Formwork Solutions Artwork - Building Products Index

Solving the ProblemFor more than 30 years Cordek has provided an extensive range offormwork for construction applications - from the relatively simple to themost complex.Double curvature formwork was supplied for thisvilla in Qatar.Positioning formwork for the domed roof of the new visitorcentre at the Cliffs of Moher, Eire.Forming the concrete base of the arch at thenew Wembley Stadium.

This brochure is designed to show the breadth of productsnow readily available from Cordek.Finished in fibreglass, this multi-use mushroom shape columnhead shutter is 2.5 metres in diameter.A bell-mouth shutter used for drop pipeoutlets in water/sewage works. It is 4.3metres in diameter and is coated in fibreglass.Finished concrete and formwork for the standat Lords Cricket Ground.1

Glassfibre FormworkCordek have combined their design and technical expertise with the skillsof Production Glassfibre Limited, the UK’s largest glassfibre manufacturer,and can now supply high quality multi-use glassfibre moulds and formwork.Massive glassfibre barrel arch moulds in position on the Lefarge Cement HQ in Birmingham.To ease handling and striking, the13.5 metre lengths were formed ofthree sections, each of whichweighed approximately 250 kilos.The barrel arches were 13.5 metres long and 3 metres wide.2

To meet a very tight programme, the 84 units supplied were manufactured by Production Glassfibrefrom three plants - two in England and one in Scotland.The use of glassfibre moulds ensured the top class finish that the architects required.A feature was made ofthe joints by using specialrubber infills.Large glassfibre moulds awaiting shipment.Glassfibre ‘bolt on’ balconies used to renovate flats.3

ColumnsAs these illustrations show, column shutters can besupplied to virtually any design.Octagonal SectionCircular Section Oval Section Elliptical Section4mm thick foam strips are used to prevent grout loss.This sequence of photographs shows the formwork through to the finished column.4

The formwork can be faced in a polypropylene or fibreglass skin, depending on the design and thefinish required. When needed, Cordek’s in-house design team can generate a 3D model of the stairprofile for customer approval.A spiral staircase under construction.7

Curved FormworkCordek’s range of curved expanded polystyrene formwork can be coatedin polypropylene or plywood, depending upon the finish required.Heavy duty fibreglass moulds are readily available for multi-useapplications.Precision cut polystyrene formwork, faced withplywood, was used to create this curved bridgewith it’s pleasing finish.8

Tailormade shutters used to form the transitionbetween two different sea wall profiles.9

Archway Shutters/TemplatesWhatever your requirements, Cordek can provide an economicoff-site solution.Computer simulation of a tiered brickarchway constructed using polystyreneformwork.Formwork used to create speciallydesigned arches at The Oxford Centre.10

A cascade of arches - from start to finish.Computer cut EPS templates were used to formthis series of long span brickwork arches.11

Unusual ApplicationsOver the years Cordek has been a reliable partner to both specifiers andcontractors. Innovative thinking, technical skills and modernmanufacturing equipment, has enabled them to solve a wide range ofcomplex formwork problems.At Canary Wharf Station, Cordek provided a solution to a complex shutteringproblem. Special trapezoidal units were produced to form the elliptical groovesin the roof.Routed formwork was used to formthis anchor block for a footbridge.12

This conical column head shutter was over 1.5m tall with a maximum diameter of 2.2m.It was manufactured in four separate quadrants for ease of handling and assembly.Whatever your formwork requirement, large or small,contact our design team.If it is possible we will tailor a shuttering solution tomeet your requirements and budget, either in coatedexpanded polystyrene or glassfibre.Even a life size polar bear for one client!!13

For our detailed literature on these other Cordek Solutions,please call our technical sales on: +44 (0) 1403 799601Gas ProtectionFor venting hazardous gases from under buildingsTrough & Waffle MouldsFor forming ribbed concrete floorsPiling AccessoriesA range of product solutions and systemsCellcoreFor protecting foundations against ground movementClaymasterLow density polystyrene for accommodating lateral ground movementCellformLike Groundform but with built-in protection against ground movementGroundformA formwork system for in-situ ground beams and pile capsCorrex ® & SeekureFor temporary protectionTipformA system for constructing steep sided landfillsFilcor EPSFor voidforming, fill and a range of other applicationsCreative SolutionsFor a range of design led applicationsIf the contents of this brochure do not point to a solution for aparticular application, we urge contractors and specifiers to call ourTechnical Sales line on 01403 799601.Our reputation is built on innovation and we have a wealth ofproblem solving experience for you to call on.Cordek LimitedSpring Copse Business ParkSlinfoldWest SussexRH13 0SZEnglandTelephone +44 (0) 1403 799600Facsimile +44 (0) 1403 791718e-mail sales@cordek.comThe contents of this brochure are the copyright of Cordek Limitedand may not be reproduced without permission. April 2007w w w . c o r d e k . c o m