Connector Tooling Guide - AeroElectric Connection

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CIRCULAR INDENTCRIMP TOOLS®DANIELSMANUFACTURINGCORPORATIONMODELS: MH801, MH802,MH803, MH804, GS1OO-1& GS200-1Keeping things simple is a basicphilosophy at DMC. When specialconditions call for a new tool design,we make every effort to utilize thecomponents of existing tools whichhave been proven reliable both in fielduse and controlled test programs.Such is the case with this tool series.The design of certain shieldedcontacts require two additional crimpingoperations. One for the shieldcrimp sleeve, the other for the outerbody. (Note: On the MH801 MH802,MH803, and MH804 tools, in additionto the four opposing indenters thesetools also have four retainers whichencompass the contact prior to theinitiation of the crimping operation thusassuring concentricity.) All of the toolsgive a concentric circular crimp configurationrequired by certain shieldedcontacts to insure compatibility withconnector inserts and installing orremoval tools in rear release applications,and/or maintain a consistentelectric impedance. Thus an indenterpattern which conforms to the appropriatemilitary drawing (see chart forspecific part numbers) was adaptedto our familiar standard and miniaturetool frames. A full complement ofpositioners, inspection gages, andother accessories are available forthese tool frames.The technical section on pages33, 34 lists the part numbers of standardM39029 contacts which requirethese tools; however, the conceptmay be adapted to other applications.Consult factory for specific details.MILITARY P/N DMC P/N DESCRIPTIONM22520/4-01 GS100-1 TOOL FRAMEM22520/4-02 GP295 POSITIONERM22520/3-2 G120 GAGEM22520/31-01 GS200-1 TOOL FRAMEM22520/31-02 G2P330 POSITIONERM22520/3-15 G443 GAGEM22520/19-01 MH801 TOOL FRAMEM22520/19-02 D16P-1M POSITIONERM22520/19-03 D16S-1M POSITIONERM22520/19-04 D16LS-1M POSITIONERM22520/3-4 G256 GAGE (INDENTERS)M22520/3-5 G257 GAGE (RETAINERS)M22520/20-01 MH802 TOOL FRAMEM22520/20-02 D16/1-1M POSITIONERM22520/20-03 D16/2-1M POSITIONERM22520/3-6 G258 GAGE (RETAINERS)M22520/21-01 MH803 TOOL FRAMEM22520/21-02 D12P-1M POSITIONERM22520/21-03 D12S-1M POSITIONERM22520/21-04 D12LS-1M POSITIONERM22520/3-7 G259 GAGE (RETAINERS)M22520/22-01 MH804 TOOL FRAMEM22520/22-02 D12/1-1M POSITIONERM22520/22-03 D12/2-1M POSITIONERM22520/3-8 G260 GAGE (RETAINERS)© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATIONPAGE 44
COAXIAL CONTACTTOOL SELECTION GUIDE®DANIELSMANUFACTURINGCORPORATIONSHIELDED INNER CONTACT SHIELD CRIMP SLEEVE OUTER CONTACTCONTACTSCONTACTAND BIN CAVITY INSTALLING REMOVALCONNECTOR CODE SIZE CRIMPING POSITIONER CRIMPING POSITIONER CRIMPING POSITIONER TOOL TOOLSERIES TOOL TOOL OR DIE TOOL OR DIE120 16 AFM8 K262-1 HX4 Y200 HX4 Y200 DAK126-16A DRK125-16A121 12 AFM8 K261-1 HX4 Y152MIL-C-39029/6- HX4 Y152122 12 AFM8 K261-1 HX4 Y152PIN CONTACTHX3X123HX4 Y152 HX4 Y152123 12 AFM8 K261-1MIL-C-81511HX3 X123 HX3 X123SERIES 1 AND 2 HX4 Y152 HX4 Y152124 12 AFM8 K261-1HX3 X123 HX3 X123PIN CONTACTMIL-C-26482125 12 AFM8 K261-1 HX4 Y152HX4HX3HX4HX3Y152X123Y152X123DAK126-12ADAK126-12ADAK126-12ADAK126-12ADAK126-12ADRK125-12ADRK125-12ADRK125-12ADRK125-12ADRK125-12A126 12 AFM8 K269-1 HX4 Y203 DAK83-12B DRK83-12BSERIES 2 127 12 AFM8 K269-1 HX4 Y203 DAK83-12B DRK83-12BMIL-C-81703SERIES 3 128 12 AFM8 K269-1 HX4 Y203 DAK83-12B DRK83-12BMIL-C-39029/7-MIL-C-39029/8-SKT CONTACT 129 12 AFM8 K269-1 HX4 Y203 DAK83-12B DRK83-12BMIL-C-26482SERIES 2 130 12 AFM8 K269-1 HX4 Y203 DAK83-12B DRK83-12BMIL-C-81703SERIES 3 131 12 AFM8 K269-1 HX4 Y203 DAK83-12B DRK83-12B152 16 AFM8 K262-1 HX4 Y200 HX4 Y200 DAK126-16A DRK129-16A153 12 AFM8 K261-1 HX4 Y152MIL-C-39029/13- HX4 Y152154 12 AFM8 K261-1 HX4 Y152SKT CONTACTHX3X123HX4 Y152 HX4 Y152155 12 AFM8 K261-1MIL-C-81511HX3 X123 HX3 X123SERIES 1 HX4 Y152 HX4 Y1’52156 12 AFM8 K261-1HX3 X123 HX3 X123157 12 AFM8 K261-1 HX4 Y152HX4HX3HX4HX3Y152X123Y152X123DAK126-12ADAK126-12ADAK126-12ADAK126-12ADAK126-12ADRK129-12ADRK129-12ADRK129-12ADRK129-12ADRK129-12A158 16 AFM8 K262-1 HX4 Y200 HX4 Y200 DAK126-16A DRK129-16A159 12 AFM8 K261-1 HX4 Y152MIL-C-39029/14- HX4 Y152160 12 AFM8 K261-1 HX4 Y152SKT CONTACTHX3X123HX4 Y152 HX4 Y152161 12 AFM8 K261-1MIL-C-81511HX3 X123 HX3 X123SERIES 2 HX4 Y152 HX4 Y152162 12 AFM8 K261-1HX3 X123 HX3 X123163 12 AFM8 K261-1 HX4 Y152181 16AFM8 K373-1 MH802 D16/1-1M MH801 D16P-1MAFM8 K373-1 MH802 D16/1-1M MH801 D16P-1MMIL-C-39029/19- AFM8 K372-1 MH804 D12/1-1M MH803 D12P-1M182 12PIN CONTACTAFM8 K372-1 MH804 D12/1-1M MH803 D12P-1MMIL-C-81511SERIES 3 AND 4 183 12184 16AFM8 K372-1 MH804 D12/1-1M MH803 D12P-1MAFM8 K372-1 MH804 D12/1-1M MH803 D12P-1MAFM8 K372-1 MH804 D12/1-1M MH803 D12P-1MAFM8 K372-1 MH804 D12/1-1M MH803 D12P-1MAFM8 K373-1 MH802 D16/2-1M MH801 D12LS-1MAFM8 K373-1 MH802 D16/2-1M MH801 D12LS-1MMIL-C-39029/20- AFM8 K372-1 MH804 D12/2-1M MH803 D12LS-1M185 12SKT CONTACTAFM8 K372-1 MH804 D12/2-1M MH803 D12LS-1MMIL-C-81511SERIES 3 186 12187 16AFM8 K372-1 MH804 D12/2-1M MH803 D12LS-1MAFM8 K372-1 MH804 D12/2-1M MH803 D12LS-1MAFM8 K372-1 MH804 D12/2-1M MH803 D12LS-1MAFM8 K372-1 MH804 D12/2-1M MH803 D12LS-1MAFM8 K373-1 MH802 D16/2-1M MH801 D16S-1MAFM8 K373-1 MH802 D16/2-1M MH801 D16S-1MMIL-C-39029/21- AFM8 K372-1 MH804 D12/1-1M MH803 D12S-1M188 12SKT CONTACTAFM8 K372-1 MH804 D12/1-1M MH803 D12S-1MMIL-C-81511SERIES 4 189 12AFM8 K372-1 MH804 D12/1-1M MH803 D12S-1MAFM8 K372-1 MH804 D12/1-1M MH803 D12S-1MAFM8 K372-1 MH804 D12/1-1M MH803 D12S-1MAFM8 K372-1 MH804 D12/1-1M MH803 D12S-1MHX4HX3HX4HX3Y152X123Y152X123DAK126-12ADAK126-12ADAK126-12ADAK126-12ADAK126-12AMS3160-16MS3160-12MS3160-12MS3160-16MS3160-12MS3160-12MS3160-16MS3160-12MS3160-12DRK129-12ADRK129-12ADRK129-12ADRK129-12ADRK129-12AMS3160-16MS3160-12MS3160-12MS3160-16MS3160-12MS3160-12MS3160-16MS3160-12MS3160-12PAGE 45© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
Page 1 and 2: ConnectorToolingGuide®DANIELSMANUF
Page 3 and 4: IMPORTANT FACTSABOUT CRIMPING®DANI
Page 5 and 6: ®DANIELSMANUFACTURINGCORPORATIONOt
Page 7 and 8: ®DANIELSMANUFACTURINGCORPORATIONUL
Page 9 and 10: © COPYRIGHT 2003 DANIELS MANUFACTU
Page 11 and 12: LARGE GAGE CONTACTAPPLICATION INFOR
Page 13 and 14: TECHNICAL APPLICATION GUIDEM39029 C
Page 15 and 16: MIL-C-24308MINIATURE RECTANGULARRAC
Page 17 and 18: MIL-C-26482SERIES 2CIRCULARBAYONET
Page 19 and 20: MIL-C-26518CLASS RMINIATURE RECTANG
Page 21 and 22: MIL-C-38300CIRCULARTHREADED OR BAYO
Page 23 and 24: MIL-C-38999SERIES 1SCOOP PROOF - CI
Page 25 and 26: MIL-C-38999SERIES 3TRI-START COUPLI
Page 27 and 28: MIL-C-5015SERIES 3400CIRCULARTHREAD
Page 33 and 34: MIL-C-81659SERIES 1RECTANGULARFRONT
Page 35 and 36: MIL-C-81703SERIES 2CIRCULARRACK & P
Page 37 and 38: MIL-C-83723SERIES 2CIRCULARTHREADED
Page 39 and 40: MIL-C-83733RECTANGULAR MINIATURERAC
Page 41 and 42: MIL-T-81714TERMINAL JUNCTIONSCONNEC
Page 43: PAGE 43© COPYRIGHT 2003 DANIELS MA
Page 47 and 48: OPEN FRAMECRIMP TOOLS®DANIELSMANUF
Page 49 and 50: PNEUMATIC OPENFRAME TOOL®DANIELSMA
Page 51 and 52: R.F. CONNECTORSTOOL SELECTION GUIDE
Page 63 and 64: PAGE 63© COPYRIGHT 2003 DANIELS MA
Page 69 and 70: CUSTOM APPLICATION &CONTACT RETENTI
Page 71 and 72: MIL-I-81969 TOOLPART NUMBER GUIDE®
Page 73 and 74: HAND HELD PNEUMATICWIRE STRIPPING T
Page 83 and 84: GLOSSARYOF TERMS*®DANIELSMANUFACTU
Page 85 and 86: GLOSSARYOF TERMS*®DANIELSMANUFACTU

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