Course Material of ESDP on Food Processing in Hindi + English

Course Material of ESDP on Food Processing in Hindi + English Course Material of ESDP on Food Processing in Hindi + English

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(b) Technical Skilled & Unskilledi) Food Technologist one 5000/- 5,000/-ii) Supervisor one 4000/- 4,000/-iii) Foreman / Mechanic one 3000/- 3,000/-iv) Skilled Worker/Boiler man three 3000/- 9,000/-v) Helper three 1200/- 3,600/-TOTAL 50,100/-Perquisites @ 15 % 7,515/-(2) Raw ong>Materialong> (per month):Total 57,615/-68Say 57,600/-S.No. Description with specification Qty. Rate Value (Rs.)Tomatoes 25000 kg Rs.4/kg 1,00,000Sugar 1000 kg Rs.15/kg 15,000Common salt 500 kg Rs.5/kg 2,500Spices,garlic, ginger,etc. L.S. 10,000Colour L.S. 1,000Sodium benzoate 10kg Rs.150/- 1,500Glass bottle (1 kg.capacity) 6000 Rs.5/- 30,000Glass bottle (500 gm cap.) 6000 Rs.4/- 24,000Crown caps 12000 Rs.0.25 3,000Plastic caps 12000 Rs 0.50 6,000Label straps 12000 Rs 0.50 6,000Corrugated box 1200 Rs.6/- 7,200Breakage ong>ofong> bottles,caps,etc. L.S. 2,000Cleaning powder L.S. 2,000Miscellaneous 20,0002,30,200/-(3) Utilities (per month):PowerTotal connected load including light15 KWassuming 8 Hours operation KWHConsumption per hour @ 2.75 8x15x25x2.75 8,250Water L.S. 5,00Boiler fuel 3,00011,750/-(4) Other Expenditure (per month):1. Postage & Stationary 2,000/-2. Advertisement 10,000/-3. Telephone 1,000/-4. Repair & Maintenance 2,000/-5. Transportation 10,000/-

6. Consumable 2,000/-7. Sales expenses 4,000/-8. Insurance 2,000/-9. Misc. Expenses 2,500/-Total: 35,500/-Total Recurring Expenditure (per month):1) Salary & Wages 57,600/-2) Raw ong>Materialong> 2,30,200/-3) Utilities 11,750/-4) Other Contingent Expenses 35,500/-Total: 3,35,050/-Working Capital for three months: 10,05,150/-Total Capital Investment:Fixed capital: 6,70,000/-Working capital for 3 months: 10,05,150/-Total: 16,75,150/-VII. MACHINERY UTILIZATION:In this process ong>ofong> tomato products, the bottle neck operation ispreparation ong>ofong> tomato juice. Efforts should be so made that all machinery and equipments are properlyserviced at regular interests for maximum utilisation ong>ofong> machines as the process involves some manualoperation also.It is expected that during first year machine utilization will be 70% and during second year85% and 100% in subsequent years.VIII. FINANCIAL ANALYSIS:1. Cost ong>ofong> Production (per annum):Total Recurring Cost per year 40,20,600/-Depreciation on Machinery & Equipment @ 10% 60,000/-Depreciation on Office Equipments & furniture @ 20% 2,000/-Interest on Total Capital Investment @ 14 % 2,34,521/-Total: 43,17,121/-2. Turn Over( per annum):Assuming 50% product ong>ofong> tomato juice from the raw tomato, the juice produced 12,500 kg. out ong>ofong>which 2000 kg. juice is sold in the form ong>ofong> tomato juice and 2500 Kg. tomato juice to form 2000 Kg. ong>ofong>tomato puree rest 8000 kg. juice is again boiled and processed to produce 5000 kg. tomato ketchup.69

6. C<strong>on</strong>sumable 2,000/-7. Sales expenses 4,000/-8. Insurance 2,000/-9. Misc. Expenses 2,500/-Total: 35,500/-Total Recurr<strong>in</strong>g Expenditure (per m<strong>on</strong>th):1) Salary & Wages 57,600/-2) Raw <str<strong>on</strong>g>Material</str<strong>on</strong>g> 2,30,200/-3) Utilities 11,750/-4) Other C<strong>on</strong>t<strong>in</strong>gent Expenses 35,500/-Total: 3,35,050/-Work<strong>in</strong>g Capital for three m<strong>on</strong>ths: 10,05,150/-Total Capital Investment:Fixed capital: 6,70,000/-Work<strong>in</strong>g capital for 3 m<strong>on</strong>ths: 10,05,150/-Total: 16,75,150/-VII. MACHINERY UTILIZATION:In this process <str<strong>on</strong>g>of</str<strong>on</strong>g> tomato products, the bottle neck operati<strong>on</strong> ispreparati<strong>on</strong> <str<strong>on</strong>g>of</str<strong>on</strong>g> tomato juice. Efforts should be so made that all mach<strong>in</strong>ery and equipments are properlyserviced at regular <strong>in</strong>terests for maximum utilisati<strong>on</strong> <str<strong>on</strong>g>of</str<strong>on</strong>g> mach<strong>in</strong>es as the process <strong>in</strong>volves some manualoperati<strong>on</strong> also.It is expected that dur<strong>in</strong>g first year mach<strong>in</strong>e utilizati<strong>on</strong> will be 70% and dur<strong>in</strong>g sec<strong>on</strong>d year85% and 100% <strong>in</strong> subsequent years.VIII. FINANCIAL ANALYSIS:1. Cost <str<strong>on</strong>g>of</str<strong>on</strong>g> Producti<strong>on</strong> (per annum):Total Recurr<strong>in</strong>g Cost per year 40,20,600/-Depreciati<strong>on</strong> <strong>on</strong> Mach<strong>in</strong>ery & Equipment @ 10% 60,000/-Depreciati<strong>on</strong> <strong>on</strong> Office Equipments & furniture @ 20% 2,000/-Interest <strong>on</strong> Total Capital Investment @ 14 % 2,34,521/-Total: 43,17,121/-2. Turn Over( per annum):Assum<strong>in</strong>g 50% product <str<strong>on</strong>g>of</str<strong>on</strong>g> tomato juice from the raw tomato, the juice produced 12,500 kg. out <str<strong>on</strong>g>of</str<strong>on</strong>g>which 2000 kg. juice is sold <strong>in</strong> the form <str<strong>on</strong>g>of</str<strong>on</strong>g> tomato juice and 2500 Kg. tomato juice to form 2000 Kg. <str<strong>on</strong>g>of</str<strong>on</strong>g>tomato puree rest 8000 kg. juice is aga<strong>in</strong> boiled and processed to produce 5000 kg. tomato ketchup.69

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