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I&O Manual - EVCA - Categories On Thermal Solutions Products LLC

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GND TO<br />

CHASSIS<br />

G<br />

G<br />

Q7800H1009 INTERNAL WIRING<br />

P<br />

120V-1PH-60HZ<br />

SEE FIGURES 9a&9b FOR<br />

SUPPLY POWER WIRING<br />

L2<br />

L1<br />

FUSE<br />

2<br />

2<br />

2<br />

K3<br />

MIXING VALVE<br />

ACTUATOR<br />

G G0 Y<br />

LINE TYPES:<br />

PUMP MOTOR STARTER<br />

AND OVERLOAD RELAY<br />

BLOCKED AIR FILTER<br />

SWITCH AND LIGHT<br />

115V TO 24V<br />

TRANSFORMER<br />

ALARM SILENCE<br />

PUSH BUTTON<br />

ALARM BELL<br />

TO VSD<br />

TERMS.<br />

1&2<br />

A2 A1<br />

M<br />

96 95<br />

LT<br />

(2)<br />

(1)<br />

NO<br />

115V TO 24V<br />

TRANSFORMER<br />

PROG. SPARE OUTPUT<br />

COLD AIR DAMPER,<br />

SYSTEM PUMP BACKUP<br />

OR ALARM<br />

SYSTEM PUMP<br />

SPARE<br />

LOCKOUT INDICATOR<br />

FACTORY WIRING, LINE VOLTAGE<br />

FACTORY WIRING, LOW VOLTAGE (SEE NOTE 2)<br />

FACTORY WIRING, SPECIAL IGNITER<br />

FIELD WIRING, LINE VOLTAGE<br />

FIELD WIRING, LOW VOLTAGE<br />

DRY CONTACTS<br />

FOR BOILER<br />

STATUS<br />

INDICATION<br />

BOILER PUMP<br />

5 CRA3 9<br />

GND TO<br />

CHASSIS<br />

C<br />

OUTLET<br />

SENSOR<br />

INLET<br />

SENSOR<br />

29<br />

2<br />

30<br />

31<br />

32<br />

33<br />

34<br />

35<br />

36<br />

37<br />

38<br />

39<br />

40<br />

41<br />

43<br />

44<br />

45<br />

46<br />

3<br />

2<br />

3<br />

2<br />

3<br />

3<br />

47<br />

48<br />

49<br />

2<br />

50<br />

K5<br />

K5<br />

K3<br />

K4<br />

K6<br />

K2<br />

CONTROL RELAY OPTIONS<br />

9<br />

5<br />

9<br />

5<br />

9<br />

5<br />

9<br />

5<br />

3<br />

4<br />

5<br />

6<br />

21<br />

7<br />

9<br />

8<br />

4<br />

SENSE<br />

ALARM RELAY K2<br />

K2<br />

K3<br />

BLOWER MOTOR<br />

K5<br />

K4<br />

K6<br />

10 28<br />

G<br />

F<br />

20<br />

13<br />

CRA<br />

14<br />

1<br />

13 14<br />

CRA<br />

2<br />

13<br />

CRA<br />

14<br />

3<br />

13<br />

CRA<br />

14<br />

4<br />

13<br />

CRA<br />

14<br />

5<br />

REMOTE CONTROL<br />

OR<br />

REMOTE SETPOINT<br />

0-10 VDC INPUT<br />

(VALID INPUT SIGNAL RANGE IS 1-9VDC)<br />

SEE NOTE 2<br />

LINE VOLTAGE ALARM<br />

AUXILIARY RELAY<br />

MAIN FUEL<br />

VALVE(S)<br />

K1<br />

HONEYWELL Q7800H<br />

FLAME SAFEGUARD SUBBASE<br />

AND<br />

PROGRAMMER CONTROL<br />

RM7896D 1027<br />

BO<br />

BC<br />

BI<br />

C<br />

C<br />

C<br />

SO<br />

SP<br />

BP<br />

VI<br />

LO<br />

MS<br />

MR<br />

C-<br />

C+<br />

C<br />

PR<br />

RJ11<br />

24VAC +<br />

SENSE<br />

HIGH LIMIT<br />

K1<br />

SENSE<br />

LOW WATER CUTOFF<br />

SENSE<br />

BURNER ON/OFF<br />

SWITCH<br />

SENSE<br />

WATER FLOW SWITCH<br />

SENSE<br />

GAS PRESS SWITCHES<br />

SENSE<br />

COMBUSTION AIR<br />

FLOW<br />

SENSE<br />

MAIN FUEL VALVE<br />

K1<br />

THERMAL SOLUTIONS<br />

BOILER CONTROL<br />

(TSBC)<br />

24VAC -<br />

11<br />

10<br />

9<br />

8<br />

7<br />

6<br />

5<br />

CALL FOR<br />

HEAT<br />

24VAC - 2<br />

FUSE<br />

GND TO<br />

CHASSIS<br />

12 VDC<br />

0.5A MAX TOTAL<br />

FOR SO, SP, BP,<br />

V1, & LO<br />

24VAC +<br />

Pin 6<br />

CA HL GP WF<br />

OO V- V+ P- P+<br />

Pin 1<br />

Pin 7<br />

Pin 1<br />

12 VDC<br />

(FIELD SUPPLIED<br />

CONTACTS/SWITCHES)<br />

12<br />

3<br />

11<br />

10<br />

9<br />

8<br />

7<br />

6<br />

5<br />

4<br />

1<br />

10<br />

9<br />

8<br />

7<br />

6<br />

5<br />

4<br />

3<br />

2<br />

1<br />

AL<br />

CS<br />

3<br />

10<br />

11<br />

12<br />

13<br />

14<br />

15<br />

16<br />

17<br />

18<br />

19<br />

20<br />

21<br />

22<br />

23<br />

24<br />

25<br />

26<br />

2<br />

42<br />

27<br />

2<br />

2<br />

LC<br />

CH<br />

O+<br />

O+<br />

O-<br />

O-<br />

R+<br />

R+<br />

R-<br />

R-<br />

DP<br />

LR<br />

RO<br />

C<br />

SI<br />

C<br />

RJ45<br />

PRIMARY<br />

GAS RATIO<br />

ACTUATOR<br />

L<br />

E/H<br />

1<br />

N<br />

4<br />

LOCAL<br />

VESTIBULE<br />

THERMAL FUSE<br />

NC<br />

HIGH<br />

C<br />

HIGH LIMIT<br />

NC C<br />

MANUAL<br />

SECONDARY<br />

GAS<br />

VALVE<br />

2<br />

3<br />

REMOTE<br />

L<br />

N<br />

NO<br />

NO<br />

C<br />

C<br />

OPERATING LIMIT<br />

NC<br />

C<br />

AUTO<br />

NO<br />

LOW<br />

GND TO<br />

CHASSIS<br />

C<br />

OUTSIDE AIR<br />

SENSOR<br />

VARIABLE<br />

SPEED DRIVE<br />

AC Tech SCF<br />

1<br />

12<br />

2<br />

2<br />

1<br />

3<br />

5<br />

BURNER ON/OFF SWITCH<br />

WATER FLOW SWITCH<br />

DOMESTIC HOT WATER PRIORITY<br />

HIGH AND LOW GAS<br />

PRESSURE SWITCHES<br />

HIGH LIMIT AND OPERATING<br />

TEMPERATURE SWITCHES<br />

UNUSED OPERATING LIMIT<br />

COMBUSTION AIR FLOW<br />

SWITCH<br />

REMOTE ON/OFF(ENABLE/DISABLE)<br />

SEE NOTE 3<br />

SPARE INPUT<br />

2<br />

5<br />

MM 750-<br />

MT-120<br />

LOW WATER<br />

CUTOFF<br />

VENT VALVE<br />

(OPTIONAL)<br />

INTERRUPTED<br />

IGNITION PILOT<br />

GAS VALVE<br />

UV SCANNER<br />

OUTSIDE AIR<br />

RESET OPTION<br />

IGNITION XFMR<br />

IGNITION PILOT<br />

COMBUSTION BLOWER<br />

SPEED CONTROL<br />

CIRCUIT<br />

(38)<br />

(37)<br />

REMOTE SYSTEM<br />

SENSOR<br />

LOCAL/REMOTE(REMOTE CONTROL OR REMOTE SETPOINT)<br />

Figure 9f: Ladder Wiring Diagram (<strong>EVCA</strong>-3000)<br />

TO K3<br />

RELAY ON<br />

FLAMESAFEGUARD<br />

SUBBASE<br />

TERM. 37 & 38<br />

OPTIONAL WIRING<br />

30

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