Thermal Solutions Boiler Controller To Building Automatio

Thermal Solutions ProtoNode Start Up guide Page 3 of 32
TABLE OF CONTENTS
1 Introduction ........................................................................................................................................... 5
1.1 BTL Mark – BACnet Testing Laboratory...................................................................................................... 5
1.2 LonMark Certification ................................................................................................................................... 5
2 Bacnet/LONWorks Setup through Protocessor Protonode RER/LER ..................................................... 6
2.1 Installation steps for the customer ................................................................................................................. 6
2.2 Record Identification Data ............................................................................................................................. 6
2.3 Configure the A, B, and S Bank of DIP Switches ......................................................................................... 7
2.3.1 Setting Device Node-ID’s and Serial Settings of the TSBC Controllers .................................................. 7
2.3.2 Setting the MAC Address (DIP Switch A0 – A7) for BACnet MS/TP ....................................................... 7
2.3.3 Setting the Node-ID/Device Instance for Metasys N2, BACnet/IP, and Modbus TCP ............................ 7
2.3.4 Setting the Serial Baud Rate (DIP Switch B0 – B3) for BACnet MS/TP .................................................. 8
2.3.5 Using S0 – S3 bank of DIP Switches Selects Field Protocol, Auto-Discovers TSBCS Controllers, and
loads Configuration File ....................................................................................................................................... 8
2.3.6 Auto-Discover All Thermal Solutions Boiler Controllers, Build and Automatically Loads
Configuration File ................................................................................................................................................. 9
3 Interfacing the ProtoNode to Thermal Solutions TSBC Boiler controller .............................................. 10
3.1 ProtoNode RER and LER showing connection ports .................................................................................. 10
3.2 Wiring Connections to ProtoNode RER and LER ....................................................................................... 10
3.2.1 Connecting TSBC Boiler Controllers to the ProtoNode’s RS485 .......................................................... 11
3.3 Wiring the ProtoNode RER to RS-485 Field Protocol ................................................................................ 12
3.4 Wiring the ProtoNode LER Field Port to a LonWorks network .................................................................. 13
3.5 Power-Up the ProtoNode RER or LER ....................................................................................................... 13
3.6 Commissioning the ProtoNode LER on a LonWorks network .................................................................... 14
4 Connect the ProtoNode’s Web GUI to Setup ip Address for BACnet/IP ................................................ 15
4.1 Connect the PC to the ProtoNode via the Ethernet port ............................................................................... 15
4.2 Use the ProtoNode Web GUI to Connect to the ProtoNode ........................................................................ 16
4.3 Set IP Address for BACnet/IP or Modbus TCP ........................................................................................... 16
Appendix A. Troubleshooting Tips if the Unit is Not Working ..................................................................... 18
Appendix A.1. Take Log With Our FieldServer Utilities ........................................................................................ 18
Appendix A.2. LED Diagnostics for Modbus RTU Communications between the ProtoNode and the TSBC ..... 21
A.2.1 ProtoNode RER LEDs ............................................................................................................................... 21
A.2.2 ProtoNode LER Main Board LEDs ........................................................................................................... 21
Appendix B. Vendor Information ................................................................................................................. 22
Appendix B.1. Thermal Solutions TSBC Modbus RTU COM Settings .................................................................. 22
Appendix B.2. MAC Address DIP Switch Settings For BACnet MS/TP ................................................................ 22
Appendix B.3. TSBC Modbus RTU Mappings to BACnet MSTP and BACnet IP. ............................................... 27
Appendix B.4. TSBC Modbus RTU Mappings to LonWorks. ................................................................................ 29
Appendix C. Reference................................................................................................................................. 31
Appendix C.1. Specifications .................................................................................................................................. 31
Appendix C.1.1. Compliance with UL Regulations ........................................................................................... 31
Appendix D. Limited 2 year Warranty ......................................................................................................... 32
ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com
Tel: (408) 964 4444 Fax: (408) 964 4425 Toll Free: (800) 317 8319 x141 email: support@protocessor.com