Connector Tooling Guide - AeroElectric Connection

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COAXIAL CONTACTTOOL SELECTION GUIDE®DANIELSMANUFACTURINGCORPORATIONSHIELDED INNER CONTACT SHIELD CRIMP SLEEVE OUTER CONTACTCONTACTSCONTACTAND BIN CAVITY POSITIONER POSITIONER INSTALLING REMOVALCONNECTOR CODE SIZE CRIMPING POSITIONER CRIMPING OR DIE CRIMPING OR DIE TOOL TOOLSERIES TOOL TOOL (CAVITY) TOOL (CAVITY)MIL-C-39029/25-PIN CONTACTMIL-C-26482SERIES 1MIL-C-39029/26-SKT CONTACTMIL-C-26482SERIES 1MIL-C-39029/27-SKT CONTACTMIL-C-38999SERIES 2MIL-C-39029/28-PIN CONTACTMIL-C-38999SERIES 1, 2, 3 & 4MIL-C-39029/50-PIN CONTACTMIL-C-83733MIL-C-39029/51-SKT CONTACTMIL-C-83732MIL-C-39029/54-PIN CONTACTMIL-C-26500MIL-C-39029/55-SKT CONTACTMIL-C-26500MIL-C-39029/59-SKT CONTACTMIL-C-38999SERIES 1, 3 & 4MIL-C-39029/60-PIN CONTACTMIL-C-38999SERIES 1, 3 & 4MIL-C-39029/75-SKT CONTACTMIL-C-38999SERIES 1, 3 & 4MIL-C-39029/76-PIN CONTACTMIL-C-38999SERIES 1, 2, 3 & 4MIL-C-39029/77-SKT CONTACTMIL-C-38999SERIES 1, 3 & 4MIL-C-39029/78-SKT CONTACTMIL-C-38999SERIES 2MIL-C-24308204 12 AFM8 K496 HX4 Y189205 12 AFM8 K496 DAK12B DRK12B206 12 AFM8 K496 HX4 Y189207 12 AFM8 K496 HX4 Y189208 12 AFM8 K496 DAK12B DRK12B209 12 AFM8 K496 HX4 Y18921040240340412 AFM8 K323 GS200-1 G2P330 DAK95-12B DRK95-12B40540640740821140941041112 AFM8 K323 GS200-1 G2P330 DAK95-12B DRK95-12B412413414415340 12 AFM8 K404341 12 AFM8 K404342 12 AFM8 K74S343 8 AFM8 K75S-1344 12 AFM8 K74S345 8 AFM8 K75S-1366 8 AFM8 K406367 8 AFM8 F406416417418419420421422423424425426427428429430431432433434435HX4HX3HX4HX3HX4HX3HX4HX3HX4HX3HX4HX3Y215X101Y215X101Y215X101Y215X105Y215X101Y215X125DAK83-12BDAK83-12BDAK12BDAK55-8BDAK12BDAK55-8BHX4Y197BYHX3 H102 HANDHX4HX3Y197X102BYHANDDRK83-12BDRK83-12BDRK12BDRK56-8BDRK12BDRK56-8BDRK95-8BDRK95-8B12 AFM8 K323 GS200-1 G2P330 DAK95-12B DRK95-12B16 AFM8 K532-1 GS100-1 GP295 DAK95-16B DRK95-16B16 AFM8 K532-1 GS100-1 GP295 DAK95-16B DRK95-16B16 AFM8 K532-1 GS100-1 GP295 DAK95-16B DRK95-16B© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATIONPAGE 46
OPEN FRAMECRIMP TOOLS®DANIELSMANUFACTURINGCORPORATIONM22520/5-01 (HX4)M22520/10-01 (HX3)The DMC HX4 and HX3 seriescrimp tools feature a system of interchangeabledies which eliminate theneed of separate fixed die crimp toolsfor each and every different application.Many maintenance and manufacturingconcerns have standardizedon one of these models, thus eliminatingthe cost associated withmaintaining and calibrating bulkyinventories of single purpose tools.Tremendous flexibility and costadvantages exist with this crimpingsystem due to the wide variety ofinterchangeable dies which areavailable for these tool frames. Asnew requirements evolve, a new setof dies is all that’s required to meetthe demand. A truly modern conceptwhich will not require major changewith time…only simple additions.Crimping dies are snapped intothe tool frame and retained in placeby internal spring clips. They may bepermanently secured, if desired, bydriving a roll pin into the holes provided.The tool frames are equippedwith a positive ratchet assembly whichcontrols complete handle movement inboth directions.Hexagonal crimp dies are availablein a variety of combinations havingsingle, double, and even triple cavitydesign. These dies accommodate mostcoaxial and biaxial connectors andcontacts conforming to MIL-C-39012,MIL-C-39029, and numerous proprietaryconfigurations. Other designsare available for coaxial connectionsrequiring different termination techniques.Dies in various crimp patterns arealso available for insulated anduninsulated terminal lugs, wire splicesand end caps relating to M7928,MS17143, MS25036, MS25181,MS27429, MS25274, MS20659,M81824, MS21003 through MS21015,and commercial part numbers. Severalpower contacts too large for conventionalhand tools are also covered byinterchangeable dies for the standardtool frame (HX4).If your application requirementis not already covered by one of ourstandard dies our engineering departmentwill be pleased to discuss adesign to suit your needs.The HX4 is 11″ in length andweighs approximately 21 oz. The HX3is 9″ in length and weighs 11 oz.TYPICAL DIE SETPAGE 47© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
Page 1 and 2: ConnectorToolingGuide®DANIELSMANUF
Page 3 and 4: IMPORTANT FACTSABOUT CRIMPING®DANI
Page 5 and 6: ®DANIELSMANUFACTURINGCORPORATIONOt
Page 7 and 8: ®DANIELSMANUFACTURINGCORPORATIONUL
Page 9 and 10: © COPYRIGHT 2003 DANIELS MANUFACTU
Page 11 and 12: LARGE GAGE CONTACTAPPLICATION INFOR
Page 13 and 14: TECHNICAL APPLICATION GUIDEM39029 C
Page 15 and 16: MIL-C-24308MINIATURE RECTANGULARRAC
Page 17 and 18: MIL-C-26482SERIES 2CIRCULARBAYONET
Page 19 and 20: MIL-C-26518CLASS RMINIATURE RECTANG
Page 21 and 22: MIL-C-38300CIRCULARTHREADED OR BAYO
Page 23 and 24: MIL-C-38999SERIES 1SCOOP PROOF - CI
Page 25 and 26: MIL-C-38999SERIES 3TRI-START COUPLI
Page 27 and 28: MIL-C-5015SERIES 3400CIRCULARTHREAD
Page 33 and 34: MIL-C-81659SERIES 1RECTANGULARFRONT
Page 35 and 36: MIL-C-81703SERIES 2CIRCULARRACK & P
Page 37 and 38: MIL-C-83723SERIES 2CIRCULARTHREADED
Page 39 and 40: MIL-C-83733RECTANGULAR MINIATURERAC
Page 41 and 42: MIL-T-81714TERMINAL JUNCTIONSCONNEC
Page 43 and 44: PAGE 43© COPYRIGHT 2003 DANIELS MA
Page 45: COAXIAL CONTACTTOOL SELECTION GUIDE
Page 49 and 50: PNEUMATIC OPENFRAME TOOL®DANIELSMA
Page 51 and 52: R.F. CONNECTORSTOOL SELECTION GUIDE
Page 69 and 70: CUSTOM APPLICATION &CONTACT RETENTI
Page 71 and 72: MIL-I-81969 TOOLPART NUMBER GUIDE®
Page 73 and 74: HAND HELD PNEUMATICWIRE STRIPPING T
Page 83 and 84: GLOSSARYOF TERMS*®DANIELSMANUFACTU
Page 85 and 86: GLOSSARYOF TERMS*®DANIELSMANUFACTU

Connector Tooling Guide - AeroElectric Connection

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