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2008-2009 BAKER DRIVETRAIN BLACK BOOK SUPPLEMENT<br />
WWW.BAKERDRIVETRAIN.COM TOLL FREE: 1-877-640-2004
2008-2009 BAKER DRIVETRAIN BLACK BOOK SUPPLEMENT<br />
PAGE – CONTENTS:<br />
1 – TABLE OF CONTENTS<br />
2 – WWBW; WHAT WOULD BERT WRITE?<br />
3 – DRIVE BRAKE<br />
4 – POWERBOX<br />
5&6 – +1 OIL PANS<br />
7 – DD7: DIRECT DRIVE 7-SPEED<br />
8 – CRUISE DRIVE COVERS & VOYEUR COVER<br />
9 – HYDRAULIC SIDE COVER & RSD PULLEY COVERS<br />
10 – 4-SPEED KICKER COVERS<br />
11 – F5K & F6K KICKER KITS<br />
12 – FRANKENTRANNY<br />
13 – BAKER KICKER ARM & PEDAL<br />
14 – IGNITION RETROFIT ALTERNATIVES<br />
15 – RSD FOR 2007-UP SOFTAIL<br />
16 – RT250; MR. POTATO HEAD®<br />
17 – N1 DRUMS<br />
18 – SPECTRO OILS & BAKER ONLINE<br />
We have no relationship w<strong>it</strong>h any of the Asian knock-off artists that copy our products and pollute our great country w<strong>it</strong>h inferior gears and shafts made from steel alloys that would be more appropriate for the<br />
manufacturing of soup cans. Any mentioning of other manufactures are for reference only. Mr.PotatoHead, JIMS, S&S, RevTech, Big Dog, are all trademarks of their respective ent<strong>it</strong>ies.<br />
BAKER Drivetrain and BAKER Inc. are not associated w<strong>it</strong>h the Harley-Davidson Motor Company. Sportster, Buell, Softail, Dyna, Road King, Ultra Classic, FXR, FLT, FLST, FLSTC, FLSTF, FLSTFI, FLSTCI,<br />
FLH, FLTR, FLTRI, FLTCUI, FLHTC, FLHR, FLHRI, FLHRC, FXRS, FXRT, FXR2, FXR3, FXRSP, FXD, FXDL, FXDT, FXDLI, FXDXI, Shovelhead, Panhead, Knucklehead, Evo, Evolution, Twin Cam, Screamin’<br />
Eagle, FLH, Cruise Drive, Harley, H-D, Harley-Davidson and anything else we may have missed in this disclaimer that Harley-Davidson says they own unless they are BAKER Drivetrain trademarks listed below<br />
are all trademarks of the Harley-Davidson Motor Company. BAKER Drivetrain, BAKER Six-Speed Overdrive, Function-Formed, OD6, DD6, DD5, DSSC, Torquebox, 6-into-4, BAKER Billet Series,XL6, BAKER<br />
KKK, King Kong Klutch, Klassic Kicker Gears,BAKER 300, F6F, PowerBox, DD7, Street Performance Clutch, FFP, FFPS,Synchronous Belt Drive, Drivetrain Author<strong>it</strong>y and BAKER are trademarks of BAKER Inc.,<br />
Haslett, Michigan.<br />
1<br />
WWW.BAKERDRIVETRAIN.COM TOLL FREE: 1-877-640-2004
2008-2009 BAKER DRIVETRAIN BLACK BOOK SUPPLEMENT<br />
American truckers have their own language and their own world and are the transportation backbone of the greatest<br />
country on earth. They transport products from coast to coast to make our consumer-based society a real<strong>it</strong>y. They are also<br />
colorful people as shown by these examples of trucker language:<br />
Lot lizard; prost<strong>it</strong>ute that frequents truck stops<br />
Latrine lips; one who swears a lot on the CB radio<br />
Trucker bombs; when a trucker releases enough ass methane to ign<strong>it</strong>e the cab of the truck if he’s smoking<br />
Qu<strong>it</strong>e often truckers will put a motto or message across the back of their cab. “Jesus Saves” is a popular one. I’ve also<br />
seen “G<strong>it</strong>-R-Dun” and “Lady Trucker”. Early this year I was driving down I-75 and saw one that really caught my eye; <strong>it</strong> said<br />
“Born to Fuck” in big bold letters. Wow. I’ve been called a sociopath and I do have a pathological aversion to conform<strong>it</strong>y<br />
but this one really baked my noodle. At fi rst, I wanted to sell all my material possessions, be<strong>com</strong>e one of his disciples, and<br />
spend the rest of my days spreading the word at truck stops across America. Then weeks later I realized the crystalline<br />
pur<strong>it</strong>y of his message. He was speaking the unm<strong>it</strong>igated truth. We are all born to fuck and that is how the human race is<br />
propagated; that fact cannot be denied. We are born, we fornicate, and we die; that’s the program folks. Playing ‘hide the<br />
weenie’ is a time honored drinking sport and will never go out of style. Perhaps he could have picked some PC words<br />
to convey his message to the world but I’m a big fan of the const<strong>it</strong>utional fi rst amendment so put that in your pipe and<br />
smoke <strong>it</strong>. Get out the n<strong>it</strong>rous and some heavy duty balloons and I’ll introduce to a new concept called Born-to-Fuck truth in<br />
marketing……….<br />
Kia makes a minivan called the Sedona. The Korean car <strong>com</strong>pany named their vehicle after the scenic area in Arizona.<br />
I’ve been to that area of our country and the beauty is breathtaking; <strong>it</strong> is a national treasure but the last thing on my mind<br />
during my vis<strong>it</strong> was some sh<strong>it</strong>ty foreign car. So, why didn’t they name <strong>it</strong> the Kia ‘Kim Chee’ (means rotten cabbage in<br />
Korean) or Kia ‘Unemployed American’ or some name that truly represented what <strong>it</strong> is? They did this because the word<br />
Sedona is familiar to most Americans. As such, <strong>it</strong>’s convenient to ignore the fact that a transfer of American wealth to<br />
Korea is automatic w<strong>it</strong>h the purchase of each vehicle.<br />
I was in Sears buying a set of tools for our 20 year old son who recently got his own apartment. What better legacy for a<br />
young man than a box of good old American tools that will last a lifetime. Sears now carries a line of tools called “Evolv”<br />
right along side their trad<strong>it</strong>ional Craftsmen wrenches. Dingle berries on my ass! Yep, you guessed <strong>it</strong>; lower cost <strong>com</strong>munist<br />
Chinese sh<strong>it</strong> tools in Sears. In keeping w<strong>it</strong>h the new Born-to-Fuck philosophy they should have named their fancy new<br />
line of sh<strong>it</strong> tools ‘Chinese Mil<strong>it</strong>ary Fund’ instead of Evolv. Because right now, while the world is arguing about Iraq and<br />
Afghanistan, the Chinese are well on their way to<br />
building the biggest mil<strong>it</strong>ary machine in the history of the<br />
world.<br />
It’s just like meeting a new chick and bringing her back<br />
to your place for a l<strong>it</strong>tle game of ‘hide the weenie’. You<br />
whip off your br<strong>it</strong>ches, she snatches off her skirt and<br />
you discover the he-she has a bigger crank than you<br />
do. Know what you got before you bring <strong>it</strong> home. A lot<br />
of products for your American motorcycle are marketed<br />
under trad<strong>it</strong>ional American brands or carry American<br />
sounding names and are anything but. Know what you<br />
are buying before you bring <strong>it</strong> home and put <strong>it</strong> on your<br />
2<br />
WWW.BAKERDRIVETRAIN.COM TOLL FREE: 1-877-640-2004
2008-2009 BAKER DRIVETRAIN BLACK BOOK SUPPLEMENT<br />
R7211PB-BRK TRANSMISSION<br />
SHOWN<br />
FEATURES:<br />
- 8” stainless steel rotor<br />
- 6061-T6 aluminum clutch actuator spider w<strong>it</strong>h 1.5”<br />
diameter piston (hydraulic only). 11/16” master cylinder<br />
re<strong>com</strong>mended<br />
- Dual piston brake caliper w<strong>it</strong>h PM guts<br />
- Inboard piston bore is an integral part of the door<br />
- Polished stainless steel stand-offs under front spider legs<br />
- Dual brake bleeders; one above each piston<br />
- Available w<strong>it</strong>h show polished or chrome fi nishes<br />
- Chrome top cover available w<strong>it</strong>h or w<strong>it</strong>hout neutral sw<strong>it</strong>ch<br />
- 29 tooth .5” offset pulley standard<br />
- N1 drum optional<br />
- ‘R’ ratio no cost option for big motor applications<br />
- Not <strong>com</strong>patible w<strong>it</strong>h BAKER Firestarter<br />
- Standard ratio gears 1st through 6th: 2.94, 2.21, 1.60,<br />
1.23, 1.00, .86<br />
- R-Ratio gear ratios 1st through 6th; 2.82, 2.08, 1.60,<br />
1.23, 1.00, .86<br />
- F<strong>it</strong>s 1990-99 Softail-based RSD bikes and custom<br />
Softail-based RSD bikes<br />
PN<br />
R701PB-BRK<br />
R721PB-BRK<br />
R701CB-BRK<br />
R721CB-BRK<br />
So you bought your girlfriend a new pair of fun bags, would you<br />
also buy her a bunch of thick sweaters to cover them up from<br />
the world? Hell no. You got some arm candy and you’re gonna<br />
show that sh<strong>it</strong> off! Cluttering up your fancy new rear wheel<br />
that you just spent thousands on w<strong>it</strong>h a rotor, caliper, and<br />
caliper bracket is the same deal. We designed our Drive Brake<br />
transmission as a <strong>com</strong>plete system to address some concerns<br />
we had w<strong>it</strong>h bolt on systems. Some bolt on systems had small<br />
diameter rotors w<strong>it</strong>h partial brake pad engagement; the one<br />
we evaluated wouldn’t even allow us to lock up and skid the<br />
rear wheel. So we designed our system w<strong>it</strong>h an 8” rotor and<br />
full pad engagement. W<strong>it</strong>h a prototype we were able to lock<br />
up the rear wheel and throw <strong>it</strong> sideways on old #32 shown<br />
below. Aesthetically, <strong>it</strong> is super clean w<strong>it</strong>h the caliper located<br />
in between the belt rungs and a minimalistic Function Formed<br />
hydraulic actuator spider.<br />
DESCRIPTION<br />
Show polished Drive Brake transmission assembly w/ standard ratios<br />
Show polished Drive Brake transmission assembly w/ ‘R’ ratio<br />
Chrome Drive Brake transmission assembly w/ standard ratios<br />
Chrome Drive Brake transmission assembly w/ ‘R’ ratio<br />
3<br />
FEATURED BIKE: BAKER R&D #32 WITH<br />
PROTOTYPE DRIVE BRAKE SYSTEM<br />
WWW.BAKERDRIVETRAIN.COM TOLL FREE: 1-877-640-2004
2008-2009 BAKER DRIVETRAIN BLACK BOOK SUPPLEMENT<br />
PBL701PN<br />
TRANSMISSION SHOWN<br />
PBR7211PN<br />
TRANSMISSION SHOWN<br />
The design directives for the<br />
TorqueBox were clearly established<br />
in the early stages of development. This<br />
fl agship gearbox had to have a 250 ft-lb torque<br />
capac<strong>it</strong>y gearset but externally look like 400 ft-lb standing<br />
still. Development costs and resultant retail price were deemed<br />
irrelevant. By choosing the venerable 6-71 blower for arch<strong>it</strong>ectural<br />
inspiration, we inadvertently gave rise to what is now trademarked as<br />
Function Formed design.<br />
Enter the new PowerBox; Function Formed looks w<strong>it</strong>hout the need to pawn your guns or your wife’s jewelry.<br />
Design inspiration from the TorqueBox coupled w<strong>it</strong>h a diamond ground 8620 steel 6-speed overdrive gearset<br />
gives the PowerBox an input torque capac<strong>it</strong>y of 165 ft-lb, w<strong>it</strong>h a 400 ft-lb curb appeal; some may argue more.<br />
More because the tidy <strong>com</strong>pact design of the PowerBox makes the function Formed design elements pop out<br />
more. 34Ds will always be noticed more on a pet<strong>it</strong>e chick than a larger chick; same concept.<br />
APPROACHABLE FUNCTION-FORMED LOOK<br />
WITHOUT HAVING TO PAY FOR OVERKILL STRENGTH<br />
FEATURES:<br />
- LSD version fi ts 1990-99 Softail and Custom frames<br />
- RSD version F<strong>it</strong>s 1990-99 Softail-based RSD bikes<br />
and custom Softail-based RSD bikes<br />
- Hydraulic actuator w<strong>it</strong>h 1.5” piston standard.<br />
11/16” master cylinder re<strong>com</strong>mended<br />
- RSD <strong>com</strong>es w<strong>it</strong>h choice of 29 tooth zero offset<br />
pulley or 24Tooth .2” chain sprocket<br />
- RSD can be upgraded w<strong>it</strong>h various offset chain<br />
sprockets and sizes to su<strong>it</strong> application. No pulley<br />
option available due to tight actuator spider size<br />
- LSD <strong>com</strong>es w<strong>it</strong>h choice of 32 tooth pulley or 24<br />
tooth .2” chain sprocket<br />
- LSD can be upgraded to all pulley and chain sizes<br />
and offsets to su<strong>it</strong> application<br />
- No neutral sw<strong>it</strong>ch for clean look<br />
- No cost upgrade to N1 drum<br />
- Speed sensor provision located on<br />
back of case requires .120 spacer<br />
- 12 point stainless steel ARP fasteners<br />
- Choice of standard and ‘R’ ratio gearsets<br />
- Standard ratio gears 1st through 6th: 2.94, 2.21,<br />
1.60, 1.23, 1.00, .86<br />
- R-Ratio gear ratios 1st through 6th; 2.82, 2.08, 1.60,<br />
1.23, 1.00, .86<br />
PN<br />
PBR701PN<br />
PBR7211PN<br />
PBL701PN<br />
PBL7211PN<br />
4<br />
DESCRIPTION<br />
Show polished RSD PowerBox transmission assembly w<strong>it</strong>h standard ratios<br />
Show polished RSD PowerBox transmission assembly w<strong>it</strong>h ‘R’ ratio gearset<br />
Show polished LSD PowerBox transmission assembly w<strong>it</strong>h standard ratios<br />
Show polished LSD PowerBox transmission assembly w<strong>it</strong>h ‘R’ ratio gearset<br />
FEATURED BIKE “SNATCH” BY KRAUS MOTOR CO. WITH<br />
PROTOTYPE LSD POWERBOX AND FIRESTARTER<br />
WWW.BAKERDRIVETRAIN.COM TOLL FREE: 1-877-640-2004
2008-2009 BAKER DRIVETRAIN BLACK BOOK SUPPLEMENT<br />
BD-5QTR-EVO, CAST SILVER OIL PAN<br />
We bought a new 2007 FL to use for 7-speed transmission development<br />
work. The fi rst thing we noticed was how hot the damn thing ran. In traffi c,<br />
we could see those l<strong>it</strong>tle heat wave squiggle lines (maybe a fl ashback)<br />
<strong>com</strong>ing off the motor. The 4-qt capac<strong>it</strong>y, unchanged since 1993 (when the<br />
80” motor made 49 hp), seemed inadequate.<br />
So we designed a new pan in Solidworks w<strong>it</strong>h a 5 qt capac<strong>it</strong>y by going<br />
wider not deeper, hence the +1 Oil Pan. Taking a closer look at the stock<br />
pan we discovered <strong>it</strong> has the oil pickup and return in the front of the pan<br />
w<strong>it</strong>hin 2” of each other. So we put the pickup in the rear of our +1 Oil Pan<br />
and the return in the front for better oil circulation.<br />
BD-5QTB, CAST BLACK OIL PAN<br />
After getting the speed wobbles on a high speed sweeper, Robby from<br />
Alloy Art sold us on the idea of a stabilizer link. It really worked, no more<br />
speed wobbles! So we incorporated two bosses on the bottom to directly<br />
bolt the heim joint of both types of stabilizers to the oil pan, see next page<br />
for details.<br />
FEATURES:<br />
- Cast oil pans are 1-piece design and made w<strong>it</strong>h A356-T6 aluminum<br />
- Billet oil pans are 2-piece design and made w<strong>it</strong>h 6061-T6 aluminum<br />
- Feed and return on the stock pan are w<strong>it</strong>hin 2” of each other.<br />
BAKER pans have feed in the back and return in front<br />
- Reduces engine oil temperature by 10-30º. The longer and hotter the<br />
ride, the bigger the temperature differential as <strong>com</strong>pared to stock<br />
- Multiple integral baffl es eliminate the stock plastic spring loaded baffl e<br />
- Integral bosses for Alloy Art TXR and True Track stabilizers structurally<br />
located on the bottom<br />
- True bolt on part, no modifi cations required<br />
- PNs below include plugs, fasteners, and gasket<br />
- We highly re<strong>com</strong>mend the +1 Oil Pan for S&S T124 applications. It<br />
makes a lot of power and a lot of heat. The oil feed and return on the<br />
right back of the motor is unique. The following adapter k<strong>it</strong> is<br />
designed specifi cally (and required) for the +1 Oil Pan and the T124 motor<br />
BAKER PN: BD-5QTC-2PC. CHROME BILLET OIL PAN<br />
BAKER +1/S&S ADAPTER KIT<br />
- Adapter K<strong>it</strong> PN 5QT-1160 required to<br />
adapt BAKER oil pans for S&S T124<br />
<strong>com</strong>patibil<strong>it</strong>y<br />
BAKER PN 5QT-1160<br />
5<br />
PN FITMENT DESCRIPTION<br />
BD-5QTR-EVO 1993-98 FL Cast pan, silver<br />
BD-5QTB-EVO 1993-98 FL Cast pan, black<br />
BD-5QTR 1999-08 FL Cast pan, silver<br />
BD-5QTB 1999-08 FL Cast pan, black<br />
BD-5QTP-2PEVO 1993-98 FL<br />
Billet pan, polished<br />
BD-5QTC-2PEVO 1993-98 FL<br />
Billet pan, chrome<br />
BD-5QTP-2PC 1999-08 FL Billet pan, polished<br />
BD-5QTC-2PC 1999-08 FL Billet pan, chrome<br />
WWW.BAKERDRIVETRAIN.COM TOLL FREE: 1-877-640-2004
2008-2009 BAKER DRIVETRAIN BLACK BOOK SUPPLEMENT<br />
anatomy of of a baker oil oil pan<br />
pan<br />
BAKER +1 PAN<br />
STOCK FACTORY PAN<br />
BAKER +1 OIL PAN<br />
REPLACES STOCK<br />
PLASTIC BAFFLES WITH<br />
INTEGRALLY<br />
CASTED-IN BAFFLES<br />
THE FACTORY PAN<br />
USES A REMOVABLE<br />
PLASTIC BAFFLE<br />
BAKER +1 PAN HAS THE FEED<br />
SYSTEM<br />
LOCATED IN THE REAR AND<br />
THE TEMPERATURE DATA CHART SHOWS AN AVERAGE 15º<br />
RETURN IN THE FRONT FOR<br />
TEMPERATURE DROP WITH THE BAKER +1 OIL PAN VS. STOCK. IT<br />
MORE COMPLETE SYSTEM<br />
ALSO SHOWS THE LONGER AND HOTTER THE RIDE, THE BIGGER THE<br />
CIRCULATION.<br />
TEMPERATURE DIFFERENTIAL. SOME OF OUR CUSTOMERS HAVE<br />
RECORDED UP TO A 30º TEMPERATURE DROP IN THE NEVADA DESERT<br />
IN SUMMER WHERE TEMPERATURES CAN REACH 110º EASY.<br />
PN DESCRIPTION FITMENT<br />
TXR-1* Alloy Art stabilizer, black anodized fi nish 1993-2008 FL<br />
THE FEED AND RETURN ON A STOCK PAN ARE<br />
TXR-2* Alloy Art stabilizer, show polished fi nish 1993-2008 FL<br />
LOCATED WITHIN 2 INCHES OF EACH OTHER IN<br />
20-00* True Track stabilizer 1993-2008 FL<br />
THE FRONT OF THE PAN.<br />
*upgrade discount applies w<strong>it</strong>h purchase of a +1 oil pan<br />
The BAKER +1 Oil Pans have integrally casted-in mounting bosses for both the True Track and Alloy Art stabilizing systems. The bosses<br />
eliminate the need to use the intermediate adapter bracket (normally provided w<strong>it</strong>h both type stabilizer systems) and perm<strong>it</strong> direct coupling<br />
to the bottom of the oil pan. The two types of systems address the same problem of speed wobbles w<strong>it</strong>h two different approaches. From our<br />
assessment, the Alloy Art system controls fore-aft and side-to-side movement through a urethane bushing and seems to be su<strong>it</strong>ed towards more<br />
aggressive riders w<strong>it</strong>h a moderate increase in vibration. The True Track system has no rubber bushings and restricts side-to-side movement but<br />
allows fore-aft movement which seems to be su<strong>it</strong>ed more towards all-around riding w<strong>it</strong>h a nominal increase in vibration. For more information as<br />
to which system might be right for you contact Alloy Art, True Track, a vagabond circus midget, or the BAKER sales techs.<br />
BOTTOM VIEW OF A 1999 FL WITH ALLOY<br />
ART TXR-1 INSTALLED ON BAKER +1<br />
BD-5QTR OIL PAN<br />
6<br />
BOTTOM VIEW OF A 1999 FL WITH TRUE<br />
TRACK 20-00 INSTALLED ON BAKER +1<br />
BD-5QTR OIL PAN<br />
WWW.BAKERDRIVETRAIN.COM TOLL FREE: 1-877-640-2004
2008-2009 BAKER DRIVETRAIN BLACK BOOK SUPPLEMENT<br />
FOUR ISSUES WITH THE CRUISE DRIVE FACTORY 6-SPEED<br />
WERE THE IMPETUS FOR DEVELOPING THE DD7:<br />
- 1st gear ratio is too tall (numerically too small). The DD7 1st gear is shorter<br />
(numerically larger) for easier launches off the line.<br />
- Shift clunk due to heavy mainshaft. The Factory 6-speed<br />
incorporates 1st through 4th gears as an integral part of the<br />
mainshaft and weighs 5.58 lb. The DD7 incorporates 1st gear<br />
only and weighs 2.98 lb. This 2.6 lb weight difference at 3000<br />
rpm translates into a huge difference in inertia, which is what<br />
makes the factory 6-speed go CLUNK every time a shift is<br />
made.<br />
- Shift Smoothness. We incorporated a roller detent shift system in our original<br />
6-speed back in 1998. The Factory 6-speed utilizes a similar system. The DD7 sets<br />
a new standard in shift qual<strong>it</strong>y by borrowing the linear roller ball detent technology<br />
from our TorqueBox transmission. This premium detent system is part of the top<br />
cover assembly.<br />
- Gear noise. The Factory 6-speed makes some noise in 1st and a lot of noise in 5th;<br />
both gear pairs are straight cut w<strong>it</strong>h a power honed fi nish. So we designed the DD7<br />
w<strong>it</strong>h a 5º helical 1st gear pair, straight cut 2nd and 3rd for strength, and 18º helicals<br />
for 4th, 5th, 6th & 7th for noise control; all are fi nished after heat treatment w<strong>it</strong>h a<br />
diamond coated tool.<br />
THE DD7 HAS DESIGN CUES BASED ON OUR<br />
EXPERIENCE IN THE DRIVETRAIN WORLD.<br />
FEATURES:<br />
- The DD7 Builder’s K<strong>it</strong>s <strong>com</strong>e fully assembled (as shown to the right) and ready to install into the existing<br />
transmission case w<strong>it</strong>h no case modifi cations, shimming, or adjustments required<br />
- Chrome FF top cover (shown on page 8) and BAKER recal box and leads included<br />
- Maindrive gear bearing, left side seal, and gaskets (door, top cover, side cover) included<br />
- Door bearings are 28% wider than stock and retained w<strong>it</strong>h a 6-bolt steel plate to prevent any movement<br />
from the axial thrust of the helical gears<br />
- 12 point stainless steel ARP bolts for door, top cover, and stock side cover included<br />
- For hydraulic clutch applications, dump your fugly stock side cover for the low profi le Function Formed side<br />
cover, PN DD7-106C”: Screamin Eagle bikes must retrofi t cable type push rod system<br />
(Details on next page, upgrade discount applies w<strong>it</strong>h DD7 purchase)<br />
BAKER PN:<br />
DD7-376C<br />
PN DESCRIPTION FITMENT<br />
DD7-376C Builder’s K<strong>it</strong> w/ chrome door 2006-2009 Dyna, 2007-2009 Softail & Touring<br />
DD7-376B Builder’s K<strong>it</strong> w/ black door 2006-2009 Dyna, 2007-2009 Softail & Touring<br />
GEAR RATIOS:<br />
Stock<br />
DD7<br />
1st 3.34 3.76<br />
2nd 2.30 2.75<br />
3rd 1.71 2.06<br />
4th 1.41 1.55<br />
5th 1.18 1.27<br />
6th 1.00 1.10<br />
7th N/A 1.00<br />
7<br />
FEATURED BIKE: BAKER 07 CRASH TEST BAGGER<br />
WITH DD7 AND DD7-106C SIDE COVER<br />
WWW.BAKERDRIVETRAIN.COM TOLL FREE: 1-877-640-2004
2008-2009 BAKER DRIVETRAIN BLACK BOOK SUPPLEMENT<br />
FACTORY 6-SPEED (AKA CRUISE DRIVE) PRODUCTS<br />
PN DESCRIPTION FITMENT<br />
DD7-106C<br />
SIDE COVER<br />
DD7-106C-k<strong>it</strong> Side cover, chrome hydraulic 2006-09 Dyna, 2007-09 Softail & FL DD7-105C<br />
DD7-105C-k<strong>it</strong> Top cover, chrome 2006-09 Dyna, 2007-09 Softail & FL<br />
TOP COVER<br />
FEATURES:<br />
FEATURES:<br />
- FF aesthetics milled out of 6061-T6 w<strong>it</strong>h chrome fi nish - FF aesthetics milled out of 6061-T6 w<strong>it</strong>h chrome fi nish<br />
- Low profi le external features for maximum exhaust clearance - 12 point stainless steel ARP bolts and gasket included<br />
- 12 point stainless steel ARP bolts and gasket included - Included in the DD7 Builder’s K<strong>it</strong><br />
- 1.5” diameter piston included - Available as a discounted upgrade w<strong>it</strong>h F6F<br />
- Compatible w<strong>it</strong>h H-D® or 11/16” hydraulic master cylinders purchase, order PN DD7-105C-k<strong>it</strong>-U<br />
- Available as a discounted upgrade w<strong>it</strong>h DD7 or F6F purchase,<br />
order PN DD7-106C-k<strong>it</strong>-U<br />
FACTORY 5-SPEED, BAKER DD6, OD6, & OD6R PRODUCTS<br />
voy·eur (voi-yûr’) n.<br />
1. A person who derives sexual gratifi cation from observing the naked bodies or sexual acts of<br />
others, especially from a secret vantage point.<br />
Those x-ray vision glasses you used to order out of MAD magazine so that you could see through<br />
your teacher’s dress never really worked. Well, our Voyeur top cover does; you can see the inner<br />
workings of your Baker transmission through our Zelux cover.<br />
PN<br />
DESCRIPTION<br />
441-56P Top Cover, Zelux Voyeur<br />
FITMENT:<br />
- Voyeur top cover is <strong>com</strong>patible w<strong>it</strong>h the late style (small pawl pin) ratchet<br />
pawls used from 1999-2006 except 1999 Softail<br />
- All BAKER products from Mid-2004-up w<strong>it</strong>h BAKER 555-56A & 555-56L<br />
ratchet pawls<br />
- Voyeur top cover can be used on other 5&6 speed applications if<br />
upgraded w<strong>it</strong>h a BAKER ratchet pawl. The old style ratchet is bulky and<br />
interferes w<strong>it</strong>h the inside of the top cover on downshifts.<br />
Not <strong>com</strong>patible w<strong>it</strong>h any Dyna applications, BAKER Billet series<br />
transmissions, TorqueBox, & DSSC<br />
VOYEUR TOP COVER MOUNTED ON BAKER 701P TRANNY<br />
*TRANSMISSION NOT INCLUDED<br />
VOYEUR TOP COVER<br />
8<br />
FEATURES:<br />
- Allows full view of the shift system function and partial view of the<br />
gearset churning the oil<br />
- Machined from billet optical grade Zelux W polycarbonate<br />
- Annealed after machining to relieve stress risers<br />
- Vapor polished for a clear see-through fi nish<br />
- 12 point stainless steel ARP bolts and gasket included<br />
- 3D modeled to wrap around the shift system<br />
- No neutral sw<strong>it</strong>ch provision<br />
- Available as a discounted upgrade w<strong>it</strong>h purchase of a <strong>com</strong>plete<br />
transmission<br />
WWW.BAKERDRIVETRAIN.COM TOLL FREE: 1-877-640-2004
2008-2009 BAKER DRIVETRAIN BLACK BOOK SUPPLEMENT<br />
FOR FACTORY 5-SPEED & BAKER LEFT SIDE DRIVE<br />
PN<br />
DESCRIPTION<br />
453-56C Side cover, chrome, hydraulic rear feed<br />
454-56P Side cover, show polished, hydraulic rear feed<br />
454-56BA<br />
Side cover, black anodized, hydraulic rear feed<br />
456-56P Side cover, show polished, hydraulic front feed<br />
456-56C Side cover, chrome, hydraulic front feed<br />
456-56B Side cover, black anodized, hydraulic front feed<br />
FITMENT:<br />
- All H-D® 5-speeds 1987-2006 except 2006 Dyna<br />
- All left side drive BAKER transmissions except PowerBox & TorqueBox<br />
- 1993-2006 FL requires BAKER FF oil spout, available in 3 fi nishes:<br />
- (93-99) 474-56C-E, FF oil spout, chrome / 474-56P-E, FF oil spout, polished<br />
/ 474-56BA-E, FF oil spout, black anodized<br />
- (00-01) 474-56C-T, FF oil spout, chrome / 474-56P-T, FF oil spout, polished<br />
/ 474-56BA-T, FF oil spout, black anodized<br />
- (02-06) 475-56C, FF oil spout, chrome / 475-56P, FF oil spout, polished<br />
/ 475-56BA, FF oil spout, black anodized<br />
HYDRAULIC SIDE COVER FEATURES:<br />
- FF aesthetics chiseled out of 6061-T6 aluminum<br />
453-56C SIDE COVER WITH REAR FEED<br />
- Low profi le external features for maximum exhaust clearance<br />
- 1.5” diameter piston included<br />
- Compatible w<strong>it</strong>h H-D® or 11/16” hydraulic master cylinders<br />
- 12 point Stainless steel ARP bolts and gasket included<br />
BAKER RIGHT SIDE DRIVE PRODUCTS<br />
LOW PROFILE HYDRAULIC PULLEY COVER AND PULLEY<br />
PN<br />
RT127-56HC<br />
RT127-56HP<br />
RT292<br />
DESCRIPTION<br />
RSD pulley cover, chrome, hydraulic Low Pro<br />
RSD pulley cover, polished, hydraulic Low Pro<br />
32 tooth low profi le pulley, long life steel<br />
FITMENT<br />
All BAKER RSD except PowerBox, TorqueBox, & Drive Brake<br />
LOW PROFILE FEATURES<br />
- Designed for 1-1/8” wide belts and smaller<br />
- FF aesthetics chiseled out of 6061-T6 aluminum<br />
- Low profi le external features for maximum exhaust clearance<br />
- 1.5” diameter piston included<br />
- Compatible w<strong>it</strong>h H-D® or 11/16” hydraulic master cylinders<br />
- Must use low profi le RT292 pulley or chain sprocket; will not fi t over standard width pulleys<br />
BAT WING PULLEY COVER, CABLE TYPE<br />
PN<br />
BW127-56MC<br />
DESCRIPTION<br />
Pulley cover, chrome, cable type, Bat Wing<br />
FITMENT<br />
- All BAKER RSD except PowerBox, TorqueBox, & DriveBrake<br />
9<br />
LOW PROFILE FEATURES<br />
- Designed for extra pulley and belt coverage<br />
- Compatible w<strong>it</strong>h standard -87 style clutch cables<br />
- Includes ball ramp actuator assembly<br />
- Lim<strong>it</strong>ed production run<br />
WWW.BAKERDRIVETRAIN.COM TOLL FREE: 1-877-640-2004
2008-2009 BAKER DRIVETRAIN BLACK BOOK SUPPLEMENT<br />
MECHANICAL VERSION<br />
Been to a swap meet and seen piles of broken Harley cast<br />
kicker covers? The lack of material around the kicker shaft<br />
puts a strain on the gussets in that area and eventually they<br />
crack. W<strong>it</strong>h our billet design we left a lot of material around<br />
that kicker shaft boss to make sure this is the last<br />
kicker cover you will ever have to buy.<br />
HYDRAULIC VERSION<br />
PN<br />
478-56MP-K<br />
478-56HP-K<br />
Description<br />
Kicker cover, mechanical type, polished<br />
Kicker cover, hydraulic type, polished<br />
PN: 478-56HP-K<br />
PN 478-56MP-K<br />
MECHANICAL - INSIDE<br />
FEATURES<br />
- F<strong>it</strong>s 4-speed Big Twin (1936-86) and BAKER 6-into-4<br />
- Kicker cover carved from 6061-T6 aluminum for strength<br />
- 1-piece bronze kicker shaft bushing<br />
- Smooth and strong BAKER Klassic Kicker Gears, includes<br />
mainshaft gear and ratchet hub<br />
- Includes kicker shaft, kicker gear and return spring assembled as shown<br />
- Zero leak fl uid level plug<br />
- Concentric dowels around 2 of the stud pos<strong>it</strong>ions; used on 6-into-4 door<br />
- Show polished fi nish<br />
MECHANICAL VERSION FEATURES<br />
- Stainless steel release shaft support w<strong>it</strong>h O-ring<br />
- Includes release shaft and fi nger<br />
- Compatible w<strong>it</strong>h 37310-39 type throwout bearing<br />
HYDRAULIC VERSION FEATURES<br />
- 1.5” actuator piston included<br />
- 11/16” master cylinder re<strong>com</strong>mended<br />
HYDRAULIC - INSIDE<br />
Don’t like the polished fi nish? James<br />
(bike below) took a Scotch Br<strong>it</strong>e pad to<br />
his kicker cover so people wouldn’t<br />
question his sexual orientation<br />
No worries – Our mechanical 4-speed<br />
kicker cover is <strong>com</strong>patible w<strong>it</strong>h the old<br />
style 37310-39 type throwout bearing<br />
10<br />
4-speed Kicker Covers are<br />
built w<strong>it</strong>h Reliable<br />
BAKER Klassic Kicker Gears<br />
FEATURED BIKE: JAMES SIMONELLI’S SUB 10 SECOND 145” FX WITH PN 478-56MP-K<br />
WWW.BAKERDRIVETRAIN.COM TOLL FREE: 1-877-640-2004
2008-2009 BAKER DRIVETRAIN BLACK BOOK SUPPLEMENT<br />
KICKER KITS FOR FACTORY 5-SPEEDS (F5K)<br />
AND STOCK TC96! (F6K)<br />
578-56MP-K INSTALLED<br />
F5K & F6K FEATURES:<br />
- Tranny case removal from bike NOT required for installation<br />
- Hydraulic type k<strong>it</strong>s <strong>com</strong>e w<strong>it</strong>h 1.5” piston, 11/16” or Harley master cylinder required for matched <strong>com</strong>patibil<strong>it</strong>y<br />
- Cable type k<strong>it</strong>s <strong>com</strong>e w<strong>it</strong>h ball ramp actuator<br />
- New BAKER heavy duty stainless steel straight kick arm<br />
- New BAKER bronze kick pedal w<strong>it</strong>h 5/8” spindle<br />
- Compatible w<strong>it</strong>h Factory starter or Firestarter<br />
- 1993-2006 FL models require a BAKER FF Oil spout<br />
- Door and cover pre-assembled as shown<br />
- Gaskets, fasteners, & fork rod included<br />
- 2 year unlim<strong>it</strong>ed mile warranty<br />
* See ign<strong>it</strong>ion retrofi t alternatives listed on next page<br />
- Some exhaust systems may interfere, consult Baker sales techs<br />
The new F5K and F6K kicker k<strong>it</strong>s use a ratchet hub that presses onto<br />
the shank of the mainshaft, then the O.D. of the ratchet hub presses into<br />
the oversized door bearing. The ratchet hub is effectively located and<br />
secured from moving by the oversized door bearing like shown in the<br />
Solidworks sectioned view below:<br />
678-HP-K<br />
F5K KIT 578-56HP-K<br />
SECTIONED VIEW<br />
OF F5K DOOR<br />
F5K<br />
PN<br />
578-56MR-K<br />
578-56HR-K<br />
578-56MB-K<br />
578-56HB-K<br />
578-56MP-K<br />
578-56HP-K<br />
DESCRIPTION<br />
F5K w/ silver door & polished cover, cable type<br />
F5K w/ silver door & polished cover, hydraulic type<br />
F5K w/ black door & polished cover, cable type<br />
F5K w/ black door & polished cover, hydraulic type<br />
F5K w/ polished door & cover, cable type<br />
F5K w/ polished door & cover, hydraulic type<br />
Bolt on kicker k<strong>it</strong>s are nothing new. Over the years many have <strong>com</strong>e<br />
and gone for one <strong>com</strong>mon reason: they all relied on a ratchet hub or<br />
shaft extension that screwed on to the end of the mainshaft in place<br />
of the ¾-16 nyloc jam nut. They all eventually broke for the same<br />
reason. The end of the shaft snapped off!<br />
F5K FITMENT:<br />
1990-1998 Harley 5-speeds & BAKER 5-speeds<br />
1999-2006 Harley 5-speeds w<strong>it</strong>h ign<strong>it</strong>ion retrofi t*<br />
* See page 14 - Twin Cam Harley 5-spds<br />
F6K<br />
PN<br />
678-MR-K<br />
678-HR-K<br />
678-MB-K<br />
678-HB-K<br />
678-MP-K<br />
678-HP-K<br />
DESCRIPTION<br />
F6K w/ silver door & polished cover, cable type<br />
F6K w/ silver door & polished cover, hydraulic type<br />
F6K w/ black door & polished cover, cable type<br />
F6K w/ black door & polished cover, hydraulic type<br />
F6K w/ polished door & cover, cable type<br />
F6K w/ polished door & cover, hydraulic type<br />
F6K FITMENT:<br />
2007-2009 Harley Cruise Drive 6-speed including 2006 Dyna<br />
ign<strong>it</strong>ion retrofi t required to eliminate crank sensor based<br />
ign<strong>it</strong>ion and conversion from EFI to carburetor<br />
11<br />
F6K KIT H601R-E INSTALLED ON A 2007 SOFTAIL CASE<br />
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2008-2009 BAKER DRIVETRAIN BLACK BOOK SUPPLEMENT<br />
FRANKENTRANNY<br />
BUILDER’S KITS<br />
FOR 1990-2006 BIG TWIN<br />
We sprinkled a l<strong>it</strong>tle magic dust, from our meth trailer out back, on our Softail<br />
FrankenTranny transmission assembly to morph <strong>it</strong> into a builder’s k<strong>it</strong> that f<strong>it</strong>s all<br />
5-speed applications from 1990-up. It effectively converts a factory 5-speed into<br />
a 6-speed overdrive w<strong>it</strong>h provisions for a 1936-based 4-speed kicker. Why did<br />
we do this? Because a timeless kicker on a Big Twin looks really fuckin cool!<br />
And kick starting your bike in a crowd of button pushers is boner material.<br />
PN DESCRIPTION FITMENT<br />
FT106L FrankenTranny builder’s k<strong>it</strong> 1990-97 Big Twin-all<br />
FT106SL FrankenTranny builder’s k<strong>it</strong> 1998-99 Softail, 98-2000 FL, Dyna<br />
FT106P FrankenTranny builder’s k<strong>it</strong> 2001-05 Dyna, 2001-06 FL, 2000-06 Softail<br />
FEATURES:<br />
- Gearset is assembled and ready to install<br />
- Existing transmission case does not need to be removed from the chassis<br />
- Includes maindrive gear bearing, snap ring, sprocket spacer, seal, fasteners,<br />
fork rod (short) and gaskets<br />
- 500 RPM reduction in cruising RPM on highway w<strong>it</strong>h .86 6th gear ratio<br />
- Trap door has dowels for pos<strong>it</strong>ive kicker cover locating w/ BAKER kicker covers<br />
- Kicker cover & related parts sold separately<br />
NOTES:<br />
- TwinCam models require ign<strong>it</strong>ion retrofi t to facil<strong>it</strong>ate kick starting, see page 14<br />
- FL models from 1993-up require a BAKER FF oil spout.<br />
- Some exhaust systems may not be <strong>com</strong>patible w<strong>it</strong>h the FrankenTranny due to<br />
the extended transmission length and the required kick arm envelope.<br />
FRANKENTRANNY BUILDER’S KIT PN FT106SL<br />
To install the FrankenTranny builder’s K<strong>it</strong> , the type of clutch actuator needs<br />
to be selected. The clutch actuator is an integral part of the kicker cover. We<br />
offer hydraulic, mechanical, or cable type. The hydraulic and mechanical kicker<br />
covers are featured on page 10. The cable type, PN 478-56CP is the simplest<br />
to install and accepts all O.E. type clutch cables from 1990-2006 and includes<br />
the ball-ramp actuation <strong>com</strong>ponents. Hydraulic type is the cleanest route but<br />
requires the purchase of any 11/16” bore master cylinder or Harley equivalent.<br />
Mechanical type is the most historically accurate but requires a Shovelhead<br />
clutch cable, BAKER 14º arm (PN182-6N4A), and some fab work to cobble a<br />
clutch cable perch; not <strong>com</strong>patible w<strong>it</strong>h Softail (oil tank).<br />
FRANKENTRANNY BUILDER’S KIT PN FT106P INSTALLED ON A 2001-2006 FL POW-<br />
ERTRAIN WITH 478-56CP-U84 CABLE TYPE BALL RAMP KICKER COVER SHOWN IN<br />
THE IMAGE TO THE LEFT<br />
A KICKER COVER, KICK ARM, AND RELATED PARTS (DISCOUNT APPLIES) MUST BE<br />
SELECTED TO COMPLETE THE FRANKENTRANNY KIT INSTALLATION.<br />
PN<br />
DESCRIPTION<br />
478-56HP-U84<br />
Kicker cover, hydraulic type w<strong>it</strong>h Klassic Kicker Gears & 1.5” piston<br />
478-56MP-U84<br />
Kicker cover, mechanical type w<strong>it</strong>h Klassic Kicker Gears & release shaft<br />
478-56CP-U84<br />
Kicker cover, cable type w<strong>it</strong>h Klassic Kicker Gears & ball ramp<br />
3510-64P Kick arm assembly, straight design, polished stainless steel, w<strong>it</strong>h bronze pedal<br />
3511-64P Kick arm assembly, straight design, +1” length, polished stainless steel, w<strong>it</strong>h bronze pedal<br />
182-6N4A<br />
Release arm, BAKER 6-into-4 type, required w<strong>it</strong>h 478-56MP-U84<br />
474-56C-E<br />
Oil spout assembly, FF type, chrome, 1993-99 FL<br />
474-56P-E<br />
Oil spout assembly, FF type, polished, 1993-99 FL<br />
474-56C-T<br />
Oil spout assembly, FF type, chrome, 2000-01 FL<br />
474-56P-T<br />
Oil spout assembly, FF type, polished, 2000-01 FL<br />
475-56C Oil spout assembly, FF type, chrome, 2002-06 FL, includes polished stainless steel breather line<br />
475-56P Oil spout assembly, FF type, polished, 2002-06 FL, includes polished stainless steel breather line<br />
12<br />
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2008-2009 BAKER DRIVETRAIN BLACK BOOK SUPPLEMENT<br />
NEW KICK PEDAL AND KICK ARMS<br />
We tooled our own kick pedal and kick arm to address some problems we were having w<strong>it</strong>h the ones we purchased for our 6-into-4 transmissions. The<br />
brass pedals we were using had a ½” diameter spindle made out of some sh<strong>it</strong> metal. A few were returned because the spindle was breaking. So we<br />
tooled our own bronze pedal and made the spindle diameter 5/8”. And we upgraded from sh<strong>it</strong> steel to preheat treated 4140. The 4-speed kick arm we<br />
were purchasing had an elbow in <strong>it</strong> for exhaust pipe clearance. Our 6-into-4 has 2 more gears than a 4-speed and <strong>it</strong> sticks out 1.6” more, such that an<br />
elbow is not required. So we tooled a straight kick arm and made the cross section twice as thick. The following Part numbers fi t 4-speed, F5K, F6K,<br />
Frankentranny, and 6-into-4:<br />
STOCK SPINDLE IS 1/2” DIAMETER<br />
- BAKER SPINDLE IS 5/8” DIAMETER, WHICH IS 56% LARGER THAN STOCK<br />
- BAKER SPINDLE HAS 3/8” SPINDLE BOLT VS. 5/16” FOR STOCK<br />
BAKER KICKER ARM HAS A FLUSH-MOUNT<br />
STAINLESS STEEL FASTENER<br />
THE BAKER KICKER ARM IS<br />
NOTICEABLY STRONGER IN<br />
SEVERAL PLACES<br />
FEATURES:<br />
- Heavy duty 5/8” 4140 spindle in show chrome<br />
- 876 bronze investment cast pedal<br />
- 304 Stainless steel investment cast straight arm<br />
- Straight arm provides pos<strong>it</strong>ive kicking motion<br />
- Flush mount stainless steel “head” fastener<br />
- Complete w<strong>it</strong>h all stainless steel hardware<br />
- +1” longer straight arm available for big bore bikes<br />
PN<br />
DESCRIPTION<br />
352-64K Bronze pedal, 5/8” chrome spindle<br />
351-64K Kick arm, stainless steel, standard length<br />
353-64K Kick arm, stainless steel, +1” length<br />
3510-64 Kick arm & pedal assembly, standard<br />
3511-64 Kick arm & pedal assembly, +1”<br />
13<br />
WWW.BAKERDRIVETRAIN.COM TOLL FREE: 1-877-640-2004
2008-2009 BAKER DRIVETRAIN BLACK BOOK SUPPLEMENT<br />
IGNITION RETROFIT ALTERNATIVES<br />
Starting in 1999 w<strong>it</strong>h the fi rst Twin Cam engines, Harley started using a fl ywheel-based trigger for the ign<strong>it</strong>ion. This style ign<strong>it</strong>ion requires the<br />
fl ywheels (aka crankshaft) to turn over 3 or 4 times for <strong>it</strong> to ‘fi nd <strong>it</strong>self’ before <strong>it</strong> starts sparking. 3 or 4 rotations of the fl ywheel may not sound like<br />
much while you’re taking a sh<strong>it</strong> right now and reading this catalog, but <strong>it</strong>’s almost humanly impossible. Cam-based ign<strong>it</strong>ions spark at less than<br />
one fl ywheel rotation and <strong>it</strong> lights off the fi rst time <strong>it</strong> h<strong>it</strong>s TDC.<br />
To install one of our kickers on a Twin Cam bike and have <strong>it</strong> be a functional, you must convert the ign<strong>it</strong>ion to a cam-based un<strong>it</strong> like those shown<br />
below. This applies to the F5K, F6K, and Frankentranny conversions. The ign<strong>it</strong>ion solutions below may be purchased through BAKER at a discount<br />
w<strong>it</strong>h purchase of a F5K, F6K, or Frankentranny.<br />
GATES ENGINEERING<br />
Gates offers a retrofi t k<strong>it</strong> that allows the use of any of the cam based ign<strong>it</strong>ions from the Evo era. A lot<br />
of Evo ign<strong>it</strong>ions were <strong>com</strong>pletely programmable which gives the end user <strong>com</strong>plete control of their<br />
ign<strong>it</strong>ion curve. If you want an electronic ign<strong>it</strong>ion that allows you to use your favor<strong>it</strong>e Evo ign<strong>it</strong>ion and<br />
dial <strong>it</strong> in the way you want, this one’s for you.<br />
PN DESCRIPTION FITMENT<br />
5011 Ign<strong>it</strong>ion conversion k<strong>it</strong> for chain cams, polished 1999-05 Dyna, 1999-06 FL & Softail<br />
MORRIS MAGNETO<br />
If you are concerned about the advent of WW3 ruining your riding season, then you need to<br />
purchase a magneto ign<strong>it</strong>ion for your bike. All microchip controlled ign<strong>it</strong>ions and microchip controlled<br />
machinery will be rendered inoperative after the Soviets and Chinese drop their EMP (electro<br />
magnetic pulse) bombs in our atmosp<strong>here</strong>. The Morris Magneto has no microchips and delivers a<br />
fl at 30 degree advance curve under all RPMs. It has a neat impulse coupling mechanism that winds<br />
up when you shut off the motor. Upon restart, the impulse coupling makes kick starting easier by<br />
retarding the ign<strong>it</strong>ion. Maintenance is bone simple if you need <strong>it</strong> down the road before you meet up<br />
w<strong>it</strong>h Mad Max and the Omega Man.<br />
PN DESCRIPTION FITMENT<br />
T-5 Magneto and nose cone assembly, polished 1999-2006 TC88A & 2000-06 TC88B*<br />
*specify gear or chain cam drive system when ordering to get the correct worm drive gearset<br />
VULCAN ENGINEERING CO. (AKA MOTORWAY ENGINEERING CO.)<br />
Vulcan has been around for many years operating behind the scenes in the catalog world and they<br />
know their sh<strong>it</strong> hands down. Vulcan offers a <strong>com</strong>plete k<strong>it</strong> to retrofi t back to cam-based ign<strong>it</strong>ion for<br />
Twin Cams that includes a timing tool and electronic ign<strong>it</strong>ion module. The ign<strong>it</strong>ion module gives a<br />
fl at 5º advance and feeds in an add<strong>it</strong>ional 30º as RPM increases, via fl yweights, to give a total of<br />
35º advance. If you want a <strong>com</strong>plete A-Z electronic ign<strong>it</strong>ion k<strong>it</strong> that bolts on w<strong>it</strong>h minimal hassle, this<br />
one has your name on <strong>it</strong>.<br />
PN DESCRIPTION FITMENT<br />
3757 Ign<strong>it</strong>ion conversion k<strong>it</strong> for chain cams, chrome 1999-05 Dyna, 1999-06 FL & Softail<br />
3886 Ign<strong>it</strong>ion conversion k<strong>it</strong> for gear cams, chrome 1999-05 Dyna, 1999-06 FL & Softail<br />
4365 Ign<strong>it</strong>ion conversion k<strong>it</strong> for chain cams, chrome 2006-up Dyna, 2007-up FL & Softail<br />
FEATURED BIKE: 1999 ROAD KING WITH F5K<br />
KICKER (PN H501P-E) AND VULCAN NOSE<br />
CONE PN 3757 ALONG WITH A SCREAMIN<br />
EAGLE 103, GATES AIR CLEANER, AND<br />
HARLEY CLUTCH MASTER CYLINDER<br />
14<br />
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2008-2009 BAKER DRIVETRAIN BLACK BOOK SUPPLEMENT<br />
RIGHT SIDE DRIVE TRANSMISSIONS<br />
FOR 2007-UP SOFTAIL<br />
From 1990-2006, the Softail arch<strong>it</strong>ecture and basic drivetrain<br />
dimensions were virtually unchanged as <strong>it</strong> relates to the 5-speed<br />
PN DD6R901B WITH 127-56HC CHROME<br />
transmission, starter, clutch, and primary drive. Sure, t<strong>here</strong> were<br />
HYDRAULIC TYPE PULLEY COVER<br />
small changes along the way but they were like having your sweetie<br />
convert her factory A-cups to B-cups. In 2007 w<strong>it</strong>h the advent of<br />
the TwinCam 96” motor and 6-speed cruise drive transmission, the<br />
drivetrain underwent radical changes such that the modern Softail<br />
drivetrain has almost nothing in <strong>com</strong>mon w<strong>it</strong>h <strong>it</strong>s predecessors; like<br />
having your sweetie go from A-cups to DDDs w<strong>it</strong>h some major<br />
renovation on her howdy box and pooper. Totally different<br />
chick. Our DD6R or Direct Drive 6-speed w<strong>it</strong>h right side<br />
output is designed to go in place of the factory left side<br />
drive 6-speed and bolt up to the new style primary,<br />
starter, and clutch.<br />
FEATURES<br />
- Fully assembled RSD 6-speed tranny<br />
- Compatible w<strong>it</strong>h TC96” & Screamin Eagle TC110” engines<br />
- TorqueBox type linear roller detent for superior shift qual<strong>it</strong>y<br />
- Chrome trap door & top cover<br />
- Comes standard w<strong>it</strong>h zero offset 32 tooth pulley; chain sprockets<br />
and pulleys w<strong>it</strong>h many offsets available at a nominal upcharge<br />
- Case is machined from a solid chunk of 6061-T6 aluminum<br />
- Gear ratios 1st through 6th as follows; 3.45, 2.56, 1.87, 1.44, 1.15, & 1.00.<br />
PN DESCRIPTION FITMENT<br />
DD6R901B DD6R tranny assembly, black 2007-up Softail custom<br />
DD6R901P<br />
DD6R tranny assembly, polished 2007-up Softail custom<br />
NOTES<br />
- Pulley cover type must be specifi ed and ordered separately, hydraulic and cable type are available in many different styles and offsets<br />
- Special fabrication work required on the swingarm or replacement to convert left side drive to right side drive<br />
- The DD6R transmission assembly is sold only for use in genuine Harley Davidson® Frames<br />
15<br />
FEATURED BIKE: 2008 RED WING PRO STREET WITH DD6R901B TRANSMISSION & 127-56MC CHROME CABLE TYPE PULLEY COVER<br />
WWW.BAKERDRIVETRAIN.COM TOLL FREE: 1-877-640-2004
2008-2009 BAKER DRIVETRAIN BLACK BOOK SUPPLEMENT<br />
Mr. Potato Head® was conceived in R&D a few years back to study the confi gurational possibil<strong>it</strong>ies of putting universal bosses on a featureless tranny case.<br />
Just like the Mr. Potato Head® toy, you can end up w<strong>it</strong>h a genetic hermaphrod<strong>it</strong>e w<strong>it</strong>h a l<strong>it</strong>tle off-the-menu creativ<strong>it</strong>y. The universal tranny case accepts an<br />
A-fl ange, B-fl ange or Evo fl ange. It also accepts all kinds of tail stocks. This exercise yielded the easiest solution to offsetting a tranny case side-to-side or<br />
up-and-down in short production runs.<br />
The RT250 vision began at Rolling Thunder when they divulged plans to develop a FL-type Bagger frame that was setup for a 250 tire and Softail length primary<br />
in a balanced RSD chassis. They approached us about doing a special tranny that was specifi c to this frame. Mr. Potato Head® ®<br />
technology fi nally found<br />
<strong>it</strong>s fi rst home and we named <strong>it</strong> the RT250 project.<br />
The RT250 is an advanced version of the venerable 1993-2008 FL w<strong>it</strong>h the following features:<br />
FEATURES:<br />
- Utilizes stock Softail primaries and BAKER FFP<br />
- Tranny is offset ½” to the left to tuck the drive belt/chain inside the frame rail<br />
- No ½” motor sprocket extension required; tranny is slammed against the inner primary<br />
- Tranny mainshaft is ½” shorter than stock<br />
- Oil bag is separate and below the tranny case for superior cooling<br />
- Frame has +2” in backbone for add<strong>it</strong>ional primary length<br />
- Stock Harley® FL frames converted by Rolling Thunder and original VIN retained for no<br />
registration hassle<br />
- Frames accept stock seat, bags, tank, and front end<br />
®<br />
COMPLETE ROLLING THUNDER FL FRAME EXUDES QUALITY AT<br />
EVERY GUSSET AND WELD<br />
PN<br />
DESCRIPTION<br />
RT250*-P<br />
RT250 Transmission assembly, polished<br />
RT250*-B<br />
RT250 Transmission assembly, black<br />
*Specify “A” for A-fl ange, “B” for B-fl ange, and “E” for Evo Flange<br />
LEFT SIDE VIEW SHOWS TAIL STOCK<br />
AND FRONT FLANGE REMOVED. PN RT250A-P<br />
NOTE THE FOLLOWING:<br />
- Tail stock is securely located via two thick walled<br />
hollow dowels and three 3/8” bolts<br />
- Front fl ange is pinned down w<strong>it</strong>h seven 5/16 screws and<br />
two dowels<br />
- ½” deep relief in starter ear and case shows<br />
½” left offset<br />
- Low profi le shift lever on tranny case required to<br />
clear inside of inner primary<br />
- Mainshaft is ½” shorter than stock<br />
- DD6R gearset w<strong>it</strong>h 3.45 1st, 2.56 2nd, 1.87 3rd,<br />
1.44 4th,1.15 5th, &1.00 6th<br />
- Low profi le hydraulic pulley included w<strong>it</strong>h choice of low<br />
pro 32 pulley or chain sprocket<br />
- Other pulley covers, including cable type, available<br />
- TorqueBox inspired detent system for smooth precise shifting<br />
16<br />
FEATURED BIKE: RANDY WINCHELL’S (FRAME LOCK/ DRM INDUSTRIES)<br />
SPORT BAGGER; AN EXTREME PERFORMANCE VERSION OF THE RT250<br />
WWW.BAKERDRIVETRAIN.COM TOLL FREE: 1-877-640-2004
2008-2009 BAKER DRIVETRAIN BLACK BOOK SUPPLEMENT<br />
N1 DRUMS<br />
OD6R N1 DRUM<br />
BAKER PN:<br />
124-OD6RN1-A<br />
Five years ago we developed the N1 drum for drag racers and street racers<br />
who used our 6-speed overdrive. The N1 shift pattern (Neutral-1-2-3-4-5-6) was<br />
designed to prevent false neutrals during aggressive 1-2 upshifts by pos<strong>it</strong>ioning<br />
neutral under 1st. The jockey shift/foot clutch crowd soon discovered the benefi ts<br />
of the N1 pattern. The big lever ratio of a jockey shift lever desens<strong>it</strong>izes the feel<br />
of the detents in the transmission such that fi nding neutral is a crap shoot w<strong>it</strong>h<br />
bad odds. W<strong>it</strong>h neutral on bottom (or all the way forward), the jockey shifter can<br />
mindlessly tap all the way down to neutral thus allowing him to put both feet on<br />
the ground as he rolls up to the stop light.<br />
Today, a whole new crowd is realizing the benefi ts of the N1 pattern. Pingel’s<br />
electric shifter is slicker-than-snot and appeals to racers as well as those w<strong>it</strong>h<br />
restricted movement in their left foot and left hand. Utilizing an N1 drum in<br />
conjunction w<strong>it</strong>h Pingel’s electric shifter makes fi nding neutral (w<strong>it</strong>h the solenoid)<br />
seamless and yields a solenoid actuated shift system that almost makes foot<br />
shifting obsolete.<br />
DD6 N1 DRUM<br />
FEATURES/NOTES:<br />
- N1 shift system option available at no add<strong>it</strong>ional cost w<strong>it</strong>h purchase of a <strong>com</strong>plete transmission<br />
or builder’s k<strong>it</strong><br />
- 5-speed N1 shift systems fi t H-D® 5-speeds and BAKER 5-speeds<br />
- For aggressive shifting we also re<strong>com</strong>mend the use of our anti-overshift ratchet pawl, PN<br />
555-56A for 5-speeds through 1999 and 555-56L for 5-speeds 2000-up. For example, this pawl<br />
mechanically prevents an unintended 1-3 up shift during an intended 1-2 upshift<br />
BAKER PN:<br />
124-DD6N1-A<br />
5 SPEED N1 DRUM<br />
BAKER PN:<br />
2-5-N1 (80-87)<br />
2-5RL-N1 (98-99)<br />
PN DESCRIPTION FITMENT<br />
5-6QT-A N1 drum & pillow block assembly, 6-speed BAKER 6-spd overdrive except*<br />
5-6QT-A1 N1 drum & pillow block assembly, 6-speed *Old 6-into-4 (S&S case) &<br />
Frankentranny<br />
124-OD6RN1-A N1 drum & pillow block assembly, 6-speed RSD Right Side Drive 6-speed, 2nd<br />
generation<br />
124-DD6N1 N1 drum & pillow block assembly, DD6 DD6, all<br />
2-5R-N1 N1 drum & pillow block assembly, 5-speed Single pole neutral sw<strong>it</strong>ch 5-spds<br />
2-5RL-N1 N1 drum & pillow block assembly, 5-speed Double pole neutral sw<strong>it</strong>ch 5-spds<br />
“When I increased my horsepower in my 2005 Fl, I knew I needed<br />
a better transmission. I couldn’t afford the stock one locking up<br />
and doing damage to my motor. I called Baker and found out<br />
they had a transmission w<strong>it</strong>h neutral on the bottom. This would be<br />
a perfect fi t w<strong>it</strong>h my electric shifter as I would never need to use<br />
my foot. This Baker trans is not only great for my everyday riding<br />
but also helped me go 11:87 at the track w<strong>it</strong>hout fear of breaking<br />
gears.”<br />
Wayne Pingel<br />
17<br />
FEATURED BIKE: WAYNE PINGEL’S 2005 FL<br />
WWW.BAKERDRIVETRAIN.COM TOLL FREE: 1-877-640-2004
2008-2009 BAKER DRIVETRAIN BLACK BOOK SUPPLEMENT<br />
THERE IS MORE TO A TRANSMISSION<br />
THAN JUST METAL<br />
As a <strong>com</strong>pany tenaciously focused on any improvement to the American Big Twin<br />
drivetrain, BAKER Drivetrain recognizes the fl uid in the transmission is key in<br />
the performance and life of a transmission. It is a mechanical part of <strong>it</strong> as much<br />
as the gears, case, bearings, etc…so <strong>it</strong> must be of qual<strong>it</strong>y. The Spectro Platinum<br />
Heavy Duty 6-Speed Transmission Lubricant meets our BAKER Drivetrain qual<strong>it</strong>y<br />
standards for re<strong>com</strong>mended transmission oil. Our standard for re<strong>com</strong>mending oil<br />
is that <strong>it</strong> must have optimized properties tailored only for <strong>com</strong>ponents in a V-Twin<br />
motorcycle transmission and <strong>it</strong> must exceed all others<br />
in excellence – like our own products do. Cheaper oils<br />
cannot provide all these qual<strong>it</strong>ies.<br />
Spectro’s 6-Speed formula base is synthetic group 4 base stock which is the highest rating for a synthetic lubricant. It is pure<br />
w<strong>it</strong>h absolutely no petroleum product blended into <strong>it</strong>. Unlike most others, the oil carriers for the anti-wear and friction modifi ers<br />
are 100% synthetic making this oil truly 100% synthetic which means this fl uid cannot be worn out or broken down - <strong>it</strong> can<br />
only be contaminated. For example, in a hermetically sealed application <strong>it</strong> would last for 20 years, but transmissions are far<br />
from sterile because the vent breathes air as the transmission heat cycles and the seals are not perfect. For this reason, we<br />
advise changing your oil every 5000 miles or once yearly, whichever <strong>com</strong>es fi rst. It’s worth the investment protecting your<br />
premium transmission.<br />
All anti-wear ingredients are add<strong>it</strong>ized to a factory fi ll specifi cation. Add<strong>it</strong>ives include zinc as an anti-wear add<strong>it</strong>ive,<br />
phosphorous as an anti-wear and friction modifi er, and sulfur as an anti-wear and friction modifi er. Note; sulfur cannot be used<br />
as an add<strong>it</strong>ive in multi-use oils that are used in the engine sump because sulfur gets contaminated by the <strong>com</strong>bustion process<br />
and eventually changes into sulfuric acid. Spectro’s special formula also protects against long term seal leaks by maintaining<br />
seal elastic<strong>it</strong>y, as validated by Buna-N testing.<br />
Spectro has maintained the highest qual<strong>it</strong>y motorcycle oils since 1966. Spectro’s reputation may be new in the American V-<br />
Twin motorcycle industry for now, but we have discovered Spectro’s recent entry into this market as an absolute winner. They<br />
used their resources, experience, and talent for a formula specifi cally tailored for our bikes. As drivetrain innovators we are<br />
proud to be the ones to discover, introduce, and endorse this lube. We are equally proud to announce that Spectro 75W140 is<br />
approved by BAKER Drivetrain for use in all BAKER transmission products and we refl ect that by including a free bottle in our<br />
DD6 transmissions for your best performance and convenience.<br />
BAKER BLOG AND MYSPACE:<br />
BAKER is hip to the new way that our customers are<br />
learning and <strong>com</strong>municating - so we will be launching<br />
the BAKER Blog. It will be a fantastic way to keep up on<br />
all the happenings <strong>here</strong> at BAKER and will be updated by<br />
the same folks you see at the shows, and talk to on the<br />
phone. Mr.Baker himself may even make an apprearance<br />
now and then.<br />
Another great way to connect w<strong>it</strong>h the<br />
BAKER clan is on our Myspace page:<br />
WWW.MYSPACE.COM/BAKERDRIVETRAIN<br />
18<br />
BAKER ONLINE STORE:<br />
BAKER product offerings 10 years ago were pretty damn<br />
simple. We offered 8 different part numbers and that was<br />
<strong>it</strong>. Our printed catalog easily captured and conveyed<br />
our product line. American motorcycle enthusiasts got<br />
their information by calling our toll free number, reading<br />
magazines, and attending bar stool seminars. Back then,<br />
nobody in our world relied on, or trusted, the internet to<br />
obtain n<strong>it</strong>ty-gr<strong>it</strong>ty details on neat new stuff for their scoot.<br />
But today, thanks to pornography, bikers are as websavvy<br />
as the rest of the population. And <strong>it</strong>’s a good thing<br />
because BAKER product offerings these days number in the<br />
thousands and many confi gurational options are available<br />
for any one application. By June 2009 we will launch the<br />
new BAKER E-Commerce s<strong>it</strong>e to simplify the task of product<br />
selection for our dealers (password required) and the public.<br />
Look for the E-Commerce button prominently displayed on<br />
our home page. It will guide you interactively, through the<br />
maize of options, so you end up w<strong>it</strong>h the right confi guration<br />
for your application.<br />
WWW.BAKERDRIVETRAIN.COM TOLL FREE: 1-877-640-2004
2008-2009 BAKER DRIVETRAIN BLACK BOOK SUPPLEMENT<br />
WWW.BAKERDRIVETRAIN.COM TOLL FREE: 1-877-640-2004