Connector Tooling Guide - AeroElectric Connection

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LARGE GAGEPNEUMATIC CRIMP TOOLS®DANIELSMANUFACTURINGCORPORATIONWA23 PNEUMATICCRIMP TOOLDMC’s heavy pneumatic crimptool functions with the push of abutton for operator ease. This heavyduty crimp tool accommodates largesize contacts 8 through 0000 (AWG)and operates on standard 90-125 psi(5.4-8.16 BAR) shop air sources.It is engineered with the operator’ssafety in mind and features a full cyclecontrol system. This tool is portableand needs no extra booster for largesize contacts.The standard die assembly andlocator are easily interchangeable withno special tool required. Custom diesand locators may be designed tospecific requirements. An optional footvalve is available upon request.NOW FEATURING…Die Assembliesand Locators for:• Pre-Installed and Un-InsulatedRing Terminals for Military andCommercial Applications(MS25036, MS20659,MIL-T-7928)M22520/23 Tool, Dieand Locator ListMIL # DESCRIPTION DMC #M22520/23-01 Crimp Tool WA23M22520/23-02 Die Assy. 8 WA23-2M22520/23-03 Die Assy. 6 WA23-3M22520/23-04 Die Assy. 4 WA23-4M22520/23-05 Die Assy. 1/0 WA23-5M22520/23-06 Die Assy. 2/0 WA23-6M22520/23-07 Die Assy. 4/0 WA23-7M22520/23-09 Locator 8 WA23-9M22520/23-10 Locator 6 WA23-10M22520/23-11 Locator 4 WA23-11M22520/23-12 Locator 4, 4N, 4G WA23-12M22520/23-13 Locator 1/0 WA23-13M22520/23-14 Locator 1/0, 1/0N WA23-14M22520/23-15 Locator 2/0, 2/0N WA23-15M22520/23-16 Locator 4/0, 4/0N WA23-16CONTACTGAGEP/N SIZE “GO” “NO-GO” P/NM22520/23-02 8 .130 .136 G693M22520/23-03 6 .171 .178 G694M22520/23-04 4 .195 .202 G695M22520/23-05 0 .325 .332 G695M22520/23-06 00 .351 .358 G697M22520/23-07 0000 .425 .432 G698PAGE 10© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
LARGE GAGE CONTACTAPPLICATION INFORMATION®DANIELSMANUFACTURINGCORPORATION®CONTACT APPLICATION CROSS REFERENCEMIL-C-5015 Front Release (3400 Series)CONTACT BIN TYPE DIEPART # CODE P/S SIZE ASSEMBLY LOCATORM39029/44 291 P 8 WA23-2 WA23-9M39029/45 298 S 8 WA23-2 WA23-9M39029/44 292 P 4 WA23-4 WA23-11M39029/45 299 S 4 WA23-4 WA23-11M39029/44 293 P 0 WA23-5 WA23-13M39029/45 300 S 0 WA23-5 WA23-13MIL-C-5015 Rear Release (3450 Series)M39029/29 214 P 8 WA23-2 WA23-9M39029/30 220 S 8 WA23-2 WA23-9M39029/29 215 P 4 WA23-4 WA23-11M39029/30 221 S 4 WA23-4 WA23-11M39029/29 216 P 0 WA23-5 WA23-13M39029/30 222 S 0 WA23-5 WA23-13MIL-C-22992 Class LHeavy Duty Cylindrical <strong>Connector</strong>M39029/48 317 P 6 WA23-3 WA23-10M39029/48 318 P 6N WA23-3 WA23-10M39029/48 319 P 6G WA23-3 WA23-10M39029/49 329 S 6 WA23-3 WA23-10M39029/49 330 S 6G WA23-3 WA23-10M39029/48 320 P 4 WA23-4 WA23-12M39029/48 321 P 4N WA23-4 WA23-12M39029/48 322 P 4G WA23-4 WA23-12M39029/49 331 S 4 WA23-4 WA23-12M39029/49 332 S 4G WA23-4 WA23-12M39029/48 323 P 1/0 WA23-5 WA23-14M39029/48 324 P 1/0N WA23-5 WA23-14M39029/49 333 S 1/0 WA23-5 WA23-14M39029/48 325 P 2/0 WA23-6 WA23-15M39029/48 326 P 2/0N WA23-6 WA23-15M39029/49 334 S 2/0 WA23-6 WA23-15M39029/48 327 P 4/0 WA23-7 WA23-16M39029/48 328 P 4/0N WA23-7 WA23-16M39029/49 335 S 4/0 WA23-7 WA23-16J-Tech541-220-0808 214 P 8 WA23-2 WA23-9541-220-0404 215 P 4 WA23-4 WA23-11542-220-0808 220 S 8 WA23-2 WA23-9542-220-0404 221 S 4 WA23-4 WA23-11Amphenol/Bendix10-497100-6 317 P 6 WA23-3 WA23-1010-497102-6 318 P 6N WA23-3 WA23-1010-497222-6 319 P 6 WA23-3 WA23-1010-497100-4 320 P 4 WA23-4 WA23-1210-497102-4 321 P 4N WA23-4 WA23-1210-497222-4 322 P 4G WA23-4 WA23-1210-497100-3 323 P 1/0 WA23-5 WA23-1410-497102-3 324 P 1/0N WA23-5 WA23-1410-497100-43 327 P 4/0 WA23-7 WA23-1610-497102-43 328 P 4/0N WA23-7 WA23-1610-497101-6 329 S 6 WA23-3 WA23-1010-497223-6 330 S 6G WA23-3 WA23-1010-497101-4 331 S 4 WA23-4 WA23-1210-497223-4 332 S 4G WA23-4 WA23-1210-497101-3 333 S 1/0 WA23-5 WA23-1410-497101-43 335 S 4/0 WA23-7 WA23-16© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATIONBurndy Corporation (FCI)CONTACT BIN TYPE DIEPART # CODE P/S SIZE ASSEMBLY LOCATORB559-01-3 318 P 6N WA23-3 WA23-10B559-01-6 319 P 6 WA23-3 WA23-10B559-01-1 320 P 4 WA23-4 WA23-12B559-01-2 321 P 4N WA23-4 WA23-12B559-01-10 322 P 4G WA23-4 WA23-12B559-01-4 323 P 1/0 WA23-5 WA23-14B559-01-5 324 P 1/0N WA23-5 WA23-14B559-01-8 327 P 4/0 WA23-7 WA23-16B559-01-9 328 P 4/0N WA23-7 WA23-16B560-01-2 329 S 6 WA23-3 WA23-10B560-01-4 330 S 6G WA23-3 WA23-10B560-01-1 331 S 4 WA23-4 WA23-12B560-01-6 322 S 4G WA23-5 WA23-14B560-01-3 333 S 1/0 WA23-5 WA23-14B560-01-5 335 S 4/0 WA23-7 WA23-16ITT Cannon030-3198-003 214 P 8 WA23-2 WA23-9030-3199-004 215 P 4 WA23-4 WA23-11030-3200-003 216 P 0 WA23-5 WA23-13031-3116-003 220 S 8 WA23-2 WA23-9031-3117-003 221 S 4 WA23-4 WA23-11031-3118-003 222 S 0 WA23-5 WA23-13Matrix Science/AMP-TYCO5000-029-0008 214 P 8 WA23-2 WA23-95000-029-0004 215 P 4 WA23-4 WA23-115000-029-0000 216 P 0 WA23-5 WA23-135100-033-0008 220 S 8 WA23-2 WA23-95100-033-0004 221 S 4 WA23-4 WA23-115100-033-0000 222 S 0 WA23-5 WA23-13Tri-Star916-0808-093 214 P 8 WA23-2 WA23-9916-0404-094 215 P 4 WA23-4 WA23-11916-0000-095 216 P 0 WA23-5 WA23-13915-0808-093 220 S 8 WA23-2 WA23-9915-0404-094 221 S 4 WA23-4 WA23-11915-0000-095 222 S 0 WA23-5 WA23-13915-0606-595 317 P 6 WA23-3 WA23-10915-0606-596 318 P 6N WA23-3 WA23-10915-0606-597 319 P 6G WA23-3 WA23-10915-0404-576 320 P 4 WA23-4 WA23-12915-0404-577 321 P 4N WA23-4 WA23-12915-0404-578 322 P 4G WA23-4 WA23-12915-1001-498 323 P 1/0 WA23-5 WA23-14915-1001-499 324 P 1/0N WA23-5 WA23-14915-2020-579 325 P 2/0 WA23-6 WA23-15915-2020-580 326 P 2/0N WA23-6 WA23-15915-4040-598 327 P 4/0 WA23-7 WA23-16915-4040-599 328 P 4/0N WA23-7 WA23-16916-0606-595 329 S 6 WA23-3 WA23-10916-0606-597 330 S 6G WA23-3 WA23-10916-0404-576 331 S 4 WA23-4 WA23-12916-0404-578 332 S 4G WA23-4 WA23-12916-1001-498 333 S 1/0 WA23-5 WA23-14916-2020-579 334 S 2/0 WA23-6 WA23-15916-4040-598 335 S 4/0 WA23-7 WA23-16Cross reference information was compiled from (QPL) Qualified Products Listing.Additional tooling is available for other die, locator and wire size applications.PAGE 11
Page 1 and 2: ConnectorToolingGuide®DANIELSMANUF
Page 3 and 4: IMPORTANT FACTSABOUT CRIMPING®DANI
Page 5 and 6: ®DANIELSMANUFACTURINGCORPORATIONOt
Page 7 and 8: ®DANIELSMANUFACTURINGCORPORATIONUL
Page 9: © COPYRIGHT 2003 DANIELS MANUFACTU
Page 13 and 14: TECHNICAL APPLICATION GUIDEM39029 C
Page 15 and 16: MIL-C-24308MINIATURE RECTANGULARRAC
Page 17 and 18: MIL-C-26482SERIES 2CIRCULARBAYONET
Page 19 and 20: MIL-C-26518CLASS RMINIATURE RECTANG
Page 21 and 22: MIL-C-38300CIRCULARTHREADED OR BAYO
Page 23 and 24: MIL-C-38999SERIES 1SCOOP PROOF - CI
Page 25 and 26: MIL-C-38999SERIES 3TRI-START COUPLI
Page 27 and 28: MIL-C-5015SERIES 3400CIRCULARTHREAD
Page 33 and 34: MIL-C-81659SERIES 1RECTANGULARFRONT
Page 35 and 36: MIL-C-81703SERIES 2CIRCULARRACK & P
Page 37 and 38: MIL-C-83723SERIES 2CIRCULARTHREADED
Page 39 and 40: MIL-C-83733RECTANGULAR MINIATURERAC
Page 41 and 42: MIL-T-81714TERMINAL JUNCTIONSCONNEC
Page 43 and 44: PAGE 43© COPYRIGHT 2003 DANIELS MA
Page 45 and 46: COAXIAL CONTACTTOOL SELECTION GUIDE
Page 47 and 48: OPEN FRAMECRIMP TOOLS®DANIELSMANUF
Page 49 and 50: PNEUMATIC OPENFRAME TOOL®DANIELSMA
Page 51 and 52: R.F. CONNECTORSTOOL SELECTION GUIDE
Page 61 and 62:
R.F. CONNECTORSTOOL SELECTION GUIDE
Page 63 and 64:
PAGE 63© COPYRIGHT 2003 DANIELS MA
Page 65 and 66:
Page 67 and 68:
Page 69 and 70:
CUSTOM APPLICATION &CONTACT RETENTI
Page 71 and 72:
MIL-I-81969 TOOLPART NUMBER GUIDE®
Page 73 and 74:
HAND HELD PNEUMATICWIRE STRIPPING T
Page 75 and 76:
Page 77 and 78:
Page 79 and 80:
Page 81 and 82:
Page 83 and 84:
GLOSSARYOF TERMS*®DANIELSMANUFACTU
Page 85 and 86:
GLOSSARYOF TERMS*®DANIELSMANUFACTU
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Connector Tooling Guide - AeroElectric Connection

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