July - AMMJ

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Condition Monitoring Equipment Suppliers and Services The 2011 Listing of Condition Monitoring Equipment and Services was compiled by Len Bradshaw, June 2011.The data given is as received from the respondents. The <strong>AMMJ</strong> does not therefore accept any liability for actions taken as a result of information given in this survey. Alstom MSc info.msc@alstom.com www.alstommsc.com.au CM PRODUCTS Alstom MSc is a premium provider of machinery health monitoring solutions to industry. The unique benefit that we offer is an integrated package of leading technologies, expert consultancy skills, training and customer support. This means we can tailor solutions to meet the needs of our customers. When dealing with Alstom MSc, you can be assured we have the product range, technical know-how and resources to deliver and support a condition monitoring package that works for you. Our product range includes: PORTABLE VIBRATION MONITORING - The Emerson CSI range has a reputation second to none in portable vibration monitoring. Our range includes CSI 2130 data collectors and analysers and AMS Machinery Manager software, plus the training and customer support to ensure the best program performance. For smaller plants and smaller CM programs, we offer the VMI range of hand held vibration meters and analysers. ONLINE VIBRATION MONITORING - For critical plant applications, online monitoring provides the best protection against machinery failure. However, quality engineering and project execution is important for success. Alstom MSc has a very well equipped team of online system engineers, with comprehensive experience in mechanical applications and instrumentation. Our product range includes full turbine supervisory systems through to simple online devices for smaller machines. SENSORS - Our extensive range of CTC accelerometers, cables and mounting hardware for monitoring online or inaccessible plant includes the PRO line of 4-20mA sensors for simple online monitoring and proximity probes for turbo machinery. CTC offers an outstanding UNCONDITIONAL LIFETIME WARRANTY on all products. WIRELESS VIBRATION MONITORING - For many applications, such as remote machinery monitoring, the costs of wired monitoring systems can be prohibitive. Our latest wireless solutions from Emerson dramatically reduce these costs, while providing reliability, security and integration with control systems. IR THERMOGRAPHY - We provide low cost thermal imagers through to advanced portable and online cameras . LUBRICATION ANALYSIS PRODUCTS - We offer Emerson CSI oil analysers and laboratory data management software and UVLM greasing monitoring devices. MEASUREMENT AND TEST PRODUCTS - Our range includes shaft, pulley and roll laser alignment systems, ultrasonic thickness meters, strobes, tachometers and stainless steel shims. CM SERVICES Alstom MSc has a 20 strong technical team, with experienced condition monitoring technicians and engineers in every mainland state providing a variety of technical services. TRAINING - We partner with the globally recognized Vibration Institute to offer their certification program, as well as a range of courses on CM other technologies. CUSTOMER SUPPORT - Our entire range of products is backed up by our dedicated direct support team. All of our support team members are qualified and experienced CM practitioners. ROTOR DYNAMICS - Multichannel monitoring, troubleshooting and balancing on gas, steam, hydro and wind turbines. VIBRATION MONITORING - Routine vibration surveys, advanced troubleshooting and diagnostics. ALIGNMENT AND BALANCING - In-situ balancing, shaft alignment and pulley alignment. IR THERMOGRAPHY - Electrical, refractory and mechanical routine scanning and investigations. OIL ANALYSIS- Full range of laboratory tests for contamination detection, wear analysis and lubricant condition. CM PROGRAM ASSISTANCE - Database tailoring, mentoring and auditing. SYSTEM DESIGN COMMMISIONING - Online system commissioning, DCS integration and instrumentation testing. REMOTE MONITORING & DIAGNOSTIC CENTRE (RMDC) Alstom MSc can remotely monitor your critical machines from our RMDC in Melbourne. apt Group (of Companies) info@aptgroup.com.au www.aptgroup.com.au CM PRODUCTS Portable/On-line Products The apt Group (of Companies) sell products incorporating advanced techniques and fast resolve/prediction to failure for Mechanical & Electrical plant diagnostics. Products suit large and small industrial plants, production critical and less critical machines, operator and service provider applications. Equipment Agency agreements for Pruftechnik, EuroPulse, Guide, APIPro, AlltestPro, APT, amongst others. Machine/Bearing Monitoring: predictive trending tools, Data Loggers, FFT Analysers, Fixed Monitors & WEB based Surveillance – Vibration, Eccentricity, Acoustics, Ultrasonic, Temperature. Alignment/Laser Measurement: Shafts; Pulleys; Machines. Dynamic Balancing: Rotors/Fans. Battery Maintenance: Extend Life/Rejuvenate. Electric Motor Monitoring: detect & measure the severity of AC motor stator and rotor problems, DC motor field winding problems, power problems and cable issues. Motor Circuit Analysis (MCA): off-line static impedance based testing, assesses the condition of AC/DC motors, providing in-depth analysis of the motor circuits - turn-to-turn shorts, open turns/coils, reversed coils, coil-to-coil shorts, connection defects, air gap defects, rotor defects - broken bars, eccentricity and casting voids. Also, Electrical Signature Analysis (ESA) for complete on-line dynamic Motor/Power Diagnostics. Infrared Cameras: Predictive Maintenance; Research Development; Machine Vision; Surveillance. Software Asset Performance Tools: cost/risk evaluation. Asset Efficiency Optimization: data management, display/analysis. Knowledge Based: efficient diagnostics of machinery problems “rule based”; justification/explanation. Decision Support: facilitate reliability efforts, root cause failure analysis, cost calculation/tracking. Maintenance Management: resources, inspection/maintenance routines; interface condition monitoring, finance, production. CM SERVICES The apt Group (of Companies) is an Independent Engineering Consultancy – providing Condition Monitoring Services focusing on Plant Reliability. Contractual/one-off plant surveys, project engineering, advise in system/component selection/implementation. Highly qualified personnel, applying best practices, international standards and corrective recommendations. Vol 24 No 3
Vol 24 No 3 <strong>AMMJ</strong> 23 2011 CM Equipment and Services Mechanical Discipline Machinery Diagnostics; Vibration Analysis; Modeling; Alignment; Balancing; NDT; Oil Analysis. Electrical Discipline (LV & HV) Motor Management/Diagnostics, Thermal Imaging, Switchboard Inspections, Power Factor Correction/Condition Analysis. Substations, Transformers, Circuit Breakers, Busbars, DC Systems, Power Cable Testing & Diagnostics. Support Services Plant Surveys, Database Establishment/Management, Data Analysis, Training/Seminar Programs. On-site and remote data analysis/management services are available “around the clock”. The apt Group of companies, promote Precision Engineering / Maintenance practices. Both in-house personnel and world-renowned advisors are available to undertake site audits, review in-house processes and assist with change as needed. Aquip Systems sales@aquip.com.au www.aquip.com.au CM PRODUCTS PRÜFTECHNIK’s Condition Monitoring products include both online and offline formats. The OMNITREND PC platform is common to all systems, allowing you to create comprehensive databases and archives along with flexibility and reliability OFFLINE SYSTEMS: Data collectors and Analysers: VIBXPERT II: a high performance, full-feature 1 or 2 channel FFT data collector and signal analyzer for the monitoring & diagnosis of machine condition. Full VGA colour screen for immediate analysis. Optional features include Balancing and Orbits. VIBSCANNER: Expandable mid-range data collector for vibration data, temperature, speed and process parameters. Add-on modules available for Full Spectrum, Time Waveform, Balancing & Laser Alignment. VIBCODE: The breakthrough vibration transducer with automatic measurement point identification for all systems, guaranteeing accuracy, repeatability and measurement integrity. OFF-LINE: Machine protection and Vibration Analysis VIBNODE, VIBROWEB XP, VIBROWEB, VIBRONET SIGNAL MASTER : Intelligent machine monitoring systems that can perform measurements, evaluation, archiving & alarm warning. Very-fastmultiplexer systems are available with up to 120 measurement channels. The internal web server & email server within these systems provides convenient remote access from any PC. Prüftechnik Laser Alignment – 25 years of excellence from the Inventors and Market Leaders! Rotalign Ultra: The tool of choice for Service providers and OEMs, the Rotalign Ultra is now capable of performing Vibration Acceptance checks with the new VIBTOOL functionality. Measuring vibration levels to ISO 10816-3 standards, the VIBTOOL sends data to Rotalign Ultra via Bluetooth for storage along with Alignment data and report generation. Many new features are now available including ; flatness, positional displacement measurement, parallelism, and bore alignment. New Modular Systems: Because one size does not fit all! OPTALIGNsmart and SHAFTALIGN incorporate a range of Prüftechnik’s patented features as standard along with the latest technology in graphics and human interface. Systems are tailored to suit your needs by selecting only the features you require. If your needs change in the future and you wish to add-on, additional features are simply unlocked with a password – no time off-site! Training that really works. Don’t miss out. Book today. Motor Diagnostic Workshop by Bill Kruger of ALL-TEST TM EAST COAST AUSTRALIA 10–14 Oct 2011 WEST COAST AUSTRALIA 17–21 Oct 2011 Presenting Motor Circuit Analysis (off-line testing) & Electrical Signature Analysis (on-line testing). Learn: • how to improve motor system reliability and reduce energy costs. • motor theory and the latest techniques for testing motors – all sizes & types. • new software products and equipment from world renowned ALL-TEST Pro. For more information go to www.aptgroup.com.au or call 1300 700 002 ALL-TEST PRO TM PREDICTIVE MAINTENANCE The only Complete System for motor diagnostics Online and Offline EASY & SAFE MOTOR TESTING – fast, accurate and non destructive PREDICTIVE MAINTENANCE – early detection and time to failure estimates STATOR FAULTS – turn, coil, phase, ground and connection faults ROTOR FAULTS – casting void, mechanical and rotor bar faults POWER QUALITY – transformer, VSD, harmonics and cable fault detection POWERFUL SOFTWARE – trending, analysing, writing reports and work orders ASSET MANAGEMENT – motor database and energy efficiency calculations COST EFFECTIVE – optimise motor availability and production QUALITY ASSURANCE – motor faults quantified and repairs assured LOCAL SUPPORT – training and technical backup GREAT DEALS TO BUY OR LEASE Risk Management Part of the apt Group Vol 24 No 3
Page 3 and 4: LogbooksOnline Web-based logbooks a
Page 5 and 6: AMMJ Contents July 2011 Issue Vol 2
Page 7 and 8: info@infratherm.com.au Introducing
Page 9 and 10: Reliability Week has been run since
Page 11 and 12: AMMJ SCADA With Wireless Instrument
Page 13 and 14: AMMJ Lubrication Reliability 13 Ala
Page 15 and 16: Adver.indd 2 6/10/2011 4:57:13 PM A
Page 17 and 18: Maintenance 2011 Seminars Download
Page 19 and 20: AMMJ Maintenance Planning Is Too Ha
Page 21: AMMJ Maintenance Planning Is Too Ha
Page 25 and 26: Take a vibration expert along NEW F
Page 27 and 28: Vol 24 No 3 AMMJ 27 2011 CM Equipme
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Page 31 and 32: AMMJ Maintenance Decision Support P
Page 37 and 38: Simple Solutions to Big Problems St
Page 39 and 40: AMMJ Effective Thickness of Corrode
Page 41 and 42: Frequency, (%) Effective Thickness
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Page 45 and 46: AMMJ 45 [8] M. Matsumoto, Y. Shirai
Page 47 and 48: AMMJ TPM - 20 Years On In The UK 47
Page 49 and 50: • Features a valuable practical
Page 51 and 52: 51 MAINTENANCE STRATEGY SERIES Terr
Page 53 and 54: MAINTENANCE BOOKS - ORDER FORM Pric
Page 55 and 56: Maintenance News 55 1-Million Pound
Page 57 and 58: Maintenance News 57 LogbooksOnline
Page 59 and 60: Maintenance News 59 the process, va
Page 61 and 62: Seminar 1 Duration - 1 Day The Why,
Page 63 and 64: Len Bradshaw - Seminars 1 & 2 Len B

July - AMMJ

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