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Course Material of ESDP on Food Processing in Hindi + English

Course Material of ESDP on Food Processing in Hindi + English

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there was a steady rise <strong>in</strong> producti<strong>on</strong> due to the entry <str<strong>on</strong>g>of</str<strong>on</strong>g> mult<strong>in</strong>ati<strong>on</strong>als with better market <strong>in</strong>frastructure andsales promoti<strong>on</strong>.With high fluctuati<strong>on</strong> <strong>in</strong> market prices <str<strong>on</strong>g>of</str<strong>on</strong>g> fresh tomatoes <strong>in</strong> theurban market, there are good prospects for tomato juice, puree <strong>in</strong> place <str<strong>on</strong>g>of</str<strong>on</strong>g> fresh tomatoes <strong>in</strong> householdsector. Besides the boom <strong>in</strong> the food service sector <strong>in</strong>clud<strong>in</strong>g fast food cha<strong>in</strong>, has widened the demandpotential for tomato ketchup soups.Experiments have shown that advertisement and publicity have<strong>in</strong>fluenced the pattern <str<strong>on</strong>g>of</str<strong>on</strong>g> c<strong>on</strong>sumpti<strong>on</strong> <str<strong>on</strong>g>of</str<strong>on</strong>g> tomato products.Besides, tomato products have good export potential especially <strong>in</strong> the Middle East.III. Basis & Presumpti<strong>on</strong>:1. The Project Pr<str<strong>on</strong>g>of</str<strong>on</strong>g>ile has been prepared <strong>on</strong> the basis <str<strong>on</strong>g>of</str<strong>on</strong>g> S<strong>in</strong>gle Shift <str<strong>on</strong>g>of</str<strong>on</strong>g> 8-hrs. a day and 25-work<strong>in</strong>gdays <strong>in</strong> a m<strong>on</strong>th at 75% efficiency.2. It is presumed that Ist year, the capacity utilizati<strong>on</strong> will be 70% followed by 85% <strong>in</strong> the next yearand 100% <strong>in</strong> the subsequent year.3. Depreciati<strong>on</strong> <strong>on</strong> mach<strong>in</strong>ery & equipments has been taken @ 10% m<strong>in</strong>imum . Depreciati<strong>on</strong> <strong>on</strong><str<strong>on</strong>g>of</str<strong>on</strong>g>fice furniture has been taken @ 20 % per annum.4. The rates quoted <strong>in</strong> respect <str<strong>on</strong>g>of</str<strong>on</strong>g> salaries and wages for skilled worker and others are <strong>on</strong> the basis <str<strong>on</strong>g>of</str<strong>on</strong>g>m<strong>in</strong>imum rates <strong>in</strong> the State <str<strong>on</strong>g>of</str<strong>on</strong>g> U.P.5. Interest rate for the fixed and work<strong>in</strong>g capital has been taken @ 14% <strong>on</strong> an average whetherf<strong>in</strong>anced by the Bankers or F<strong>in</strong>ancial Instituti<strong>on</strong>al.6. The marg<strong>in</strong> m<strong>on</strong>ey required is m<strong>in</strong>imum (30% <str<strong>on</strong>g>of</str<strong>on</strong>g> the total capital <strong>in</strong>vestment).7. The rental value for the accomodati<strong>on</strong> <str<strong>on</strong>g>of</str<strong>on</strong>g> <str<strong>on</strong>g>of</str<strong>on</strong>g>fice , workshop and other covered area has been taken@ Rs. 20/- per Sq. mtr .8. The rate quoted <strong>in</strong> respect <str<strong>on</strong>g>of</str<strong>on</strong>g> mach<strong>in</strong>ery, equipment and raw materials are those prevail<strong>in</strong>g at thetime <str<strong>on</strong>g>of</str<strong>on</strong>g> preparati<strong>on</strong> <str<strong>on</strong>g>of</str<strong>on</strong>g> the Project Pr<str<strong>on</strong>g>of</str<strong>on</strong>g>ile and are likely to vary from place to place and suppliersto suppliers. When a tailor made project pr<str<strong>on</strong>g>of</str<strong>on</strong>g>ile is prepared, necessary changes are to be made.9. The pay back period may be 5-years after the <strong>in</strong>itial gestati<strong>on</strong> period.10. The gestati<strong>on</strong> period <strong>in</strong> implementati<strong>on</strong> <str<strong>on</strong>g>of</str<strong>on</strong>g> the project may be to the tune <str<strong>on</strong>g>of</str<strong>on</strong>g> 6 to 9 m<strong>on</strong>ths which<strong>in</strong>cludes mak<strong>in</strong>g all arrangements, completi<strong>on</strong> <str<strong>on</strong>g>of</str<strong>on</strong>g> all formalities, market surveys and tie-ups etc.Once all the above arrangements are made and quality/standards achieved the 100% projectcapacity may be achieved at the end <str<strong>on</strong>g>of</str<strong>on</strong>g> three years. However, a detailed PERT/CPM/chart withimplementati<strong>on</strong> period has been given <strong>in</strong> the report.11. To run the unit the balance period <str<strong>on</strong>g>of</str<strong>on</strong>g> the year, other fruits products such as squashes and juicescan be prepared with additi<strong>on</strong> <str<strong>on</strong>g>of</str<strong>on</strong>g> a few mach<strong>in</strong>ery and equipments.IV. Implementati<strong>on</strong> Schedule:The implementati<strong>on</strong> <str<strong>on</strong>g>of</str<strong>on</strong>g> the project <strong>in</strong>cludes variousjobs/exercises such as procurement <str<strong>on</strong>g>of</str<strong>on</strong>g> technical know how, transfer <str<strong>on</strong>g>of</str<strong>on</strong>g> technology, market surveys and tieups,preparati<strong>on</strong> <str<strong>on</strong>g>of</str<strong>on</strong>g> project report, selecti<strong>on</strong> <str<strong>on</strong>g>of</str<strong>on</strong>g> site, registrati<strong>on</strong>, f<strong>in</strong>anc<strong>in</strong>g <str<strong>on</strong>g>of</str<strong>on</strong>g> project, procurement <str<strong>on</strong>g>of</str<strong>on</strong>g>mach<strong>in</strong>ery and raw materials etc., recruitment <str<strong>on</strong>g>of</str<strong>on</strong>g> staff, erecti<strong>on</strong>/ commissi<strong>on</strong><strong>in</strong>g <str<strong>on</strong>g>of</str<strong>on</strong>g> mach<strong>in</strong>es, trialproducti<strong>on</strong> and commercial producti<strong>on</strong> etc. In order to efficiently and successfully implement the project <strong>in</strong>the shortest period the slack period is curtailed to m<strong>in</strong>imum possible and as far as possible simultaneousexercises are carried out. In view <str<strong>on</strong>g>of</str<strong>on</strong>g> above a CPM-PERT Chart has been illustrated below, Accord<strong>in</strong>g towhich a m<strong>in</strong>imum period <str<strong>on</strong>g>of</str<strong>on</strong>g> 227 days is <strong>in</strong>volved <strong>in</strong> f<strong>in</strong>ally start<strong>in</strong>g the project <strong>on</strong> commercial basis. Byfollow<strong>in</strong>g this process a time period <str<strong>on</strong>g>of</str<strong>on</strong>g> 82 days can be saved.62

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