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CMX 2004 - Plumbing & HVAC

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Shop Management<br />

Develop a financial<br />

structure that works<br />

Our business guru crunches the numbers<br />

By Ron Coleman<br />

Many contractors<br />

have difficulty<br />

understanding<br />

what<br />

their financial<br />

structure should<br />

look like. That<br />

may not be too<br />

surprising,<br />

given that it is different for each segment<br />

of the industry. Even within segments<br />

there are major differences<br />

depending on size and work mix.<br />

The following commentary is based<br />

on a survey of 25 members of the Heating,<br />

Refrigeration and Air Conditioning<br />

Contractors (HRAC) Association of<br />

Canada. The average company had sales<br />

of $1.27 million, with no company over<br />

$2 million. There is a combination of<br />

service and contracting work. We have<br />

not established what that mix is. The<br />

contractors are based across Canada,<br />

with most of them in Ontario.<br />

This particular group of contractors<br />

shows pre-tax profits at 5.7 percent,<br />

which is almost 50 percent higher than<br />

the average North American contractor<br />

in this market segment.<br />

The issues that we will explore are:<br />

• What is the typical overhead structure<br />

of these companies?<br />

• What is the level of break-even<br />

sales required to operate them?<br />

• How to reduce the level of breakeven<br />

sales and …<br />

• What is the capital structure of<br />

these companies?<br />

The following table shows the average<br />

overhead structure:<br />

Income Statement<br />

Average of 25 companies<br />

$1000s<br />

Total Sales 1270 100.0%<br />

Job Costs<br />

Materials 565 44.5%<br />

direct labour 216 17.0%<br />

Subs & other direct 16 1.3%<br />

TOTAL DIRECT 797 62.8%<br />

Gross Profit 473 37.2%<br />

Overhead<br />

Salaries* 196 15.4%<br />

Advertising & promotion 23 1.8%<br />

Vehicles 44 3.5%<br />

Depreciation 22 1.7%<br />

Insurance 15 1.2%<br />

Occupancy 28 2.2%<br />

Office and admin 59 4.6%<br />

Repairs, shop supplies etc 13 1.0%<br />

400 31.5%<br />

Net Profit 73 5.7%<br />

Note: Salaries include owner/manager at<br />

$75,000 per annum<br />

make a real impact on them. Most of<br />

them are virtually fixed.<br />

If you can’t do much to lower your<br />

overhead there are only three things you<br />

can do to make more profit – increase<br />

volume, increase selling price or improve<br />

productivity.<br />

However, a volume increase means<br />

more cost, while the other two options<br />

are 100% profit. Going for volume often<br />

means lower selling prices, expensive<br />

marketing, poorer productivity and<br />

higher overhead. So, it makes sense to<br />

focus on selling price and productivity.<br />

Increasing efficiency or increasing<br />

your selling price has the biggest impact.<br />

Your gross profit percent will<br />

increase.<br />

Your break-even sales number is calculated<br />

by dividing your overhead by<br />

your gross profit percent. Lowering<br />

your overhead or increasing your gross<br />

profit reduces the amount of sales you<br />

need to break even.<br />

You will see from the table that by<br />

increasing your gross margin from<br />

37.2% of sales to 44% of sales that your<br />

additional profit is $164,905, or the<br />

amount you need to break-even is<br />

$164,905 less. You should be easily able<br />

to generate this increase in percentage<br />

by a combination of increased pricing<br />

and improved productivity.<br />

A typical balance sheet looks like this:<br />

Balance Sheet<br />

Average of 25 companies<br />

Current assets $1000s<br />

Cash 70<br />

Receivables 121<br />

Inventory 113<br />

Other 12<br />

316<br />

Capital (Fixed) assets<br />

Vehicles & Equipment, at cost 284<br />

Depreciation -173<br />

Net capital assets 111<br />

Total assets 427<br />

Current liabilities<br />

Accounts payable 112<br />

Bank debt 34<br />

Other current 30<br />

176<br />

Term debt 40<br />

If you lease your vehicles<br />

Break-even table<br />

rather than buying<br />

them, your cash outgoings<br />

Overhead $400,000 $400,000 $400,000<br />

will be higher and<br />

Gross profit 37.2% 40.0% 44.0% your investment lower.<br />

It is very difficult to reduce your Break-even sales $1,073,996 $1,000,000 $909,091 On average these companies<br />

are turning over<br />

overhead. Overhead represents a relatively<br />

small percent of sales and, as you<br />

their working capital at a<br />

Additional profit $164,905<br />

can see, it is difficult to cut back. The<br />

rate of almost ten times a year.<br />

only area of significance that you could Capital structure<br />

Working capital is the net of the current<br />

reduce would be to reduce overhead So, if you want to set up a company like<br />

assets and current liabilities<br />

salaries. When you look at your own this, you need to put some money ($316,000-$176,000 = $140,000).<br />

numbers, you will realize how difficult together.<br />

Annual sales are $1,270,000. Divide<br />

this really is.<br />

You need to buy or lease vehicles, working capital into sales and in this<br />

In our sample we are showing overhead<br />

equipment and tools. You need to instance you get 9.2 turns a year. On this<br />

of $400,000 with almost half of finance the activities such as the inven-<br />

basis you need to provide approximate-<br />

that in salaries. The rest is spread over tory and the receivables and you must ly 10% of your expected sales in working<br />

so many categories that it is difficult to meet the payroll.<br />

capital for your business. That is the<br />

money to operate the business, excluding<br />

Why is this man smiling? the money for fixed assets. This is<br />

money that you have to provide.<br />

Our average owner has invested<br />

Reason<br />

$211,000 in his company, or approximately<br />

$1 in investment for every $1 in<br />

#7<br />

debt. These companies are very well<br />

financed. This $211,000 is (broadly<br />

Member Advantage<br />

speaking) providing $140,000 in working<br />

capital and $51,000 for fixed (capi-<br />

Programs<br />

HRAC membership means this man's<br />

tal) assets.<br />

company enjoys access to a variety of<br />

If you start up a new business,<br />

groupdiscount programs. Savings on<br />

remember that it is going to take up to<br />

vehicle leasing, business supplies, fuel for<br />

three years before you can turn a profit<br />

his company's trucks and Visa Merchant<br />

fees will more than pay for his company's<br />

and take a full salary. Many business<br />

membership. These are only a few of the<br />

owners run out of money before they<br />

saving programs offered by HRAC.<br />

have given the company a real chance to<br />

So, why is this man smiling?<br />

survive.<br />

For many start-up businesses the<br />

growth has to be financed by profits. So,<br />

Because his company is a<br />

unless you start off making money you<br />

member of HRAC.<br />

will never be able to finance your<br />

You should be to!<br />

growth.<br />

Ronald Coleman is an accountant,<br />

business management consultant, author<br />

and educator specializing in the construction<br />

1-800-267-2231 www.hrai.ca/hrac.html<br />

industry. He can be reached at<br />

rcoleman@coleman.bc.ca.<br />

Circle Number 175 for More Information<br />

Circle Number 176 for More Information<br />

70 <strong>Plumbing</strong> & <strong>HVAC</strong> Product News – March/April <strong>2004</strong> www.plumbingandhvac.ca<br />

Total debt<br />

Owner's investment 211<br />

Total liabilities and investment 427

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