I&O Manual - ECCS Control System - Categories On Thermal ...

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Table of Contents i. Programmable Ranges.................................................... 3 Section 1. Component Description .................................... 5 Section 2. Principles of Operation ..................................... 6 2.1. System Description 2.2. Lead Lag 2.3. Unavailable Boilers 2.4. Auto Rotate .................................................. 7 2.5. Outdoor Reset 2.6. Warm Weather Shutdown & Enable/Disable 2.7. Modbus Communication 2.8. Trending 2.9. Local/Remote Operation 2.10 Domestic Hot Water Priority............................. 8 2.11 Alarms Section 3. Installation.......................................................... 9 3.1.Unpacking ....................................................... 9 3.1.1. Inspection 3.2. Mounting ....................................................... 9 3.2.1. Panel 3.2.2. System Water Temp Sensor 3.2.3. Outdoor Air Temp Sensor Figure 3.1: Panel Mounting Layout .... 10 3.3. Electrical ....................................................... 11 3.3.1. General 3.3.2. Wiring Power Supply to Panel 3.3.3. Wiring Panel to Boilers 3.3.4. Wiring Panel to Sensors Figure 3.2: Panel Layout ............................ 12 Figure 3.3: System Wiring .......................... 13 Figure 3.4: ECCS Panel Wiring ................... 14 Figure 3.5: Boiler Wiring Diagram .............. 15 Section 5. Touch Screen Programming .............................. 19 5.1. Screen Description ....................................... 19 5.2. General Guidelines for Using the Touchscreen ................................................. 19 Figure 5.1 Touch Screen Login .................. 19 Figure 5.2 Main Screen .............................. 20 Figure 5.3 System Setup Screen................. 20 Figure 5.4 Lead Lag Trigger Setup Screen . 21 Figure 5.5 Sequence and Rotation Screen . 22 Figure 5.6 Outdoor Reset Setup Screen ..... 23 Figure 5.7 Boiler Parameters Screen ........... 23 Figure 5.8 Alarm History Screen ................ 24 Figure 5.9 Alarm Pop Up Screen ................ 24 Figure 5.10 Warm Weather Shutdown Screen ....................................... 25 Figure 5.11 Initial Setup Screen ................. 25 Figure 5.12 Trend Screen ........................... 26 Figure 5.13 Trend Screen Zoom Control .... 26 Figure 5.14 Time/Date Screen ...................... 27 Section 6. Troubleshooting Guide .................................... 28 Section 7. Appendix ......................................................... 30 7.A. Temperature Controller Operation for Modulating Boilers (Modbus) ....................... 30 7.1. Description ................................................... 30 7.2. Setup ............................................................ 30 7.3. Modbus Version Used on Boilers Controlled by the ECCS System ..................... 30 Figure 7.1 Process Data ............................. 30 7.4. Adjustments ................................................. 31 7.5. System Specifications .................................. 31 Section 4. Setting the Modbus Module Address ............. 16 4.1. Communication Setup for Boilers ................. 16 4.2. Setting the Address of the Honeywell Modbus Module .......................................... 16 4.3. Setting the Modbus Address of the Fireye Micro M ........................................................ 16 Figure 4.1: Honeywell S7810M Modubus Module Mounting ..................................... 17 Figure 4.2: S7810M Address Switches and Baud Rate Jumper ...................................... 18 4
Section 1: Component Description COMPONENT DESCRIPTION Part # 1) ECCS Control Panel– houses the touch screen, PLC, analog input/output card, and terminal strips. ...................... 60156400 Built to UL 508A Standard. Refer to Figure 2, Panel Layout 2) System water temperature sensor with Thermowell .................................................................................................. 80160721 RTD Pt 1000 3) Outdoor air temperature sensor ................................................................................................................................. 80160722 RTD Pt. 1000 4) Touch Screen ............................................................................................................................................................. 80160912 5.7” monochromatic 5) PLC 226XM 120Vac in, 24 Vac out ......................................................................................................................... 80160910 24 Inputs 16 Outputs 6) RTD Module ............................................................................................................................................................. 80160917 2 RTD Inputs 7) Analog Input Module ............................................................................................................................................................... 80160911 4 (4-20 ma or 0-10 Vsignal inputs) 1 (output) 8) PLC Memory Cartridge ............................................................................................................................................................. 80160925 9) PLC Battery Cartridge ............................................................................................................................................................... 80160924 Components in the boiler that interface with the ECCS panel. 10) Modbus version of the boiler temperature controller ................................................................................................ 80160908 11) Honeywell Modbus Module for the Flamesafeguard. ............................................................................................... 80160909 5
Page 1 and 2: INSTALLATION, OPERATING AND SERVICE
Page 3: Parameter Limits and Factory Defaul
Page 7 and 8: 2.3.3. When a boiler becomes availa
Page 9 and 10: Section 3: Installation 3.1 UNPACKI
Page 11 and 12: 3.3.ELECTRICAL NOTICE 3.3.1. Genera
Page 13 and 14: 13 Figure 3.3: System Wiring
Page 15 and 16: 15 Figure 3.5: Boiler Wiring Diagra
Page 17 and 18: Figure 4.1: Honeywell S7810M Modbus
Page 19 and 20: Section 5: Touch Screen Programming
Page 21 and 22: SETTING THE TRIGGERS AND THE START
Page 23 and 24: Outdoor Reset Switch. Press and dra
Page 25 and 26: Figure 5.10: Warm Weather Shutdown
Page 27 and 28: Figure 5.14 Time/Date Screen In ord
Page 30 and 31: Section 7: Appendix A - Temperature
Page 32 and 33: NOTES
Page 34: THERMAL SOLUTIONS PRODUCTS, LLC. (

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