installation, operating and service instructions eva series boiler
installation, operating and service instructions eva series boiler installation, operating and service instructions eva series boiler
B. COMBUSTION AIR - See Figures 6 and 7. 1. The boiler may be operated with inside or outside air. 2. Refer to combustion air piping drawings in this section of this manual for proper outside air installation details. 3. Combustion air conduit can be galvanized smoke pipe, PVC, CPVC, or flexible aluminum conduit. 4. The maximum air inlet length is fifty (50) equivalent feet. Air inlet length is equal to the total length of straight pipe plus the equivalent length of fittings. Consult conduit manufacturer for equivalent length of fittings and pipe. Consult factory for inlet lengths in excess of 50 feet. 5. All joints and seams of the air intake pipe must be sealed using Silicone caulk, such as RTV 732 or equivalent. WARNING Do not reduce size of air intake pipe. Read, understand and follow combustion air instruction restrictions contained in the Pre-Installation instructions of this manual. 6. Air intake termination must be located at least twelve (12) inches above grade plus the expected snow accumulation. 7. Boiler may be installed with vertical venting and sidewall combustion air inlet or visa versa. 8. The air intake pipe must be adequately supported with straps or supports no less than five (5) feet apart. The completed air intake pipe system must be rigid and able to withstand impacts without collapse. CAUTION Dirty, contaminated or dusty air used for combustion will decrease the useful life of the boiler air filter. Use outside air if inside air quality is questionable. Use outside air if the boiler is installed in manufacturing plants, laundries, dry cleaners or other locations with heavy particulates in the air. WARNING Do not locate air intake where petroleum distillates, CFC's, detergents, volatile vapors or any other chemicals are present. Severe boiler corrosion and failure will result. Thermal Solutions does not warrant failures caused by contaminated air. Do not locate air intake termination where natural convection or wind conditions may cause the boiler exhaust gases to be drawn into the air intake. Figure 6: Horizontal Air Intake Piping 13
Figure 7: Vertical Air Intake Piping 14
- Page 1 and 2: INSTALLATION, OPERATING AND SERVICE
- Page 3 and 4: WARNING the Follow safely. operate
- Page 5 and 6: Supplemental Instructions: Figure 1
- Page 7 and 8: I. Pre-Installation WARNING Careful
- Page 9 and 10: III. Installation A. VENTING 1. Gen
- Page 11 and 12: Figure 2: Sidewall Pressurized Vent
- Page 13: e. Use appropriately designed thimb
- Page 17 and 18: BOILER MODEL TABLE 1 - EVA BOILER F
- Page 19 and 20: D. GAS PIPING WARNING Failure to pr
- Page 21 and 22: TABLE 6 - EQUIVALENT OF STANDARD PI
- Page 23 and 24: Figure 9a: Standard UL/FM/CSD-1 Wir
- Page 25 and 26: Figure 9c: Standard UL/FM/CSD-1 Wir
- Page 27 and 28: CAUTION Installing multiple vent te
- Page 29 and 30: 28 Figure 12: Modular System Vertic
- Page 31 and 32: 30 Figure 14: Modular System: Typ P
- Page 33 and 34: 32 Figure 16: Modular System: Typ R
- Page 35 and 36: 34 Figure 18: Modular System: Typ P
- Page 37 and 38: IV. System Start-up CAUTION Failure
- Page 39 and 40: EE. Verify that all safety and oper
- Page 41 and 42: DANGER This boiler requires periodi
- Page 43 and 44: 42 VI. Service DANGER water hot ver
- Page 45 and 46: Troubleshooting Guide 44
- Page 47 and 48: NORMAL SEQUENCE OF OPERATION Boiler
- Page 49 and 50: Air Filter: A. Perform a visual ins
- Page 51 and 52: Figure 19: Combustion Chamber Assem
- Page 53 and 54: Figure 20: Burner Assembly 52
- Page 55 and 56: Figure 21a: UL/FM/CSD-1 Main Gas Tr
- Page 57 and 58: Figure 21b: UL/FM/CSD-1 Main Gas Tr
- Page 59 and 60: Figure 21c: UL/FM/CSD-1 Main Gas Tr
- Page 61 and 62: Figure 22a: DB&B/IRI w/POC Gas Trai
- Page 63 and 64: Figure 23a: DB&B/IRI w/POC Gas Trai
B. COMBUSTION AIR - See Figures 6 <strong>and</strong> 7.<br />
1. The <strong>boiler</strong> may be operated with inside or outside<br />
air.<br />
2. Refer to combustion air piping drawings in this<br />
section of this manual for proper outside air<br />
<strong>installation</strong> details.<br />
3. Combustion air conduit can be galvanized smoke<br />
pipe, PVC, CPVC, or flexible aluminum conduit.<br />
4. The maximum air inlet length is fifty (50) equivalent<br />
feet. Air inlet length is equal to the total length of<br />
straight pipe plus the equivalent length of fittings.<br />
Consult conduit manufacturer for equivalent length<br />
of fittings <strong>and</strong> pipe.<br />
Consult factory for inlet lengths in excess of 50 feet.<br />
5. All joints <strong>and</strong> seams of the air intake pipe must be<br />
sealed using Silicone caulk, such as RTV 732 or<br />
equivalent.<br />
WARNING<br />
Do not reduce size of air intake pipe.<br />
Read, underst<strong>and</strong> <strong>and</strong> follow combustion<br />
air instruction restrictions contained in the<br />
Pre-Installation <strong>instructions</strong> of this manual.<br />
6. Air intake termination must be located at least<br />
twelve (12) inches above grade plus the expected<br />
snow accumulation.<br />
7. Boiler may be installed with vertical venting <strong>and</strong><br />
sidewall combustion air inlet or visa versa.<br />
8. The air intake pipe must be adequately supported<br />
with straps or supports no less than five (5) feet<br />
apart. The completed air intake pipe system must be<br />
rigid <strong>and</strong> able to withst<strong>and</strong> impacts without collapse.<br />
CAUTION<br />
Dirty, contaminated or dusty air used for<br />
combustion will decrease the useful life of<br />
the <strong>boiler</strong> air filter. Use outside air if inside<br />
air quality is questionable. Use outside air<br />
if the <strong>boiler</strong> is installed in manufacturing<br />
plants, laundries, dry cleaners or other<br />
locations with heavy particulates in the air.<br />
WARNING<br />
Do not locate air intake where<br />
petroleum distillates, CFC's,<br />
detergents, volatile vapors or any other<br />
chemicals are present. Severe <strong>boiler</strong><br />
corrosion <strong>and</strong> failure will result.<br />
Thermal Solutions does not warrant<br />
failures caused by contaminated air.<br />
Do not locate air intake termination<br />
where natural convection or wind<br />
conditions may cause the <strong>boiler</strong><br />
exhaust gases to be drawn into the air<br />
intake.<br />
Figure 6: Horizontal Air Intake Piping<br />
13