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Automation Division-cat.gen.pdf - sge.com.sa

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MODULAR CONSTRUCTIONVALVITALIA valve operators are based on easy modular contruction. Double acting, spring return failopen and fail close models are made of fl exible <strong>com</strong>bination of main <strong>com</strong>ponents: frame, spring container,pneumatic low pressure, high pressure gas and hydraulic cylinder and manual overrides.The modular construction allows to cover any kind of valve size and class with different power requirement<strong>sa</strong>nd operational function. The additional advantages of the modular construction are easy operationand maintenance, with the reduction of the quantity and type of the spare parts.3VALVITALIA reserves the right to change design, specifi<strong>cat</strong>ion and materials without notice


FRAMESTANDARD CHARACTERISTICS• Fabri<strong>cat</strong>ed in carbon steel material, totallyweatherproof and <strong>com</strong>pleted with relief valve• Scotch yoke mechanism in carbon steel material• Side load bar in alloy steel hard chromium plated• Bronze bearing to guide the drive sleeve• Mounting pad to support accessoriesSymmetric Type (HYS, LPS, GDS, GOS)Canted Type (GOH, GOM)• Standard configuration• Symmetric torque for breaking and ending• Suitable for High breaking open values• High Break to open and End to close torqueVALVITALIA reserves the right to change design, specifi<strong>cat</strong>ion and materials without notice4


QUARTER TURN PNEUMATICDOUBLE ACTING VALVE ACTUATORAPPLICATIONSuitable for butterfl y, ball and plug valves for on/off or modulating service, powered by instrumentair, nitro<strong>gen</strong> or natural gas.STANDARD CHARACTERISTICS• Output torque up to 4,500,000 in-lbs (500,000 Nm)• Local position indi<strong>cat</strong>or• Open and close stroke adjustments within ±3° min.• Frame based on scotch yoke mechanism (refer to page 4)• Pneumatic Cylinder (refer to page 5)OPTIONAL FEATURES• Hydraulic Manual Override• Mechanical Handwheel• Low temperature appli<strong>cat</strong>ion up to -76° F (-60° C) with fluorosilicone seals and lowtemperature materials• High temperature appli<strong>cat</strong>ion up 392° F (200° C) with Viton SealsVALVITALIA reserves the right to change design, specifi<strong>cat</strong>ion and materials without notice6


QUARTER TURN PNEUMATICSPRING RETURN VALVE ACTUATORAPPLICATIONSuitable for butterfl y, ball and plug valves for on/off or modulating service, powered by instrumentair, nitro<strong>gen</strong> or natural gas.STANDARD CHARACTERISTICS• Output torque up to 4,500,000 in-lbs (500,000 Nm)• Local position indi<strong>cat</strong>or• Open and close stroke adjustments within ±3° min.• Frame based on scotch yoke mechanism (refer to page 4)• Pneumatic Cylinder (refer to page 5)• Spring container (refer to page 5)OPTIONAL FEATURES• Hydraulic Manual Override• Mechanical Handwheel• Low temperature appli<strong>cat</strong>ion up to -76° F (-60° C) with fluorosilicone seals and lowtemperature materials• High temperature appli<strong>cat</strong>ion up 392° F (200° C) with Viton Seals7VALVITALIA reserves the right to change design, specifi<strong>cat</strong>ion and materials without notice


RACK AND PINION PNEUMATIC VALVE ACTUATORAPPLICATIONSuitable for butterfl y, ball and plug valves for on/off or modulating service, powered by instrumentair, nitro<strong>gen</strong> or natural gas.STANDARD CHARACTERISTICS• Output torque up to 17,000 in-lbs (1,900 Nm)• Local position indi<strong>cat</strong>or• Open and close stroke adjustments within ±5° min.• Frame based on rack and pinion mechanism• Pneumatic Cylinder• High tensile alloy steel spring (for spring return only)OPTIONAL FEATURES• Hydraulic Manual Override• Mechanical Handwheel• Low temperature appli<strong>cat</strong>ion up to -31° F (-35° C) with fluorosilicone seals and lowtemperature materials• High temperature appli<strong>cat</strong>ion up 302° F (150° C) with Viton SealsVALVITALIA reserves the right to change design, specifi<strong>cat</strong>ion and materials without notice8


QUARTER TURN HYDRAULICDOUBLE ACTING VALVE ACTUATORAPPLICATIONSuitable for butterfl y, ball and plug valves for on/off or modulating service, powered byhydraulic supply.STANDARD CHARACTERISTICS• Output torque up to 4,500,000 in-lbs (500,000 Nm)• Local position indi<strong>cat</strong>or• Open and close stroke adjustments within ±3° min.• Frame based on scotch yoke mechanism (refer to page 4)• Hydraulic Cylinder (refer to page 5)OPTIONAL FEATURES• Hydraulic Manual Override• Mechanical Handwheel• Low temperature appli<strong>cat</strong>ion up to -76° F (-60° C) with fluorosilicone seals and lowtemperature materials• High temperature appli<strong>cat</strong>ion up 392° F (200° C) with Viton Seals11VALVITALIA reserves the right to change design, specifi<strong>cat</strong>ion and materials without notice


QUARTER TURN HYDRAULICSPRING RETURN VALVE ACTUATORAPPLICATIONSuitable for butterfl y, ball and plug valves for on/off or modulating service, powered byhydraulic supply.STANDARD CHARACTERISTICS• Output torque up to 4,500,000 in-lbs (500,000 Nm)• Local position indi<strong>cat</strong>or• Open and close stroke adjustments within ±3° min.• Frame based on scotch yoke mechanism (refer to page 4)• Hydraulic Cylinder (refer to page 5)• Spring container (refer to page 5)OPTIONAL FEATURES• Hydraulic Manual Override• Mechanical Handwheel• Low temperature appli<strong>cat</strong>ion up to -76° F (-60° C) with fluorosilicone seals and lowtemperature materials• High temperature appli<strong>cat</strong>ion up 392° F (200° C) with Viton SealsVALVITALIA reserves the right to change design, specifi<strong>cat</strong>ion and materials without notice12


LINEAR HYDRAULIC DOUBLE ACTING VALVE ACTUATORAPPLICATIONSuitable for gate or rising stemvalves for on/off or modulating service,powered by hydraulic supply.STANDARD CHARACTERISTICS• Output thrust up to 2,248,089 lbs (10,000,000 N)• Local position indi<strong>cat</strong>or• Open and close stroke adjustments• Pedestal• Hydraulic Cylinder (refer to page 5)• Spring containerOPTIONAL FEATURES• Hydraulic Manual Override• Mechanical Handwheel• Low temperature appli<strong>cat</strong>ion up to -76° F (-60° C) with fluorosilicone seals and lowtemperature materials• High temperature appli<strong>cat</strong>ion up 392° F (200° C) with Viton Seals13VALVITALIA reserves the right to change design, specifi<strong>cat</strong>ion and materials without notice


QUARTER TURN HYDRAULICSPRING RETURN VALVE ACTUATORAPPLICATIONSuitable for gate or rising stem valves for on/off or modulating service, powered byhydraulic supply.STANDARD CHARACTERISTICS• Output thrust up to 2,248,089 lbs (10,000,000 N)• Local position indi<strong>cat</strong>or• Open and close stroke adjustments• Pedestal• Hydraulic Cylinder (refer to page 5)• Spring containerOPTIONAL FEATURES• Hydraulic Manual Override• Mechanical Handwheel• Low temperature appli<strong>cat</strong>ion up to -76° F (-60° C) with fluorosilicone seals and lowtemperature materials• High temperature appli<strong>cat</strong>ion up 392° F (200° C) with Viton SealsVALVITALIA reserves the right to change design, specifi<strong>cat</strong>ion and materials without notice14


QUARTER TURN GAS OVER OIL VALVE ACTUATORAPPLICATIONSuitable for ball or plug valves for gas pipeline appli<strong>cat</strong>ion, powered by natural gas or nitro<strong>gen</strong>.STANDARD CHARACTERISTICS• Double Acting• Output torque up to 4,596,179 in-lbs (500,000 N)• Local position Indi<strong>cat</strong>or• Gas Over Oil Tanks (Stamped or Not, PED)• Hydraulic Manual Override, High Pressure Filter and Open / Close Stroke Adjustment• High Pressure Local and Remote Control for automatic operation• Frame based on scotch yoke mechanism (refer to page 4)• High Pressure Cylinder (refer to page 5)OPTIONAL FEATURES• Gas Storage Tank (Stamped or Not, PED)• Low temperature appli<strong>cat</strong>ion up to -76° F (-60° C) with fluorosilicone seals and lowtemperature materials• High temperature appli<strong>cat</strong>ion up 392° F (200° C) with Viton Seals15VALVITALIA reserves the right to change design, specifi<strong>cat</strong>ion and materials without notice


LINEAR GAS OVER OIL VALVE ACTUATORAPPLICATIONSuitable for gate or rising stem valves for gas pipeline appli<strong>cat</strong>ion, powered by natural gas or nitro<strong>gen</strong>.STANDARD CHARACTERISTICS• Double Acting• Output thrust up to 4,496,179 lbs (20,000,000 N)• Local position Indi<strong>cat</strong>or• Gas Over Oil Tanks (Stamped or Not, PED)• Hydraulic Manual Override, High Pressure Filter and Open / Close Stroke Adjustment• High Pressure Local and Remote Control for automatic operation• High Pressure Cylinder (refer to page 5)OPTIONAL FEATURES• Gas Storage Tank (Stamped or Not, PED)• Low temperature appli<strong>cat</strong>ion up to -76° F (-60° C) with fluorosilicone seals and lowtemperature materials• High temperature appli<strong>cat</strong>ion up 392° F (200° C) with Viton SealsVALVITALIA reserves the right to change design, specifi<strong>cat</strong>ion and materials without notice16


QUARTER TURN DIRECT GAS VALVE ACTUATORAPPLICATIONSuitable for ball or plug valves for gas pipeline appli<strong>cat</strong>ion, powered by natural gas or nitro<strong>gen</strong>.STANDARD CHARACTERISTICS• Double Acting• Output torque up to 4,596,179 in-lbs (500,000 N)• Local position Indi<strong>cat</strong>or• Hydraulic Manual Override, High Pressure Filter and Open / Close Stroke Adjustment• High Pressure Local and Remote Control for automatic operation• Frame based on scotch yoke mechanism (refer to page 4)• High Pressure Cylinder (refer to page 5)OPTIONAL FEATURES• Gas Storage Tank (Stamped or Not, PED)• Low temperature appli<strong>cat</strong>ion up to -76° F (-60° C) with fluorosilicone seals and lowtemperature materials• High temperature appli<strong>cat</strong>ion up 392° F (200° C) with Viton Seals17VALVITALIA reserves the right to change design, specifi<strong>cat</strong>ion and materials without notice


LINEAR DIRECT GAS VALVE ACTUATORAPPLICATIONSuitable for gate or rising stem valves for gas pipeline appli<strong>cat</strong>ion, powered by natural gas or nitro<strong>gen</strong>.STANDARD CHARACTERISTICS• Double Acting• Output thrust up to 4,496,179 lbs (20,000,000 N)• Local position Indi<strong>cat</strong>or• Hydraulic Manual Override, High Pressure Filter and Open / Close Stroke Adjustment• High Pressure Local and Remote Control for automatic operation• High Pressure Cylinder (refer to page 5)OPTIONAL FEATURES• Gas Storage Tank (Stamped or Not, PED)• Mechanical Handwheel• Low temperature appli<strong>cat</strong>ion up to -76° F (-60° C) with fluorosilicone seals and lowtemperature materials• High temperature appli<strong>cat</strong>ion up 392° F (200° C) with Viton SealsVALVITALIA reserves the right to change design, specifi<strong>cat</strong>ion and materials without notice18


QUARTER TURN ELECTRIC VALVE ACTUATORAPPLICATIONSuitable for butterfl y, ball or plug valves for on/off or modulating service, powered by 3-phaseelectric supply.STANDARD CHARACTERISTICS• Manual Handwheel• Output torque up to 4,596,179 in-lbs (500,000 N)• Two Signals Level Alarms for Overtorque and Overheating• Certified Ex-d IIC T4 IP68 according to ATEX and IEC standards• Two local lockable selector switches• Local LCD DisplayOPTIONAL FEATURES• Multiple Fieldbus Connection• 4-20mA Position Transmitter• Low temperature appli<strong>cat</strong>ion up to -76° F (-60° C) with fluorosilicone seals and lowtemperature materials19VALVITALIA reserves the right to change design, specifi<strong>cat</strong>ion and materials without notice


QUARTER TURN SUBSEA HYDRAULICSPRING RETURN VALVE ACTUATORAPPLICATIONSuitable for subsea check, ball and plug valves, powered by hydraulic supply.STANDARD CHARACTERISTICS• Output torque up to 4,500,000 in-lbs (500,000 Nm)• Local position indi<strong>cat</strong>or• Open and close stroke adjustments within ±5° min.• Forged carbon steel cylinder• Fabri<strong>cat</strong>ed and welded construction• Fully enclosed spring containerOPTIONAL FEATURES• Pressure and volume <strong>com</strong>pen<strong>sa</strong>tor• R.O.V. interface according to API 17D• 4-20mA position transmitter• Microswitch housing• Spool pieceVALVITALIA reserves the right to change design, specifi<strong>cat</strong>ion and materials without notice24


LINEAR SUBSEA HYDRAULIC VALVE ACTUATORAPPLICATIONSuitable for subsea gate valves, powered by hydraulic supply.STANDARD CHARACTERISTICS• Output thrust up to 4,496,179 lbs (20,000,000 N)• Local position indi<strong>cat</strong>or• Open and close stroke adjustments within ±5° min.• Forged carbon steel cylinder• Fabri<strong>cat</strong>ed and welded construction• Spring container (for spring return type only)OPTIONAL FEATURES• Pressure and volume <strong>com</strong>pen<strong>sa</strong>tor• R.O.V. interface according to API 17D• 4-20mA position transmitter• Microswitch housing• Spool piece25VALVITALIA reserves the right to change design, specifi<strong>cat</strong>ion and materials without notice


GEARBOX WITH MANUAL OVERRIDEAPPLICATIONSuitable for manual ball, plug and butterfl y valves.STANDARD CHARACTERISTICS• Output torque up to 2,650,000 in-lbs (300,000 Nm)• Local position indi<strong>cat</strong>or• Open and close stroke adjustments• Waterproof frame• Frame in cast ironOPTIONAL FEATURES• Low temperature appli<strong>cat</strong>ion up to -76° F (-60° C) with fluorosilicone seals and lowtemperature materials• Frame in stainless steel material• Microswitch housingVALVITALIA reserves the right to change design, specifi<strong>cat</strong>ion and materials without notice26


SUBSEA GEARBOXAPPLICATIONSuitable for subsea check, ball and plug valves, powered by hydraulic supply.STANDARD CHARACTERISTICS• Output torque up to 1,350,000 in-lbs (150,000 Nm)• Local position indi<strong>cat</strong>or• Open and close stroke adjustments within ±5° min.• Fabri<strong>cat</strong>ed and welded construction• R.O.V. interface according to API 17D• Frame based on scotch yoke mechanism end gearOPTIONAL FEATURES• Pressure and volume <strong>com</strong>pen<strong>sa</strong>tor• 4-20mA position transmitter• Microswitch housing• Spool piece27VALVITALIA reserves the right to change design, specifi<strong>cat</strong>ion and materials without notice


COUNTERWEIGHT VALVE ACTUATORAPPLICATIONSuitable for butterfl y, ball for on/off or modulating service, powered by hydraulic supply.STANDARD CHARACTERISTICS• Output torque up to 4,500,000 in-lbs (500,000 Nm)• Local position indi<strong>cat</strong>or• Open and close stroke adjustments• Frame based on counterweight• Hydraulic Cylinder (refer to page 5)OPTIONAL FEATURES• Low temperature appli<strong>cat</strong>ion up to -76° F (-60° C) with fluorosilicone seals and lowtemperature materials• High temperature appli<strong>cat</strong>ion up 392° F (200° C) with Viton Seals• 4-20mA position transmitter• Microswitch housingVALVITALIA reserves the right to change design, specifi<strong>cat</strong>ion and materials without notice28


DAMPERAPPLICATIONSuitable for damping of the check valves.STANDARD CHARACTERISTICS• Damping torque up to 900,000 in-lbs (100,000 Nm)• Flow regulator for damping adjustment• Carbon steel constructionOPTIONAL FEATURES• Low temperature appli<strong>cat</strong>ion up to -76° F (-60° C) with fluorosilicone seals and lowtemperature materials• High temperature appli<strong>cat</strong>ion up 392° F (200° C) with Viton Seals29VALVITALIA reserves the right to change design, specifi<strong>cat</strong>ion and materials without notice


HYDRAULIC POWER UNIT (HPU)APPLICATIONSuitable for the operation of hydraulic valve actuatorsELECTRIC MOTOR POWERED• Suitable for operation of one or more actuators• Electric motor 3-phase• Available with accumulator rack for emer<strong>gen</strong>cy operationDIESEL ENGINE POWERED• Suitable for operation of one or more actuators• Quick connections to external diesel engine• Available for quick connection to external diesel engineSOLAR PANEL POWERED• Suitable for operation of one or more actuators• Integrated solar panel• Available with accumulator rack for emer<strong>gen</strong>cy operationVALVITALIA reserves the right to change design, specifi<strong>cat</strong>ion and materials without notice30


NITROGEN SKIDAPPLICATIONSuitable for operation of direct gas, gas over oil and pneumatic valve actuators.STANDARD CHARACTERISTICS• Carbon steel frame• Sunshade• High pressure regulatorsOPTIONAL FEATURES• Stainless steel frame• Low pressure switch• Pressure transmitter31VALVITALIA reserves the right to change design, specifi<strong>cat</strong>ion and materials without notice


STORAGE TANKAPPLICATIONSuitable for operation of pneumatic valve actuators.STANDARD CHARACTERISTICS• Drain valve• Stop valve for charging connection• Safety valveOPTIONAL FEATURES• Low pressure switch• Pressure transmitterVALVITALIA reserves the right to change design, specifi<strong>cat</strong>ion and materials without notice32


FIRE PROOF BOXAPPLICATIONSuitable for fi re protection of gas over oil, direct gas, pneumatic and hydraulic valve actuators.CHARACTERISTICS• Stainless steel frame• Suitable to withstand a maximum temperature of 1,100°C for 30 minutes• External connection to power fluid and electric power supplyTYPE TEST CERTIFICATES AVAILABLE• UL 1709• BS 675533VALVITALIA reserves the right to change design, specifi<strong>cat</strong>ion and materials without notice


PNEUMATIC CONTROL PANEL & CABINETAPPLICATIONSuitable for operation of pneumatic valve actuators.CHARACTERISTICS• Cabinet and panel are in AISI 316 material• Engineered according to ATEX, IEC and NEMA explosion proof requirements• Suitable for operation of one or more double acting and spring return valve actuators• Pneumatic valves for local control• Complete of solenoid valve for remote operation• External connection to power fluid and electric power supplyOPTIONAL FEATURES• SIL certifi<strong>cat</strong>ion• High flow rate• Partial stroke test• Solenoid valve testVALVITALIA reserves the right to change design, specifi<strong>cat</strong>ion and materials without notice34


HYDRAULIC CONTROL PANEL & CABINETAPPLICATIONSuitable for operation of hydraulic valve actuators.CHARACTERISTICS• Cabinet and panel are in AISI 316 material• Engineered according to ATEX, IEC and NEMA explosion proof requirements• Suitable for operation of one or more double acting and spring return valve actuators• Hydraulic valves for local control• Complete of solenoid valve for remote operation• External connection to power fluid and electric power supplyOPTIONAL FEATURES• SIL certifi<strong>cat</strong>ion• High flow rate• Partial stroke test• Solenoid valve test35VALVITALIA reserves the right to change design, specifi<strong>cat</strong>ion and materials without notice


PNEUMATIC LINE BREAKAPPLICATIONControl device of gas over oil and direct gas valve actuators for monitoring of pressure drop ingas pipeline appli<strong>cat</strong>ion.STANDARD CHARACTERISTICS• High <strong>com</strong>ponents pressure rating• Easy setting of pressure drop with line break setting tool• Suitable for severe atmosphereOPTIONAL FEATURES• Low temperature appli<strong>cat</strong>ion up to -76° F (-60° C) with fluorosilicone seals and lowtemperature materialsVALVITALIA reserves the right to change design, specifi<strong>cat</strong>ion and materials without notice36


ELECTRONIC LINE BREAKAPPLICATIONControl device for monitoring of pressure drop in gas pipeline appli<strong>cat</strong>ion.STANDARD CHARACTERISTICS• Setting of low pressure for fail <strong>sa</strong>fe operation• Setting of high pressure for fail <strong>sa</strong>fe operation• Setting of differential pressure for fail <strong>sa</strong>fe operation• Setting of time pressure drop for for fail <strong>sa</strong>fe operation• Easy setting of waring and alarm• 24VDC power supply• Suitable for local / remote open and close operationOPTIONAL FEATURES• Rechargeable Battery• Solar Panel37VALVITALIA reserves the right to change design, specifi<strong>cat</strong>ion and materials without notice


HIGH PRESSURE SOLENOID VALVEAPPLICATIONControl device for local, remote operation of gas over oil and direct gas valve actuators.STANDARD CHARACTERISTICS• High <strong>com</strong>ponents pressure rating• Explosion proof Ex-d IIC T6 rated according to ATEX and IEC 60079• Lever for open/close local operation• Solenoid valve for open/close remote operation• Suitable for severe atmosphereOPTIONAL FEATURES• Low temperature appli<strong>cat</strong>ion up to -76° F (-60° C) with fluorosilicone seals and lowtemperature materialsVALVITALIA reserves the right to change design, specifi<strong>cat</strong>ion and materials without notice38


LIMIT SWITCHES BOXAPPLICATIONSuitable for remote indi<strong>cat</strong>ion of quarter turn valve operatorsSTANDARD CHARACTERISTICS• GRP, Aluminium or AISI 316 enclosure• IP 65 and IP 67 rated according to IEC 60529• Ex-d IIC T6 explosion proof rated according to ATEX and IEC 60079• 12 contacts available• N.° 2 Imperial or metric connection available• Suitable up to 4 SPDT switchesOPTIONAL FEATURES• Intrinsecally <strong>sa</strong>fe proximity switches• Hermetically sealed switches• DPDT switches• Up to 6 SPDT Switches, certified EX-d IIC T6 IP 65 and 67 according to ATEXand IEC 60079• 4-20mA Position Transmitter39VALVITALIA reserves the right to change design, specifi<strong>cat</strong>ion and materials without notice


A Long Experience in Energy Equipment and one Goal:The Customer’s <strong>sa</strong>tisfaction.Rivanazzano (Pv) PlantVALVITALIA S.p.A.Via Tortona, 69 - 27055 Rivanazzano (PV) ItalyPhone: +39.0383.945911 - Fax: +39.0383.9459919E-mail: info.automation@valvitalia.<strong>com</strong>Web site: www.valvitalia.<strong>com</strong>4006.10 - VALV.AUTDIV.01

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