December 2007 - Plumbing & HVAC
December 2007 - Plumbing & HVAC
December 2007 - Plumbing & HVAC
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Volume 17 Number 6 November/<strong>December</strong> <strong>2007</strong><br />
Avoid leaks with this double-bottom tank.<br />
Feel secure, page 17<br />
Green<br />
Convert attic vents to solar-powered<br />
roof ventilators.<br />
Go green, page 21<br />
Canadian Mail Sales Product Agreement #40063170. Registration 10796. Return postage guaranteed NEWCOM Business Media Inc. 451 Attwell Drive, Toronto, Ontario M9W 5C4<br />
Circle Number 100 for More Information<br />
Builders<br />
Shifting with the times<br />
INSIDE<br />
• Furnace sizing rules questioned<br />
• Some P.E.I. homeowners could face cold winter<br />
• Looming shortfall threatens refrigerant program<br />
• Air conditioning market cools down<br />
Circle Number 101 for More Information<br />
www.drainbrain.com<br />
Circle Number 102 for More Information<br />
<strong>HVAC</strong> contractors have a new choice<br />
for venting.<br />
Plastic fantastic, page 28<br />
Impress your customer with this fine<br />
art offering.<br />
Back to nature, page 29
Available Fall <strong>2007</strong><br />
The Art Of Flexibility<br />
Introducing The Efficient,<br />
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Copper Boilers<br />
What do you get when you<br />
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With its precise control of BTU<br />
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For innovative boiler solutions, call 1 800 265 8520<br />
768 Erie Street Stratford, Ontario N5A 6T3<br />
www.hotwater.com<br />
Circle Number 103 for More Information
Builders Issue<br />
In This Issue<br />
Departments<br />
Hot Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . .5<br />
Industry News . . . . . . . . . . . . . . . . . . . . . . . .7<br />
People & Places . . . . . . . . . . . . . . . . . . . . . .34<br />
Coming Events . . . . . . . . . . . . . . . . . . . . . . .37<br />
Literature Showcase . . . . . . . . . . . . . . . . . . .38<br />
Shop Management . . . . . . . . . . . . . . . . . . . .38<br />
Products & Technologies<br />
Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . .15<br />
Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . .21<br />
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . .23<br />
Refrigeration . . . . . . . . . . . . . . . . . . . . . . . .25<br />
Pipes, Valves & Fittings . . . . . . . . . . . . . . . .28<br />
Faucets & Fixtures . . . . . . . . . . . . . . . . . . . .29<br />
Builders go green 12<br />
Demand, pending codes drive new<br />
strategy<br />
meets demands<br />
exceeds expectations<br />
Double-bottom 15<br />
New oil tank design cures leaks<br />
Intelligence. Efficiency. On Demand.<br />
Power. Efficiency. Ultimate Flexibility.<br />
The new cargo vans 30<br />
Major upgrade for popular model<br />
Mr. Slim single and multi-split ductless air conditioners and heat<br />
pumps offer unrivaled flexibility and convenience in a small yet<br />
powerful package. Mitsubishi Electric’s new technology<br />
allows for high-speed cooling or heating and accurate temperature<br />
control, while using up to 30% less energy than conventional<br />
systems. Make the comfortable choice for your clients. There is a<br />
Mr. Slim ductless solution that's right for your next project.<br />
City Multi is a multiple split ductless system that provides a<br />
wide range of heating and cooling solutions with individual zone<br />
control for any size project. Mitsubishi Electric’s leading-edge<br />
technology automatically adapts its capacity and power<br />
input to match the exact load required by each individual zone,<br />
while representing significant energy savings. City Multi is easy<br />
to implement, cost-effective and efficient.<br />
MR. SLIM DUCTLESS SYSTEMS<br />
ARE EQUIPPED WITH<br />
CITY MULTI SOLUTIONS<br />
ARE EQUIPPED WITH<br />
Giving back 34<br />
Contractor finds unique way to<br />
celebrate 80 years<br />
Achieve high-speed cooling or<br />
heating and always maintain<br />
accurate temperature control.<br />
VRF adapts capacity and power<br />
input to match the exact load<br />
required by individual zones.<br />
At Mitsubishi Electric, we meet your demands so you can meet expectations.<br />
To learn more go to www.intelligent<strong>HVAC</strong>solutions.com<br />
Versatile Efficient<br />
Convenient Cost-Effective<br />
Quiet<br />
Innovative<br />
Cover photo: Plumber Bill Sinclair, left,<br />
and builder Andy Oding have<br />
embraced green technology.<br />
(Photo by Simon Blake)<br />
Circle Number 104 for More Information<br />
www.plumbingandhvac.ca November/<strong>December</strong> <strong>2007</strong> – <strong>Plumbing</strong> & <strong>HVAC</strong> Product News 3
cHoice<br />
2<br />
TWO DESIGNS. ONE COMMITMENT TO WATER SAVINGS.<br />
With the Rockton and Karsten toilets, both featuring Dual Force technology, you have your choice of two<br />
attractive designs, each delivering exceptional performance and providing exceptional water savings.<br />
Both toilets offer a choice of two water levels for every flush – 1.6- or .8-gallon water consumption. The larger<br />
1.6-gallon option is for bulk operation, while the .8-gallon flush is recommended for removal of liquid or<br />
light waste. Ultimately, Dual Force technology can save<br />
the average family of four up to an amazing 25,000<br />
gallons* of water each year. That’s enough to fill not<br />
one, but two swimming pools.** The STERLING®<br />
Rockton and Karsten toilets with Dual Force technology<br />
provide water conservation and exceptional performance –<br />
two features, two toilets. One brand – STERLING.<br />
**25,000 gallons versus a 3.5-gallon toilet, or 6,000 gallons versus a 1.6-gallon toilet.<br />
**23-foot diameter by 4-foot-deep pool.<br />
For more STERLING product or warranty information, call 1.800.STERLING<br />
Circle Number 105 for More Information
Hot Seat<br />
November/<strong>December</strong> <strong>2007</strong><br />
Volume 17, Number 6<br />
ISSN 1499-5271<br />
Too much research?<br />
An audible groan erupted at the<br />
annual meeting of one industry<br />
association recently as yet another<br />
study on manpower shortages was<br />
reported. The reaction shouldn’t have<br />
come as a surprise to anyone.<br />
Contractors and wholesalers that deal<br />
with the issue every day are looking for<br />
concrete steps to draw young people<br />
into the industry and appeared disappointed<br />
to hear about an academic<br />
research project to “determine the scope<br />
of the problem.”<br />
Everyone is already aware that many<br />
of the skilled tradesmen in this industry<br />
are getting older and will soon be retiring,<br />
joining many of their fellow workers<br />
that have already left. Too many<br />
owners are working the tools because<br />
they can’t find skilled workers.<br />
Wholesalers are having difficulty<br />
recruiting reliable employees with the<br />
required mechanical aptitude.<br />
Numerous older workers entered the<br />
industry through the high school shop<br />
programs that long served as a key<br />
recruiting arena for contractors and<br />
wholesalers, not to mention manufacturers.<br />
With that factor largely eliminated<br />
by academics intent on ensuring that<br />
everybody gets a university education,<br />
the industry disappeared from the radar<br />
screen of young people over the past 30<br />
or so years. A new way is needed to draw<br />
today’s youth and those of the future.<br />
It’s not that nothing is happening.<br />
Various groups are already making efforts.<br />
The Skills Canada program, the<br />
Mechanical Contractors Association of<br />
Canada student chapters and the<br />
Canadian Institute of <strong>Plumbing</strong> &<br />
Heating Co-op program, to name a few,<br />
are excellent steps in the right direction.<br />
Some provincial governments are running<br />
television advertising and other<br />
marketing to draw attention to their<br />
apprenticeship and trades programs – a<br />
welcome step that was long overdue.<br />
Several associations offer scholarships<br />
to help students cover the cost of<br />
attending school in an industry-related<br />
field. This is also helpful.<br />
But what really needs to occur is a<br />
change in mindset. Marketing the<br />
industry to youth should not be a<br />
response to a particular crisis nor<br />
should it depend on the “scope of the<br />
problem” and how the situation looks<br />
in the future.<br />
Marketing this industry to youth<br />
needs to be an ongoing and permanent<br />
effort. It needs to become a key mandate<br />
for every major association and<br />
every provincial government.<br />
While the need to study the issue and<br />
project labour requirements is not<br />
totally irrelevant, it is only a small part<br />
of a much bigger issue. The mechanical<br />
Heat Transfer Coils &<br />
Corrosion Protection Coatings<br />
industry does not have any significant<br />
way to plant the thought of a plumbing<br />
or <strong>HVAC</strong>R career into the minds of<br />
Canada’s youth.<br />
A permanent national marketing<br />
program could go a long way in providing<br />
an ongoing pool of candidates to<br />
work in this industry. Do we need<br />
another study? Groan …<br />
From all of us at P&<strong>HVAC</strong>, we wish<br />
our readers and advertisers a joyful<br />
Christmas and all the best in 2008!<br />
Announcement<br />
Longtime Refrigeration<br />
columnist John<br />
Carr has decided to<br />
put away his typewriter<br />
after 10 years<br />
of writing his entertaining<br />
investigative<br />
John Carr<br />
troubleshooting stories<br />
and other features for <strong>Plumbing</strong><br />
and <strong>HVAC</strong> Product News. We are<br />
grateful for his contribution to the<br />
magazine over the years and wish him<br />
all the best in the future.<br />
■ New Coil Applications<br />
■ Exact Coil Replacements<br />
■ Rapid Delivery<br />
■ Heresite Protective Coatings<br />
Editor<br />
Simon Blake<br />
(416) 614-5820<br />
sblake@newcom.ca<br />
Contributors<br />
Ron Coleman<br />
Roy Collver<br />
Barry Cunningham<br />
Ed Gravelle<br />
Arthur Irwin<br />
Publisher<br />
Mark Vreugdenhil<br />
(416) 614-5819<br />
mark@plumbingandhvac.ca<br />
Regional Sales Manager<br />
Jordan Chong<br />
(416) 614-5832<br />
jordan@plumbingandhvac.ca<br />
Design and Production<br />
Tim Norton<br />
production@nytek.ca<br />
Circulation Manager<br />
Pat Glionna<br />
Corporate Services<br />
Anthony Evangelista<br />
PLUMBING & <strong>HVAC</strong> PRODUCT NEWS Magazine is<br />
published six times annually by NEWCOM Business<br />
Media Inc. and is written for individuals who purchase/<br />
specify/approve the selection of plumbing, piping, hot<br />
water heating, fire protection, warm air heating, air<br />
conditioning, ventilation, refrigeration, controls and<br />
related systems and products throughout Canada.<br />
Head Office<br />
NEWCOM Business Media Inc.<br />
451 Attwell Drive, Toronto,<br />
Ontario, Canada M9W 5C4<br />
Tel: (416) 242-8088<br />
Fax (416) 242-8085<br />
POSTMASTER: Send all address changes and circulation<br />
inquiries to: <strong>Plumbing</strong> & <strong>HVAC</strong> Product News<br />
magazine, 451 Attwell Drive, Toronto, Ontario, Canada<br />
M9W 5C4. Canadian Publications Mail Sales Product<br />
Agreement No. 40063170. Postage paid at Toronto,<br />
ON. Annual Subscription: $34.00 plus $2.04 GST,<br />
single copy $5.00 plus $0.30 GST in Canada;<br />
United States $40.00 U.S. One year subscription<br />
in U.S.: $40.00 US, One year subscription foreign:<br />
$65.00 U.S.<br />
Copyright <strong>2007</strong>. The contents of this magazine<br />
may not be reproduced in any manner without the<br />
prior written permission of the Publisher.<br />
Madok Manufacturing is the<br />
Canadian licencee for<br />
Heresite Protective Coatings Inc.<br />
Manitowoc, WI<br />
MANUFACTURING LIMITED<br />
50 Morrell St., Brantford, Ontario N3T 4J5<br />
Tel (519) 756-5760 Fax (519) 756-5768<br />
mail@madok.com www.madok.com<br />
We acknowledge the financial<br />
support of the Government of<br />
Canada through the Publications Assistance<br />
Program toward our mailing costs.<br />
PAP Registration No. 10796<br />
A member of:<br />
Canadian Institute of <strong>Plumbing</strong> & Heating<br />
Canadian Circulation Audit Board<br />
Mechanical Contractors Assoc. of Canada<br />
Ontario <strong>Plumbing</strong> Inspectors Association<br />
American Society of Heating Refrigerating &<br />
Air Conditioning Engineers<br />
Heating Refrigeration and Air Conditioning<br />
Institute of Canada<br />
Refrigeration Service Engineers Society of Canada<br />
Circle Number 106 for More Information
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Circle Number 107 for More Information
Industry News<br />
In Brief<br />
Inefficient homes<br />
The majority of Canadian<br />
provinces and territories have<br />
inadequate energy efficiency<br />
requirements, according to a<br />
report by the Consumers Council<br />
of Canada. The report – Energy<br />
Efficiency in Building Codes –<br />
states “that in some jurisdictions<br />
home buyers are being told that<br />
their new home meets the building<br />
code while the levels of insulation<br />
and the quality of windows<br />
used in the construction of the<br />
home are woefully inadequate and<br />
often result in huge energy bills.”<br />
The group has made a number of<br />
recommendations, including the<br />
adoption of energy efficiency as a<br />
core objective in the 2010<br />
National Building Code, reports<br />
HRAI.<br />
Wolseley combines units<br />
Wolseley Canada has, for the first<br />
time, combined all five of the<br />
company’s divisions under one<br />
roof at a new location in Mount<br />
Pearl, Nfld. Located at 9 Corey<br />
King Drive in the Kenmount<br />
Business Park, the 28,000 sq. ft.<br />
branch features products from<br />
Wolseley’s residential plumbing,<br />
commercial mechanical, <strong>HVAC</strong>/R,<br />
waterworks and industrial groups.<br />
Hydronic code update<br />
The CSA B214 installation code<br />
for residential hydronic heating<br />
systems is one step closer to<br />
becoming mandatory in the<br />
National Building Code. Both the<br />
Part 6 (best engineering practices)<br />
and Part 9 (mandatory)<br />
Standing Committees have agreed<br />
to reference it in the 2010<br />
National Building Code, reports<br />
the Canadian Institute of<br />
<strong>Plumbing</strong> & Heating (CIPH). It is<br />
scheduled for public review in the<br />
fall of 2008.<br />
ICI construction thrives<br />
Growth in Canada’s non-residential<br />
industrial/commercial/institutional<br />
construction sector has<br />
been on a sustained upward trend<br />
since the middle of 2003, reports<br />
Statistics Canada. Sustained commercial<br />
investment in Alberta and<br />
Central Canada drove non-residential<br />
investment to $10.4 billion<br />
in the third quarter of <strong>2007</strong>,<br />
up 4.9 percent from the second<br />
quarter. The latest increase was<br />
primarily due to the construction<br />
of major office buildings in<br />
Alberta, Ontario and Quebec, with<br />
Calgary, Toronto and Montreal<br />
making the largest gains. Total<br />
building permit value in the<br />
commercial sector came in at<br />
$6.2 billion, up 5.2 percent.<br />
<strong>HVAC</strong> sizing rules questioned<br />
CSA standard outdated, say HRAI members<br />
By Simon Blake<br />
Over-sizing of equipment is a significant<br />
problem within the <strong>HVAC</strong><br />
industry, so much so that members<br />
of the Heating, Refrigeration and<br />
Air Conditioning Institute of Canada<br />
(HRAI) have decided to do something<br />
about it. But the vote at the HRAI<br />
National Assembly Sept. 15 didn’t pass<br />
without considerable controversy.<br />
In fact the initial proposal – “a coordinated<br />
effort is required to begin<br />
effective enforcement of right-sizing of<br />
replacement <strong>HVAC</strong> equipment…” –<br />
ended up dramatically modified by the<br />
time members of the entire group were<br />
asked to vote on it.<br />
“We’ve oversized where we have followed<br />
the best rules there are,”<br />
remarked Barry Bowman (Bowman<br />
Mechanical, Guelph, Ont.).<br />
“We’ve oversized where<br />
we have followed the<br />
best rules there are.”<br />
He said the first step must be to<br />
update the CSA F280 standard for sizing<br />
heating equipment, noting that it<br />
was created prior to the advent of high<br />
efficiency equipment, heat recovery<br />
ventilators (HRVs) and modern tight<br />
homes. “I was looking at the list of people<br />
that were involved and most of them<br />
are dead,” he quipped.<br />
T. 519-756-5700<br />
F. 519-756-1742<br />
E. fabricate@brantsteel.com<br />
49 Craig Street, Brantford,<br />
Ontario N3R 7H8<br />
www.brantsteel.com<br />
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Bowman pointed to recent research<br />
in Manitoba by John Hockman (J.L.<br />
Hockman Consulting Inc., Winnipeg)<br />
that showed actual gas consumption on<br />
a typical furnace through a frigid<br />
Manitoba winter was 25 to 30 percent<br />
less than it should have been according<br />
to F280 tables.<br />
Equipment changes<br />
As well, a number of contractors noted<br />
that modern equipment has made oversizing<br />
largely an issue of the past.<br />
“CMHC (Canadian Mortgage and<br />
Housing Corporation) has found that<br />
you can oversize high efficiency (multiple<br />
stage) furnaces and it doesn’t have<br />
the same impact,” said Brian Baker<br />
(Custom Vac Ltd., Winnipeg).<br />
However, Hockman, who was a speaker<br />
at the conference,<br />
said he has seen a<br />
number of installations<br />
where multistage<br />
furnaces never<br />
fire above the first<br />
stage.<br />
And there are<br />
variables that are<br />
difficult to accurately<br />
calculate. “The key<br />
factor is the infiltration<br />
rate of the building; it dramatically<br />
changes the heat loss,” noted Bob<br />
McKeraghan (Canco ClimateCare<br />
Heating & Air Conditioning,<br />
Newmarket, Ont.) “That’s why the<br />
blower door test (required by the former<br />
federal EnerGuide for Houses program)<br />
is so important – we used to nail<br />
that infiltration.”<br />
HOT WATER BOILERS<br />
Certainly worth a closer look!<br />
Quality work<br />
Several questioned why this should be an<br />
issue for HRAI member contractors<br />
given the training and qualifications that<br />
their employees are required to have.<br />
“If we are qualified contractors we<br />
should be doing quality work,” said<br />
John Bosanac (Bosanac Heating &<br />
Electric Ltd., Hamilton, Ont.), adding<br />
that he would replace a furnace where a<br />
dramatic mistake in sizing occurred.<br />
The “effective enforcement” aspect<br />
of the proposal raised considerable<br />
concern and was eventually deleted.<br />
Martin Luymes, HRAI vice president,<br />
said that in practice “effective enforcement”<br />
would likely mean that municipalities<br />
would require a heat gain/loss<br />
calculation in order to approve a retrofit.<br />
However, said Wayne Langford,<br />
Design Air Climatecare, Thornhill,<br />
Ont., “Some municipalities tell us not<br />
to submit that for a retrofit because it<br />
would bog down the permit process.”<br />
And several contractors said the last<br />
thing they need is more government<br />
regulation.<br />
The National Assembly eventually<br />
passed the motion, but by that time it<br />
been considerably broadened in scope.<br />
Members voted to have the organization<br />
develop a long-term action plan<br />
for ensuring that <strong>HVAC</strong> equipment is<br />
right-sized in both residential and<br />
commercial applications.<br />
“We’ve got to get this started because<br />
every one of our customers already<br />
thinks we do this…” remarked former<br />
chairman John Murphy (J.E. Murphy<br />
Heating & Air Conditioning, Windsor,<br />
Ont.).<br />
Circle Number 108 for More Information<br />
Circle Number 109 for More Information<br />
www.plumbingandhvac.ca November/<strong>December</strong> <strong>2007</strong> – <strong>Plumbing</strong> & <strong>HVAC</strong> Product News 7
And there’s lots more; including<br />
an AC/DC converter so you can operate<br />
just with truck power, built-in voice over unit, an<br />
on-screen distance counter, and a date and time stamp.<br />
The Gen-Eye GL system gives you all the options<br />
you need to inspect lines from 2" through 10",<br />
depending on your choice of push rod and reel size.<br />
If you’re looking for a more compact monitor to fit<br />
a smaller space or budget, we’ve got that, too.<br />
All this, and an honest two-year warranty as well.<br />
For more information, see your wholesaler or<br />
call the Drain Brains ® at 877-273-7246 or<br />
412-771-6300, or visit www.drainbrain.com/geneye.<br />
For a distributor in your area:<br />
Alberta – Tom Donaldson Co.,<br />
Calgary 403-287-7933 • Edmonton 780-486-2288<br />
British Columbia – West-Am, 877-600-0210<br />
Manitoba – Tom Beggs Agency, 204-953-1900<br />
Ontario – Newgen Sales, 905-895-5999<br />
Quebec & Atlantic Canada – Rafales Agency, 514-905-5684<br />
Saskatchewan – Asta Sales, 306-933-4125<br />
© General Wire Spring <strong>2007</strong><br />
Circle Number 110 for More Information
Industry News<br />
Tardy P.E.I. residents<br />
could face cold winter<br />
Many Prince Edward Island<br />
homeowners had yet to have<br />
their heating oil tanks inspected<br />
as the Sept. 1 deadline passed. The<br />
province estimated there were still<br />
3,500 to 5,000 outstanding by mid-<br />
October. Oil dealers are prohibited<br />
from delivering to those homes under<br />
the province’s Home Heating Tank<br />
Program, implemented in June of 2001<br />
to reduce the number of oil spills that<br />
occur each year.<br />
“Once the cooler evenings and cooler<br />
days come it will precipitate the majority<br />
of (home owners) who can afford it<br />
to get it done,” said Ralph Moore, program<br />
co-coordinator for the Dept. of<br />
Environment, Energy and Forestry.<br />
Many people left it to the last<br />
minute and contractors were inundated<br />
with calls as the winter heating season<br />
drew near, he added. By mid-<br />
October about 43,000 of the island’s oil<br />
tanks had been registered and inspection<br />
reports were “coming in daily by<br />
the 100s,” with 5,000 registered since<br />
Aug. 1. The P.E.I. government has no<br />
plans to change the deadline given the<br />
long period allowed for homeowners<br />
to upgrade their systems.<br />
There are about 300 licensed inspectors<br />
in P.E.I., of which about 250 are<br />
also licensed installers. Moore expected<br />
that they would be able to cope with the<br />
backlog prior to the onset of winter.<br />
To date, the government has also<br />
rejected proposals for a homeowner<br />
assistance program. “Working with the<br />
oil providers and the industry, we hope<br />
to get a better handle on how many out<br />
there cannot afford it… Senior government<br />
officials will have to determine<br />
whether there’s going to be a financial<br />
package,” said Moore.<br />
The program has reduced oil spills<br />
substantially. There were 88 reported in<br />
2006 versus 217 in 2001. Even 88 is<br />
high, he notes. “It’s people who have<br />
procrastinated or have much older<br />
systems or it’s from a previous oil spill.”<br />
Inspectors are required to report all<br />
spills, even if it’s just a stain on the floor<br />
that is evidence of a previous spill. “Half<br />
of our spills are under five litres.”<br />
Moore expects that once all of the<br />
tanks have been inspected and brought<br />
up to specification, the number of incidents<br />
will be significantly lower.<br />
For more information, Moore can be<br />
reached at (902) 368-5042.<br />
AC sales down<br />
It hasn’t been a great year for air conditioning<br />
sales, according to figures<br />
released by the Heating, Refrigeration<br />
and Air Conditioning Institute of<br />
Canada.<br />
Residential air conditioning shipments<br />
increased eight percent from<br />
50,202 units in the third quarter of<br />
2006 to 54,132 units in the third quarter<br />
of <strong>2007</strong>. However, year-to-date<br />
shipments decreased 12 percent from<br />
232,913 at the end of the third quarter,<br />
2006, to 205,051 at the same time<br />
this year.<br />
Shipments of ductless split systems<br />
are also down, decreasing six percent<br />
from 6,924 in the third quarter of 2006<br />
to 6,483 this year. Year-to-date shipments<br />
are down 10 percent, from<br />
46,249 units in 2006 to 41,834 at the<br />
end of the third quarter, <strong>2007</strong>.<br />
Things aren’t much better on the commercial<br />
side. Shipments slipped four percent<br />
from 12,418 units (2006) to 11,923<br />
in the third quarter (<strong>2007</strong>). Year-to-date,<br />
shipments are down three percent from<br />
33,340 in 2006 to 32,275 this year.<br />
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Chiller bookings decreased nine percent<br />
from 203 (2006) to 185 in the third<br />
quarter of <strong>2007</strong>. Year-to-date shipments<br />
are down four percent from 611 in 2006<br />
to 586 in <strong>2007</strong>.<br />
On the heating side, residential furnace<br />
shipments increased one percent<br />
from 95,757 units in the third quarter of<br />
2006 to 97,027 in <strong>2007</strong>. Year-to-date<br />
shipments are up slightly from 217,648<br />
to 217,671 at the end of the third<br />
quarter, <strong>2007</strong>.<br />
Unit heater shipments increased by<br />
four percent from 11,441 in the third<br />
quarter of 2006 to 11,920 in the third<br />
quarter of <strong>2007</strong>. However, year-todate<br />
shipments are down three percent<br />
from 28,560 in 2006 to 27,719 in<br />
<strong>2007</strong>.<br />
Figures for residential and commercial<br />
boilers were unavailable, although<br />
the Canadian Institute of <strong>Plumbing</strong> &<br />
Heating (CIPH) reports that hydronic<br />
heating (all components) is up 8.6<br />
percent to the end of September. There<br />
is currently no reporting system for<br />
boiler sales.<br />
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Sydney, NS Kerr Controls Ltd. 902-539-2660<br />
Truro, NS Kerr Controls Ltd. 902-895-9285<br />
Hamilton, ON Eastern Refrigeration Supply 905-547-8300<br />
Kitchener, ON Independent Supply Company 519-748-0961<br />
North Bay, ON Independent Supply Company 705-476-0800<br />
Ottawa, ON Independent Supply Company 613-742-0083<br />
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Circle Number 111 for More Information<br />
Circle Number 112 for More Information<br />
www.plumbingandhvac.ca November/<strong>December</strong> <strong>2007</strong> – <strong>Plumbing</strong> & <strong>HVAC</strong> Product News 9
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Circle Number 113 for More Information
Industry News<br />
MCAC moves forward<br />
on major initiatives<br />
Significant progress on service contractor division<br />
The Mechanical Contractors Association<br />
of Canada is making significant<br />
progress on two of its major<br />
initiatives, about 250 delegates and<br />
guests heard at the organization’s annual<br />
conference in Ottawa Sept. 19-22.<br />
MCAC expected to have fundraising<br />
efforts in support of a new national<br />
standard for commissioning mechanical<br />
systems wrapped up by the end of<br />
the year, MCAC president Richard<br />
McKeagan told P&<strong>HVAC</strong> in an interview<br />
following the conference.<br />
As the lead organization on this initiative,<br />
MCAC is spearheading efforts to<br />
raise the $125,000 that it will cost the<br />
Canadian Standards Association (CSA)<br />
develop and implement the standard.<br />
“We’re getting there,” he reported,<br />
noting that MCAC has contributed over<br />
$36,000 and the Canadian Construction<br />
Association has added another<br />
$15,000 with a number of other major<br />
stakeholders such as government agencies<br />
and engineers on the cusp of making<br />
significant donations. Donations<br />
from individual contractors are not<br />
being sought.<br />
“The stakeholder groups all agree<br />
that this is needed, whether they contribute<br />
or not.” No specific date has<br />
been set for implementing the standard.<br />
“The only timeline is ‘as soon as possible,’”<br />
reported McKeagan.<br />
Service contractors<br />
The new MCAC service contractors<br />
division – The Mechanical Service<br />
Contractors Division of Canada – is<br />
now fully operational with the final<br />
details on funding, operation and other<br />
issues finalized at the conference.<br />
“Now it’s just a matter of actively<br />
providing the services,” noted McKeagan.<br />
One of the primary objectives is to provide<br />
educational programs that are specific<br />
to the service sector. A course on service<br />
dispatching will begin as soon as dates<br />
and locations can be established. Service<br />
marketing courses are in the works.<br />
A number of membership discount<br />
programs have been established with<br />
suppliers including one recently<br />
announced that offers a substantial discount<br />
on Chrysler vehicles.<br />
A full day was devoted to the service<br />
contractors Sept. 19 with a peer group<br />
panel discussion on goals and objectives<br />
for the organization in the morning and<br />
a session on people management in the<br />
afternoon.<br />
(Please see ‘MCAC’ on page 33)<br />
In Brief<br />
Ont. gas apprenticeship<br />
The Ontario Technical Standards<br />
and Safety Authority (TSSA) is<br />
investigating the possibility of<br />
establishing an apprenticeship<br />
program for gas certification.<br />
TSSA recently met with contractor<br />
groups, unions and colleges to<br />
discuss the issue, reports HRAI.<br />
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Man. apprenticeship<br />
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The Manitoba government has<br />
appointed an “Apprenticeship<br />
Futures Commission” to consult<br />
with industry, colleges, etc. and<br />
recommend changes to its current<br />
apprenticeship program to meet<br />
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market in the future. Leonard<br />
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COHA conference<br />
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The Canadian Oilheat Association<br />
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in Ottawa May 28-30.<br />
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the Brookstreet Hotel in Kanata,<br />
Ont. For more information, call<br />
1-800-257-1593 or visit<br />
www.coha.ca.<br />
Habitat gala evening<br />
The Canadian Institute of<br />
<strong>Plumbing</strong> & Heating (CIPH) will<br />
hold a gala evening and auction<br />
to raise money for Habitat for<br />
Humanity on the eve of<br />
CMX/CIPHEX 2008, Canada’s<br />
largest mechanical trade show.<br />
The event will take place at the<br />
Fairmont Royal York Hotel March<br />
26. Canadian comedian and actor<br />
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will entertain. Both live and silent<br />
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call (416) 695-0447 or visit<br />
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Circle Number 114 for More Information<br />
www.plumbingandhvac.ca November/<strong>December</strong> <strong>2007</strong> – <strong>Plumbing</strong> & <strong>HVAC</strong> Product News 11
Cover Story<br />
Builders go green<br />
Buyers, pending code changes drive new focus<br />
By Simon Blake<br />
Bill Sinclair, left, and Andy Oding<br />
discuss the drainwater heat recovery<br />
system in the Heritage LEED home.<br />
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The plumbing and <strong>HVAC</strong>R industry<br />
has long lamented that new homebuilders<br />
and their customers put<br />
granite countertops, carpets and<br />
numerous other style features ahead of<br />
efficient <strong>HVAC</strong> and plumbing systems.<br />
But that trend is changing quickly as<br />
increasing energy costs and impending<br />
legislation has progressive builders<br />
working to stay ahead of the pack.<br />
“It’s going to be standard practice.<br />
Either you get on the train now and<br />
benefit from being ahead of the group<br />
or you get forced into it later by the<br />
codes,” says Andy Oding, manager of<br />
product development for Reid’s<br />
Heritage Homes in Cambridge, Ont.<br />
“We’re taking the approach that we<br />
want to be ahead of the curve, rather<br />
than just behind it or riding it,” reported<br />
Daniel Guizzetti, president, Empire<br />
Communities, Thornhill, Ont. The<br />
EnergyStar program has become a useful<br />
sales tool, he added. “If anything,<br />
EnergyStar assists in highlighting performance<br />
related components of the<br />
home such as the <strong>HVAC</strong> system…<br />
Nobody really gets turned on by the<br />
<strong>HVAC</strong>, but when you start putting it in<br />
the context of environmental friendliness,<br />
a reduction in greenhouse gases<br />
and saving costs on your energy bill versus<br />
a traditionally built home, that gets<br />
their attention.”<br />
Both builders construct all homes to<br />
EnergyStar standards. “Building energy<br />
efficient homes has its root simply in<br />
better building practices… one of the<br />
things that really pushed us towards<br />
it was as a quality control measure,”<br />
said Oding.<br />
To gain EnergyStar certification the<br />
completed home must be submitted to<br />
an energy use audit that includes the<br />
blower door test for air infiltration –<br />
just as existing homes must do to<br />
qualify for the federal ecoEnergy<br />
retrofit program. “If there’s an issue,<br />
that often brings it to light… you are<br />
testing how the house will perform,”<br />
reports Guizzetti. A full-time Empire<br />
employee is responsible for EnergyStar<br />
quality assurance and conducts all<br />
energy audits.<br />
The technologies<br />
Both companies have, in recent months,<br />
drawn considerable attention for their<br />
green building practices.<br />
The Reid home in Guelph, Ont., is<br />
the first private home in Canada built to<br />
the LEED (Leadership in Energy and<br />
Environmental Design) Platinum standard.<br />
Heating and cooling are provided<br />
Patriarch<br />
Strong,<br />
silent type<br />
Always<br />
in hot water<br />
Daniel Guizzetti, centre, inspects the hydronic system with Julia Kierans and<br />
Empire Communities vice-president Paul Golini Jr. in the Empire Discovery Home.<br />
by a Stream geothermal system from<br />
Clean Energy Developments (CED),<br />
Toronto, with solar DHW. Basically, it’s<br />
a three-ton vertical borehole closed<br />
loop system with solar panels on the<br />
roof that heat domestic hot water and,<br />
during the summer, dump excess heat<br />
back into the ground. The solar panels<br />
add about 12-15 percent efficiency to<br />
the geothermal system.<br />
Developing a system that fit the<br />
needs of a production builder wasn’t<br />
easy. CED designed it, supplied the<br />
equipment, drilled the boreholes and<br />
hired the trades – all as one package.<br />
Clean freak<br />
promotion<br />
coming<br />
January<br />
2008<br />
Role model<br />
Look<br />
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“What they brought to us was a turnkey<br />
system,” said Oding.<br />
Many small things resulted in further<br />
efficiency gains. For example,<br />
sealed ducts helped considerably. In<br />
two previous systems, one sealed and<br />
one not, a pressure test and flow measurements<br />
clearly showed the benefit, he<br />
reported.<br />
A Power Pipe drain water heat recovery<br />
system, by RenewABILITY Energy<br />
Inc., Waterloo, Ont., picks up heat from<br />
water that is going down the drain and<br />
uses it to pre-heat DHW. “It adds efficiency<br />
to the existing water system<br />
without any bells and whistles … and it<br />
doesn’t affect the flow rates.”<br />
One gpm faucets and showerheads<br />
from Moen and dual flush toilets<br />
conserve water, as does a rainwater<br />
recovery system that feeds into a cistern<br />
for non-potable water use like toilet<br />
flushing.<br />
The Empire Communities Discovery<br />
Home in Brantford, Ont. is designed to<br />
showcase “various things that could be<br />
done to make any home EnergyStar<br />
qualified,” said Guizzetti.<br />
Tel: 905-456-8300<br />
Fax: 905-456-8582 E-mail: info@weil-mclain.ca<br />
The LEED home features a ground<br />
source heating system.<br />
Circle Number 115 for More Information<br />
12 <strong>Plumbing</strong> & <strong>HVAC</strong> Product News – November/<strong>December</strong> <strong>2007</strong> www.plumbingandhvac.ca
It features a state-of-the-art hydronic<br />
heating system with radiant floor heating<br />
in the basement slab over two inches<br />
of Styrofoam insulation. The remainder<br />
of the home is heated and cooled by<br />
a multi-stage forced air fancoil.<br />
Considerable effort went into right-sizing<br />
the equipment for the home,<br />
reported contracts manager Domenic<br />
Del Pallaro.<br />
The first thing that strikes visitors about the<br />
Heritage LEED Platinum home (left) and the<br />
Empire Discovery Home is that they are typical<br />
Ontario subdivision homes.<br />
LEED for homes<br />
Leadership in Energy and<br />
Environmental Design (LEED)<br />
is an internationally recognized<br />
standard that promotes the<br />
design and construction of high<br />
performance green homes. It<br />
promotes superior energy and<br />
water use efficiency, healthy<br />
indoor air quality, more effective<br />
use of materials and lower<br />
overall environmental impact.<br />
Buildings are judged in five principal<br />
LEED categories:<br />
• Sustainable sites<br />
• Water efficiency<br />
• Energy and atmosphere<br />
• Materials and resources<br />
• Indoor environmental<br />
quality<br />
An additional category,<br />
Working with a green builder<br />
Innovation & Design Process,<br />
The move to green building practices<br />
covers sustainable building<br />
requires a close partnership between the<br />
expertise and design measures<br />
builder and the trades. “The idea of<br />
not covered in the key categories.<br />
simply throwing a house plan at a trade<br />
Project ratings are certi-<br />
and saying ‘Make it work!’ doesn’t<br />
fied based on the total points<br />
happen anymore,” says Oding. “There<br />
score. There are four possible<br />
has to be more co-operation, and that’s An energy recovery ventilator (ERV) in the LEED home provides ventilation, levels of LEED certification:<br />
not just on the trades’ part; that’s on the heat recovery and moisture control.<br />
certified, silver, gold and platinum.<br />
builder’s part.”<br />
As well, it forces the builder to distinguish<br />
loop and clearly labeled to avoid future cost – an unrealistic amount for most The program in Canada is<br />
between contractors. “All of a mixups. “If someone goes into the ceil-<br />
home buyers. However, Oding esti-<br />
administered by the Canadian<br />
sudden you start to distinguish between ing to tie a water line in, there are labels mates that the cost of building strictly Green Building Council<br />
your trades that are skilled and actually that say potable or non-potable,” said to the LEED Platinum standard would (www.cagbc.org) and, at this<br />
understand how the active systems in Sinclair.<br />
add about $80,000 while building to point, applies only to institutional<br />
the home like plumbing and mechanical<br />
The move to more energy efficient the basic LEED Certified level would<br />
and commercial build-<br />
have to work alongside the passive.” building methods and equipment add about $12,000. Building to ings. As a result, Reid’s<br />
It took two years to get trades, management<br />
comes with a cost, but not as much as EnergyStar adds only $5,000 to the Hertitage Homes worked with<br />
and sales staff up to speed. one might expect. The sustainable home’s selling price – a barely notice-<br />
the U.S. Green Build Council<br />
Reid’s brought in a number of experts design upgrades on the Heritage LEED able cost over the life of a 15 to 25-year on its Platinum Home project.<br />
in R-2000 and EnergyStar construction home added about $150,000 to the mortgage.<br />
to conduct full-day seminars for staff<br />
and primary trades “so that they could<br />
understand objectively why we are<br />
doing this,” added Oding.<br />
Standard details, the need to go to<br />
higher efficiency furnaces with ECM<br />
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motors, duct design, and other related<br />
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This meant things like keeping the<br />
drain piping rough-in lower to allow<br />
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Circle Number 116 for More Information<br />
www.plumbingandhvac.ca November/<strong>December</strong> <strong>2007</strong> – <strong>Plumbing</strong> & <strong>HVAC</strong> Product News 13
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Circle Number 117 for More Information
Heating<br />
Double-bottom<br />
New steel oil tank design a breakthrough for industry<br />
By Art Irwin<br />
The residential<br />
oil heat industry<br />
could be<br />
compared to a<br />
tough-as-nails<br />
street fighter that<br />
has had many<br />
lengthy fights and<br />
come out the winner, but not without a<br />
few bruises.<br />
These nasty obstacles first appeared<br />
around the time of our energy crisis in<br />
the seventies when the federal government<br />
came out with its industry crippling<br />
Off Oil program. Oil prices escalated<br />
and caught everybody off guard.<br />
Insulation levels in homes had previously<br />
been marginal, mainly because oil<br />
was only nineteen cents per gallon.<br />
Average burner efficiencies were in the<br />
sixties and seventies and stack temperatures<br />
were probably in the 600ºF range.<br />
Then came the flame retention burner<br />
which, I have always felt, was one of<br />
the saviors of the oil heat industry.<br />
Heating appliance manufacturers went<br />
back to the drawing boards and developed<br />
new and more efficient heat<br />
exchangers in boilers and furnaces.<br />
Coupled with the flame retention concept,<br />
efficiencies rose to the 80 percent<br />
range. Stack temperatures dropped to<br />
about 300°F and the industry began<br />
marketing heating appliances that were<br />
much more energy efficient.<br />
But wait, another hurdle just projected<br />
its ugly head – those low stack temperatures<br />
brought us the condensing<br />
chimney, another rather messy situation<br />
with its corrosive acids leaching<br />
out through the mortar! Then, through<br />
much experimenting and research, the<br />
power venter was born. Then came<br />
direct vent and the stainless steel chimney<br />
liner. Now we are off and running<br />
again and another hurdle is crossed.<br />
At this stage, there were many very<br />
efficient heating appliances in the marketplace<br />
that provided the consumer<br />
with lower heating costs and created a<br />
rather healthy heating industry.<br />
A thorny issue<br />
But wait, there is another glitch on the<br />
horizon, but don’t give up. Oil containment<br />
became a thorny issue and inter-<br />
spacing between bottoms in this<br />
Note the minimum 50mm (two-inch)<br />
nal tank corrosion became a major concern.<br />
It appears the problem became an<br />
cross-section. (Courtesy of ULC)<br />
issue almost overnight. In many cases,<br />
lack of code enforcement also resulted<br />
in oil spills. Many in the oil service<br />
industry were negligent and many service<br />
personnel did not even own a copy<br />
of the latest CSA B139 Installation Code<br />
for Oil Burning Equipment.<br />
Many believe the steel used in tank<br />
fabrication is not as good as in the past,<br />
but this is not the problem. Residential<br />
oil tanks must display a ULC label and<br />
the label indicates the tank was fabricated<br />
to the ULC S602 manufacturing stan-<br />
Circle Number 118 for More Information<br />
www.plumbingandhvac.ca November/<strong>December</strong> <strong>2007</strong> – <strong>Plumbing</strong> & <strong>HVAC</strong> Product News 15<br />
dard. If a tank is manufactured in<br />
British Columbia or in Newfoundland,<br />
it must be built under the same, very<br />
stringent guidelines. Every detail down<br />
to the pitch of the thread for each pipe<br />
connection is specified in the ULC code.<br />
Even a first rate X-ray welder can no<br />
longer build a tank for their friend or<br />
relative. No insurer would provide<br />
coverage.<br />
Speaking about insurers, oil spills<br />
became so common and so expensive<br />
that insurers stepped in and established<br />
a life expectancy for each type of tank.<br />
The high cost of a cleanup following an<br />
oil spill has become absurd and it would<br />
be unfair to blame the insurers.<br />
The majority of oil suppliers have<br />
established oil tank management programs<br />
that include tank inspections and<br />
a follow up over a specific time frame.<br />
There are still oil suppliers that have<br />
gotten out of service business and sold<br />
this segment of the operation to independents.<br />
As recently as two years ago,<br />
I was contracted by Canada’s largest<br />
tank manufacturer to give “better installation<br />
seminars” across Atlantic Canada<br />
and I found there were still installers<br />
who did not own their personal copy of<br />
the CSA B139 installation code.<br />
The new oil tanks<br />
But wait, things are improving! There<br />
are non-metallic fuel oil storage tanks<br />
being sold that provide greater protection<br />
and a longer life, but the additional<br />
cost has kept the overall percentage of<br />
sales relatively low.<br />
Probably the greatest improvement<br />
in oil storage tanks in over fifty years<br />
was the introduction of the bottom outlet<br />
tank. Corrosion on the inside bottom<br />
curvature of the tank has caused<br />
the greatest number of tank failures<br />
over the years. Water and corrosive<br />
sludge accumulates at this point.<br />
The conventional steel tank was constructed<br />
of fourteen-gauge steel. The<br />
new tank introduced in recent years is<br />
the twelve-gauge bottom outlet tank.<br />
That corrosive sludge will no longer<br />
remain in the tank and I feel this feature<br />
will eliminate countless future tank<br />
failures.<br />
Now we have an even greater improvement,<br />
the double bottom tank<br />
Granby Steel Tanks displayed the company’s new 14-gauge double-bottom oil<br />
tank at a recent Bardon Supplies trade show in Mississauga, Ont. Inset, the<br />
double bottom provides secondary protection. Any leak would be detected by<br />
the vacuum gauge, inset right.<br />
(sounds like something at Tim<br />
Horton’s) that will no doubt be a winner<br />
in oil containment. As we go to<br />
press, the new ULC S602 code that recognizes<br />
these tanks has just been<br />
released and the new models will be<br />
rolling off the assembly line.<br />
The new double-bottom tank will be<br />
constructed of 14-gauge steel, which<br />
means the tank will be lighter to carry<br />
down the basement steps than the<br />
twelve gauge tanks. The double bottom,<br />
of course, addresses the point of common<br />
failure of residential oil tanks.<br />
There will be a two-inch (50 mm) minimum<br />
space between the two tank<br />
bottoms.<br />
There must be a means of monitoring<br />
for leaks which can be an inspection<br />
port with gauge glass between the walls<br />
or a vacuum gauge connected to a monitoring<br />
tube, which extends to the top of<br />
the tank. (Editor’s note: In the Granby<br />
tank, for example, there is a vacuum<br />
between the tank bottoms. If a leak<br />
occurs the vacuum disappears, causing<br />
the vacuum gauge to read zero.) The<br />
consumer and the service person can<br />
easily check to ensure the primary tank<br />
bottom is intact.<br />
Stronger code enforcement is still<br />
needed to eliminate non-code compliant<br />
installations, but the double-bottom<br />
tank is a significant breakthrough<br />
and a victory in re-establishing heating<br />
oil as a safe and reliable energy source. I<br />
suppose if we humans had a double<br />
bottom, we could feel more confident<br />
about our future as well!<br />
Arthur A. Irwin operates Irwin Energy<br />
Consulting Services in Halifax. He can be<br />
reached at irwin.a@ns.sympatico.ca.
Taking care of you while you take care of your business.<br />
As a business owner, we know you’re busy. And by dealing with a Ford Business Preferred dealer you’ll benefit<br />
in many ways. How? Well with access to our Business Preferred Commercial Account Manager at participating<br />
dealers, you’ll get a person who’s dedicated to learning about and understanding your unique business needs.<br />
We’ll deliver transportation solutions to suit your schedule, by bringing the commercial showroom to you.<br />
And with our preventative care program* we’ll help ensure you stay on top of costs through regular scheduling<br />
of maintenance and inspections. The result? Your vehicles should have less down time. Which means you can<br />
focus on what you do best. Like running your business.<br />
FORDCOMMERCIALVEHICLES.CA<br />
*See your Business Preferred Commercial Account Manager for details. Vehicles shown with optional equipment.<br />
Circle Number 119 for More Information
Heating<br />
Large-diameter chimney<br />
The SM large-diameter chimney from<br />
Security Chimneys (Div. of Lennox)<br />
was developed for custom masonry fireplace<br />
installations and masonry flue<br />
extensions. It boasts<br />
two inches of<br />
high-temperature<br />
blanket<br />
mineral<br />
insulation<br />
that keeps the<br />
flue hot and diminishes the creation of<br />
voids that cause hot spots. Therefore,<br />
the chimney runs cooler and requires<br />
only 1” clearance to combustibles. Solid<br />
steel couplers add rigidity and protect<br />
the insulation from water infiltration.<br />
Security Chimneys Circle no. 300<br />
Efficient gas furnace<br />
The Tempstar SmartComfort DLX 95<br />
gas furnace offers up to 95 percent<br />
AFUE efficiency. They are available in<br />
60 MBtu/h to 100<br />
MBtu/h capacities,<br />
and feature singlestage<br />
gas valve and<br />
ignition control,<br />
multi-speed prelubricated<br />
PSC blower<br />
motors, an induced-draft<br />
blower<br />
and in-shot burners,<br />
stainless primary<br />
and secondary heat exchangers,<br />
remote flame sensing and durable silicone<br />
igniters.<br />
International Comfort ProductsCircle no. 301<br />
Indirect-fired<br />
Roberts-Gordon Combat indirect-fired<br />
air turnover units, available in air volumes<br />
from 4,500 to 100,000 cfm, draw<br />
in cool air from the floor, warm it and<br />
recirculate it. Designed<br />
to accept 100<br />
percent return air,<br />
they can be modified<br />
to accept 10<br />
percent outside air.<br />
Construction is galvanized<br />
steel with a<br />
welded frame and<br />
multiple-pass heat<br />
exchanger. There are a number of filtration<br />
and cooling options, as well as 48”<br />
extension sections to increase height to<br />
suit user specifications.<br />
Roberts-Gordon Circle no. 302<br />
Double-bottom tank<br />
GreenShield steel oil tanks from Granby<br />
feature a double steel bottom with leak<br />
lighter than 14-gauge models and are<br />
polyurethane coated to resist corrosion.<br />
The warranty is up to 25 years.<br />
Granby Steel Tanks Circle no. 303<br />
Geothermal radiant heat<br />
The Energy Module Series geothermal<br />
heat pump from Boreal is designed for<br />
use with residential radiant floor heating<br />
systems. Output capacities are<br />
36,000 to<br />
72,000 Btu/h<br />
with a water<br />
well or ground<br />
loop<br />
heat source.<br />
It comes as a<br />
complete package<br />
including<br />
distribution<br />
tank, DHW, backup heat, expansion<br />
tank, circulator, pressure gauges, thermostat<br />
and relief valves.<br />
Boreal Geothermal Inc. Circle no. 304<br />
©<strong>2007</strong> Uponor Ltd.<br />
Product Profile<br />
Efficient residential package unit<br />
Rheem Mfg. introduced its Prestige Series and<br />
Ruud Ultra Series gas-electric residential package<br />
unit at Comfortech <strong>2007</strong> Sept. 26 in St.<br />
Louis, Missouri.<br />
The RRRL-B is available in two to five-ton<br />
capacities with efficiency ratings up to 16.3-<br />
SEER. It features advanced diagnostic capability<br />
that monitors and analyzes data from the compressor<br />
The new Rheem/Ruud unit<br />
offers new efficiencies and<br />
diagnostic capability in a<br />
and thermostat, and can accurately detect the<br />
cause of electrical and system-related failures<br />
without any sensors. It offers “best-in-class”<br />
humidity control, as well as on-demand dehu-<br />
package unit.<br />
midification and on/off fan profiles, the manufacturer reports.<br />
Other key features include a Copeland two-stage Ultra-Tech scroll<br />
compressor equipped with Comfort Alert system diagnostics, variable speed<br />
blower motor, stainless steel tubular heat exchanger, high/low pressure<br />
switches and durable powder coated finish.<br />
Rheem Manufacturing introduced the package unit concept to the<br />
residential <strong>HVAC</strong> industry more than 30 years ago.<br />
Rheem Mfg. Co. Circle no. 305<br />
detection. If a leak occurs, it releases the<br />
vacuum between the two bottoms,<br />
causing a vacuum gauge in the top of<br />
the tank to read zero. Constructed of<br />
14-gauge steel, they are considerably<br />
Copper was the product of choice when buildings averaged two stories.<br />
As you’ve probably noticed, buildings are getting taller.<br />
When you consider that installing Uponor 2" PEX takes about half the time of running copper,<br />
it’s easy to see why Uponor PEX is becoming the system of choice for the commercial building<br />
market. Unique design features, integrated solutions, a broad range of sizes and our patented<br />
quick-installing Quick and Easy® fittings all work together to create a plumbing system that’s<br />
not only less expensive, but also more reliable than copper and other PEX products. To find out<br />
more, visit www.uponor.ca.<br />
Circle Number 120 for More Information<br />
www.plumbingandhvac.ca November/<strong>December</strong> <strong>2007</strong> – <strong>Plumbing</strong> & <strong>HVAC</strong> Product News 17
Hot Water Heating<br />
Hybrid hydronic heating – the modern approach<br />
Multi-temperature systems require a new way of thinking<br />
By Roy Collver<br />
Our fearless(?)<br />
editor recently<br />
commented<br />
that there seemed to<br />
be a surge of interest<br />
in “hybrid” hydronic<br />
systems in the<br />
central Canadian<br />
market, and could I do a piece about<br />
such systems? I was a bit surprised,<br />
because these types of systems are more<br />
the rule than the exception in the West.<br />
Once more an example of how we have<br />
to be careful in our assumptions about<br />
the different regions in this stretchedout<br />
country of ours.<br />
Traditionally, hydronic heating systems<br />
used one type of heat “terminal<br />
unit” to deliver heat to a conditioned<br />
space. Historically, these were cast-iron<br />
radiators or fin-tube baseboard convectors.<br />
There are lots of them out there.<br />
These systems are relatively easy to<br />
install and control because they typically<br />
run at a single temperature at any<br />
given time. The components, including<br />
the boiler, evolved together so as to be<br />
compatible. When fuel was cheap and<br />
the only time you thought about carbon<br />
dioxide was when you opened a bubbly<br />
beverage, it made sense to design boilers<br />
that would run hot and heat terminal<br />
units that liked it hot. (See Fig. 1)<br />
A hot boiler kept the basement warm<br />
and avoided all kinds of problems like<br />
nasty flue gas condensation. Bonus, if<br />
you could supply hotter water to a radiator,<br />
you could make the radiator smaller,<br />
thus saving money on material and<br />
giving your customer more choices on<br />
where they could put the furniture. Life<br />
was good.<br />
FIG. 3:<br />
BOILER ?<br />
GLYCOL<br />
FEEDER/PRESSURIZATION<br />
TANK<br />
PRESSURE<br />
RELIEF<br />
VALVE<br />
DIRT<br />
SEPARATOR<br />
WITH DRAIN<br />
Recently, however, radiant floor and<br />
low temperature panel radiators<br />
became popular. The boilers designed<br />
for high temperature baseboards started<br />
to run into trouble. In the early days<br />
we didn’t think things through very<br />
well and we killed a lot of boilers<br />
because we forgot that flue gases start<br />
In an age when renewable resources have never been more crucial, copper<br />
has long been a leader.<br />
Copper... The Green Choice<br />
It’s Old. It’s New. It’s Copper.<br />
CIRCULATOR<br />
In the early days we didn’t<br />
think things through very well<br />
and we killed a lot of boilers…<br />
to condense at 135°F. Most slab-ongrade<br />
radiant floors run at temperatures<br />
far below that. Flue gas condensate<br />
contains hydrochloric acid that<br />
eats cast iron, steel and copper. Not<br />
good.<br />
Some people asked our European<br />
brethren how they dealt with the problem<br />
and they came through with a<br />
number of answers: four-way and<br />
three-way motorized mixing valves<br />
with outdoor reset controls, non-electric<br />
thermostatic mixing valves and<br />
other solutions soon came across the<br />
pond and a whole new level of complexity<br />
and control was added – but we<br />
weren’t killing boilers anymore.<br />
As a matter of fact, we started looking<br />
at our traditional systems and realized<br />
we had other issues. I remember<br />
putting a four-way valve on the cast<br />
iron radiation side of a house that had<br />
been added onto. The addition had<br />
baseboard radiators and the customer<br />
had nothing but problems. It seemed<br />
like a miraculous fix at the time as the<br />
baseboards could finally get sufficient<br />
heat without turning the rest of the<br />
house into a sauna. (See Fig. 2)<br />
Hybrid systems<br />
A strange thing has happened to our<br />
heating systems in the last forty years<br />
however. Consumers started demanding<br />
air conditioning and, as houses<br />
tightened up and became more energy<br />
efficient, codes started demanding<br />
whole-house ventilation. Enter the<br />
Copper has been used for more than 10,000 years, and it’s 100% recyclable.<br />
“hybrid” hydronic heating system.<br />
Virtually all products made from copper can be recycled. One of the most<br />
highly-visible uses of recycled copper is copper plumbing tube. So much so<br />
A hybrid system will use one or more<br />
that copper plumbing tube produced in Canada today is made up<br />
hydronic heat terminal units like radiant<br />
floors and towel warmers, while at<br />
of more than 70% of recycled copper.<br />
the same time supplying hot water to an<br />
Copper tube and fittings have provided dependable service<br />
air handling unit that uses a hot water<br />
for more than 70 years, and it’s estimated that over<br />
30 billion feet have been installed in plumbing systems<br />
coil instead of a gas or oil burner. The<br />
in houses and other buildings in North America.<br />
air-handling unit also handles the air<br />
Contact us today for more information on copper<br />
conditioning and ventilation tasks in<br />
plumbing systems.<br />
the house.<br />
It can get real tricky to put all of this<br />
CANADIAN COPPER & BRASS<br />
together without having some kind of<br />
DEVELOPMENT ASSOCIATION<br />
conflict – like a runaway radiant floor<br />
Toll Free: 1-877-640-0946<br />
heating the room while the air conditioner<br />
is pounding away trying to cool<br />
Fax: 416-391-3823<br />
E-mail: coppercanada@onramp.ca<br />
Web site: www.coppercanada.ca<br />
it. In many cases, we can also see an<br />
indirect domestic water heater added<br />
Circle Number 121 for More Information<br />
18 <strong>Plumbing</strong> & <strong>HVAC</strong> Product News – November/<strong>December</strong> <strong>2007</strong> www.plumbingandhvac.ca<br />
EXPANSION<br />
TANK<br />
AIR<br />
SEPARATOR<br />
HYDRAULIC<br />
SEPARATOR<br />
FAN COIL<br />
LOW TEMP RADIANT<br />
NEW HYDRONICS “HYBRID” MULTI-TEMPERATURE/MULTI-LOAD SYSTEM<br />
DHW<br />
3-WAY<br />
MIXING<br />
VALVE<br />
CHECK<br />
VALVE
along with such exotica as snow melting<br />
and floor warming. I know many people<br />
have a hard time wrapping their<br />
brain around some of the two temperature<br />
systems out there, but if you want<br />
to work with hybrid systems, you had<br />
better be prepared to deal with three<br />
and more water temperatures and all of<br />
the control and piping complexity that<br />
comes with them. The good news is,<br />
there is a whole bunch of help out there<br />
now and you don’t have to go it alone.<br />
Complex controls<br />
The simplest hybrid systems to deal<br />
with operate with only high temperature<br />
water, but they are few and far<br />
between. With a combination of fan<br />
coil and baseboard for instance, careful<br />
design will result in a system like our<br />
traditional high temperature one. Your<br />
only real concern will usually be in<br />
keeping the heating and cooling from<br />
fighting one another. More likely,<br />
however, is the multi-temperature<br />
multi-load system, and you had best<br />
recruit the help of one of the specialty<br />
control manufacturers or heating specialty<br />
wholesalers out there to assist in<br />
your design and help keep it all<br />
straight.<br />
Please drop me a line if you have any<br />
specific questions or concerns regarding<br />
the application of air handlers in<br />
hydronic systems. I will put together<br />
another article in the very near future<br />
that will go into some depth about<br />
some of the pitfalls and tricks in designing<br />
trouble-free residential hybrid<br />
systems.<br />
Now I don’t want to scare you away<br />
from these types of systems, because<br />
they are really the future of<br />
heating/cooling, but I am trying to urge<br />
you to educate yourselves. If you think<br />
it’s complicated now, just wait. You will<br />
notice in Fig. 3 that I’ve put a question<br />
mark after ‘boiler.’ You may also note<br />
the addition of other new gizmos, like<br />
hydraulic separators, glycol feeders and<br />
dirt separators.<br />
We are on the cusp of another round<br />
of significant technological advances.<br />
Many people in the industry are still<br />
trying to shift gears to modify their system<br />
designs to deal with condensing<br />
boilers. We are rapidly seeing the introduction<br />
of solar and geothermal heat<br />
sources as well as who knows what in<br />
the next few years.<br />
Renewables like wood and biofuels,<br />
along with digester gas, waste heat<br />
recovery, Stirling engines and district<br />
heat sources are going to come at us<br />
hard and fast, and the rules will change<br />
yet again. Get ready for it – we live in<br />
exciting times.<br />
Roy Collver operates Mechanical<br />
Systems 2000 in Calgary. He can be<br />
reached at royc@ms-2000.com.<br />
FRESH<br />
WATER<br />
SUPPLY<br />
BOILER<br />
SHUT<br />
OFF<br />
VALVE<br />
BACKFLOW<br />
PREVENTER<br />
PRESSURE<br />
RELIEF<br />
VALVE<br />
“Y” STRAINER<br />
WITH DRAIN<br />
PRESSURE<br />
REDUCING<br />
VALVE<br />
EXPANSION<br />
TANK<br />
AIR<br />
SCOOP<br />
CIRCULATOR<br />
HOT WATER<br />
TO RADIATORS<br />
(SUPPLY)<br />
WARM WATER<br />
FROM RADIATORS<br />
(RETURN)<br />
FIG. 1:<br />
TRADITIONAL “OLD STYLE” HIGH TEMPERATURE HYDRONIC SYSTEM<br />
FRESH<br />
WATER<br />
SUPPLY<br />
BOILER<br />
SHUT<br />
OFF<br />
VALVE<br />
BACKFLOW<br />
PREVENTER<br />
PRESSURE<br />
RELIEF<br />
VALVE<br />
“Y” STRAINER<br />
WITH DRAIN<br />
PRESSURE<br />
REDUCING<br />
VALVE<br />
EXPANSION<br />
TANK<br />
AIR<br />
SCOOP<br />
CIRCULATOR<br />
CIRCULATOR<br />
WARM WATER<br />
TO FLOOR<br />
(SUPPLY)<br />
COOL WATER<br />
FROM FLOOR<br />
(RETURN)<br />
FIG. 2:<br />
TRADITIONAL “OLD STYLE” LOW TEMPERATURE HYDRONIC SYSTEM<br />
Circle Number 122 for More Information<br />
www.plumbingandhvac.ca November/<strong>December</strong> <strong>2007</strong> – <strong>Plumbing</strong> & <strong>HVAC</strong> Product News 19
Go ahead,<br />
TIGHTEN<br />
up your schedule.<br />
Installation is as simple as:<br />
Lube it Stab it Join it Drive it<br />
Easier install. No loose components. A safer work environment.<br />
Discover the advantages of the new Style 107 QuickVic TM rigid couplings.<br />
To meet today’s tight deadlines, contractors like you need faster, more reliable solutions. You need QuickVic rigid couplings — the next<br />
generation of pipe joining technology from Victaulic. They feature the patented installation-ready technology, so there is no need to<br />
disassemble. There are no loose components to drop or lose. And no noxious fumes, flame or welding to contend with. QuickVic rigid<br />
couplings reduce material handling and allow for consistent field installation to meet or exceed project schedules and decrease the risk<br />
of on-site injuries. They can be used in a wide range of applications and services. And are rated up to 500 PSI working pressure and<br />
feature the proprietary Grade EHP high performance gasket.<br />
Visit www.victaulic.com/quickvic to learn more<br />
about this revolutionary product.<br />
905.884.7444 • www.victaulic.com/quickvic<br />
Circle Number 123 for More Information
Ventilation<br />
Powerful and quiet<br />
The AXC in-line duct fan from<br />
Continental Fan offers an air moving<br />
solution for commercial and residential<br />
applications<br />
where powerful<br />
yet quiet air<br />
delivery is required.<br />
Speed is<br />
controlled with<br />
the optional<br />
VSC3 solid state<br />
speed controller. This compact unit<br />
combines an efficient backward curved<br />
airfoil impeller and a shielded ball bearing<br />
motor in a rugged steel housing<br />
with baked epoxy finish for a maintenance<br />
free installation.<br />
Aeroflo Inc. Circle no. 306<br />
Accurate measurement<br />
Accurate airflow measurement in ventilation<br />
systems is becoming increasingly<br />
critical as better efficiencies are<br />
demanded. Kyllor<br />
airflow measurement<br />
systems from<br />
Automation Engineering<br />
Associates<br />
provide an accuracy<br />
of plus/minus<br />
three percent even<br />
in the most complex<br />
duct systems<br />
and in tough environments<br />
with high airborne particulate,<br />
reports the manufacturer. Accurate<br />
real-time measurement provides a solid<br />
base for verification of air balancing.<br />
Automation Engineering Circle no. 307<br />
Product Profile<br />
Tight building HRV<br />
The SHR 6904 light commercial 690 CFM heat recovery<br />
ventilator (HRV) from Fantech is designed to complement<br />
today’s tight buildings. Ideal for applications like<br />
retail shops, hair salons and offices, it supplies continuous<br />
fresh air while exhausting an equal amount of stale<br />
air. A defrost system allows year-round operation.<br />
This unit uses two efficient German-made Ebm blower<br />
motors with backward curved blades and an aluminum<br />
cross-flow heat exchanger. There are four washable<br />
electrostatic air filters. Two half-inch drain spouts are<br />
provided and a drain pan covers the entire bottom of<br />
the unit.<br />
Control is by a three-position rocker switch (low,<br />
standby, medium) for continuous ventilation. A variety<br />
of optional external controls are also available.<br />
The automatic defrost sequence is activated at an<br />
outdoor air<br />
temperature of<br />
23ºF (-5ºC)<br />
and lower.<br />
The supply<br />
blower shuts<br />
down and the<br />
exhaust blower continues to ventilate for a few minutes.<br />
The unit then returns to normal operation and continues<br />
its cycle.<br />
The unit is easy to service. Cores, filters and drain<br />
pans can be accessed from both sides through hinged<br />
access panels. Cores slide out, as do blower motor<br />
plates. There is a quick connect for fast inspection of<br />
blowers.<br />
Fantech Circle no. 310<br />
Solar powered<br />
The Solar Star conversion kit converts<br />
attic vents into efficient solar-powered<br />
rooftop ventilators. The kit is ideal for<br />
converting<br />
gable vents,<br />
whirlybirds,<br />
dormer vents<br />
and electricpowered<br />
vents. It utilizes<br />
a 10-<br />
watt photovoltaic solar panel along with<br />
a high-performance brushless motor<br />
and a five-wing injection molded fan to<br />
maintain low humidity and temperature<br />
levels in the attic.<br />
Solatube International Inc. Circle no. 308<br />
Clean-room ventilation<br />
Flexaust Flexadux T-7 White is a flexible,<br />
medium-weight, white thermoplastic<br />
hose<br />
that is reinforced<br />
with a<br />
spring steel<br />
helix and operates<br />
over a -<br />
40°F to 250°F<br />
r a n g e .<br />
Featuring a<br />
smooth interior<br />
to promote efficient airflow, it is designed<br />
for a wide range of fume and dry<br />
material extraction applications in<br />
clean rooms. It is offered in standard 2”<br />
to 12” I.D. sizes and custom to 24” I.D.<br />
Flexaust Circle no. 309<br />
WHEN ARE<br />
MULTIPLE<br />
POINTS…<br />
TOO MANY POINTS?<br />
NEVER…<br />
when it comes to sealing a<br />
gas piping installation.<br />
With the Gastite XR2 fitting you can depend on the<br />
patent-pending multi-point seal. The new XR2 fitting<br />
is the only fitting of its kind in the industry. The<br />
sealing surface does not utilize the cut end of the<br />
tubing, so even the most unsightly cut will yield a<br />
tight seal. What's more there are no o-rings or<br />
gaskets, so the reusable brass components provide a<br />
reliable metal-to-metal installation.<br />
There's nothing fishy about it, just pure innovation.<br />
Call 800-662-0208 to take advantage of Gastite<br />
flexible gas piping and the new XR2 fitting.<br />
FEATURES & BENEFITS:<br />
• Compact Size & Reduced Weight<br />
• Patent-Pending Multi-Point Seal<br />
• No O-Rings or Gaskets<br />
• Less Torque Required<br />
• Minimal Threads to Travel<br />
• Metal-to-Metal Seal<br />
• Patented Jacket Lock ®<br />
• Reusable Components<br />
Circle Number 124 for More Information<br />
Metal-to-Metal<br />
Multi-Point Seal<br />
www.gastite.com/XR2<br />
XR2@gastite.com • (800) 662-0208
ALL-NEW <strong>2007</strong> DODGE RAM 3500 HEAVY DUTY<br />
CHASSIS CAB. IT’S ALL BUSINESS.<br />
KEY FEATURES<br />
• All-new commercial-grade chassis<br />
• Industry standard 860-mm (34-in.) frame rail spacing<br />
• Designed for quick, easy upfitter modifications<br />
• One piece C-channel frame with flat, clean mounting surface<br />
• Best-in-Class (1) standard V8 power (5.7L HEMI ® V8 330 hp, 375 lb-ft of torque)<br />
• Best-in-Class (1) steel frame (50,000 psi)<br />
• Best-in-Class (1) fuel tank 196L (43.3 imp. gal.)<br />
• Best-in-Class (1) standard GVWR for single rear wheel 4627 kg (10,200 lb)<br />
• Best-in-Class (1) interior passenger volume for Quad Cab ® models 3444L (121.6 cu. ft)<br />
compared to extended-cab models<br />
• Available with all-new 6.7L Cummins ® Turbo Diesel I-6<br />
For more information about the all-new Ram 3500 Heavy Duty Chassis Cab and how it can work for you,<br />
visit www.fleet.daimlerchrysler.ca or call 1 800 463-3600 and reference keywords: Chassis Cab.<br />
(1)<br />
Best-in-Class/Largest-in-Class claims based on preliminary <strong>2007</strong> model year competitve information<br />
available at time of printing.<br />
Cummins is a registered trademark of Cummins Engine Company, Inc.<br />
Jeep is a registered trademark of DaimlerChrysler Corporation used under licence by DaimlerChrysler Canada Inc.<br />
Circle Number 125 for More Information
Controls<br />
Product Profile<br />
New zoning panels<br />
remove the guesswork<br />
Honeywell’s TrueZONE system represents a quantum<br />
leap forward in zoning technology for the company.<br />
It has been creating zoning systems for 50 years and<br />
consulted extensively with <strong>HVAC</strong> contractors across<br />
North America to “re-invent zoning panels and make<br />
zoning truly effortless” in the latest version.<br />
As reported in the last issue of P&<strong>HVAC</strong>, getting a<br />
zoning system to work properly could be a real<br />
challenge with complex wiring, manual dip switches,<br />
master/slave thermostats, etc.<br />
TrueZONE panels dramatically reduce the required<br />
wiring and installation time with simple push-in<br />
terminals and an intuitive setup procedure. The<br />
panel features a digital display that guides the technician<br />
through the setup in plain English. There are<br />
four steps: 1) select equipment type; 2) select heat/<br />
cool stages; 3) select number of zones and 4) select<br />
stage control. Common-sense LEDs indicate which<br />
zones are calling, what stage they are calling for<br />
(heat/cool) and when emergency heat is on. The<br />
checkout procedure is standardized regardless of the<br />
installation and requires only one technician.<br />
There are three models that work with virtually any<br />
manufacturer’s <strong>HVAC</strong> equipment. The TrueZONE<br />
HZ432 panel is for conventional, heat pump or dualfuel<br />
applications. It is a four-zone panel that is<br />
expandable up to 32 zones. In dual-fuel systems, it<br />
offers changeover based on outdoor temperature<br />
and/or thermostat staging.<br />
The TrueZONE HZ322 panel is for conventional<br />
and heat pump applications with up to three zones.<br />
The TrueZONE HZ311 panel is for use with conventional<br />
single stage equipment and up to three zones.<br />
A variable speed fan control reduces blower speed<br />
when only one zone is<br />
calling. Discharge temperature<br />
staging downstages<br />
equipment when the air<br />
temperature nears the<br />
limit. These units have a<br />
smaller footprint than previous<br />
panels and can be<br />
mounted almost anywhere<br />
– on the return duct, on a<br />
stud, on the wall, etc.<br />
Honeywell offers considerable<br />
support with a<br />
dedicated toll-free zoning<br />
hotline designed to<br />
The HZ432 panel can<br />
operate up to 32 zones.<br />
answer all technical questions ranging from system<br />
design to troubleshooting. As well, local Honeywell<br />
Contractor Development Specialists are available to<br />
provide on-site training and help with diagnostics.<br />
Honeywell Circle no. 311<br />
Digital transmitters<br />
Rotronic M2-series HydroClip humidity<br />
and temperature transmitters from<br />
Alpha Controls use digital technology<br />
to significantly improve humidity<br />
and temperature<br />
measurement in<br />
terms of accuracy,<br />
maintenance<br />
and calibration.<br />
Fully interchangeable<br />
probes eliminate<br />
maintenance downtime.<br />
Proven sensor technology provides<br />
± 1.5% RH / ±0.3° C accuracy and<br />
they have a long term stability of better<br />
than one percent RH per year.<br />
Alpha Controls Circle no. 312<br />
Blower motor control<br />
The CC750 Comfort Control Center<br />
from ICM Controls is a variable frequency/variable<br />
voltage blower motor<br />
speed control<br />
that enables the<br />
installer to finetune<br />
key parameters<br />
for advanced<br />
control<br />
of air quality<br />
and moisture<br />
levels at each individual<br />
installation. As a result, the<br />
unit effectively reduces humidity levels<br />
by removing excess moisture in the air,<br />
creating drier, more comfortable air.<br />
ICM Controls Circle no. 313<br />
Gas sampling system<br />
The MSA MultiGard Gas Sampling<br />
System uses a common set of analyzers<br />
for up to 32 locations. This fixed system<br />
detects CO, NO2, O2, and refrigerant<br />
gases and delivers the sample to up to<br />
UP TO<br />
21-SEER<br />
Fujitsu, the WISER choice in comfort.<br />
WARRANTY<br />
Have peace of mind<br />
with a 2-year parts<br />
warranty and a<br />
6-year compressor<br />
warranty.<br />
INDOOR AIR<br />
QUALITY<br />
Air that’s clean and<br />
free of pollutants.<br />
Our electronic<br />
plasma filtration<br />
absorbs odors<br />
and collects dust,<br />
cigarette smoke<br />
and pollen.<br />
SIZE<br />
Our ductless minisplits<br />
are packed<br />
with features but<br />
are up to 39%<br />
smaller than prior<br />
models. Cool<br />
spaces without<br />
compromising<br />
aesthetics.<br />
SMALLER<br />
EASIER<br />
BETTER<br />
WISER<br />
EFFICIENCY<br />
Save your<br />
customers money!<br />
Fujitsu’s new<br />
systems are up to<br />
110% more efficient<br />
than prior models.<br />
R410A<br />
Used in all our<br />
systems, this<br />
environmentally<br />
friendly refrigerant<br />
prevents the<br />
depletion of the<br />
ozone layer.<br />
four sensors or<br />
analyzers. Time<br />
sharing of central<br />
T H E P O S S I B I L I T I E S A R E I N F I N I T E<br />
analyzers reduces<br />
installation,<br />
operational and<br />
DISTRIBUTORS<br />
TERRITORIES<br />
maintenance<br />
THE MASTER GROUPE • 1675 Boul. De Montarville • Boucherville, QC J4B7W4 • (514) 527-2301<br />
NB, NS, ON, PE, QC<br />
expenses by eliminating<br />
multiple<br />
YORK INTERNATIONAL LTD • 2-2323 Winston Park Drive • Oakville, ON L6H6R7 • (800) 463-2604<br />
ON<br />
SINCLAIR SUPPLY LTD • 10914-120 Street • Edmonton, AB T5H3P7 • (780) 452-3110<br />
AB, BC, SK<br />
COMFORT CONNECTIONS • 80 Esna Park Drive • Unit 6 • Markham, ON L3R2R6 • (905) 946-1013<br />
ON<br />
systems. Setup is easily configured via<br />
REFRIGERATIVE SUPPLY • 3958 Myrtle Street • Burnaby, BC V5C4G2 • (604) 435-1313<br />
AB, BC, MB, SK<br />
the front touch-screen panel display.<br />
For more information visit fujitsugeneral.com<br />
MSA Circle no. 314<br />
Circle Number 126 for More Information<br />
www.plumbingandhvac.ca November/<strong>December</strong> <strong>2007</strong> – <strong>Plumbing</strong> & <strong>HVAC</strong> Product News 23
The Astro Express Hot Water Re-Circulation System beats the competition in every<br />
category – hands down.<br />
IT’S STRONGER. With a precision-engineered forged-brass valve and a rugged<br />
circulator with the capacity of anything else on the market, it’s a clear winner for<br />
quality, durability and strength.<br />
IT’S FASTER. Our retrofit system doesn’t require a dedicated line, so you can<br />
install it in as little as 30 minutes flat. Quality parts and an adjustable flow rate mean<br />
zero maintenance, and our one-size-fits-all solution ensures you’ll always have the<br />
right model in your truck.<br />
IT’S SIMPLY BETTER. Designed to be the highest-quality, most dependable<br />
system on the market, the pump can handle the widest range of homes, from a small<br />
bungalow to a sprawling ranch-style house. The quality, comfort and convenience<br />
factors make it an easy upsell – and a great way to boost your sales and profitability.<br />
For more information please contact your local distributor.<br />
www.armstrongpumps.com/astroexpress<br />
Circle Number 127 for More Information<br />
10.303
Refrigeration<br />
Compressor failures revisited, Part III<br />
Massive compressor oil loss<br />
during first cold (morning) starts<br />
By Ed Gravelle<br />
Indoor compressors<br />
and rooftop<br />
refrigeration systems<br />
that do not<br />
have a 24-hour load<br />
and sit idle for a<br />
time will eventually<br />
reach the temperature<br />
of the surrounding air. The oil in<br />
the compressor base will be exposed to<br />
the refrigerant pressure at saturation<br />
and the first cycle of the compressor<br />
will start at its standing pressure.<br />
For example, if the compressor temperature<br />
is 60°F (16C), the pressure in<br />
the system and compressor oil sump<br />
will be 101 lbs. (F22). At 40°F (17.6C) it<br />
will be 68.5 lbs.<br />
The entire system will be exposed to<br />
this pressure, including the oil in the compressor<br />
base. Compressor oil has an affinity<br />
for refrigerant gases and will absorb<br />
them into a solution of gas<br />
and oil.<br />
The solution remains<br />
dormant until the compressor<br />
starts. When the<br />
compressor starts there is<br />
a rapid reduction in<br />
crankcase pressure. The<br />
effect on the oil/gas solution<br />
is the same as we see<br />
when a warm bottle of soda water has<br />
its cap popped off. The solution<br />
explodes into a violent mass of foaming<br />
water and CO 2 gas.<br />
The same thing occurs in a compressor<br />
when it starts. The pressure in the<br />
crankcase drops very rapidly, the gas<br />
being pumped through the compressor<br />
picks up the foaming mixture and we see<br />
a sudden temporary drop in the oil level<br />
of the compressor. The effect is more<br />
readily seen in larger compressors as they<br />
usually have a larger oil level sight glass.<br />
Right-size the piping<br />
If the piping is done right, the initial surge<br />
of oil will quickly pass through the system<br />
and return to the compressor. Once the<br />
initial mass of oil has made a trip through<br />
the system and returns to the compressor<br />
sump, some oil continues to be carried<br />
along with gas flow through the compressor<br />
during normal operation, but not<br />
anywhere near the amount lost during the<br />
first start of a cold compressor.<br />
Safe and continuous oil return has to<br />
be provided for by choosing pipe sizes<br />
and routing. Choosing pipe sizes that<br />
provide suction velocities between 1000<br />
and 2000 feet per minute (fpm) through<br />
horizontal runs and 1500 to 3000 fpm<br />
The effect on the oil/gas<br />
solution is the same as we see<br />
when a warm bottle of soda<br />
water has its cap popped off.<br />
on upward running pipe risers is best.<br />
Avoid traps and run downhill to the<br />
compressor whenever possible. When<br />
sizing pipe, pressure drop and velocity<br />
charts should be used. Do not increase<br />
pipe sizes without looking at the effect<br />
on velocity and oil return especially on<br />
long runs and vertical risers.<br />
On long runs that are not downhill to<br />
Fig 1: The effect of sizing long runs<br />
based on velocity and a three-degree<br />
pressure drop.<br />
the compressor, a little compressor<br />
capacity (three to four percent) may<br />
have to be taken rather than risk compressor<br />
failure due to sluggish oil return.<br />
Scroll compressors have small oil sumps<br />
and a little oil may have to be added to<br />
systems with long suction lines.<br />
Fig. 1 shows the effect of sizing long<br />
runs based on velocity and a threedegree<br />
pressure drop.<br />
Crankcase heaters<br />
While compressors are idle as gas is<br />
absorbed into solution with the oil, it<br />
remains as a gas due to the presence of a<br />
crankcase heater. The crankcase heater<br />
keeps the oil a little warmer than its surroundings<br />
and prevents the saturated gas<br />
in the oil from condensing into a liquid.<br />
Crankcase heaters must be active<br />
whenever compressors are idle, otherwise<br />
the oil’s affinity for refrigerant gas will<br />
end up as a compound of liquid refrigerant<br />
and oil rather than oil with absorbed<br />
refrigeration gas; this is far more dangerous<br />
than a compound of gas and oil.<br />
Equipment that has been off for a<br />
long time, especially outdoors without<br />
crankcase heaters turned on, should<br />
have the crankcase heaters energized for<br />
Why Copper for Gas Systems?<br />
Because copper natural gas and propane systems have among the<br />
lowest installed cost compared with steel pipe, corrugated stainless<br />
steel tube (CSST) and other competitive materials.<br />
To meet the demand for gas fireplaces, barbecues, and<br />
other appliances, builders and developers are using<br />
copper systems because of copper’s reputation for its<br />
ease of installation and affordability.<br />
For free copies of the Cost Comparison and our<br />
installation brochures, call toll free 1-877-640-0946<br />
or e-mail coppercanada@onramp.ca. We’ll include<br />
information on our training DVD’s.<br />
For more copper natural gas news, visit<br />
http://coppercanada.ca/naturalgas.htm regularly.<br />
CANADIAN COPPER & BRASS<br />
DEVELOPMENT ASSOCIATION<br />
Toll Free: 1-877-640-0946<br />
Fax: 416-391-3823<br />
E-mail: coppercanada@onramp.ca<br />
Web site: www.coppercanada.ca<br />
24 hours prior to startup.<br />
E.P. (Ed) Gravelle is a former contractor<br />
(Coast Refrigeration) and consultant<br />
on refrigeration, air conditioning and heating<br />
systems based in Brentwood Bay, B.C.<br />
He can be reached at epgco.08@shaw.ca.<br />
Temperature<br />
control is<br />
what we do…<br />
and we do it well.<br />
When designing domestic<br />
hot water systems, engineers<br />
look for the most durable mixing<br />
valve available to control water<br />
temperature. Those same engineers<br />
will find Leonard Valve<br />
Company. Our thermostatic solutions<br />
offer the fastest reaction<br />
time to temperature changes.<br />
These solutions have proven<br />
themselves in<br />
hundreds of<br />
thousands of<br />
applications.<br />
Leonard’s<br />
innovations<br />
are backed<br />
by a network<br />
developed<br />
to satisfy<br />
the most<br />
demanding<br />
professionals, with highly trained<br />
technical support. Whether<br />
it’s high-capacity systems<br />
or emergency mixing valves,<br />
Leonard has the right mix.<br />
Before your next project, be sure<br />
to visit www.leonardvalve.com,<br />
or call your free technical support<br />
hotline at 888.797.4456.<br />
Leonard...the right mix.<br />
Circle Number 128 for More Information<br />
Circle Number 129 for More Info<br />
www.plumbingandhvac.ca November/<strong>December</strong> <strong>2007</strong> – <strong>Plumbing</strong> & <strong>HVAC</strong> Product News 25
Novel Mechanical uses the flameless<br />
ProPress ® System at University of Toronto<br />
Opened as a Women’s residence in 1904,<br />
Annesley Hall is one of the oldest remaining<br />
university residences in Canada. The stately<br />
architecture of the building’s exterior is equaled<br />
by the intricacy of the interior finishes. The age of<br />
the building also dictates where and how<br />
renovations can be made. The challenge in repiping<br />
the water service was to work within the<br />
confines of the original structure while connecting<br />
to the various renovations and new constructions<br />
that had been integrated into the original<br />
structure over the ensuing years.<br />
Fire is an ever present danger in heritage buildings and serious precautions must be taken. Add<br />
to this the fact that Annesley Hall was occupied at the time of the re-pipe and the constraints of<br />
tenant incursion became another issue to be managed. Upon hearing about Viega’s ProPress<br />
flameless copper fitting system, the University of Toronto’s Project Manager Mr. David Prediger’s<br />
interest was piqued. ProPress could speed the installation and eliminate soldered connections in<br />
most of the building. This meant that tenants would suffer less inconvenience and the dangers<br />
associated with an open flame in a heritage building would be mitigated.<br />
Viega’s District Manager- Nico Nirschl was contacted by local<br />
distributor Noble-Trade Supply and requested to make a<br />
presentation to the mechanical contractor on site, Novel<br />
Mechanical. The initial meeting with Novel’s Superintendent,<br />
Mr. Claudio Micoli went well, and with the support of Novel’s<br />
senior management and Novel Mechanical owner Pat<br />
Corapi, the job was on. As work progressed it was evident<br />
that the work which was scheduled to take much longer<br />
would be completed in only a few days. This was due in part<br />
to Novel’s shrewd strategy of piping the new ProPress<br />
connected system in parallel with the existing piping making<br />
it possible to complete the floor-by-floor tie-ins to the new<br />
system in minutes. This made it possible in some instances<br />
to waive the costly and time consuming requirement for 24<br />
hour notice of system shutdown.<br />
In completing the final stages of the project, a portion of the old system could not be shut down.<br />
As no piping leaks could be found, the hunt was on the find the source of the flow. It turned out<br />
that a leaking faucet was the source, and rather than having to isolate the riser and drain-down<br />
that portion of the system to replace the faucet, Mr. Micoli and his crew were able to make the<br />
ProPress connection under flow conditions. According to Micoli, “It was amazing how much time<br />
we saved.”<br />
For more information on Viega’s ProPress piping products, visit<br />
www.viega-na.com<br />
VIEGA CASE STUDY<br />
Viega LLC<br />
1-877-VIEGA-NA<br />
www.viega-na.com<br />
Circle Number 130 for More Information
Refrigeration<br />
Modular leak detection<br />
The Emerson Modular Refrigerant Leak<br />
Detection Sensor uses photo-acoustic<br />
technology, thus eliminating pumps, filters,<br />
and pneumatic<br />
tubing.<br />
The diffusionbased<br />
technology<br />
uses normal<br />
air circulation<br />
to detect<br />
refrigerant<br />
leaks, eliminating<br />
clogged<br />
filters or the chance of water being<br />
drawn into the system. State-of-the-art<br />
algorithms guard against false alarms<br />
generated from cleaning chemicals and<br />
propane powered floor buffers.<br />
Emerson Climate Tech. Circle no. 315<br />
Safety manual<br />
The Refrigeration Service Engineers<br />
Society (RSES) has released a 165-page<br />
book aimed at keeping field technicians<br />
safe. Titled Safety for the <strong>HVAC</strong>R Service<br />
Technician, it addresses common safety<br />
issues that <strong>HVAC</strong>R technicians encounter<br />
in the field, such as electrical safety,<br />
tools and instruments, refrigerant handling,<br />
ladders, lifting and more. It provides<br />
industry professionals with a<br />
comprehensive collection of safety<br />
practices to either begin or enhance<br />
an existing safety program. Visit<br />
www.rses.org for more information.<br />
RSES Circle no. 316<br />
Product Profile<br />
Revolutionary technology marks twentieth year<br />
On Nov. 14 Emerson Climate Technologies marked<br />
20 years of producing Copeland Scroll compressors. The<br />
technology has helped shape the <strong>HVAC</strong>R industry<br />
for two decades thanks to dramatically improved<br />
energy efficiency over previous compressor<br />
designs along with a technology that<br />
has proved reliable in the field. To date, nearly<br />
60 million units have been installed worldwide.<br />
As the <strong>HVAC</strong>R industry has come under<br />
increasing scrutiny from building owners and<br />
government regulators looking to reduce energy<br />
usage, the Copeland technology has gained<br />
preference from contractors and manufacturers<br />
in part because of its ability to<br />
achieve previously unheard of levels of<br />
efficiency, the manufacturer reports. As<br />
well, its versatility has allowed it to<br />
Safety Isn't Just Skin Deep...<br />
Copeland Scroll compressor<br />
technology has helped the industry<br />
achieve higher efficiencies.<br />
expand into new applications such as commercial air<br />
conditioning, refrigeration and several unique applications<br />
in various markets, such as medical equipment<br />
and oil and gas.<br />
This technology has been integral in<br />
preparing the <strong>HVAC</strong>R industry for key regulatory<br />
transitions, such as the recent move to<br />
minimum 13-SEER equipment. Today,<br />
Copeland Scroll offers a broad line of R-410A<br />
equipment, well in advance of the 2010 HCFC<br />
new equipment phase-out.<br />
Recent innovations include the lightcommercial<br />
modulating Copeland<br />
Scroll Digital and the residential,<br />
two-stage modulating Copeland<br />
Scroll UltraTech.<br />
Emerson Climate Tech. Circle no. 319<br />
TM<br />
Terminal repair kit<br />
The QwikLug from Mainstream Engineering<br />
is a quick and easy compressor<br />
terminal repair kit for all compressor<br />
brands, sizes and configurations used in<br />
industrial, <strong>HVAC</strong>/R, appliance, electrical,<br />
military and testing/monitoring<br />
applications. It is easily tightened onto<br />
Corrosion<br />
Resistant<br />
Check Valve<br />
Construction<br />
Single Access<br />
Cover<br />
Top<br />
Mounted<br />
Check<br />
Retainer<br />
Straight Tube<br />
Stainless Steel<br />
Body<br />
Patented<br />
Linkage<br />
Design<br />
spade-style compressor terminals with<br />
front-access Phillips head set screws. It<br />
can also be used as a universal adaptor<br />
for incompatible connections during<br />
compressor replacements. Five kits are<br />
available.<br />
Mainstream Engineering Circle no. 317<br />
System control<br />
TAC Com-Trol, a line of commercial<br />
refrigeration and building systems controllers,<br />
has fully integrated its family of<br />
Crysalis solutions with PowerLogic power<br />
monitoring and controls. Crysalis products<br />
enhance a retailer’s ability to operate<br />
all heating, ventilating, air conditioning<br />
and refrigeration (<strong>HVAC</strong>R)<br />
functions, conserve energy, protect food,<br />
monitor equipment, and lower overall<br />
operating costs. The Crysalis Enterprise<br />
Server (CES) centrally monitors and<br />
supports multiple retail sites through an<br />
intuitive web-based dashboard.<br />
Schneider Electric Circle no. 318<br />
Stainless<br />
Steel Piston<br />
and Stem<br />
Investment<br />
Cast Stainless<br />
Steel Body<br />
Stainless Steel<br />
Relief Valve<br />
Cover Screws<br />
Uniquely<br />
Contoured<br />
Check Valve<br />
Opening<br />
Replaceable<br />
Check Disc<br />
Rubber<br />
When it comes to protecting the health and safety of people, why choose anything but the best?<br />
The Watts SilverEagle TM Series backflow assemblies incorporate the latest design features to protect<br />
against contamination at health hazard cross-connections. The SilverEagle series is the<br />
most compact, the lightest and offers the most flexibility of any backflow assembly in the<br />
industry. Specify the valve with safety at its core! For additional information and to view<br />
the latest SilverEagle approvals, visit our website at www.wattscanada.ca<br />
or call 1-888-208-8927.<br />
Circle Number 131 for More Information<br />
www.plumbingandhvac.ca November/<strong>December</strong> <strong>2007</strong> – <strong>Plumbing</strong> & <strong>HVAC</strong> Product News 27<br />
Torsion<br />
Spring<br />
Design<br />
Slotted<br />
Pivot<br />
Point<br />
Specify Superior Backflow Protection from Watts
Pipes, Valves & Fittings<br />
Product Profile<br />
New plastic venting system<br />
Royal Pipe Systems has introduced a new<br />
line of plastic piping specifically designed for<br />
gas appliance venting.<br />
Royal GVS-65 is a complete PVC pipe<br />
system designed for use as a Type BH, Class<br />
IIA gas venting system with a temperature<br />
rating up to 65ºC (149ºF). It is certified to<br />
the ULC S636-95 standard now required in<br />
Canada under the CSA B149 gas code.<br />
This new PVC venting system<br />
gives offers another option<br />
for contractors.<br />
The system, which covers sizes from 1-1/2 to four-inches, includes fittings,<br />
pipe, solvent cement and primer.<br />
Under the new rules, combustion venting materials must be certified as a<br />
system. Therefore, the heating technician is not permitted to mix products from<br />
different manufacturers – one manufacturer’s glue with another’s pipe, for<br />
example – even though one PVC glue may be pretty much the same as another.<br />
Royal Pipe Systems Circle no. 320<br />
Direct acting control<br />
The Hydro Stat C3100 direct acting<br />
constant pressure pump control with<br />
integral bypass from Danfoss reduces<br />
rapid pump cycling and maintains a<br />
field-adjustable pre-set operating<br />
pressure. Features<br />
include<br />
a low lead<br />
alloy body,<br />
threaded<br />
female I.D. x<br />
male O.D. on<br />
inlet and outlet<br />
connections,<br />
corrosion resistant internal<br />
components and a nylon reinforced<br />
Buna-N diaphragm. Installation can<br />
be vertical or horizontal.<br />
Danfoss Flomatic Corp. Circle no. 321<br />
Gray water pump<br />
The Sanipump is a small gray water<br />
pump that can be used to pump wastewater<br />
away from a shower, hand basin,<br />
bar sink or washing machine (indirect).<br />
It is small enough to fit inside a<br />
kitchen/bathroom cabinet or under a<br />
utility sink. It has a built-in check valve<br />
and multiple inlets and discharges gray<br />
water (max. temp. 140°F) out of a oneinch<br />
diameter pipe of up to 16 ft. in<br />
height at 15 gpm.<br />
Saniflo Circle no. 322<br />
Closed loop filter<br />
The JUDO Heifi-Top removes sediment<br />
and air from closedloop<br />
heating systems.<br />
It filters out physical<br />
impurities down to 10<br />
microns. An air scrubber<br />
with an integrated<br />
venting device automatically<br />
removes unwanted<br />
oxygen. The<br />
sediment filter is<br />
cleaned by backwashing<br />
with one to two<br />
litres of water through<br />
a reverse flow flushing valve without<br />
introducing air to the loop.<br />
JUDO Water Treatment Circle no. 323<br />
Condensate pumps<br />
These new Hydromatic condensate<br />
pumps (Models HCU15, HCU15S and<br />
HCU20S) operate automatically to<br />
pump liquid condensate from the appliance<br />
to a suitable drain or outlet. A<br />
two-quart tank helps reduce pump<br />
cycling. The ABS thermoplastic housing<br />
provides resistance to corrosion and<br />
impact damage. A check valve prevents<br />
condensate backflow. The 15S and 20S<br />
models are equipped with an overflow<br />
safety switch.<br />
Hydromatic Circle no. 324<br />
Submersible well<br />
pump<br />
Flint & Walling has introduced<br />
a new 15-gpm submersible<br />
four-inch well<br />
pump in its Commander<br />
stainless steel line. These<br />
pumps feature the same<br />
hydraulics that are used on<br />
all Flint & Walling submersible<br />
pumps, powered<br />
by Franklin Electric<br />
motors.<br />
Flint & Walling Inc. Circle no. 325<br />
Circle Number 132 for More Information<br />
28 <strong>Plumbing</strong> & <strong>HVAC</strong> Product News – November/<strong>December</strong> <strong>2007</strong> www.plumbingandhvac.ca
Faucets & Fixtures<br />
New pullout design<br />
Moen has updated its popular Integra<br />
pullout kitchen faucet with seamless<br />
curved wand<br />
architecture<br />
and a “softtouch”<br />
button<br />
to switch the<br />
water flow. A<br />
nylon fiber<br />
hose with<br />
swivel ball joint allows more flexible<br />
operation with dual spray patterns –<br />
spray and aerated stream. It can be<br />
installed in a one-hole or three-hole<br />
mount with cover plate and now features<br />
Moen’s Hydrolock system that<br />
snaps the faucet and supply lines<br />
together with a telltale ‘click.’<br />
Moen Circle no. 326<br />
Electronic retrofit<br />
The SMOOTH (side-mount-operatorover-the-handle),<br />
a retrofit product<br />
from Sloan<br />
that converts<br />
most manual<br />
Flushometers<br />
to sensor operation,<br />
is now<br />
available in a<br />
hard-wired<br />
model. It installs<br />
on the<br />
handle of a<br />
manual Flushometer using only a screwdriver.<br />
The Model EL-600-A unit uses<br />
adaptive sensing technology to flush<br />
automatically. A mechanical manual<br />
over-ride button enables it to continue<br />
working in the event of a power failure.<br />
Sloan Valve Co. Circle no. 327<br />
Luxury whirlpool tubs<br />
Eljer has added to its Luxury Series of<br />
high-gloss acrylic whirlpool tubs. The<br />
Largo 3660 is 60 inches long and holds<br />
51 gallons. It features a modern rectangular<br />
shape and<br />
oval bathing<br />
well. Preinstalled<br />
integral<br />
arm rests<br />
and optional<br />
14-inch pillow<br />
provide added<br />
comfort, while<br />
enhancing the<br />
overall experience. The Century 4072<br />
model (pictured) allows the bather to<br />
stretch out in 79 gallons of water with a<br />
72-inch bathing well. Both are available<br />
with the Soft Air bubbler system that<br />
consists of 16 air jets located at the bottom<br />
of the tub.<br />
Eljer Inc. Circle no. 328<br />
High-end trough<br />
To any male that has been around for<br />
more than a few years, the word<br />
“trough” conjures up visions of seedy<br />
establishments frequented during a<br />
misspent youth. Nevertheless, The<br />
Product Profile<br />
High-end Hansgrohe collection<br />
draws on nature<br />
“It’s not that we need heating equipment; we want warmth. We don’t need<br />
lamps; we want light. And we don’t need plumbing fixtures; we want water!”<br />
So says internationally recognized French designer Jean-Marie Massaud in<br />
explaining the rationale behind the new Axor Massaud complete bathroom<br />
collection from Hansgrohe, Masco Canada’s German-based designer brand.<br />
In fact this high-end custom home collection, to be launched in Canada<br />
Feb. 1, goes well beyond traditional faucet and fixture design into the<br />
realm of fine art with organic lines inspired by nature.<br />
Trough is part of Barclay’s designer<br />
Creattiva line. Four feet long, it is a<br />
durable high-impact fire clay ceramic<br />
sink for use in hotels, restaurants, certain<br />
home settings and “unique areas.”<br />
Barclay Products Circle no. 329<br />
Natural colours<br />
Blanco has introduced Cognac (pictured)<br />
to the range of colours available<br />
for its popular Silgranit line of sinks.<br />
These durable and stylish sinks are<br />
made of 80 percent granite.“Siligranit is<br />
one of our<br />
fastest<br />
growing<br />
lines in<br />
Canada,”<br />
reports<br />
Alexandra<br />
Marshall,<br />
Blanco Canada marketing manager.<br />
“We see that trend continuing as more<br />
consumers move towards natural materials<br />
and warmer, earthier colours in the<br />
home.”<br />
Blanco Canada Circle no. 330<br />
A full range of infrared space heating equipment<br />
Model RE (for workshops, residential garages)<br />
• rates from 30 and 45 MBTUH<br />
• balanced flue construction<br />
• 85% thermal efficiency<br />
• fully assembled for installation ease<br />
Ox Box <br />
Model Premier VS (engineered performance)<br />
• a vacuum operated burner-in-series system that is<br />
engineered for the customer’s specific requirements<br />
• burner rates 60 to 250 MBTUH<br />
with multiple branch capability<br />
• system outputs to one million BTUH<br />
• state of the art electronic control panel<br />
Divide.<br />
SEPARATE supply and drain lines<br />
into different stud bays using the<br />
Ox Box. Save time and conquer the<br />
rest of your work day. Drain and trap<br />
in one bay. Eliminate burning pipe<br />
and unnecessary solder joints.<br />
www.siouxchief.com 1-800-821-3944<br />
SUPERIOR RADIANT PRODUCTS<br />
This award-winning lav mixer is the<br />
centerpiece of the collection.<br />
“In recent years we have seen a growing desire among urban people worldwide for a return to man’s original relationship<br />
with nature,” explains Philippe Grohe, Axor brand manager. “This trend is the basis for Axor’s vision of the<br />
modern bathroom as a space where we give shape to our emotions and where we can find – in the words of Massaud –<br />
‘a natural symbiosis with water.’”<br />
The signature piece of the new collection is the lav mixer, which won the prestigious International Forum (IF)<br />
Product Design Award when launched in Europe in 2006. It features an asymmetrical and expansive shelf-like surface<br />
measuring nearly 16” wide. A sheet of water cascades from the edge into a white, molded mineral washbowl.<br />
The collection also includes a wall-mounted widespread lav set, freestanding tub filler, four-hole Roman tub set,<br />
tub spout, two Raindance showerheads, a Raindance hand shower, square showerhead, Axor bodyspray, two bidet<br />
mixers and various accessories.<br />
Contractors have often expressed concern over installation problems and poor technology in high-end designer<br />
faucets. In this case, the company has gone to considerable length to incorporate its best technology. “Cleverly<br />
concealed among the curved forms, straight edges and mesmerizing flow of water is the same state-of-the-art and<br />
high degree of functionality found in every Axor product,” reports Grohe.<br />
Masco Canada Circle no. 331<br />
Conquer.<br />
Circle Number 133 for More Information<br />
Model UA (workhorse of the line up)<br />
• rates from 40 to 220 MBTUH<br />
• jet stream burner design maximizes<br />
radiant output<br />
• deep dish reflectors are 100% efficient<br />
• warranty: 3 yr. on parts, 5 yr. on heat exchanger.<br />
23 - 428 Millen Road, Stoney Creek, Ontario L8E 3N9<br />
Phone: (905) 664-8274 • Toll Free: 1-800-527-HEAT (4328) • Fax: (905) 664-8846<br />
www.superiorradiant.com sales@superiorradiant.com<br />
Model UX (more features, more<br />
performance)<br />
• fully enclosed construction<br />
• operating status lights<br />
• standard 24v thermostat<br />
• post purge function<br />
• 10 yr. heat exchanger<br />
warranty option<br />
Circle Number 134 for More Information<br />
www.plumbingandhvac.ca November/<strong>December</strong> <strong>2007</strong> – <strong>Plumbing</strong> & <strong>HVAC</strong> Product News 29
Trucks for the Trade<br />
New cargo vans for 2008<br />
Popular full-sized model undergoes major revamp<br />
By Simon Blake<br />
One of the industry’s most popular<br />
full-sized vans will look considerably<br />
different in 2008.<br />
Ford has restyled its popular E-Series<br />
model with all new sheet metal from the<br />
windshield forward. This includes a<br />
larger grill and stacked headlights inspired<br />
by the 2008 Ford Super Duty<br />
pickups. It’s not just as styling exercise –<br />
the larger grill allows more airflow to<br />
the power train, reducing the chance of<br />
overheating while fully loaded with<br />
supplies and tools or pulling a trailer.<br />
However, notes Rob Stevens, E-Series<br />
chief engineer, what hasn’t changed is<br />
also of critical interest to plumbing and<br />
<strong>HVAC</strong>R contractors.<br />
“Interestingly, one important thing<br />
that many of our customers want to<br />
hear about is what’s not changing,” he<br />
says. “The up-fitters make up an important<br />
segment of our business and have<br />
designed their tooling to fit the dimensions<br />
of our vehicles. If we change the<br />
door openings, all of their tooling<br />
becomes outdated. To that point, door<br />
Chevrolet continues to refine its popular Express model.<br />
structures and floor structure measurements<br />
are carry-over and seat attachments<br />
are in the exact same location.”<br />
On the mechanical side, the ride and<br />
stability has been improved with a reengineered<br />
front suspension that features<br />
new geometry and larger sway<br />
bars. New rear shock absorber valve<br />
technology also enhances the ride while<br />
steering upgrades provide a better centering<br />
feel with easing steering inputs.<br />
An all-new braking system features<br />
larger rotors and calipers.<br />
The E-Series cargo area features<br />
60/40 swing-out doors and is double<br />
walled, protecting the exterior wall<br />
from damage by shifting cargo. A sliding<br />
door is a no-charge option. Three<br />
up-fit packages are available.<br />
The new E-Guard Cargo Protection<br />
System, installed on the side and rear<br />
doors, provides better theft protection.<br />
The double-lock design adds locks on<br />
these doors that can only be opened<br />
from outside the van with a key.<br />
The standard engine/transmission<br />
package in the E-150<br />
and E-250 vans is the<br />
4.6 litre Triton V-8<br />
with a four-speed<br />
automatic and overdrive.<br />
The E-350 is<br />
available with a 5.4<br />
litre V-8 and the 6.8<br />
litre (415 cu. in.) 305<br />
hp Triton V-10.<br />
The Ford E-Series is new from the windshield posts forward.<br />
Distinctly Dodge<br />
The Sprinter van<br />
from Chrysler, originally<br />
based on a<br />
European product,<br />
became a distinctly<br />
Dodge product in<br />
<strong>2007</strong> with its signature<br />
cross-hair grill<br />
and V-6 engine. That<br />
total redesign also<br />
included the “mega”<br />
roof height option at<br />
84” – in addition to<br />
the standard 65” and<br />
The Sprinter has become a distinctly Dodge model.<br />
high 76” versions.<br />
There are two engine options: a diesel or a 254 hp 3.5-litre V-6 gas<br />
three-litre 154 hp V-6 turbocharged engine. These replaced the small, and<br />
rather unusual to North American eyes,<br />
five-cylinder turbo diesel.<br />
The Chevy Express/GMC Savannah<br />
full-sized cargo vans have undergone a<br />
number of refinements for 2008. These<br />
include new flat and convex exterior<br />
mirrors that offer a wider field of<br />
vision, standard tire pressure monitoring<br />
system, automatic headlights and an<br />
upgraded interior.<br />
The look from the driver’s seat is<br />
considerably different with a new steering<br />
wheel, new instrument cluster and<br />
an expanded Driver Information<br />
Centre that warns when something is<br />
amiss. These can be viewed in English,<br />
French, Spanish and Arabic.<br />
The standard engine/transmission<br />
assembly is a 195 hp Vortec 4.3 litre V-6<br />
with four-speed automatic and overdrive.<br />
Also available are four V-8s ranging<br />
from the 233 hp Vortec 4.8L to the<br />
323 hp Vortec 6.0L gas engine, along<br />
with the 6.6L Duramax turbo diesel V-8.<br />
Small vans<br />
While there is still no obvious replacement<br />
for the popular GM Astro and<br />
Safari vans discontinued at the end of<br />
2006, there are nevertheless interest-<br />
Circle Number 135 for More Information<br />
Circle Number 136 for More Information<br />
30 <strong>Plumbing</strong> & <strong>HVAC</strong> Product News – November/<strong>December</strong> <strong>2007</strong> www.plumbingandhvac.ca
ing developments in the world of<br />
small vans.<br />
Chrysler has introduced an all-new<br />
Grand Caravan Cargo Van with a number<br />
of upgrades to make it better suited<br />
for commercial use. It offers 144 cubic<br />
feet of cargo space – a lot of space for a<br />
mini-van based vehicle. (By comparison,<br />
a standard Ford E-Series van offers<br />
236.5 cubic feet.) An industrial cargo<br />
floor covers the cargo area – just like the<br />
full-sized vans. There are 12-volt outlets<br />
in the instrument panel and rear quarter<br />
trim. Dual sliding doors ease loading<br />
and unloading.<br />
Thanks to beefed up front and rear<br />
Dodge has beefed up its<br />
Caravan to make it more<br />
suitable for commercial use.<br />
suspension components, the payload is<br />
1,500 lbs. – a 3/4-ton to us older folks<br />
– and the towing capacity is an<br />
impressive 1,800 lbs.<br />
Power is provided by a 175 horsepower<br />
3.3 litre V-6 mated to a fourspeed<br />
automatic transmission.<br />
Despite the upgrades, this still looks<br />
very much like a mini-van with its<br />
windows in the rear quarters, sliding<br />
doors on both sides and a hatch-type<br />
rear door. This makes it a little more<br />
difficult to install shelving and to apply<br />
advertising, although modern vinyl<br />
graphics offer a solution to the latter<br />
issue.<br />
For light commercial, the Chevy HHR panel<br />
might be worth a look.<br />
GM’s panel version of its retro HHR<br />
has also been upgraded to make it better<br />
suited to contractors. The styling is<br />
based on the Chevy Suburban introduced<br />
in 1949, but most of the similarities<br />
end there. The panel version of the<br />
Suburban, based on the full-sized pickup<br />
truck of the day, was a popular truck<br />
in this industry.<br />
By comparison, the HHR is a lightduty<br />
vehicle that might be suitable for a<br />
service technician that doesn’t need to<br />
carry too many heavy tools or parts.<br />
It features steel inserts where the rear<br />
windows would be on the passenger<br />
version along with side cargo doors<br />
opened by a dashboard release or<br />
remote. The flat-load floor provides 57<br />
cubic feet of cargo space. Tiedowns are<br />
strategically placed and optional robust<br />
floor mats protect the floor. There are<br />
two large locking storage areas under<br />
the floor.<br />
An auxiliary power outlet is standard<br />
in the rear of the cargo area along with<br />
a 40-amp auxiliary power connector.<br />
The standard engine is a 2.2-litre<br />
four-cylinder unit mated to either a<br />
four-speed automatic or five-speed<br />
manual transmission. A 2.4 Ecotec<br />
engine rated at 175 hp is optional.<br />
One of the HHR’s major assets is its<br />
retro look and billboard sides that can’t<br />
help but draw attention on the street,<br />
making it an excellent marketing tool.<br />
The next edition of Trucks for the<br />
Trade will feature a look at the 2008<br />
pickup trucks.<br />
GAS ~ FLO<br />
®<br />
PERFECTION PERMASERT<br />
Risers & Connectors<br />
CGA Approved<br />
Ball Valves<br />
is a registered trademark of<br />
Fairview Fittings<br />
& Manufacturing Ltd.<br />
COMPONENTS BY FAIRVIEW...<br />
TYPE G (Gas)<br />
Poly Coated<br />
Copper Tube<br />
Gas Appliance Connectors<br />
www.fairviewfittings.com<br />
Natural Gas /<br />
Propane Outlets<br />
Black Iron Pipe Fittings<br />
Pipe<br />
Stays<br />
Brass Fittings<br />
Gas Piping Systems<br />
Commercial Appliance<br />
Connectors<br />
THE FUTURE OF GAS SUPPLY.<br />
Fairview Fittings & Manufacturing Limited Head Office: Toronto, Ont. Ph: (416) 675-4233 Fx: (416) 675-9416<br />
Vancouver - Calgary - Edmonton - Saskatoon- Winnipeg - Toronto - Montreal - Moncton - Halifax<br />
Circle Number 137 for More Information<br />
www.plumbingandhvac.ca November/<strong>December</strong> <strong>2007</strong> – <strong>Plumbing</strong> & <strong>HVAC</strong> Product News 31
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Circle Number 149 for More Information
Industry News<br />
Rough road ahead for<br />
refrigerant management?<br />
By Simon Blake<br />
Aprogram that manages the recovery<br />
and safe disposal of used refrigerants<br />
in Canada is facing serious<br />
challenges just as it marks a significant<br />
milestone and is receiving international<br />
recognition.<br />
Environment Canada is looking at<br />
bumping up the phase-out of HCFC<br />
refrigerants (hyrochloro-flourocarbons<br />
such as R-22) to reduce the allowable<br />
amount manufactured or brought into<br />
the country under its Consumption<br />
Allowance by 40 percent on Jan. 1, 2010,<br />
instead of the previously announced 30<br />
percent. This new reduction will lead to<br />
a loss in environmental fees paid to<br />
Refrigeration Management Canada<br />
program by $450,000 per year for five<br />
years, secretary/treasurer Louis<br />
Pennachetti (Arkema Canada Inc.) told<br />
the group’s annual meeting held in<br />
Mississauga, Ont. Oct. 23.<br />
This is in addition to $1.3 million per<br />
year that the program was already facing<br />
from the 30 percent reduction. The<br />
program had already seen a 35 percent<br />
reduction in HCFCs in 2004.<br />
Currently, about 1.9 million kilograms<br />
of HCFCs are brought into<br />
Canada or manufactured here each<br />
year.<br />
The environmental stewardship levy<br />
is $1.50 per kilogram resulting, in annual<br />
fees of about $2.85 million.<br />
On Oct. 31 RMC met with Environment<br />
Canada and recommended that<br />
federal regulations be revised to require<br />
all importers and manufacturers of<br />
halocarbon refrigerants sold in Canada<br />
be part of RMC and subject to the levy.<br />
This would create a level playing field<br />
for all manufacturers and all types of<br />
refrigerant, said Warren Heeley, president<br />
of the Heating, Refrigeration and<br />
Air Conditioning Institute of Canada,<br />
which created and oversees the RMC<br />
program.<br />
“We have to really push for that<br />
because if we don’t come up with<br />
MCAC<br />
another revenue source there are going<br />
to be serious concerns for the longevity<br />
of the program,” he added. The proposal<br />
would need the support of the automotive<br />
and appliance industries.<br />
The other option is simply to have a<br />
stewardship program approved by<br />
Environment Canada, but not necessarily<br />
RMC. “Our thinking is that we’ve<br />
really got the only program available in<br />
Canada and having another industry set<br />
up another one doesn’t really make a lot<br />
of sense,” said Heeley.<br />
In recent years RMC has disposed of<br />
2.5 to 3-million metric tonnes of refrigerant<br />
per year. It was originally created<br />
to deal with CFCs (chloro-flourocarbons),<br />
but they are quickly disappearing.<br />
HCFCs now account for about 30-<br />
35 percent.<br />
“The CFC number will drop off as<br />
time goes on. The question will be<br />
whether it gets replaced by a larger<br />
HCFC content and eventually how<br />
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gas and we are going to be under<br />
pressure nationally and internationally<br />
(to have a stewardship program).”<br />
Refrigerant Management Canada<br />
was created as a result of the Montreal<br />
Protocol signed 20 years ago aimed at<br />
restoring the Earth’s ozone layer, which<br />
has significantly recovered as a result.<br />
It recently celebrated one million<br />
kilograms of refrigerant collected and<br />
destroyed and has served as a model for<br />
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programs. The U.S. Environmental<br />
Protection Agency (EPA) recently recognized<br />
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The group currently has about 70<br />
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www.plumbingandhvac.ca November/<strong>December</strong> <strong>2007</strong> – <strong>Plumbing</strong> & <strong>HVAC</strong> Product News 33
People & Places<br />
Giving back<br />
Asouthwestern Ontario contractor<br />
found a very special way to celebrate<br />
80 years in the <strong>HVAC</strong> business.<br />
Peter Inch, manager of Roy Inch &<br />
Sons Service Experts of London, Ont.,<br />
decided that rather than the usual staff<br />
party it was time to give back to a community<br />
that has supported the family<br />
business for so many years.<br />
Company brass decided to do 80 free<br />
furnace and/or AC maintenance calls<br />
for needy citizens. Two of those would<br />
be selected for a full <strong>HVAC</strong> system<br />
replacement. The event came to life<br />
under the name ‘Home Comfort Hugs<br />
Program.’ Other local businesses, manufacturers<br />
and radio stations jumped<br />
on board with their assistance.<br />
A panel of business leaders along<br />
with Peter and Ron Mahon were selected<br />
to judge the 35 letters sent to the<br />
company. They had no trouble selecting<br />
two families for <strong>HVAC</strong> retrofits. Both<br />
were struggling with older homes, high<br />
costs and children.<br />
On Aug. 18 a gleaming convoy of<br />
company trucks led by Peter, Tim and<br />
Gearld Inch along with a limousine and<br />
other companies offering services made<br />
their way to the Sparta, Ont. home of<br />
Mary Ann Wrona and her two children.<br />
She had been told that a technician<br />
would make a maintenance<br />
call. However, the<br />
family was spirited away<br />
in the limousine and the<br />
company’s installers and<br />
technicians, all of whom<br />
donated their time, got<br />
busy doing a heat loss<br />
and measuring for the<br />
new furnace and air conditioner.<br />
A new refrigerator<br />
was also donated.<br />
Meanwhile, the technicians<br />
were dispersed to<br />
do 33 maintenance calls<br />
and a second installation<br />
crew left along with Peter to surprise<br />
Wally and Paula Todd and son Calder in<br />
Ingersoll, Ont. Only a new air conditioner<br />
was required to give their<br />
The entire gang pauses for a group picture on the<br />
lawn of the Wrona home.<br />
disabled child a better quality of life.<br />
The day turned out to be a celebration<br />
the Inch family and many people in<br />
London and area will never forget.<br />
People<br />
White-Rodgers Canada, Markham,<br />
Ont. has announced<br />
the promotion of<br />
Greg Butt to the<br />
position of executive<br />
Greg Butt<br />
director. He joined<br />
the company in 1996<br />
as technical sales rep<br />
and, today, also serves<br />
as chair of the HRAI<br />
Controls Division.<br />
White-Rodgers<br />
has also appointed<br />
Cal Gogal to the<br />
position of technical<br />
sales representative<br />
for Manitoba, Saskatchewan<br />
and Northwestern<br />
Ontario.<br />
Viessmann Manufacturing<br />
Company Inc., Waterloo,<br />
Ont. has named Mark<br />
Williams residential<br />
territory manager for<br />
Southwestern Ontario.<br />
InSinkErator<br />
Mark Williams<br />
Western Canada.<br />
The Heating, Refrigeration<br />
and Air<br />
Conditioning Institute<br />
of Canada,<br />
Mississauga, Ont.,<br />
has named Tammy<br />
Stevens as member<br />
services rep for<br />
HRAC and associates,<br />
Cal Cogal<br />
Canada, Markham,<br />
Ont., has appointed<br />
Sherry Petrin as regional<br />
sales manager,<br />
Sherry Petrin<br />
Samantha<br />
Wattie as customer service rep, rebate<br />
programs, and Jonathan Da Silva, as<br />
technical co-ordinator.<br />
Companies<br />
ITT Residential and Commercial<br />
Water Canada, Guelph, Ont., has<br />
appointed Midwest Engineering (AB)<br />
Ltd., as Alberta representative.<br />
Pro-Fab Industries Inc., Arborg,<br />
Man., and Greenwood Technologies<br />
LLC, Bellevue, Washington, have joined<br />
forces to make Greenwood’s wood gasification<br />
boilers available at ProFab dealers.<br />
Circle Number 140 for More Information<br />
34 <strong>Plumbing</strong> & <strong>HVAC</strong> Product News – November/<strong>December</strong> <strong>2007</strong> www.plumbingandhvac.ca
People & Places<br />
Diversity key to longevity<br />
Ontario wholesaler celebrates 160 years<br />
By Simon Blake<br />
McKeough Supply Inc. has been in<br />
the plumbing, heating and pipe,<br />
valve and fittings business for a<br />
very long time. Established in 1847, 20<br />
years before Confederation, the independent<br />
and fourth generation family<br />
owned Ontario wholesaler has supplied<br />
many other products too.<br />
It may be a well-worn cliché, but<br />
“Don’t put all your eggs in one basket”<br />
has been a company mantra since<br />
brothers John and William McKeough<br />
created the company in 1847 at Chatham,<br />
Ontario, reported company chairman<br />
Darcy McKeough. Aged 25 and 23, both<br />
were recent immigrants from Ireland.<br />
Since that time the company has been a<br />
wholesaler for blacksmithing supplies,<br />
hardware, lawnmowers, structural steel<br />
and numerous other goods.<br />
It was a sizeable manufacturer too.<br />
McKeough & Trotter built marine engines<br />
and boats from 1905 up through the<br />
1920s. As well, the company dabbled in<br />
the automobile business over the years,<br />
both as a parts manufacturer and dealer.<br />
In 1907 the company built the 40 by<br />
100 ft. brick building in Chatham that<br />
serves as the company’s headquarters to<br />
this day. Current president and CEO<br />
Rick Elliott operates from an administrative<br />
office in Brantford.<br />
Following the market<br />
And while “plumbing has been a core<br />
part of the business from the get-go,<br />
today <strong>HVAC</strong> accounts for about 60 percent<br />
of sales,” says Elliott. That shift<br />
occurred both “by choice and acquisition.”<br />
Twenty years ago, the company<br />
might sell 50 air conditioners in a good<br />
year. Today, the number is about 5,000.<br />
Which brings us to the second reason<br />
for the company’s longevity. McKeough<br />
Supply has shown a remarkable ability<br />
to find profitable niches while avoiding<br />
troubled industry sectors. Today it seldom<br />
bids on new construction residential<br />
plumbing jobs because they are<br />
overly competitive and can involve a<br />
“significant credit risk.”<br />
An ancient McKeough single-cylinder<br />
inboard boat engine is displayed at<br />
the Chatham location.<br />
The company takes a cautious<br />
approach to extending credit. Perhaps<br />
that’s not surprising as McKeough, a<br />
longtime Ontario MPP (1963-78) and<br />
former provincial treasurer in the government<br />
of Bill Davis, is an admitted<br />
“numbers guy.”<br />
As an independent wholesaler, “we<br />
can’t always be the lowest price on a lot<br />
of products,” he says. McKeough Supply<br />
has built its reputation on service and<br />
relationships. In part, that means giving<br />
branch managers the decision making<br />
powers they need to win jobs. “We want<br />
them to operate their branches as<br />
though they were their own businesses,”<br />
said Elliott.<br />
Easy access to management is a key<br />
factor in customer satisfaction. In fact,<br />
customers can call Elliott directly whenever<br />
they need to. McKeough is no<br />
longer active in the day-to-day operations,<br />
although he does maintain an<br />
office at Chatham.<br />
Strong relationships with manufacturers<br />
have been a benefit too. Ridge<br />
Tool, Honeywell, Grinnell (now Mueller<br />
Flow Control), American Standard and<br />
Today it seldom bids on new<br />
construction residential plumbing<br />
job because they are overly<br />
competitive and can involve a<br />
“significant credit risk.”<br />
International Comfort Products, to<br />
name a few, have been suppliers for<br />
many years.<br />
Tough times<br />
In the 1970s the company was in an<br />
expansion mode with two significant<br />
acquisitions. In 1977 it purchased<br />
Marks <strong>Plumbing</strong> & Industrial Supply<br />
(no relation to Marks Supply Inc.,<br />
Kitchener). J.T. Wing Ltd., McKeough’s<br />
primary competitor in Chatham, was<br />
added in 1978.<br />
Also in 1978, the company joined<br />
other small wholesalers to form two<br />
buying groups to negotiate better prices<br />
with manufacturers – the Ontario Pipe<br />
Group and P&H Wholesalers. The latter,<br />
along with Mapco, eventually<br />
became the Canaplas buying group.<br />
“Without our association with these<br />
buying groups we may not be in business<br />
today,” says Elliott.<br />
However, by the late 1980s<br />
McKeough Supply was struggling.<br />
Those problems came to a head in 1990<br />
with sales down $3-million.<br />
And while a province-wide recession<br />
was partly responsible the company<br />
Darcy McKeough, left and Rick Elliott in front of the company’s historic<br />
Chatham, Ont. headquarters.<br />
had, perhaps, followed its mantra a little<br />
too far and become too diversified, selling<br />
hardware, steel and other goods, in<br />
addition to its core plumbing<br />
and heating products.<br />
A new management team<br />
set the company on a new<br />
path. In 1991 Darcy<br />
McKeough became president.<br />
Grant McTavish was<br />
named general manager and<br />
George Carruthers became<br />
chairman. It was at this time<br />
that the company refocused<br />
on plumbing and expanded<br />
the <strong>HVAC</strong> business.<br />
The structural steel business<br />
was either closed or sold off. It had<br />
been a major component of the firm’s<br />
business at one time. The Chatham<br />
facility had a foundry, machine shop<br />
and fabrication shop.<br />
When McKeough Supply celebrated<br />
its 150th birthday ten years ago, it was<br />
down to three branches – Chatham,<br />
London and Hamilton – and 29<br />
employees. But it was back on solid<br />
financial ground. In 1999 the company<br />
achieved International Standards<br />
Organization (ISO) 9002-1994 certification,<br />
a sure sign that business and<br />
accounting practices were up to date.<br />
Looking after people<br />
Closing branches and releasing employees<br />
wasn’t easy in a company that prides<br />
itself on looking after its people – many<br />
of whom have been with McKeough<br />
Supply for 20 years or more, noted<br />
Elliott, who was appointed president in<br />
November, 2004.<br />
When he says “nepotism is alive and<br />
well at McKeough Supply,” he is only<br />
half joking. Some employees are second<br />
or third generation. In today’s competitive<br />
job market, Elliott believes that<br />
family ties and friendships have played a<br />
significant role in allowing McKeough<br />
Supply to retain its experienced people.<br />
Profit sharing was re-introduced in<br />
1994. As well, some employees own<br />
shares in the company. “We don’t do<br />
everything perfectly, but we’ve been<br />
able to retain people,” remarked Elliott.<br />
One cannot forget this is very much a<br />
family business. Darcy McKeough owns<br />
two-thirds, after buying out his brother<br />
Stewart’s one-third share in 1994. Ann<br />
(McKeough) Carruthers owns the other<br />
third. Her husband George was a director<br />
in the company and actively<br />
involved until his death in 2000.<br />
The right size<br />
In 1999 the company acquired G.C.<br />
McDonald Supply, bringing Brantford<br />
and Waterloo into the fold. This was a<br />
significant sized regional wholesaler<br />
with a strong emphasis on <strong>HVAC</strong>, noted<br />
Elliott.<br />
In 2002, the acquisition of <strong>HVAC</strong><br />
Plus brought McKeough Supply back to<br />
Sarnia.<br />
The most recent acquisition took<br />
place in <strong>December</strong>, 2004 when M.P.H.<br />
Supply, with branches in Hanover and<br />
Collingwood, joined the McKeough<br />
family.<br />
Elliott believes that with eight<br />
branches the company is the right size.<br />
“We’ve got to digest what we’ve got,”<br />
adds McKeough, noting that integrating<br />
new branches into the McKeough way<br />
of doing business is a key priority.<br />
Despite the tough times in the ’90s,<br />
McKeough Supply and its employees<br />
have built a strong following among<br />
customers. “There are still many loyalties<br />
in this business that are gained<br />
through relationships over time,” says<br />
Elliott. “A lot of our customers have also<br />
become our good friends.”<br />
www.plumbingandhvac.ca November/<strong>December</strong> <strong>2007</strong> – <strong>Plumbing</strong> & <strong>HVAC</strong> Product News 35
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Circle Number 141 for More Information
Coming Events<br />
AHR returns to New York<br />
North America’s largest <strong>HVAC</strong>/R<br />
trade show is returning to New<br />
York City for the first time in 17<br />
years. The 60th edition of the AHR<br />
Expo will take place at the Jacob Javits<br />
Convention Center Jan. 22-24.<br />
It has already established a record for<br />
the number of exhibitors at an east<br />
coast U.S. show, spokesman Roger<br />
Halligan told P&<strong>HVAC</strong>. As of press<br />
time, 1,757 exhibitors will display and<br />
demonstrate their latest technologies in<br />
375,000 sq. ft. of exhibit space. This<br />
includes almost 100 Canadian companies<br />
– 77 full exhibitors and 17 that are<br />
sharing a booth, usually with their U.S.<br />
parent company. The event typically<br />
attracts 1,000 to 1,500 Canadian visitors,<br />
he added.<br />
In addition to thousands of leading<br />
edge products from exhibiting manufacturers,<br />
visitors can participate in a number<br />
of special features. These include:<br />
• New Product Technology Theaters<br />
• Automation and Control Showcase<br />
• Software Center<br />
• Educational Sessions and Workshops<br />
• ASHRAE Technical Sessions and<br />
Workshops<br />
Seminar subjects include building<br />
controls, automation and integration;<br />
energy efficiency, energy savings and<br />
energy recovery; green building issues<br />
and technology; indoor air quality; solar<br />
and other alternative energy sources.<br />
There will be over 60 short presentations<br />
on new product technology along<br />
with special sections of the exhibit floor<br />
dedicated to software, building automation<br />
and control.<br />
The exposition is co-sponsored by<br />
the American Society of Heating,<br />
Refrigerating and Air Conditioning<br />
Engineers (ASHRAE) and the Air Conditioning<br />
and Refrigeration Institute<br />
(ARI). The Heating, Refrigeration and<br />
Air Conditioning Institute of Canada<br />
Calendar<br />
NOV. 28-30: Construct Canada,<br />
Metro Toronto Convention Centre,<br />
South Building, Toronto. Call (416)<br />
512-0203, e-mail info@yorkcom.to,<br />
www.constructcanada.com.<br />
JAN. 20-23: ASHRAE-ARI 2008<br />
Mid-Winter meetings and technical<br />
conference, New York Hilton Hotel,<br />
New York, N.Y. Contact: ASHRAE at<br />
(404) 636-8400, www.ashrae.org.d<br />
JAN. 22-24: AHR Expo 2008, Javits<br />
Convention Center, New York, N.Y.<br />
Contact: (203) 221-9232,<br />
e-mail: ahrexpo@aol.com or visit<br />
www.ahrexpo.com.<br />
MARCH 26: CIPH Gala Evening in<br />
Support of Habitat for Humanity,<br />
Fairmont Royal York Hotel, Toronto.<br />
Call (416) 695-0447 or visit<br />
www.ciph.com.<br />
MARCH 27-29: CMX-CIPHEX 2008,<br />
Metro Toronto Convention Centre,<br />
Toronto. Call 1-800-282-0003 or<br />
(416) 444-5225; visit<br />
www.cmxciphexshow.com.<br />
(HRAI) is an honorary sponsor.<br />
For more information, visit<br />
www.ahrexpo.com, e-mail info@ahrexpo.com<br />
or call (203) 221-9232.<br />
National show returns<br />
Canada’s largest trade show for the<br />
mechanical industry will return in 2008.<br />
CMX/CIPHEX 2008 will take place at<br />
the Metro Toronto Convention Centre<br />
March 27-29. This will mark the second<br />
time that Canada’s major <strong>HVAC</strong>/R and<br />
plumbing shows have been re-united<br />
under one roof. For more information,<br />
visit www.cmxciphexshow.com or call<br />
(416) 444-5225. Watch for more details<br />
in the next P&<strong>HVAC</strong>.<br />
TAP INTO THE<br />
PLUMBING/<strong>HVAC</strong>&R<br />
CONNECTION<br />
January 22-24, 2008<br />
Tuesday, Wednesday, Thursday<br />
Javits Convention Center, New York, New York<br />
Co-sponsors:<br />
Honorary sponsor:<br />
• Over 1,800 Exhibitors from 30 Countries!<br />
• Hundreds of Suppliers with Hydronic and Radiant<br />
Heating Systems, Boilers, Hot Water Heaters, Valves,<br />
Fittings, and other <strong>Plumbing</strong> Equipment and Products<br />
• NEW for 2008<br />
AHR Expo <strong>Plumbing</strong>/Hydronics Symposium– PM Live,<br />
presented by PM Magazine<br />
For FREE Show Registration:<br />
www.ahrexpo.com<br />
Endorsed by: AABC • ABMA • AFE • AMCA • BI • BPI • CABA • CTI •<br />
GAMA • GWAC • HARDI • IAQA • IIAR • LMA • MCAA • MSCA • NADCA<br />
• NAFA • NEBB • PHCC • RETA • RPA • RSES • SMACNA • SPIDA •<br />
TABB • USGBC • ZigBee<br />
INTERNATIONAL AIR-CONDITIONING • HEATING • REFRIGERATING EXPOSITION<br />
Produced and managed by<br />
tel: (203) 221-9232<br />
e-mail: info@ahrexpo.com<br />
There are few better places to chat directly to manufacturers<br />
about their new products than at a trade show. This is the<br />
scene at the AHR Expo held in Dallas last January.<br />
Circle Number 142 for More Information<br />
www.plumbingandhvac.ca November/<strong>December</strong> <strong>2007</strong> – <strong>Plumbing</strong> & <strong>HVAC</strong> Product News 37
Shop Management<br />
Your quotation, your success formula<br />
Details – or lack of them – can make or break the deal<br />
By Art Irwin<br />
In today’s hustle and<br />
bustle of everyday<br />
business, many <strong>HVAC</strong><br />
contractors do not realize<br />
the value of an<br />
informative quotation.<br />
When asked to quote on a furnace, boiler<br />
or air conditioner, many take it for<br />
granted that a dollar figure on their letterhead<br />
will get the contract. Quotes<br />
are often vague and simply state they<br />
will replace the existing furnace with a<br />
“super duper” furnace for a price of “X”<br />
thousand dollars.<br />
Today’s consumer is much better<br />
informed than they were thirty years<br />
ago. They can find endless information<br />
on the Internet.<br />
With today’s escalating energy costs,<br />
consumers seek more efficient equipment.<br />
If the contractor explains why the<br />
more efficient boiler/furnace costs more,<br />
but provides a better payback on investment,<br />
this will probably close the deal.<br />
Expecting a miracle<br />
Many contractors simply submit a price<br />
with no literature and expect a miracle<br />
to happen. They then<br />
wonder why they did not<br />
get the contract to supply<br />
the Smith’s new furnace.<br />
After all, they provided<br />
the Smiths with service<br />
for the past twenty years.<br />
Recently, I received a<br />
call from a homeowner in<br />
New Brunswick. They had received quotations<br />
from three contractors to replace<br />
their twenty-year-old heat pump. They<br />
could not understand the information<br />
in the quotes and were seeking an independent<br />
opinion. The literature specified<br />
the CFM, Btu capacity and lots of<br />
technical data that completely confused<br />
the consumer.<br />
When I receive these calls, I begin by<br />
telling the caller that I don’t want the<br />
names of the contractors, but just the information<br />
from the quotes and the price.<br />
Here’s a typical example: A retired<br />
couple were having a boiler replaced in a<br />
very large home. The chimney had a<br />
large ornate tile section on the top that<br />
would require a complete scaffold for<br />
installation purposes. The quotation for<br />
the boiler replacement specified the boiler<br />
model number, no Btu/h output, and<br />
the price. The next item – “stainless steel<br />
chimney liner by others” – turned me off<br />
completely. How would an eighty-yearold<br />
couple know how or where to purchase<br />
a chimney liner? It was obvious the<br />
contractor wanted the gravy and nothing<br />
that would be difficult. Naturally, I suggested<br />
this quote be discarded.<br />
Another homeowner had three<br />
quotes for a boiler replacement, including<br />
one on a very fancy letterhead that<br />
indicated the boiler would be replaced<br />
for a specified price and no details. The<br />
second quote was only slightly better<br />
and the third quote was hand written in<br />
pencil but specified a boiler, the boiler<br />
size and Btu output and an indirect<br />
water heater. This quotation was $2,100<br />
higher than the lowest of the other two<br />
but there was a full explanation covering<br />
all details.<br />
The contractor was suggesting an<br />
additional heating zone for the sitting<br />
room and explained the advantages of<br />
adding this zone and the advantages of<br />
the indirect water heater. The homeowner<br />
was very impressed with this<br />
quotation because the contractor<br />
phoned a few days later and offered to<br />
come to the home and answer any questions<br />
pertaining to the quote. This contractor<br />
did get the job.<br />
This simple procedure is better<br />
known as “upselling” It is very legitimate<br />
as long as the prices are reasonable and<br />
the equipment will benefit the customer.<br />
Sloppy information<br />
I was recently called to review quotes<br />
received by a church board for a boiler<br />
replacement. Only one of the three quotations<br />
mentioned a chimney liner. One<br />
provided literature that appeared to be<br />
a third generation photocopy. I suggested<br />
if the contractor could not take time<br />
to obtain a decent specification sheet,<br />
this could be an indicator of the quality<br />
of the installation.<br />
When quoting on new home construction,<br />
take time to discuss details<br />
such as furniture placement and<br />
thermostat locations. Floor coverings<br />
are critical with in-floor radiant systems.<br />
Explain why you are providing<br />
certain mixing valves. These small<br />
items are critical because you are giving<br />
the customer the impression you actually<br />
care about them and their home.<br />
That customer tells his friends how<br />
detailed you are. The reputation you<br />
are building is worth thousands of<br />
dollars in advertising.<br />
Over 50 percent of the calls I receive<br />
regarding heat recovery ventilators have<br />
the same issues; the consumer does not<br />
Literature Showcase<br />
Following are some of the latest catalogues, manuals, software and product<br />
brochures from the industry’s leading manufacturers. To receive a copy, please<br />
circle the corresponding number on the Reader Service Card in this issue, fill out<br />
your contact information, and mail it or fax it to (416) 620-9790.<br />
Copper …The Green Choice<br />
A new publication on copper and Green Building<br />
titled Copper…The Green Choice is now available.<br />
It includes information on plumbing, architectural<br />
and electrical systems, as well as LEED<br />
credits. Also available are three new Green Case<br />
Studies on major construction projects at the<br />
E’Terra Inn in Tobermory, York University in<br />
Toronto, and Penn State University. To receive<br />
your copies, contact: Canadian Copper & Brass<br />
Development Association at 1-877-640-0946,<br />
coppercanada@onramp.ca, www.coppercanada.ca<br />
Canadian Copper & Brass<br />
Circle no. 143<br />
Many contractors simply submit<br />
a price with no literature and<br />
expect a miracle to happen.<br />
New RIDGID full line<br />
product catalogue<br />
Ridgid recently introduced its new full line<br />
catalog. The 208-page catalogue, which is now in<br />
full color, features new products, expanded product<br />
information, product selection charts and<br />
helpful tool tips. A visual product index is<br />
provided to enhance the overall easy navigation<br />
of the catalogue. Call (800) 769-7743, visit<br />
www.ridgid.com or e-mail info@ridgid.com<br />
Ridgid<br />
Circle no. 144<br />
Double check backflow assembly<br />
The new 350 Series Double Check Backflow<br />
Assembly from Zurn features unsurpassed serviceability<br />
and first-rate performance in a shorter,<br />
smaller package. This shorter lay length allows it<br />
to fit in a smaller valve box. Top access to test<br />
cocks, shutoff valves and check assembly makes<br />
it easy to test. The entire flow housing is removable<br />
to facilitate check access for cleaning or<br />
repair. It is easy to winterize by removing wetted<br />
components between shutoff valves. A composite<br />
housing and check modules resist corrosion.<br />
Zurn Industries<br />
Circle no. 145<br />
Dewey Ayres, Metro Home Heating<br />
Ltd of Halifax, installs a floor oil<br />
line protector. (Irwin Photo)<br />
know how to set the controls or clean<br />
the filter. There again, the quotation,<br />
the operating instructions and the<br />
maintenance instructions are very<br />
important items – all part of the complete<br />
package.<br />
The contractor is the author who<br />
assemblies the components of the quotation.<br />
Try to create a best seller!<br />
Arthur Irwin operates Irwin Energy<br />
Consulting Services in Halifax. He can be<br />
reached at Irwin.a@ns.sympatico.ca.<br />
Index of Advertisers<br />
Advertisers<br />
Page<br />
Aeroflo 9<br />
AHR Expo 37<br />
A.O. Smith 2<br />
Armstrong Limited 24<br />
Bradford White 39<br />
Brant Steel 7<br />
Canadian Copper & Brass 18, 25<br />
Chrysler 22,36<br />
Dahl Bros. Canada 33<br />
Delta Faucet 10<br />
Emerson 9<br />
Fairview Fittings 31<br />
Ford 16<br />
Fujitsu 23<br />
Gastite 21<br />
General Pipe Cleaners 8<br />
Grundfos 35<br />
Honeywell/Genetron 34<br />
Ipex 11<br />
Kohler 4,32<br />
Leonard Valve 25<br />
Lochinvar 28<br />
Madok Mfg. 5<br />
Mitsubishi 3<br />
Mobilio 15<br />
<strong>Plumbing</strong> & <strong>HVAC</strong> 32<br />
Raptor 7<br />
Reliance Home Comfort 32<br />
Ridgid 40<br />
Roberts-Gordon 30<br />
Selkirk 19<br />
Sioux Chief Mfg. 29<br />
Soler & Palau Canada 30<br />
Sterling Div., Kohler 4<br />
Superior Radiant 29<br />
Taco Canada 14<br />
Uponor 17<br />
Venmar 6<br />
Victaulic 20<br />
Viega 26<br />
Weil McLain 12<br />
Watts Industries 27<br />
Zurn Industries 13<br />
Literature Showcase 38<br />
Bradford White, Lochinvar,<br />
Ridge Tool, Taco, Victaulic,<br />
Zurn Industries
Incredible hot water delivery from a space-saving,<br />
convenient package.<br />
HIGH PERFORMANCE<br />
SERIES FEATURES<br />
When the application calls for lots<br />
of hot water, call on the High<br />
Performance Series from Bradford<br />
White. The High Performance<br />
Series , available in 25 and 55-<br />
gallon capacities, combines some<br />
of the best aspects of tankless and<br />
tank-type water heaters: A small<br />
footprint and high volume hot<br />
water deliverability.<br />
High Performance models achieve<br />
their tremendous output with the<br />
help of high BTU inputs, a<br />
specially designed Helical Fin flue,<br />
the Optimizer Temperature<br />
Control System and the Hydrojet2 <br />
Total Performance System.<br />
Find out how the High<br />
Performance Series can help your<br />
customers get all the hot water<br />
they need.<br />
Visit www.bradfordwhite.com or<br />
talk to your Bradford White sales<br />
representative.<br />
• HIGH INPUT-<br />
25 gallon (GX2-25S) –<br />
78,000 BTU/Hr<br />
55 gallon (GX1-55S) –<br />
80,000 BTU/Hr<br />
• Helical Fin Flue - Maximizes heat<br />
exchange capabilities<br />
• Optimizer Temperature Control<br />
System - Bradford White's<br />
integrated mixing device<br />
• Hydrojet2 Total Performance<br />
System - Designed for higher input<br />
applications<br />
• Standard 4" Venting<br />
• Side Tappings For Space Heating<br />
Built to be the Best <br />
www.bradfordwhite.com • 866.690.0961<br />
©<strong>2007</strong>, Bradford White Corporation. All rights reserved.<br />
Circle Number 146 for More Information
Inside Every Wall,<br />
Through Every Crawlspace,<br />
Behind Every Great Contractor Is...<br />
The RIDGID ®<br />
SeeSnake micro<br />
Inspection Camera<br />
SEE IT. FIND IT. SOLVE IT. TM<br />
The Emerson logo is a trademark and service mark of Emerson Electric Co. © <strong>2007</strong>, RIDGID, Inc.<br />
At last. The portable, handheld diagnostic tool that allows you to see and<br />
do more—inspect and reach “unreachable” wall cavities, ductwork, utility<br />
boxes and hundreds of other dark, hidden spaces—is here. In fact, with<br />
a 36-inch flexible cable that also retrieves and secures loose items, the<br />
RIDGID ® SeeSnake ® micro inspection camera is so versatile you<br />
should have it on every job. See it, find it and solve it today<br />
by contacting us at 1-800-769-7743 or at<br />
www.RIDGID.com/seesnakemicro.<br />
Circle Number 147 for More Information<br />
TM<br />
EMERSON. CONSIDER IT SOLVED.