Connector Tooling Guide - AeroElectric Connection

CIRCULAR INDENTCRIMP TOOLS®DANIELSMANUFACTURINGCORPORATIONMODELS: MH801, MH802,MH803, MH804, GS1OO-1& GS200-1Keeping things simple is a basicphilosophy at DMC. When specialconditions call for a new tool design,we make every effort to utilize thecomponents of existing tools whichhave been proven reliable both in fielduse and controlled test programs.Such is the case with this tool series.The design of certain shieldedcontacts require two additional crimpingoperations. One for the shieldcrimp sleeve, the other for the outerbody. (Note: On the MH801 MH802,MH803, and MH804 tools, in additionto the four opposing indenters thesetools also have four retainers whichencompass the contact prior to theinitiation of the crimping operation thusassuring concentricity.) All of the toolsgive a concentric circular crimp configurationrequired by certain shieldedcontacts to insure compatibility withconnector inserts and installing orremoval tools in rear release applications,and/or maintain a consistentelectric impedance. Thus an indenterpattern which conforms to the appropriatemilitary drawing (see chart forspecific part numbers) was adaptedto our familiar standard and miniaturetool frames. A full complement ofpositioners, inspection gages, andother accessories are available forthese tool frames.The technical section on pages33, 34 lists the part numbers of standardM39029 contacts which requirethese tools; however, the conceptmay be adapted to other applications.Consult factory for specific details.MILITARY P/N DMC P/N DESCRIPTIONM22520/4-01 GS100-1 TOOL FRAMEM22520/4-02 GP295 POSITIONERM22520/3-2 G120 GAGEM22520/31-01 GS200-1 TOOL FRAMEM22520/31-02 G2P330 POSITIONERM22520/3-15 G443 GAGEM22520/19-01 MH801 TOOL FRAMEM22520/19-02 D16P-1M POSITIONERM22520/19-03 D16S-1M POSITIONERM22520/19-04 D16LS-1M POSITIONERM22520/3-4 G256 GAGE (INDENTERS)M22520/3-5 G257 GAGE (RETAINERS)M22520/20-01 MH802 TOOL FRAMEM22520/20-02 D16/1-1M POSITIONERM22520/20-03 D16/2-1M POSITIONERM22520/3-6 G258 GAGE (RETAINERS)M22520/21-01 MH803 TOOL FRAMEM22520/21-02 D12P-1M POSITIONERM22520/21-03 D12S-1M POSITIONERM22520/21-04 D12LS-1M POSITIONERM22520/3-7 G259 GAGE (RETAINERS)M22520/22-01 MH804 TOOL FRAMEM22520/22-02 D12/1-1M POSITIONERM22520/22-03 D12/2-1M POSITIONERM22520/3-8 G260 GAGE (RETAINERS)© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATIONPAGE 44