Connector Tooling Guide - AeroElectric Connection

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TECHNICAL APPLICATION GUIDETYPICAL COMPLEX CABLE CONNECTORA. Wire SealB. Socket ContactC. Chamfered Socket Lead-InE. Pin ContactF. Contact Retention ClipG. Interfacial SealD. Peripheral O-Ring SealCONTACT COLOR CODE AND BIN*0 – Black1 – Brown2 – Red3 – Orange4 – Yellow5 – Green6 – Blue7 – Violet8 – Gray9 – White*BASIC IDENTIFICATION NUMBERManufacturers have the option of identifyingcontacts by stamping the bin code on theshoulder or the wire barrel.WIRE STRIPPING TECHNIQUE1. Determine the proper length of insulation to be removed. Wire must be visiblein inspection hole. Insulation must be 1/64″ – 1/32″ from end of contact orinside of insulation cup.2. Insert wire into exact center of correct cutting slot for wire size to be stripped.Each slot is marked with wire size.3. Close handles together as close as possible.4. Release handles, allowing wire holder to return to open position.5. Remove stripped wire.6. After stripping, strands of wire should be twisted firmly together in the samedirection as the normal lay of the wire.7. Stripped wire with nicked or cut strands is not acceptable.IMPORTANT NOTICE – The tooling listed in the technical application guides of this catalog and other DMC publications represents datawhich has been compiled over many years of product use and application. Some tooling suggested herein may or may not cover auser’s specific contract or manufacturing requirements. It is the user’s responsibility to carry out sufficient testing to verify suitability ofthe specific DMC product selected for the specific requirements of each particular application.PAGE 12© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
TECHNICAL APPLICATION GUIDEM39029 CONTACT QUICK LOCATION CHARTCONTACTPARTNUMBERPAGENUMBERCONTACTPARTNUMBERPAGENUMBERCONTACTPARTNUMBERPAGENUMBERCONTACTPARTNUMBERPAGENUMBERM39029/1 41M39029/27 40M39029/56 23, 24, 25M39029/87 Call DMCM39029/2 33M39029/28 40M39029/57 15, 24, 26M39029/88 Call DMCM39029/3 33M39029/29 28, 37M39029/58 15, 23, 24, 25M39029/89 Call DMCM39029/4 17, 36, 38, 39M39029/30 28, 37M39029/59 40M39029/90 Call DMCM39029/5 17, 36, 38, 39M39029/31 16, 18, 19, 21, 35M39029/60 40M39029/91 Call DMCM39029/6 39M39029/32 16, 18, 19, 21, 35M39029/63 15M39029/92 Call DMCM39029/7 39M39029/33 29M39029/64 15M39029/93 Call DMCM39029/8 39M39029/34 20M39029/65 Call DMCM39029/94 Call DMCM39029/9 Call DMCM39029/35 20M39029/66 Call DMCM39029/95 Call DMCM39029/10 Call DMCM39029/36 20M39029/68 Call DMCM39029/96 Call DMCM39029/11 34M39029/37 20M39029/69 40M39029/97 Call DMCM39029/12 34M39029/38 Call DMCM39029/70 40M39029/98 Call DMCM39029/13 39M39029/40 Call DMCM39029/71 Call DMCM39029/99 Call DMCM39029/14 39M39029/41 Call DMCM39029/72 Call DMCM39029/100 Call DMCM39029/15 Call DMCM39029/42 Call DMCM39029/73 Call DMCM39029/101 Call DMCM39029/16 32M39029/43 Call DMCM39029/74 Call DMCM39029/102 Call DMCM39029/17 31M39029/44 27M39029/75 40M39029/103 Call DMCM39029/18 31M39029/45 27M39029/76 40M39029/104 Call DMCM39029/19 39M39029/46 30M39029/77 40M39029/105 Call DMCM39029/20 39M39029/47 29, 30M39029/78 40M39029/106 Call DMCM39029/21 39M39029/48 14M39029/79 Call DMCM39029/107 Call DMCM39029/22 31, 32, 42M39029/49 14M39029/80 Call DMCM39029/108 Call DMCM39029/23 Call DMCM39029/50 40M39029/83 22M39029/109 Call DMCM39029/24 Call DMCM39029/51 40M39029/84 22M39029/25 40M39029/54 40M39029/85 Call DMCM39029/26 40M39029/55 40M39029/86 Call DMCRefer to Technical Application <strong>Guide</strong> (Pages 14–42)© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATIONPAGE 13
Page 1 and 2: ConnectorToolingGuide®DANIELSMANUF
Page 3 and 4: IMPORTANT FACTSABOUT CRIMPING®DANI
Page 5 and 6: ®DANIELSMANUFACTURINGCORPORATIONOt
Page 7 and 8: ®DANIELSMANUFACTURINGCORPORATIONUL
Page 9 and 10: © COPYRIGHT 2003 DANIELS MANUFACTU
Page 11: LARGE GAGE CONTACTAPPLICATION INFOR
Page 15 and 16: MIL-C-24308MINIATURE RECTANGULARRAC
Page 17 and 18: MIL-C-26482SERIES 2CIRCULARBAYONET
Page 19 and 20: MIL-C-26518CLASS RMINIATURE RECTANG
Page 21 and 22: MIL-C-38300CIRCULARTHREADED OR BAYO
Page 23 and 24: MIL-C-38999SERIES 1SCOOP PROOF - CI
Page 25 and 26: MIL-C-38999SERIES 3TRI-START COUPLI
Page 27 and 28: MIL-C-5015SERIES 3400CIRCULARTHREAD
Page 33 and 34: MIL-C-81659SERIES 1RECTANGULARFRONT
Page 35 and 36: MIL-C-81703SERIES 2CIRCULARRACK & P
Page 37 and 38: MIL-C-83723SERIES 2CIRCULARTHREADED
Page 39 and 40: MIL-C-83733RECTANGULAR MINIATURERAC
Page 41 and 42: MIL-T-81714TERMINAL JUNCTIONSCONNEC
Page 43 and 44: PAGE 43© COPYRIGHT 2003 DANIELS MA
Page 45 and 46: COAXIAL CONTACTTOOL SELECTION GUIDE
Page 47 and 48: OPEN FRAMECRIMP TOOLS®DANIELSMANUF
Page 49 and 50: PNEUMATIC OPENFRAME TOOL®DANIELSMA
Page 51 and 52: R.F. CONNECTORSTOOL SELECTION GUIDE
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PAGE 63© COPYRIGHT 2003 DANIELS MA
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Page 69 and 70:
CUSTOM APPLICATION &CONTACT RETENTI
Page 71 and 72:
MIL-I-81969 TOOLPART NUMBER GUIDE®
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HAND HELD PNEUMATICWIRE STRIPPING T
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GLOSSARYOF TERMS*®DANIELSMANUFACTU
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GLOSSARYOF TERMS*®DANIELSMANUFACTU
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Connector Tooling Guide - AeroElectric Connection

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