Course Material of ESDP on Food Processing in Hindi + English

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(b) Technical Skilled & Unskilledi) Food Technologist one 5000/- 5,000/-ii) Supervisor one 4000/- 4,000/-iii) Foreman / Mechanic one 3000/- 3,000/-iv) Skilled Worker/Boiler man three 3000/- 9,000/-v) Helper three 1200/- 3,600/-TOTAL 50,100/-Perquisites @ 15 % 7,515/-(2) Raw <strong>Material</strong> (per month):Total 57,615/-68Say 57,600/-S.No. Description with specification Qty. Rate Value (Rs.)Tomatoes 25000 kg Rs.4/kg 1,00,000Sugar 1000 kg Rs.15/kg 15,000Common salt 500 kg Rs.5/kg 2,500Spices,garlic, ginger,etc. L.S. 10,000Colour L.S. 1,000Sodium benzoate 10kg Rs.150/- 1,500Glass bottle (1 kg.capacity) 6000 Rs.5/- 30,000Glass bottle (500 gm cap.) 6000 Rs.4/- 24,000Crown caps 12000 Rs.0.25 3,000Plastic caps 12000 Rs 0.50 6,000Label straps 12000 Rs 0.50 6,000Corrugated box 1200 Rs.6/- 7,200Breakage <strong>of</strong> bottles,caps,etc. L.S. 2,000Cleaning powder L.S. 2,000Miscellaneous 20,0002,30,200/-(3) Utilities (per month):PowerTotal connected load including light15 KWassuming 8 Hours operation KWHConsumption per hour @ 2.75 8x15x25x2.75 8,250Water L.S. 5,00Boiler fuel 3,00011,750/-(4) Other Expenditure (per month):1. Postage & Stationary 2,000/-2. Advertisement 10,000/-3. Telephone 1,000/-4. Repair & Maintenance 2,000/-5. Transportation 10,000/-
6. Consumable 2,000/-7. Sales expenses 4,000/-8. Insurance 2,000/-9. Misc. Expenses 2,500/-Total: 35,500/-Total Recurring Expenditure (per month):1) Salary & Wages 57,600/-2) Raw <strong>Material</strong> 2,30,200/-3) Utilities 11,750/-4) Other Contingent Expenses 35,500/-Total: 3,35,050/-Working Capital for three months: 10,05,150/-Total Capital Investment:Fixed capital: 6,70,000/-Working capital for 3 months: 10,05,150/-Total: 16,75,150/-VII. MACHINERY UTILIZATION:In this process <strong>of</strong> tomato products, the bottle neck operation ispreparation <strong>of</strong> tomato juice. Efforts should be so made that all machinery and equipments are properlyserviced at regular interests for maximum utilisation <strong>of</strong> machines as the process involves some manualoperation also.It is expected that during first year machine utilization will be 70% and during second year85% and 100% in subsequent years.VIII. FINANCIAL ANALYSIS:1. Cost <strong>of</strong> Production (per annum):Total Recurring Cost per year 40,20,600/-Depreciation on Machinery & Equipment @ 10% 60,000/-Depreciation on Office Equipments & furniture @ 20% 2,000/-Interest on Total Capital Investment @ 14 % 2,34,521/-Total: 43,17,121/-2. Turn Over( per annum):Assuming 50% product <strong>of</strong> tomato juice from the raw tomato, the juice produced 12,500 kg. out <strong>of</strong>which 2000 kg. juice is sold in the form <strong>of</strong> tomato juice and 2500 Kg. tomato juice to form 2000 Kg. <strong>of</strong>tomato puree rest 8000 kg. juice is again boiled and processed to produce 5000 kg. tomato ketchup.69
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Page 35 and 36: CLASSIFICATION OF FOOD ON THE BASES
Page 37 and 38: CHARECTERISTICS OF FEW POPULAR FRUI
Page 39 and 40: FOOD PACKAGINGWHAT ?“ -AN INTEGRA
Page 41 and 42: PACKAGE FOR FOOD PRODUCTS1. TIN PLA
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Page 49 and 50: FLOW CHART FOR THE PREPARATION OF P
Page 51 and 52: 6. Copperm brass or iron equipments
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Page 59 and 60: SALES PROMOTIONAfter the product ha
Page 61 and 62: PRODUCTION PLANNING & CONTROLProduc
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Page 73 and 74: X. LIST OF MACHINERY & RAW MATERIAL
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Page 79 and 80: 6. Oil spraying machine for salted
Page 81 and 82: VIII.MACHINERY UTILIZATION:It is ex
Page 83: ISO 9001/14001/HACCP Certification
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Course Material of ESDP on Food Processing in Hindi + English

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