjusting screw “3” depending on the problem.If the left spindle is higher than the center spindle:loosen the lower adjusting screw “3” clockwise;readjust the upper adjusting screw “3” clockwise until both the spindles are the same height.- Tighten the 4 gearbox fastening screws “1” (illustration 8-205-01) with 6 mm Allen key.- Reset the lower adjusting screw “3”.- Tighten both lock nuts “2”.- Turn main switch back on again.- Test drill. See section 7-701.- Check the results. If necessary, repeat the adjustment.8-206 Horizontal bore head does not align with the vertical bore headIllustration 8-206-02Drill the vertical dowel hole, as described in section 7-609, and the horizontal dowel hole, as described insection 7-701, on the same side stop, and then fasten both parts with a wooden dowel. If there is aprojection or excess on the stop side of the workpiece, the horizontal bore head must be adjusted.Problem: The bore head is too far left.Required tool:6 mm Allen key8 - 10 mm fork wrench- Turn off the main switch.- Remove all quick-change drill chucks from the horizontal gearbox.- Set the revolver stop for the shortest stop screw as the drilling depth.- Manually pull the horizontal bore head completely to the front.- Set the bore hole spacing on the vertical bore head at the front on the hand wheel under the machine tableto the dimensions of about 5 - 10 mm.- Loosen the 4 Allen screws “1” , 2 on each side, with a 6 mm Allen key by turning 3/4 to 1 turn counterclockwise.- Loosen both lock nuts “2” with the 10 mm fork wrench.- Loosen the Allen screws “3” about 3 - 5 mm counterclockwise with a 5 mm Allen key.- Readjust the Allen screw ”4” clockwise with a 5 mm Allen key.- 1 turn corresponds to an adjustment of about 1 mm.- Adjust the Allen screw “3” up to the stop “5”.- Tighten both lock nuts “2” with the 10 mm fork wrench.- Tighten the 4 Allen screws with the 6 mm Allen key.- Slide the horizontal bore head manually back to the stop.- Drill the vertical dowel hole, as described in section 7-609, and the horizontal dowel hole, as described insection 7-701 on the same side stop, and then fasten both parts with a wooden dowel. Check the results.If necessary, repeat the process.After a successful adjustment, please make sure the gearbox is parallel to the machine table and check thedigital position indicator on the horizontal bore head.The star in your cabinet103

9. MAINTENANCE AND CARE9-001 Maintenance planMaintenance work should be done only after the machine has been safely turned off. That means: the mainswitch on the switchgear cabinet must be on 0 and the pneumatic air system has been disconnected.Daily:Before operating the machine: check all safety devices to make sure they are complete and working properly.After the work is completed: Secure the machine against unauthorized use (use a padlock) and clean dirt,shavings and chips off the machine.Weekly, or as needed:Drain the filter-pressure reducer by disconnecting the machine from the pneumatic air system(semi-automatic drain).Monthly:Clean the guide bars and lubricate them with commercial grease.Check the digital position indicator by test drilling. Make adjustments, as described in sections 8-101, 8-102and 8-201.Check to see if the side stops are operational. Clean, if necessary.Check the position of the insertion dies. Make corrections, as described in section 8-106.Yearly:The Multipress has proven its durability and reliability in many fatigue tests. In order to keep your Multipressrunning smoothly for many years, we recommend having the machine serviced by a experienced GrassService Technician or by a trained Grass Distributor every 1 to 3 years.9-002 Care informationThe machine should be cleaned only after the main switch on the switchgear cabinet is turned off to 0 andthe pneumatic air system has been disconnected.Clean the machine as needed. Vacuum or suction the wood shavings and sawdust. Clean with a soft drycloth. Do not use harsh cleaning substances such as acetone, thinners, gasoline or other similar solutions.Occasionally lubricate the non-enameled steel components with a lightly oiled cloth. Use only non-acid andnon-corrosive oil.104The star in your cabinet

10. MISCELLANEOUS10-001 Guarantee CertificateBuyer:Name................................................................Street................................................................City and State................................................... Zip Code.........................................................Country.............................................................Telephone ......................................................... Fax .................................................................Distributor:Name................................................................Street................................................................City and State................................................... Zip Code.........................................................Country.............................................................Telephone ......................................................... Fax .................................................................Date of purchase ..............................................Machine:Model……………………………………………..Machine number…………………………………Voltage / frequency, according to the nameplate .......................................................................Equipment: Machine table .......... meters widthVertical gearbox .......... spindlesHorizontal gearbox .......... spindlesMachine base yes noDepth gauge yes noGeneral information:The delivered Multipress comes with a guarantee that is within the scope of the “general terms of guaranteeof the Association of Machinery and Steel Construction Industries”. Misuse of the product, repairs byunauthorized or untrained personnel, use of unauthorized replacement parts or accessories without priorwritten approval from the manufacturer invalidate any guarantee claims.We reserve the right to maketechnical and optical modifications for whatever reason. The machine meets the latest regulations andtechnical standards when shipped from the manufacturing plant.The manufacturer is under no obligationto modify a machine free of charge in the event that regulations and standards should change once themachine has been delivered.Please send the manufacturer a completed guarantee form in order to ensure entitlement to any guaranteeclaims. No guarantee claims will be accepted if a duly completed guarantee form is not received.The buyer agrees to the storage of this data in an electronic data processing system.The warranty is for 6 months from the date of purchase, regardless of when the machine is put intooperation.The star in your cabinet105

To:GRASS GmbHGrass Platz 1A-6973 HoechstAustriaFrom:…………………………………………………….…………………………………………………….…………………………………………………….…………………………………………………….…………………………………………………….106The star in your cabinet

10. MISCELLANEOUS10-002 Disposal FormBuyer:Name................................................................Street................................................................City and State................................................... Zip Code.........................................................Country.............................................................Telephone ......................................................... Fax .................................................................Distributor:Name................................................................Street................................................................City and State................................................... Zip Code.........................................................Country.............................................................Telephone ......................................................... Fax .................................................................Date of purchase ..............................................Machine:Model ...............................................................Machine number...............................................Voltage / frequency, according to the nameplate .......................................................................General Information:The buyer hereby confirms that the machine has been properly disposed of.The machine consists of the following materials:Steel / iron parts:Machine frame, machine base, machine table, various gearbox componentsAluminum:Side stop components, gearbox casing, all measuring guides, motor spacersVarious plastics:Cover caps on the machine table profiles, pneumatic hoses, plastic guides on the machine tableThe following parts cannot be categorized with any material group:Electrical equipment, pneumatic componentsPlease return the completed disposal form to the manufacturer after disposing of the machine.The buyer agrees to the storage of this data in an electronic data processing system.The star in your cabinet107

To:GRASS GmbHGrass Platz 1A-6973 HoechstAustriaFrom:…………………………………………………….…………………………………………………….…………………………………………………….…………………………………………………….…………………………………………………….108The star in your cabinet

10. MISCELLANEOUS10-003 Resale FormSeller:Name................................................................Street................................................................City and State................................................... Zip Code.........................................................Country.............................................................Telephone ......................................................... Fax .................................................................Date of purchase ..............................................Machine:Model ...............................................................Machine number...............................................Voltage / Frequency, according to the nameplateReason machine was sold................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................Buyer:Name................................................................Street................................................................City and State................................................... Zip Code.........................................................Country.............................................................Telephone ......................................................... Fax .................................................................After selling the machine, please return the completed resale form to the manufacturer.The buyer agrees to the storage of this data in an electronic data processing system.The star in your cabinet109

To:GRASS GmbHGrass Platz 1A-6973 HoechstAustriaFrom:…………………………………………………….…………………………………………………….…………………………………………………….…………………………………………………….…………………………………………………….110The star in your cabinet

10. MISCELLANEOUS10-004 Questionnaire 1 - Reasons for buying the MultipressSeller:Name................................................................Street................................................................City and State................................................... Zip Code.........................................................Country.............................................................Telephone ......................................................... Fax .................................................................Date of purchase ..............................................Machine:Model ...............................................................Machine number...............................................Voltage / frequency, according to the identification plate .......................................................................Size of company ............................................ number of personsMachine is being used in the area of: *Please check the appropriate answerKitchen cabinet manufacturingGeneral interior design and engineeringGeneral furniture manufacturingApplication of machine: Please checkDrill for hingesInsert hingesDrill for doweled baseplatesInsert doweled baseplatesDrill for fastening hardwareInsert fastening hardwareDrill for wing baseplatesDrill line of bore holesDrill front panels for Zargen Slide systemDrill back panels for Zargen Slide systemDrill handle bore holes in front panelsOther applications, please indicate ..........................................................................................................Machine operating hours:about …………. hours per monthWhat were the reasons for choosing the Multipress over competitors’ machines?PriceAppearanceQuality (finish of the machine)Cost / performance ratioMachine’s durability and reliabilityVersatility of machineWide range of accessoriesLoyal Grass customerGrass processorHow did you find out about the Multipress?Magazine advertisementDistributor showroomTrade showDistributor or sales visitAfter purchasing the machine, please return the completed questionnaire to the manufacturer.The buyer agrees to the storage of this data in an electronic data processing system.The star in your cabinet111

To:GRASS GmbHGrass Platz 1A-6973 HoechstAustriaFrom:…………………………………………………….…………………………………………………….…………………………………………………….…………………………………………………….…………………………………………………….112The star in your cabinet

10. MISCELLANEOUS10-005 Questionnaire 2 - SatisfactionSeller:Name................................................................Street................................................................City and State................................................... Zip Code.........................................................Country.............................................................Telephone ......................................................... Fax .................................................................Date of purchase ...........................................Machine:Model ...............................................................Machine number...............................................Voltage / frequency as per nameplate...............How do you rate your satisfaction with this machine?*Very goodGoodFairNot at allWould you purchase this machine again?*Yes No Because the machine meets my specificationsYes No Because there are better machines availableYes No Because my usage needs have changedYes No Because of priceYes No Because of the economic and business situationYes No Because .........................................................Yes No Because .........................................................Yes No Because .........................................................Yes No Because .........................................................Yes No Because .........................................................Yes No Because .........................................................*Please check or fill in the appropriate answersWhat would you change about this machine?................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................Several months after purchasing this machine, please return the completed questionnaire to themanufacturer. This will enable us to meet customer needs.The buyer agrees to the storage of this data in an electronic data processing system.The star in your cabinet113

To:GRASS GmbHGrass Platz 1A-6973 HoechstAustriaFrom:…………………………………………………….…………………………………………………….…………………………………………………….…………………………………………………….…………………………………………………….114The star in your cabinet

NOTESThe star in your cabinet115

REPRESENTATIVES AROUND THE WORLDAustriaGRASS GmbHGrass Platz 1, A-6973 HöchstTel. +43 / 5578 / 701-0Fax +43 / 5578 / 701-59e-mail: info@grass.atInternet: www.grass.atChinaGRASS GmbH Shanghai Representative10 th Floor Shanghaimart2299 Yanan Road (West) Shanghai,200336 P.R. ChinaTel. +86 / 21 / 623 61 141, 623 61 142Fax +86 / 21 / 623 61 143e-mail: grass-cn@online.sh.cnGermanyVertrieb durch: GRASS GmbHGrass Platz 1, A-6973 HöchstTel. +43 / 5578 / 701-0Fax +43 / 5578 / 701-59e-mail: info@grass.atInternet: www.grass.atFranceGRASS France S.A.R.L.429 Av. Roger SalengroF-92370 ChavilleTel. +33 / 1 / 47 50 82 93Fax +33 / 1 / 47 50 45 06Great BritainGRASS (U.K.) Limited4 Shaw House, Wychbury CourtBrierley Hill,West Midlands DY5 1TATel. +44 / 1384 / 48 42 42Fax +44 / 1384 / 48 57 06e-mail: grassuk@grassuk.co.ukInternet: www.grassuk.co.ukItalyDADO TECHNIC AustriaKasernplatz 5, A-6700 BludenzTel. +43 / 55 52 / 65 689-16Fax +43 / 55 52 / 65 689-19e-mail: franco.brizzante@iplace.atDADO TECHNIC ItaliaVia Amenteressa 4/CI-33080 San Quirino, PordenoneTel. +39 / 04 34 / 91 86 57Fax +39 / 04 34 / 91 86 57e-mail: info@dadotech.itInternet: www.dadotech.itCanadaGRASS Canada Inc.7270 Torbram RoadUnit 17, Mississauga, Ontario L4T 3Y7Tel. +1 / 905 / 678 18 82Fax +1 / 905 / 678 97 93e-mail: infocanada@grassusa.comInternet: www.grassusa.comUSAGRASS America Inc.P.O. Box 1019USA Kernersville, N.C. 27284Tel. +1 / 336 / 996 40 41Fax +1 / 336 / 996 51 49Toll-Free: +1 / 800 / 334 35 12e-mail: info@grassusa.comInternet: www.grassusa.comEuropeBaltic StatesAS Savo D&TRebase 16EE-51013 TartuTel. +372 / 7 / 366 040Fax +372 / 7 / 366 041e-mail: kaimar@savo.eeInternet: www.savo.eeBelgiumVan Opstal & Co.Boomsesteenweg 34B-2630 Aartselaar AntwerpenTel. +32 / 3 / 88 74 048Fax +32 / 3 / 88 77 606info@vanopstal.beInternet: www.vanopstal.beBosnia and HerzegovinaDragisic i Karlas O. D.Simeuna Djaka 3BIH-51000 Banja LukaTel. +387 / 51 / 21 32 85Fax +387 / 51 / 21 32 85e-mail: dikod@inecco.netBulgariaMAET Ltd.3-9 Srebarna Str.BG-1407 SofiaTel. +35 / 92 / 962 11 15, 962 11 16Fax +35 / 92 / 962 58 23e-mail: maet@mail.bgDenmarkPeter Ellemose a/sDrejoevej 7Postbox 32DK-9500 HobroTel. +45 / 98 52 58 88Fax +45 / 98 51 01 88e-mail: ellemose@ellemose.dkInternet: www.ellemose.dkFinlandSavo Design & Technic OyMuuntotie 1FIN-01510 VantaaTel. +358 / 9 / 87 00 81 0Fax +358 / 9 / 87 00 81 50e-mail: savo@savodt.fiInternet: www.savodt.fiGreekD. Gallidis & Co14th km Old National RoadThessaloniki-VeriaGR-57011 ThessalonikiTel. +30 / 2310 / 72 26 10-1Fax +30 / 2310/71 00 95e-mail: gallidis@otenet.grIrelandSpringhill Woodcrafts Ltd.Kernanstown Ind. Est.Carlow, IrelandTel. +353 / 503 / 42 288Fax +353 / 503 / 43 230e-mail: Grass@springhill.ieInternet: www.springhill.ieIcelandMerkúr Ltd.Baejaflöt 4IS-112 ReykjavikTel. +354 / 594 60 00Fax +354 / 594 60 02e-mail: merkur@merkur.isInternet: www.merkur.isIsraelH.G. Trading International Ltd.84, Itzhak Ben Tzvi Road68104 Tel Aviv, IsraelTel. +972 / 3 / 681 6289, 681 2164Fax +972 / 3 / 681 53 08e-mail: hgisrael@netvision.net.ilInternet: www.h-g-trading.co.ilSerbia MontenegroRadmilovic i Milijanovic O. D.Vojni put 532/ISCG-11080 Beograd / ZemunTel. +381 / 11 / 10 67 62, 61 91 82Fax +381 / 11 /31 63 718e-mail: yugrass@EUnet.yuInternet: www.rami.co.yuCanary IslandFerrotea, S.L.C/. Martinez Morales, 10E-38320 La Cuesta, La Laguna-TenerifeTel. +34 / 922 / 66 21 18Fax +34 / 922 / 66 21 19CroatiaSIGMA PLUS d.o.o.Splitska 38HR-21300 MakarskaTel. +385 / 21 / 679 246, 679 247Fax: +385 / 21 / 679 248e-mail: sigma-plus@st.hinet.hrLithuaniaJSC BorunaMetalo 4LT-2038 VilniusTel. +370 / 5 / 23 98 800, 23 98 801Fax +370 / 5 / 23 06 532e-mail: boruna@takas.ltInternet: www.boruna.ltNetherlandsMac Lean Agencies b.v.Akkerstraat 13aNL-5126 PJ GilzeTel. +31 / 161 / 45 22 22Fax +31 / 161 / 45 22 88e-mail: eric@macleanagencies.nlInternet: www.macleanagencies.nlNorwayLundell & ZetterbergNorges Moebel Beslag ASOlaf Ingstadtsvei 3, P. Box 35N-1351 RudTel. +47 / 6717 / 2510Fax +47 / 6717 / 2511e-mail: opalsson@c2i.netPolandJan Wachowiakul. Faustyny 14c / 53PL 87-100 TorunTel. + Fax +48 / 56 / 659 08 44Mobil +48 / 603 / 67 58 44e-mail: grass@grass-pl.comInternet: www.grass-pl.comRumania

REPRESENTATIVES AROUND THE WORLDMDT Concret S.R.L.Strada Politehnicii Nr. 4, Bloc 1, Scara 3, Etaj 2,Apartament 36, Sector 6RO-70000 BucharestTel. +40 / 1 / 413 90 88, 413 90 83Fax +40 / 1 / 413 90 89e-mail: office@mdt.roInternet: www.mdt.roRussiaCentroKomplect + Ltd.2/10, Bolshoy Cherkassky Per.103012 Moscow, RussiaTel. +7 / 095 / 921 3811Fax +7 / 095 / 921 2437e-mail: ckplus@online.ruInternet: www.ckplus.ruSwedenAB Lundell & ZetterbergLindetorpsvagen 25P.O. Box 5053S-121 16 Johanneshov/StockholmTel. +46 / 8 / 449 06 30Fax +46 / 8 / 722 03 15e-mail: lz@lundell-zetterberg.seInternet: www.lundell-zetterberg.seSwitzerlandInternationale Agentur für IndustrieprodukteTscherner H. GeorgRebhügl 7, A-6911 LochauTel. +43 / 5574 / 58 138-0Fax +43 / 5574 / 58 138-4Mobil +41 / 79 / 77 82 335e-mail: agentur@tscherner.chInternet: www.tscherner.chSpainExclusivas J V FJosé Mª Vilajoana FontSardenya, 466-468 1°-2°E-08025 BarcelonaTel. +34 / 93 / 450 23 84Fax +34 / 93 / 450 23 91e-mail: exjvf@telefonica.netTurkeyUlpasan Uluslararasi Mobilya Aks.Paz. San. ve Tic. Ltd. Sti.Ortabahçe Cad. No. 22/35-3680690 Besiktas-IstanbulTel. +90 / 212 / 227 8220Fax +90 / 212 / 261 0095e-mail: ulpasan@ulpasan.comInternet: www.ulpasan.comUkraine“Mebel-bud” Ltd.Ul. Alma - atinskaja 2/102092 KievTel.: +380 / 44 / 573 44 96Fax: +380 / 44 / 573 44 96e-mail: mebelbud@ukr.netCyprusPetoussis Bros. Ltd.25, Pafos Str.P.O.BOX 535643303 Limassol, CyprusTel. +357 / 25 / 572 777Fax +357 / 25 / 577 723e-mail: info@petoussis.comAustralia and New ZealandAustraliaTekform Marketing Pty Ltd.Unit 4, 110 Bonds Rd., NorthPunchbowl, NSW 2196Tel. +61 / 2 / 958 42 844Fax +61 / 2 / 953 41 937e-mail: sales@tekform.com.auWestern AustraliaBiemel Enterprises Pty Ltd.Unit 5, 2 Wittenberg DriveP.O.Box 1126, Canning Vale, WA 6155Tel. +61 / 9 / 455 21 22Fax +61 / 9 / 455 36 80e-mail: erwin@biemels.com.auNew ZealandScott Panel & Hardware Ltd.24-26 O’Rorke RoadPenrose / Auckland / New ZealandTel. +64 / 9 / 571 4444Fax +64 / 9 / 571 4490e-mail: contact@scottpanel.co.nzInternet: www.scottpanel.co.nzAsiaArabic Gulf CountriesHands Trading LLCAl Ghaith Building, Showroom No. 2Abu Dhabi Road, P.O. Box 11873Dubai/U.A.E.Tel. +971 / 4 / 338 87 35Fax +971 / 4 / 338 87 63e-mail: hands@emirates.net.aeHong KongMing Tat HongHardware Supplier Co., Ltd.Room 03, 6/F., Kinglet Industrial Building21-23 Shing Wan Road, Tai Wai, ShatinNew Territories, Hong KongTel. +852 / 2392 / 0602, 2387Fax +852 / 2789 / 0752e-mail: mth@hkstar.comIndiaMark Joint Venture Impex Pvt.Ltd.18, Nutan Jaybharat,K.G. Marg, Near Silver ApartmentsPrabhadevi, Mumbai 400 050Tel. +91 / 22 / 648 8553, 646 0100Fax +91 / 22 / 605 2099e-mail: jvimpx@bom5.vsnl.net.inIranianNoor-saqeb Investment & Commercial Co. 3rdfloor No. 14, Ershad Bldg., Farhad Alley,Khoramshahr Ave.,Thran - IranTel. : +98 / 21 / 8500372, 8500373, 8500373Fax : +98 / 21 / 876 98 79e-mail: nicc@yanoor.comJapanHäfele Japan K. K.14-17 Kami-ShinanoTotsuka-ku, Yokohama 244-0806Tel.: +81 / 45 / 828 31-11Fax: +81 / 45 / 828 31-10e-mail: info@hafele.co.jpKoreaYurim Trading Co., Ltd.#214-30, 3GA Taepyong-RoJung-Ku, TaeguKorea 700-113Tel. +82 / 53 / 252 33 45Fax +82 / 53 / 252 16 23e-mail: yurim@chollian.netInternet: www.yu-rim.comLebanonAllied Trading Est.Joseph DoumitRiad El Solh Beirut 1107 2070P. O. Box: 11-1189Beirut, LebanonTel. +961 / 1 / 987 086, 983 394Mobil: +961 / 3 / 668 575Fax: +961 / 1 / 983 882, 987 086e-mail: doumajn@cyberia.net.lbMalaysia, SingapurInter-Oriental (Thomas Lai)Asia Parcific Pte. Ltd.10 Admiralty Street#06-1 North Link BuildingSingnapore 757695Tel. +65 / 6752 8488Fax +65 / 6752 8478e-mail: info@iotl.com.sgPhilippinesHaefele Philippines Inc.103 Central Business ParkA. Rodriguez AvenueManaggahan, Pasig CityTel. +632 / 681 / 53 15Fax +632 / 681 / 12 14e-mail: info@haefele.phInternet: www.haefele.co.phSyriaM. RIAD KANNOUSManakhlia Str.P.O.Box 36587, DamascusTel. +963 / 11 / 224 6393Fax +963 / 11 / 211 3112TaiwanSong Shiang Enterprise Co., Ltd.No. 275 Section 3 Huan Her South Rd.Taipei TaiwanTel. +886 / 2 / 230 183 93Fax +886 / 2/ 230 183 92e-mail: lanshih@ms3.hinet.netThailandUFAM Decorations Co., Ltd.129 Prachanarumit RoadBangsue, Bangkok 10800Tel. +66 / 2 / 911 28 01Fax +66 / 2 / 911 47 86e-mail: info@haefele.co.thInternet: www.haefele.co.thAfricaSouth AfricaStücke Design & Technique CCP.O.Box 9059, Edleen84 Loper Street, Spartan Ext. 2, AeroportGuateng / South AfricaTel. +27 / 11 / 392 53 06, 392 53 07Fax +27 / 11 / 392 53 08e-mail: grass@global.co.za

The star in your cabinetGrass GmbHFurniture FittingsA-6973 HöchstGrass Platz 1AustriaTel. +43 / 55 78 / 701-0Fax +43 / 55 78 / 701-59www.grass.at, info@grass.atOrd. No. 94368 - 5/02 - 50 (E) - Grass Advertising All errors and omissions excepted.