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Maintenance News 56 Mainpac partners with CIEAM to deliver better asset management software for mining & manufacturing Software developer Mainpac Pty Ltd has become the Australian software participant with the Australian Cooperative Research Centre for Infrastructure and Engineering Asset Management (CIEAM). The alliance will develop solutions aimed at improving the efficiency and sustainability of infrastructure and engineering asset management. These solutions will permit mining, manufacturing and other asset intensive industries to formulate long term strategies to optimise asset use and sustainability. Under the partnership the results of research conducted by CIEAM will find their way into future Mainpac software solutions. Research now underway will address the application of standards such as ISO 15926 and MIMOSA to provide interoperability of asset management information systems, a consistent asset management information auditing and assessment methodology, support for infrastructure management through the combination of sensors and asset information models and multi-criteria decision support systems. Mainpac chairman James Kirk, who with CIEAM chief executive officer Professor Joe Mathew, is driving the partnership arrangement, said the new Mainpac software will help enable asset management strategies so that company directors can achieve stronger financial and operational performance of their assets and consequently better corporate governance. Mainpac’s engagement is significant. With James Kirk now a CIEAM board member, the head of Mainpac’s development division in Adelaide, Michael Töns, has been appointed an industry advisor to CIEAM, as well as being on the Centre’s research committee. Mr.Töns is also project leader responsible for CIEAM’s input to a new suite of Mainpac software solutions which will be launched in July. www.mainpac.com.au TransGrid Adopts Mincom’s Next-Generation Solution for Enterprise Asset Management Mincom, a global provider of software solutions and services for asset-intensive industries, has announced a significant new deal worth $7.2 million with TransGrid, one of the largest high-voltage electricity transmission network operators in Australia. Under the agreement, TransGrid will implement Mincom Ellipse 8, a comprehensive and modern Enterprise Asset Management (EAM) solution for asset-intensive industries, as well as Mincom applications for human resources and supply chain management. The organisation will also deploy the Mincom Mobility suite of integrated field-enablement applications, including Mincom Mobile Worker and Mincom Mobile Inspector, to improve the efficiency and productivity of its dynamic workforce. With Mincom’s enterprise solutions, TransGrid can achieve greater visibility, improved availability and increased return on nearly $6 billion worth of electricity assets, which provide electricity to more than three million households and businesses across New South Wales (NSW) and the Australian Capital Territory (ACT). TransGrid’s assets include 91 substations; 12,600 kilometres of transmission lines; 36,000 transmissionline structures; and a workforce of more than 1,000 employees. “TransGrid is committed to supplying an efficient, safe and reliable supply of electricity – now and in the future,” said Mr. Tony Meehan, Executive General Manager of Finance and Information Systems. “Maximising the performance of our physical infrastructure and workforce is critical to meeting this objective,” said Mr. Meehan. “We selected Mincom Ellipse 8 as we believe it is currently the most robust and fully modern platform for enterprise asset management, designed specifically to meet the needs of assetintensive businesses like ours,” he said. “Mincom’s field-enablement applications are tightly integrated with Ellipse 8, which will assist TransGrid’s asset and work management processes in the field, where the work is being done.” Mincom Mobility is a suite of end-to-end field-enablement applications that improves the decision-making and productivity of field-force operations using mobile devices such as laptops, tablets, PDAs and more. Fully integrated with Mincom’s Ellipse solution for EAM, Mincom’s mobile workforce management solutions allow field personnel to perform the right job, with the right resources, wherever they are. “Utility companies around the world face significantly greater demand for energy due to rapid population growth, and must maximise the performance of their physical infrastructure and workforce to ensure continued reliability of service,” said Greg Clark, Mincom CEO. “We’re pleased that a recognised energy leader such as TransGrid has adopted Mincom Ellipse 8, integrated with our field-enablement applications, for this important function,” said Mr. Clark. www.mincom.com. Korsnäs Gävle chooses Intellinova with SPM HD for its fiber line The SPM HD measuring method has gained wide acclaim in the pulp and paper industry. Korsnäs, one of Sweden’s leading producers in consumer packaging, now invests in the Intellinova online system with SPM HD for condition monitoring on the fiber line of its production facility in Gävle. Korsnäs is a leading producer of fresh fiber-based packaging materials, mainly in consumer packaging. Production, with integrated pulp manufacturing, takes place at the company’s three facilities in Gävle, Frövi and Rockhammar. The production facility in Gävle, on the east coast of Sweden some 170 km north of Stockholm, has a total production capacity of 700,000 tons of paper and paper board annually on its three paper machines PM2, PM4 and PM5. Shortly after the launch of SPM HD in 2010, SPM was contracted to measure bearing condition on the preimpregnation vessel, using portable measuring equipment. At this point, before an upcoming maintenance stop, it was feared there was a bearing damage in the vessel. SPM HD measurements however showed there was no damage on the vessel bottom bearing. During a maintenance stop shortly after the measurements, it was confirmed that the disturbances detected earlier originated from other parts of the machine. Gunnar Rönning, maintenance engineer at Korsnäs, says the decision to invest in online condition monitoring was taken as a consequence of the successful measurements, and Korsnäs have high expectations for the SPM HD measuring method and its suitability for low speed machinery such as those in the fiber line. Installation on two continuous digesters, preimpregnation tower, high pressure feeder and wash press will take place during planned stops in May and June, 2011. This machinery normally runs at about 3-10 RPM. The fiber line in chemical pulp manufacturing covers the processes from wood to pulp: boiling, washing, filtering and bleaching. www.spminstrument.com/products/intellinova/ Vol 24 No 3

Maintenance News 57 LogbooksOnline from OMCS International Web-based logbooks are the way of the future and OMCS International is leading the way, offering users a configurable system which can be used for any form of operation. Imagine the capability to design your own logbooks… for every part of your business… without the costly overhead of professional developers to keep it up to date as your requirements change! Using LogbooksOnline is like using a whiteboard…. Users can create their own fields, data types, calculations, trigger points and trigger functions! LogbooksOnline is a result of over a decade of research across all industry types. It is a simple and effective tool for improving methods of data collection and loss reconciliation and is designed to sustain any reliability initiative. LogbooksOnline is a module of one of the best reliability assurance software available, PMO2000®. For more information visit: www.omcsinternational.com/downloads/Production Log DemoV3_r1.pdf or www.reliabilityassurance.com or call OMCS International on 03 9315 0330 IFS Applications selected by Brookfield Asset Management IFS has announced a contract with Brookfield Asset Management, a global asset manager focused on property, renewable power and infrastructure assets with over $100 billion of assets under management. Brookfield’s holdings include equity investments in commercial and residential real estate, pulp and paper mills, rail and port facilities, electric utilities and energy companies in virtually every country in the world. Brookfield will implement IFS Applications to streamline its business processes worldwide. With Brookfield Renewable Power having already implemented IFS Applications, their success was something the parent company and its various other divisions wanted to emulate. The company is licensing a broad suite of enterprise resource planning (ERP) and enterprise asset management (EAM) functionality including IFS Financials, Distribution, Maintenance, Project Management, Document Management and Human Resources. “Our affiliate, Brookfield Renewable Power, which had selected IFS for their ERP requirements, along with our own independent evaluation of available providers, led us in selecting IFS as our preferred strategic partner for an ERP platform for standardising our global operations,” Brookfield Corporate Operations Vice President of Global Strategic Sourcing Roman Kruczaj said. “Furthermore, their comprehensive financial management, strong projects functionality, and broad asset management features have the capabilities to meet our global requirements. IFS will provide us best-in-class applications to manage the diverse set of businesses we operate around the globe, including those that manage financial assets, ports, construction projects, power generation assets, and office properties.” The company offers a complete and integrated business solution that manages the entire asset lifecycle -design, procure, manufacture, build, construct and install, commission, maintain and service, spares and supply chain, repair, refurbish, and disposal. IFS Applications includes functionality for contract and project management, risk management, project budgeting and forecasting, finance and project accounting, resource planning, scheduling and optimization, asset and service management, spares management, mobile solutions for site work, call and case management including SLA, all fully integrated with human resources and document management. www.ifsworld.com PAC for compressor peace-of-mind The R-Series 90-160kW rotary screw air compressors, manufactured by Ingersoll Rand, offer the very best of time proven designs & technologies. Coupled with these, the compressors have many advanced features that ensure the highest levels of reliability, efficiency and productivity. The R-Series compressors utilise Progressive Adaptive Control (PAC) to protect the equipment and prevent unnecessary or emergency shutdowns of production lines caused by extreme situations or maintenance oversights. An integrated, intelligent system, PAC continually monitors key components and operating parameters and adjusts these to prevent unexpected downtime. For example, on a variable speed unit, should the filtration system start to clog or foul, the PAC will immediately display a real time warning and maintenance indicator. But unlike conventional compressor controls, should the situation deteriorate, the PAC will not shut down the compressor completely. Instead, the PAC will reduce the airflow so as to not overload the compressor cooling system. This protects the equipment, whilst giving the end-user time to rectify the problem, and maintain production without shutdown. An exciting innovation that saves time and money. The R-Series comes in four standard variants, designed to suit the load profile and duty required. The Fixed Speed version is available with single-stage or two-stage airend, giving up to 15 per cent improved efficiency. For applications where there is significant variation in the air demand, the Variable Speed version is also available in single- and two-stage airend driven by the world-renowned Nirvana Hybrid Permanent Magnet motor. Typically, a Nirvana motor can save up to 35 per cent in power costs. Incorporating a two-stage airend can potentially add a further 15 per cent saving. CAPS Australia is confident that the R-Series gives world beating performance and no other compressor series in the market place is able to give a customer such exceptionally high levels of reliability and efficiency. www.capsaust.com.au/ Photoelectric Sensors Cope With Washdown W Rockwell Automation has announced the release of the Allen-Bradley 42CS family of sensors, specifically engineered to address highpressure and harsh chemical cleaning conditions. These IP69K-rated sensors offer a wide range of sensing modes in a smooth or threaded 316L robust, stainless steel housing with hardened PMMA lenses. Smooth-barrel models, free of threads and seams, are designed to minimize the accumulation of undesired particles on the sensor and allow for an easy cleanup making it ideal for the food and beverage industry. Incorporated into the sensor is an innovative teach function that enables the user to easily optimise the sensitivity by placing a ferromagnetic metal object in the teach notch. In addition to the standard and precision teach modes, a lock-out feature prevents unauthorised users from changing the settings. www.rockwellautomation.com.au www.rockwellautomation.co.nz Vol 24 No 3

Maintenance News 56<br />

Mainpac partners with CIEAM to deliver better asset<br />

management software for mining & manufacturing<br />

Software developer Mainpac Pty Ltd has become the Australian<br />

software participant with the Australian Cooperative Research<br />

Centre for Infrastructure and Engineering Asset Management<br />

(CIEAM).<br />

The alliance will develop solutions aimed at improving the<br />

efficiency and sustainability of infrastructure and engineering<br />

asset management. These solutions will permit mining,<br />

manufacturing and other asset intensive industries to formulate<br />

long term strategies to optimise asset use and sustainability.<br />

Under the partnership the results of research conducted by CIEAM<br />

will find their way into future Mainpac software solutions.<br />

Research now underway will address the application of standards<br />

such as ISO 15926 and MIMOSA to provide interoperability of<br />

asset management information systems, a consistent asset<br />

management information auditing and assessment methodology,<br />

support for infrastructure management through the combination<br />

of sensors and asset information models and multi-criteria<br />

decision support systems.<br />

Mainpac chairman James Kirk, who with CIEAM chief executive<br />

officer Professor Joe Mathew, is driving the partnership<br />

arrangement, said the new Mainpac software will help enable<br />

asset management strategies so that company directors can<br />

achieve stronger financial and operational performance of their<br />

assets and consequently better corporate governance.<br />

Mainpac’s engagement is significant. With James Kirk now<br />

a CIEAM board member, the head of Mainpac’s development<br />

division in Adelaide, Michael Töns, has been appointed an<br />

industry advisor to CIEAM, as well as being on the Centre’s<br />

research committee.<br />

Mr.Töns is also project leader responsible for CIEAM’s input to a<br />

new suite of Mainpac software solutions which will be launched<br />

in <strong>July</strong>.<br />

www.mainpac.com.au<br />

TransGrid Adopts Mincom’s Next-Generation<br />

Solution for Enterprise Asset Management<br />

Mincom, a global provider of software solutions and services for<br />

asset-intensive industries, has announced a significant new deal<br />

worth $7.2 million with TransGrid, one of the largest high-voltage<br />

electricity transmission network operators in Australia.<br />

Under the agreement, TransGrid will implement Mincom Ellipse<br />

8, a comprehensive and modern Enterprise Asset Management<br />

(EAM) solution for asset-intensive industries, as well as<br />

Mincom applications for human resources and supply chain<br />

management.<br />

The organisation will also deploy the Mincom Mobility suite of<br />

integrated field-enablement applications, including Mincom<br />

Mobile Worker and Mincom Mobile Inspector, to improve the<br />

efficiency and productivity of its dynamic workforce.<br />

With Mincom’s enterprise solutions, TransGrid can achieve<br />

greater visibility, improved availability and increased return<br />

on nearly $6 billion worth of electricity assets, which provide<br />

electricity to more than three million households and businesses<br />

across New South Wales (NSW) and the Australian Capital<br />

Territory (ACT). TransGrid’s assets include 91 substations;<br />

12,600 kilometres of transmission lines; 36,000 transmissionline<br />

structures; and a workforce of more than 1,000 employees.<br />

“TransGrid is committed to supplying an efficient, safe and<br />

reliable supply of electricity – now and in the future,” said Mr.<br />

Tony Meehan, Executive General Manager of Finance and<br />

Information Systems. “Maximising the performance of our<br />

physical infrastructure and workforce is critical to meeting this<br />

objective,” said Mr. Meehan.<br />

“We selected Mincom Ellipse 8 as we believe it is currently<br />

the most robust and fully modern platform for enterprise asset<br />

management, designed specifically to meet the needs of assetintensive<br />

businesses like ours,” he said.<br />

“Mincom’s field-enablement applications are tightly integrated<br />

with Ellipse 8, which will assist TransGrid’s asset and work<br />

management processes in the field, where the work is being<br />

done.”<br />

Mincom Mobility is a suite of end-to-end field-enablement<br />

applications that improves the decision-making and productivity<br />

of field-force operations using mobile devices such as laptops,<br />

tablets, PDAs and more. Fully integrated with Mincom’s Ellipse<br />

solution for EAM, Mincom’s mobile workforce management<br />

solutions allow field personnel to perform the right job, with the<br />

right resources, wherever they are.<br />

“Utility companies around the world face significantly greater<br />

demand for energy due to rapid population growth, and must<br />

maximise the performance of their physical infrastructure and<br />

workforce to ensure continued reliability of service,” said Greg<br />

Clark, Mincom CEO.<br />

“We’re pleased that a recognised energy leader such as<br />

TransGrid has adopted Mincom Ellipse 8, integrated with our<br />

field-enablement applications, for this important function,” said<br />

Mr. Clark.<br />

www.mincom.com.<br />

Korsnäs Gävle chooses Intellinova with SPM HD for<br />

its fiber line<br />

The SPM HD measuring method has gained wide acclaim in<br />

the pulp and paper industry. Korsnäs, one of Sweden’s leading<br />

producers in consumer packaging, now invests in the Intellinova<br />

online system with SPM HD for condition monitoring on the fiber<br />

line of its production facility in Gävle.<br />

Korsnäs is a leading producer of fresh fiber-based packaging<br />

materials, mainly in consumer packaging. Production, with<br />

integrated pulp manufacturing, takes place at the company’s<br />

three facilities in Gävle, Frövi and Rockhammar. The production<br />

facility in Gävle, on the east coast of Sweden some 170 km north<br />

of Stockholm, has a total production capacity of 700,000 tons<br />

of paper and paper board annually on its three paper machines<br />

PM2, PM4 and PM5.<br />

Shortly after the launch of SPM HD in 2010, SPM was contracted<br />

to measure bearing condition on the preimpregnation vessel,<br />

using portable measuring equipment. At this point, before an<br />

upcoming maintenance stop, it was feared there was a bearing<br />

damage in the vessel. SPM HD measurements however showed<br />

there was no damage on the vessel bottom bearing. During<br />

a maintenance stop shortly after the measurements, it was<br />

confirmed that the disturbances detected earlier originated from<br />

other parts of the machine.<br />

Gunnar Rönning, maintenance engineer at Korsnäs, says the<br />

decision to invest in online condition monitoring was taken as<br />

a consequence of the successful measurements, and Korsnäs<br />

have high expectations for the SPM HD measuring method and<br />

its suitability for low speed machinery such as those in the fiber<br />

line.<br />

Installation on two continuous digesters, preimpregnation tower,<br />

high pressure feeder and wash press will take place during<br />

planned stops in May and June, 2011. This machinery normally<br />

runs at about 3-10 RPM.<br />

The fiber line in chemical pulp manufacturing covers the<br />

processes from wood to pulp: boiling, washing, filtering and<br />

bleaching.<br />

www.spminstrument.com/products/intellinova/<br />

Vol 24 No 3

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