Hydroponic Vegetable Production in Florida - Manatee County ...

Hydroponic Vegetable Production in Florida - Manatee County ... Hydroponic Vegetable Production in Florida - Manatee County ...

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Hydroponic Vegetable Production in Florida 2value of their crop (Anonymous, 2009). Off-farmcosts -- including marketing, processing,wholesaling, distribution and retailing -- account for80 cents of every retail food dollar spent in the UnitedStates. However, producers' chances for successimprove when they place their crops as close aspossible to retail markets -- restaurants, cafeterias,hotels, cruise ships, farmers markets, on-farm-sales,etc.Because of the greater cost per pound ofproducing hydroponic vegetables -- as compared totraditional, field-grown vegetables -- hydroponicgrowers, to be successful, need to receive 50 - 100percent of the retail value for their crops. Actual retailvalues can be determined easily by checking severallocal retail grocery stores for vegetable prices.However, to move large loads, high-volumeproducers (>0.5 acre) will still need to cultivate somewholesale markets (with lower prices per poundshipped).Hydroponic Growing SystemsBased on the latest published data (Table 1),hydroponic-crop rankings in Florida – ordered frommost grown to least grown – were the following:herbs, peppers, cucumbers, tomatoes, lettuce, mixedvegetable/herb, and strawberries.Perlite systems for growing vegetableshydroponically are varied in design. One system usesdrip-irrigated, perlite-filled, lay-flat plastic bags. (SeeFigure 1). These cigar-shaped bags are placed in tworows, running the length of the greenhouse withaccess aisles in between. Slits are made at the bottomor slightly up one side of each bag for drainage to acentral collection trough running between the rows.Effluent from the bags collects in the trough and mayremain there or run by gravity to a collection tank.Another common perlite system uses Dutchbuckets. This system consists of plastic, two-gallonbuckets containing perlite and with a 2-two inchreservoir at the bottom. Drip irrigation supplies waterand nutrients, which overflow the reservoir and arecollected to drain or recycled through a PVC pipe.Perlite is also used in a variety of other croppingsystems, including the bench-bed system (example:perlite-filled, aluminum roofing panels) and verticalsystems (described below). When used in thesesystems, perlite is often mixed with coconut coir,peat, or other organic components to increase waterand nutrient holding capacity of the media.These crops were produced in the followingproduction/media type systems (Table 2): perlite(Dutch bucket, lay flat bag); various media-fillednursery pots or upright bags; raised beds or sandfloor; nutrient film (flow) technique (NFT); floatingraft systems; vertical systems; or rockwool.Greenhouse design (Table 3) was natural ventilationor pad and fan with mostly double polyethylenecovers in multiple-bay greenhouses.PerlitePerlite is a generic term for naturally occurringvolcanic glass or rock, which is heated and, inresponse, expands from four to 20 times its originalvolume. The result is a white, angular, pearl-likepebble that is light weight and adaptable for numerousapplications, including as horticultural media.Figure 2. Tomatoes growing in media-filled, plastic nurserypots (A) and in upright bags (B) in a greenhouse inWellborn, FL, in 2001.

Hydroponic Vegetable Production in Florida 3Media Filled Plastic Nursery Pots or UprightBagsMedia filled plastic nursery pots (Figure 2A) orupright bags (Figure 2B) can be spaced in two rowssimilar to lay-flat bag and rockwool culture. Thissystem is similar to those used by ornamental growersin Florida, who grow drip-irrigated foliage orlandscape plants in containers.Composted pine bark is a common media withthis system because of the availability of this mediafrom the forest-pulp industry in Florida. Other mediacommonly used in this system include one or morecombinations of peat, perlite and vermiculite.Drip irrigation supplies a nutrient solution to thecontainers. The solution is usually not re-circulated,but timed to pulse-flow through the containers.Figure 3. Bibb lettuce growing in a hydroponic system thatuses nutrient film (flow) technique in a greenhouse in LiveOak, FL, 1995.which do not recirculate the nutrients. In thesesystems, root infections remain localized.Soil Mix Raised BedsThe soil mix raised beds hydroponic systemconsists of a potting-mixture combination of peat,perlite, vermiculite, composted product or similarsubstrate, mixed together with or without fertilizer.Drip irrigation supplies water and nutrients to cropsgrown similar to outdoors, in rows, but under theprotected greenhouse structure. This categoryincludes crops reported as “native soil floor.”Nutrient Film TechniqueThe nutrient film technique (NFT) is awater-culture technique that uses no media. Plants aregrown with roots contained in a plastic film, trough orPVC pipe (Figure 3). Nutrient-laden water isre-circulated through the system, bathing the roots.This system is still popular for short-term crops, suchas lettuce and basil, where the plants are sold with theroots intact. This system was also popular in the1990s for several small-farm tomato operations.Because of the risk of root pathogens beingspread throughout the greenhouse once an infectionstarts, most tomato growers are no longer usingrecirculating systems unless the system includessome means of sterilizing the water. Instead, manytomato and pepper growers now use some variationof a media nutrient flow-through system, such as thelay-flat bag, Dutch bucket or rockwool systems,Figure 4. Rockwool hydroponic culture in a greenhouse inLake Buena Vista, FL, 1998.Rockwool CultureRockwool culture (Figure 4) was the mostcommon hydroponic production system in Floridaduring the 1990s. Rockwool is an inert, fibrousmaterial produced from a heated mixture of volcanicrock, limestone, and coke. Rockwool is extruded asfine threads and pressed into loosely woven sheets.Use of rockwool declined in favor of perlite primarilybecause of the greater cost of materials and thedifficulty of disposal; in both of these areas, perlitehas an advantage.

<strong>Hydroponic</strong> <strong>Vegetable</strong> <strong>Production</strong> <strong>in</strong> <strong>Florida</strong> 2value of their crop (Anonymous, 2009). Off-farmcosts -- <strong>in</strong>clud<strong>in</strong>g market<strong>in</strong>g, process<strong>in</strong>g,wholesal<strong>in</strong>g, distribution and retail<strong>in</strong>g -- account for80 cents of every retail food dollar spent <strong>in</strong> the UnitedStates. However, producers' chances for successimprove when they place their crops as close aspossible to retail markets -- restaurants, cafeterias,hotels, cruise ships, farmers markets, on-farm-sales,etc.Because of the greater cost per pound ofproduc<strong>in</strong>g hydroponic vegetables -- as compared totraditional, field-grown vegetables -- hydroponicgrowers, to be successful, need to receive 50 - 100percent of the retail value for their crops. Actual retailvalues can be determ<strong>in</strong>ed easily by check<strong>in</strong>g severallocal retail grocery stores for vegetable prices.However, to move large loads, high-volumeproducers (>0.5 acre) will still need to cultivate somewholesale markets (with lower prices per poundshipped).<strong>Hydroponic</strong> Grow<strong>in</strong>g SystemsBased on the latest published data (Table 1),hydroponic-crop rank<strong>in</strong>gs <strong>in</strong> <strong>Florida</strong> – ordered frommost grown to least grown – were the follow<strong>in</strong>g:herbs, peppers, cucumbers, tomatoes, lettuce, mixedvegetable/herb, and strawberries.Perlite systems for grow<strong>in</strong>g vegetableshydroponically are varied <strong>in</strong> design. One system usesdrip-irrigated, perlite-filled, lay-flat plastic bags. (SeeFigure 1). These cigar-shaped bags are placed <strong>in</strong> tworows, runn<strong>in</strong>g the length of the greenhouse withaccess aisles <strong>in</strong> between. Slits are made at the bottomor slightly up one side of each bag for dra<strong>in</strong>age to acentral collection trough runn<strong>in</strong>g between the rows.Effluent from the bags collects <strong>in</strong> the trough and mayrema<strong>in</strong> there or run by gravity to a collection tank.Another common perlite system uses Dutchbuckets. This system consists of plastic, two-gallonbuckets conta<strong>in</strong><strong>in</strong>g perlite and with a 2-two <strong>in</strong>chreservoir at the bottom. Drip irrigation supplies waterand nutrients, which overflow the reservoir and arecollected to dra<strong>in</strong> or recycled through a PVC pipe.Perlite is also used <strong>in</strong> a variety of other cropp<strong>in</strong>gsystems, <strong>in</strong>clud<strong>in</strong>g the bench-bed system (example:perlite-filled, alum<strong>in</strong>um roof<strong>in</strong>g panels) and verticalsystems (described below). When used <strong>in</strong> thesesystems, perlite is often mixed with coconut coir,peat, or other organic components to <strong>in</strong>crease waterand nutrient hold<strong>in</strong>g capacity of the media.These crops were produced <strong>in</strong> the follow<strong>in</strong>gproduction/media type systems (Table 2): perlite(Dutch bucket, lay flat bag); various media-fillednursery pots or upright bags; raised beds or sandfloor; nutrient film (flow) technique (NFT); float<strong>in</strong>graft systems; vertical systems; or rockwool.Greenhouse design (Table 3) was natural ventilationor pad and fan with mostly double polyethylenecovers <strong>in</strong> multiple-bay greenhouses.PerlitePerlite is a generic term for naturally occurr<strong>in</strong>gvolcanic glass or rock, which is heated and, <strong>in</strong>response, expands from four to 20 times its orig<strong>in</strong>alvolume. The result is a white, angular, pearl-likepebble that is light weight and adaptable for numerousapplications, <strong>in</strong>clud<strong>in</strong>g as horticultural media.Figure 2. Tomatoes grow<strong>in</strong>g <strong>in</strong> media-filled, plastic nurserypots (A) and <strong>in</strong> upright bags (B) <strong>in</strong> a greenhouse <strong>in</strong>Wellborn, FL, <strong>in</strong> 2001.

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