Course Material of ESDP on Food Processing in Hindi + English

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e.Production (Target & Value):Tomato juice:24,000 Kg.Tomato puree:24,000 Kg.Tomato Ketchup:60,000 Kg.VALUE :Rs. 48,72,000/-f. Power Requirement :15K.W.g. Water : 10,000 Ltrs./Dayh. Energy Conservation:The following steps may be taken for the conservation <strong>of</strong> energy.1. Machinery & Equipment’s parts, which are revolving and reciprocating should be properly,lubricated from time to time with suitable lubricant oil.2. Lay out <strong>of</strong> the unit should be in such a way in that no back tracking <strong>of</strong> material is there.3. All electric switches may be kept <strong>of</strong>f, when not required.4. The entire transmission belt will be tightened before starting the work is whereever applicable.5. Fluorescent tube with electronic Chokes may be used for energy saving. Further recently developedcompact fluorescent tubes called (CFT) <strong>of</strong> 10,15, watts Philips/Glaux made may be used for energysaving and decoration. These self ballasted fluorescent lamps are high efficiency replacements forordinary bulbs. For same light output, CFLEBs consume about one-fifth the power consumed byordinary bulbs, thereby saving a lot <strong>of</strong> energy. The savings get further multiplied when CLEBs areused in air conditioned areas, since the saving <strong>of</strong> energy by using CLEBs also corresponds to lessheat dissipation reducing load on air conditioners. The life <strong>of</strong> CFLEBs is about 8000/10000 hours i.e.about 10 times that <strong>of</strong> ordinary bulb.The typical payback period in terms <strong>of</strong> savings <strong>of</strong> energy bills and cost <strong>of</strong> ordinarylamps is about 6 months operation. Unlike ordinary bulbs, these CFLEBs provide choice <strong>of</strong> threecolours designated A, B & C, to suit individual requirements.Electronic Ballast, with protection against high voltage spikes, along with high qualityCFLs make these composite CFLEBs (or self ballasted CFLs) Slim, lightweight, efficient andreliable units.6. As far as possible Solar Energy and day light will be used keeping all the other lights <strong>of</strong>f.7. As far as possible inductive load <strong>of</strong> motor will be reduced and high power factor will be used withthe aid <strong>of</strong> capacitors <strong>of</strong> appropriate sizes.VI. Financial Aspects:(A) Fixed Capital:1.Land and Building (own) :Land and Building (rented)On Rent @ Rs.20/-Sq. meterCovered Area 150 Sq. meter 3,000/-2. Machinery and equipment:S.No. Description HP/KW Ind/Imp. Qty. Value (Rs)Production UnitName <strong>of</strong> machine with specification1. Steam boiler 150 kg/hr. 1 1,20,0002. Washing machine (Rotary rodWasher equiped with spray66
arrangement, collection tank,etc.) with 10 HP motor 1 90,0003. S.S. tilting type steam jackettedkettle <strong>of</strong> cap. 100 gallons 1 60,0004. Vacumm S.S. tilting type steam jackettedkettle <strong>of</strong> cap. 100 gallons 1 70,0005. Pulper cap.1/2 ton per hr. 1 40,000with 3 HP motor6. Exhaust and processing tank 1 25,0007. Pasteuriser tank (500 lit. cap.) 1 15,0008. Bottle washing machine with 1 15,000two heads complete with ¼HP motor9. Vacuum filling machine (cap. 1 18,00010 to 15 bottles/minute)10. Water storage tank cap.500 lit. 4 2000(HDPE)11. Misc.equipt. such as buckets, L.S. 10,000cutting and peeling knives,kits, tools,etc.12. Weighing balance 500 gm to 5 kg cap. 1 5,00013. Crown cork machine 1 3,00014. Weighing Scales Platform type 1 16,00015. Working Tables Al Top 4 32,00016. Laboratory equipt.(brix meter, 1 set 20,000etc.)17. Pollution Control Equip. L.S 60,00018. Office furniture and fixtures 10,00019. Electrification & installation charges @ 10% 40,000Total Cost <strong>of</strong> Machinery & Equipments 6,47,000/-3. Pre-Operative Expenses: 20,000/-Total Fixed Capital ( 1+2+3) 6,70,000/-(B) Working Capital (Per month)(1 ) Staff and Labour (per month):S.No. Description No. Salary Total Value (Rs.)(a) Administrative & Supervisoryi) Production Manager one 6000/- 6,000/-ii) storekeeper one 4000/- 4,000/-iii) Accountant one 3000/- 3,000/-iv) Salesman three 3000/- 9,000/-v) Peon/watchman one 2000/- 2,000/-vi) Sweeper one 1500/- 1,500/-67
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Page 35 and 36: CLASSIFICATION OF FOOD ON THE BASES
Page 37 and 38: CHARECTERISTICS OF FEW POPULAR FRUI
Page 39 and 40: FOOD PACKAGINGWHAT ?“ -AN INTEGRA
Page 41 and 42: PACKAGE FOR FOOD PRODUCTS1. TIN PLA
Page 43 and 44: FLOW CHART FOR THE PREPARATION OF G
Page 45 and 46: FLOW CHART FOR THE PREPARATION OF M
Page 47 and 48: FLOW CHART FOR THE PREPARATION OF M
Page 49 and 50: FLOW CHART FOR THE PREPARATION OF P
Page 51 and 52: 6. Copperm brass or iron equipments
Page 53 and 54: THE FIRST SCHEDULEFrom ‘A’See c
Page 55 and 56: provides springboard from the prese
Page 57 and 58: There are many ways in which one ca
Page 59 and 60: SALES PROMOTIONAfter the product ha
Page 61 and 62: PRODUCTION PLANNING & CONTROLProduc
Page 63 and 64: A PROJECT PROFILE FOR MANUFACTURE O
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Page 71 and 72: 6. Consumable 2,000/-7. Sales expen
Page 73 and 74: X. LIST OF MACHINERY & RAW MATERIAL
Page 75 and 76: II. Market Potential:The per capita
Page 77 and 78: 10-11 30 Trial Production11-12 15 C
Page 79 and 80: 6. Oil spraying machine for salted
Page 81 and 82: VIII.MACHINERY UTILIZATION:It is ex
Page 83: ISO 9001/14001/HACCP Certification
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Course Material of ESDP on Food Processing in Hindi + English

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