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ISO 15848 / TA-LUFT NEW MARKETS WITH NEW OPPORTUNITIES A

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Tailored to Your Business<br />

<strong>NEW</strong> <strong>MARKETS</strong> <strong>WITH</strong><br />

<strong>NEW</strong> <strong>OPPORTUNITIES</strong><br />

Schneider in Singapore<br />

A BREAKTHROUGH<br />

IN SAUDI ARABIA<br />

Schneider supplies the<br />

SAdArA project<br />

ACHEMA 2012<br />

<strong>ISO</strong> <strong>15848</strong> / <strong>TA</strong>-<strong>LUFT</strong><br />

The new valve technology that meets all requirements<br />

04/12


We face up to the challenges<br />

of the global market every day:<br />

On a 24 / 7 basis<br />

Challenge us!<br />

Dear customers and<br />

readers,<br />

Schneider – Tailored to your business<br />

– the slogan on the front page of<br />

our journal means just that – so-<br />

lutions tailor-made for our customers by<br />

Schneider, products that are individual ly<br />

customized for our clients, high levels<br />

of consulting competence from our staff<br />

members, consistent customer orientation<br />

throughout the company and production<br />

quality with no corner-cutting. For more<br />

than 135 years, we have been developing<br />

and producing instrumentation valves and<br />

manifolds including accessories, for a wide<br />

variety of applications and industries.<br />

With more than 300 staff members at our<br />

sites in Germany, romania and Singapore,<br />

Schneider is one of the leading companies<br />

in the industrial valves sector and supplies<br />

customers in every continent.<br />

in this issue of our journal, you won't only<br />

get to know our engineers and technicians<br />

who are involved in developing new pro-<br />

d ucts and enhancing existing ones; we also<br />

want to introduce you to the staff members<br />

in the customer service and marketing<br />

departments. Apart from this, our team in<br />

the new Singapore office will be intro ducing<br />

themselves. Because at Schneider, we<br />

FOcUS on you – our customers.<br />

This is why we are particularly pleased to<br />

be able to welcome you, our customers<br />

and business partners, at AcheMA 2012,<br />

the global forum for process industries.<br />

At our booth, we want to meet you, discuss<br />

what's on your mind, and present our<br />

prod ucts, ideas and innovations.<br />

Please consider the latest issue of Schneider-<br />

FOcUS as a personal invitation to visit us<br />

in hall 8.0 at Schneider's newly re designed<br />

Booth A85.<br />

We look forward to seeing you!<br />

Rolf Kummer<br />

chief executive Officer of Schneider<br />

Armaturen<br />

Visit us at<br />

ACHEMA 2012<br />

18-22.06.2012<br />

Frankfurt am Main<br />

Hall 8.0 A85<br />

2 3


With our new iSO Fe Series, Schneider has developed<br />

a new valve technology that complies with the<br />

highest leakage class "A" specified in iSO <strong>15848</strong>-1.<br />

With a maximum allowed leakage rate of 1.3 x 10-7 mbar · l /s (for<br />

a stem diameter of 7.5mm), this class exceeds the requirements<br />

of <strong>TA</strong>-Luft.<br />

TÜV Süd carried out type testing of the Schneider iSO Fe<br />

Series over a period of two weeks.<br />

This means that the Schneider iSO Fe Series is the most<br />

favour ably priced alternative to bellows sealed valves.<br />

Special features:<br />

■ high-strength stem thread with hard coating for safe, wear-free<br />

operation<br />

■ non-rotating stem seal for low actuation forces and low wear<br />

on the sealing elements<br />

■ Special axial bearing of the stem/tip connection for absorbing<br />

the highest stem forces<br />

■ even non-wetted parts are made of 316 SS stainless steel for<br />

operation in corrosive environments<br />

■ A dust cap protetcs stem threads from the ingress of dirt<br />

4<br />

Three different sealing systems are available for the Schneider iSO Fe Series:<br />

Pressure rating Pn 420 / class 2500 applies to all types<br />

<strong>ISO</strong> <strong>15848</strong> / <strong>TA</strong>-Luft<br />

SCHNEIDER has set new standards with<br />

this result.<br />

Significant differences between <strong>ISO</strong> <strong>15848</strong> and <strong>TA</strong>-Luft<br />

(VDI 2440)<br />

Whereas <strong>TA</strong>-Luft deals only with the sealing system of the stem,<br />

with a manufacturer declaration being adequate for this, iSO<br />

<strong>15848</strong> requires that the entire industrial valve – including the<br />

housing seals – is subjected to type testing.<br />

The <strong>TA</strong>-Luft test only qualifies a "high-quality sealing system",<br />

whereas the iSO type test classifies the entire industrial valve in a<br />

pressure, temperature, endurance and leakage class.<br />

By contrast to iSO <strong>15848</strong>, the requirements of <strong>TA</strong>-Luft are expressed<br />

in a very general way. There is no specification of the<br />

number of operating cycles nor, of the number of thermal cycles.<br />

Since this means that <strong>TA</strong>-Luft industrial valves cannot be compared<br />

with one another, it is advisable to view the test report.<br />

While a <strong>TA</strong>-Luft test usually takes 1–2 days, up to two weeks may<br />

be necessary for an iSO <strong>15848</strong> type test.<br />

SCHNEIDER Type Sealing system Performance data<br />

iSO Fe Type A FPM O-ring + graphite packing class A at 500 cycles / –29°c to 200°c<br />

class A at 1,500 cycles / –29°c to 40°c<br />

class B at 1,500 cycles / –29°c to 200°c<br />

iSO Fe Type B FPM O-ring + graphite packing class A at 1,500 cycles / –29°c to 200°c<br />

iSO Fe Type c PTFe / carbon-filled PTFe class A at 1,500 cycles / –29°c to 40°c<br />

class B at 1,500 cycles / –29°c to 200°c<br />

Markus häffner<br />

design and<br />

development Manager<br />

We won't get anywhere by resting on our laurels. Improvements<br />

and progress are possible only by continually looking<br />

for something better. This is the philosophy that we live by.<br />

INNOVATION<br />

is extremely important to us<br />

The Development Department with Markus Häffner (right)<br />

and his team, carry out research and optimization on an<br />

ongoing basis to ensure that our products represent the<br />

state of the art. In many areas, SCHNEIDER's innovative<br />

product developments have set the standard, e.g. with A4<br />

Series Shut-Off Valves for operating temperatures of up to<br />

750°C, or the <strong>ISO</strong> FE Series that meets the highest leakage<br />

re quirements. On the industrial valves test stand that we developed<br />

ourselves, newly developed products are subjected<br />

to rigorous testing. For us, innovation means dealing with<br />

new challenges on a daily basis. These days, it is not really<br />

possible to invent anything strikingly new; however, we can<br />

use our creative ideas and solid skills to develop new and<br />

unusual solutions to meet very specific requirements. By<br />

taking an unusual approach at the design stage and cleverly<br />

combining components, we create tailor-made innovations<br />

for you every day.<br />

5


Sample Applications<br />

VariAS-Blocks in the gas storage cavern at a level measurement with<br />

redundancy. Space-saving and cost-efficient.<br />

Manifold combinations with separate high-temperature-resistant purge<br />

valves in the power plant.<br />

Block & Bleed Manifolds in filter technology for the oil and gas<br />

industry.<br />

instrument panel of a compressor station for the individual compression<br />

pressure stages.<br />

enclosure mounted Shut-Off Valves and Multi-Way cocks with a<br />

flushing connection for flue gas measurement in a power plant.<br />

2-Valve Manifolds with vent and test connections for pressure measurement<br />

in the gas storage cavern.<br />

A Breakthrough<br />

In Saudi Arabia<br />

Overview of data and facts:<br />

SCHNEIDER has been awarded the contract to supply the<br />

installation hardware for the SADARA project in Saudi Arabia<br />

Björn Bofinger<br />

Project Manager<br />

Total investment 20 billion US dollars<br />

Start of planning 2007<br />

completion 2016<br />

Planned annual sales 10 billion US dollars<br />

The dow chemical company and<br />

the Saudi Arabian Oil company<br />

(Saudi Aramco) set up a joint<br />

venture to build what will be the largest<br />

chemi cal factory in the industrial city of<br />

Jubail. The factory will be one of the<br />

largest integrated chemical sites in the<br />

world, and is also the largest chemical factory<br />

ever to have been built in one go. it is<br />

intended that an annual total of more than<br />

2 million tonnes of chemical products and<br />

high-performance plastics will be pro duced<br />

for use in the fields of energy,<br />

transportation, infrastructure and<br />

consumer goods.<br />

Planning was started as early<br />

as 2007. Before this took place,<br />

comprehensive project feasibility<br />

studies were necessary to obtain<br />

approval for the new "Sadara chemical<br />

company" joint venture.<br />

The first of 26 production units is intended<br />

to be commissioned in the second half of<br />

2015, with completion and total commissioning<br />

expected in 2016. it is expected<br />

that only a few years after commissioning,<br />

Sadara will have annual sales of around 10<br />

billion US dollars – the total investment in<br />

the project amounted to about 20 billion<br />

Location Jubail industrial city, Saudi Arabia<br />

US dollars. Schneider was awarded the<br />

contract to supply the commissioned ePcs<br />

with dow chemical's installation hardware<br />

technology that has been tried and tested<br />

for many years. The installation hardware<br />

is a combination of valves (ball valves or<br />

gate valves), manifolds, pipeline components,<br />

seals, bolts and flush rings in every<br />

imagineable material. The installation hardware<br />

is delivered pre-assembled, so that it<br />

is only necessary to hitch the hardware to<br />

the process pipe, on-site. This reduces the<br />

amount of time and effort needed for assembly<br />

at the site considerably.<br />

The first deliveries are planned for the<br />

end of 2012. This is Schneider's biggest<br />

proj ect in company history. Björn Bofinger,<br />

Project Manager at Schneider, calls this<br />

contract a breakthrough that will make<br />

Schneider much better known in this<br />

region as a manufacturer and supplier of<br />

instrumentation valves and manifolds for<br />

measuring and control technology.<br />

The Middle east is an important target<br />

market for Schneider.<br />

6 7


Your Contact<br />

helge rüter Guido carniello Björn Bofinger Stefan heine<br />

helge rüter, Sales Manager Germany, has been<br />

working at our company for 20 years. his<br />

Sales Team includes Björn Bofinger, Guido<br />

carniello and Stefan heine. in his capacity as<br />

a field staff member, Stefan heine covers the<br />

Western, northern and eastern Germany<br />

territories.<br />

8<br />

Order Processing<br />

Sales Germany &<br />

Key Account Management<br />

christine Lippoth Ulrike herrlinger corinne Schönau Jenny Babij<br />

Our products are mainly used outside<br />

Germany, in the oil and gas industry,<br />

chemical plants and power generation<br />

plants.<br />

Our Order Processing Team comprising christine Lippoth (Team<br />

Manager), Ulrike herrlinger, corinne Schönau and Jenny Babij<br />

take care of our customers' orders. The team mainly works for<br />

the German, european, African and American sales territories.<br />

They also support our team in Singapore, if required.<br />

International Sales<br />

Uwe Frank nicole Lehmann<br />

Tobias Mattes<br />

Our Sales and Technology<br />

specialists are in touch with<br />

our customers on a daily basis,<br />

to provide tailor-made solutions<br />

for the most demanding<br />

challenges.<br />

Tim-Frederik Kohler, head of our Singapore subsidiary, is in charge<br />

of sales for the Asia-Pacific and Middle east territories. his team<br />

includes Ana Laura corzo Gonzalez and Zulfan Syahputra.<br />

Managing Director<br />

rolf Kummer<br />

Zulfan Syahputra, Tim-Frederik Kohler, Ana Laura corzo Gonzalez<br />

Uwe Frank, Sales Manager for<br />

europe, Africa and The Americas,<br />

can look back on a 25-year<br />

career at our company. his<br />

team includes nicole Lehmann<br />

and Tobias Mattes.<br />

Axel Müller<br />

Axel Müller, director of Sales<br />

& Marketing, has been with<br />

the company for 28 years.<br />

rolf Kummer has been the new face in Schneider's company management since January<br />

2012. The experienced 45-year-old has taken over the management to guide Schneider<br />

to a successful future. in this connection, the focus is on extending sales activities, increasing<br />

productivity and reinforcing the Schneider brand. rolf Kummer has been involved in the industrial<br />

valves sector for more than 15 years focussing on the fields of large and special industrial valves.<br />

Starting off in the design and development department of erhard Armaturen, he spent the next ten<br />

years as Manager at Tyco Flow control and the next five as Managing director of Tyco Waterworks<br />

deutschland. Over the next few years, Schneider's main priority will be to expand the global<br />

distribution network on a consistent basis. For this purpose, we have already set up the subsidiaries<br />

Schneider Singapore and Schneider romania. Apart from this, Schneider intends to<br />

consistently expand the existing international partnerships, and to integrate new partners into the<br />

distribution network.<br />

9


The Managing director of AS-Schneider Asia-Pacific Pte. Ltd.<br />

in Singapore is Tim-Frederik Kohler (centre of picture).<br />

he began his career at Schneider as a Sales engineer<br />

in international Sales in 2004. he has been in Singapore since the<br />

middle of last year; initially tasked with establishing the subsidiary,<br />

he has been involved in enhancing its development since October.<br />

Administrative support for sales activities in Asia is provided by<br />

Ana Laura corzo Gonzalez, with Zulfan Syahputra providing technical<br />

sales support.<br />

Schneider-FOcUS: "Mr. Kohler, what was the crucial factor<br />

in choosing Singapore as the location for setting up the<br />

company's first subsidiary outside europe?"<br />

Tim Kohler: "Above all, the fact that, compared to other regions, the<br />

Asia-Pacific economic area demonstrates the most dynamic economic<br />

development, which makes it the centre of growth in the global economy<br />

at the start of the 21st century. Geographically speaking, Southeast<br />

Asia lies between the rising economic giants of India and China,<br />

and was virutally predestined for our company's expansion in Asia.<br />

If you consider that 57% of the world's population live in Asia, entering<br />

this market is not just an option for future-oriented companies; rather,<br />

it is an absolute must.<br />

Singapore, above all, is plainly the "Gateway to Asia". In Singapore,<br />

we find a relatively familiar legal framework, and a population with<br />

a cosmopolitan culture based on its multi-ethnic origins that has the<br />

most fundamental appreciation of Western culture in the region.<br />

Apart from this, it is factors like the excellent technical and social<br />

infrastructure, the powerful, efficient and above all corruption-free<br />

administration, and what is probably the most reliable legal system<br />

in Southeast Asia that demonstrate the advantages of Singapore as<br />

a base. The use of English as the lingua franca is another significant<br />

advantage of the location."<br />

10<br />

New Markets –<br />

New Opportunities<br />

Schneider-FOcUS: "is Southeast Asia more than just a subcontractor<br />

for the West?"<br />

Tim Kohler: "The era of Singapore and Malaysia, for example, just<br />

subcontracting for Western companies, is long gone. The dynamism<br />

of economic development in the entire ASEAN region is unparalleled.<br />

Rather, the region is an important engine to drive the Western companies,<br />

and economies that have run into difficulties due to the current<br />

economic crisis. The stimuli come from the market itself: domestic demand<br />

from the 600 million inhabitants of the Southeast Asia region is<br />

increasing –particularly in capital goods, including the industrial valves<br />

sector in which our company is one of the market leaders.“<br />

Schneider-FOcUS: "What does the future hold?"<br />

Tim Kohler: "First of all, we must establish and expand Singapore as<br />

a regional hub for developing the global market in Southeast Asia and<br />

beyond. We already supply the Singapore production facility of one of<br />

our largest customers in Asia within a few hours. In the near future,<br />

we will supply the factories in Beijing and Mumbai from Singapore. To<br />

allow us to respond more quickly to the market, we will have to consider<br />

setting up an assembly line in Singapore in the medium term."<br />

Our Plants and Partners<br />

Plant 2<br />

Since 2007, our sales team has been located here; the site<br />

also houses the assembly, welding and shipping departments<br />

on a production and storage floor space of about<br />

3.500 m 2 .<br />

Romania<br />

Our Romanian subsidiary was set up in Harman near Braşov<br />

in 2004; since 2005, it has been producing on a floor space<br />

of more than 1,000 m 2 . We employ about 60 staff members<br />

there.<br />

www.as-schneider.com<br />

Plant 1<br />

The company, which was founded in 1875, has had its<br />

headquarters in Nordheim since 1936. In 1986 and 1999,<br />

we built new premises to cope with growth. At this site,<br />

our production and storage floor space amounts to about<br />

10,000 m 2 .<br />

SCHNEIDER employs about 270 staff members<br />

at the two sites in Nordheim.<br />

Singapore<br />

To be closer to our customers in Asia, we set up a subsidiary<br />

in Singapore in 2011. From there, three staff members<br />

deal with the Asia­Pacific and Middle East territories.<br />

It is possible to quickly supply our customers with<br />

our products from our Singapore warehouse.<br />

Partners Abroad<br />

SCHNEIDER supplies high-quality products and solutions<br />

to more than 60 countries around the world, and is supported<br />

in this by a large number of partners, agencies and<br />

authorized dealers.<br />

11


Armaturenfabrik Franz Schneider<br />

GmbH + Co. KG<br />

Bahnhofplatz 12<br />

74226 Nordheim<br />

Deutschland / Germany<br />

Tel:<br />

+49 7133 101-146 Sales Germany<br />

+49 7133 101-129 Sales Europe, Africa<br />

and The Americas<br />

Fax:<br />

+49 7133 101-148 Sales Germany<br />

+49 7133 101-180 Sales Europe, Africa<br />

and The Americas<br />

AS-Schneider Asia-Pacific Pte. Ltd.<br />

998 Toa Payoh North, #04-05<br />

Singapore 318993<br />

www.as-schneider.com<br />

Tel:<br />

+65 62 51 39 00 Sales Asia-Pacific<br />

and Middle East<br />

Fax:<br />

+65 62 51 39 90 Sales Asia-Pacific<br />

and Middle East<br />

Str. Mihai Viteazu, Nr. 327i<br />

507085 Harman, Jud. Braşov<br />

Romania<br />

Tel:<br />

+40 368 41 40 25<br />

Fax:<br />

+40 368 41 40 26<br />

www.as-schneider.sg<br />

Armaturenfabrik Franz Schneider SRL<br />

www.as-schneider.ro

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