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international journal of advances in pharmaceutical research

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Phani Ratna Prasanth.G, et al. / International Journal <strong>of</strong> Advances <strong>in</strong> Pharmaceutical Research<br />

dos<strong>in</strong>g is thus necessary to ma<strong>in</strong>ta<strong>in</strong> stable plasma<br />

concentration.<br />

MATERIALS AND METHODS<br />

Materials<br />

Dexlansoprazole, a gift sample from labs <strong>of</strong> Alkem,<br />

sugar spheres, PVP K 30, HPMC E5, dibasic sodium<br />

phosphate, Light magnesium carbonate, sodium<br />

lauryl sulphate, Mannitol, Eudragit L 100 55, HPMC<br />

P 55 PEG 4000, Triethyl citrate, diethyl phthalate,<br />

cetyl alcohol, talc, titanium dioxide, iso propyl<br />

alcohol were obta<strong>in</strong>ed as a gift sample from Alkem<br />

<strong>research</strong> center.<br />

Methods<br />

Preparation <strong>of</strong> Dexlansoprazole 30 mg Delayed<br />

release Pellets<br />

6, 7, 8, 9<br />

Drug load<strong>in</strong>g<br />

Weigh all the <strong>in</strong>gredients as per the given formula <strong>in</strong><br />

table 1 and prepare the drug solution. Take 500 ml <strong>of</strong><br />

purified water <strong>in</strong> beaker and kept for stirr<strong>in</strong>g under<br />

mechanical stirrer. Specified quantities <strong>of</strong> PVP K30,<br />

HPMC E5, dibasic sodium phosphate, Magnesium<br />

carbonate and SLS were added slowly and stir it for<br />

a uniform suspension. Then drug was added <strong>in</strong> the<br />

above solution and stirr<strong>in</strong>g was cont<strong>in</strong>ued for 30<br />

m<strong>in</strong>s to form a vortex <strong>of</strong> the solution. Now pass the<br />

dispersion us<strong>in</strong>g Nylon cloth <strong>of</strong> mesh no 200. The<br />

solution is now ready for drug load<strong>in</strong>g. F<strong>in</strong>ally the<br />

drug is loaded us<strong>in</strong>g the dispersion over sugar<br />

spheres <strong>in</strong> the chamber <strong>of</strong> FBP.<br />

Barrier coat<strong>in</strong>g: (Sub coat<strong>in</strong>g) 5<br />

Sub coat<strong>in</strong>g was done to protect and also for<br />

<strong>in</strong>creas<strong>in</strong>g the stability <strong>of</strong> a drug. Mechanical<br />

strength <strong>of</strong> pellets is also <strong>in</strong>creased. In order to<br />

prevent <strong>in</strong>teraction with functional groups conta<strong>in</strong>ed<br />

<strong>in</strong> the enteric film coat, it is one <strong>of</strong> the advantages to<br />

comb<strong>in</strong>e enteric coat<strong>in</strong>gs with seal<strong>in</strong>g coats made up<br />

<strong>of</strong> cellulose derivatives.<br />

500gm water is taken <strong>in</strong> a beaker and kept it for<br />

stirr<strong>in</strong>g, specified quantities <strong>of</strong> PVP K30, HPMC E5,<br />

dibasic sodium phosphate, magnesium carbonate and<br />

mixed well for 30 m<strong>in</strong>. Add slowly mannitol to the<br />

coat<strong>in</strong>g solution under stirr<strong>in</strong>g for 15 m<strong>in</strong>. After<br />

formation <strong>of</strong> a suspension the solution is ready for<br />

sub coat<strong>in</strong>g and the drug loaded pellets were coated<br />

by us<strong>in</strong>g Fluidized bed coater.<br />

Enteric Coat<strong>in</strong>g 10<br />

Step I: 300ml <strong>of</strong> IPA and 900 ml <strong>of</strong> acetone were<br />

taken <strong>in</strong> a beaker and kept for stirr<strong>in</strong>g under a<br />

mechanical stirrer.<br />

Step II: All the <strong>in</strong>gredients should be weighed<br />

accurately and should be passed through 200# for<br />

proper formation <strong>of</strong> dispersion.<br />

Step III: In another portion <strong>of</strong> solution add talc and<br />

titanium dioxide and stir it.<br />

Step IV: Now step II form was added slowly to step I<br />

and stirr<strong>in</strong>g was done for 20 m<strong>in</strong> until it forms a<br />

uniform mixture. Add plasticizer to the above<br />

dispersion.<br />

Step V: Add dispersion step IV to step III under<br />

cont<strong>in</strong>uous stirr<strong>in</strong>g to form a homogenized mixture.<br />

Now filter through a nylon cloth. Now the filtered<br />

solution is ready for enteric coat<strong>in</strong>g and check the<br />

pH <strong>of</strong> the solution.<br />

Step VI: enteric coat<strong>in</strong>g us<strong>in</strong>g the dispersion <strong>of</strong> step<br />

V over the barrier coated pellets with the help <strong>of</strong><br />

fluidized bed coater. Wurster <strong>in</strong>sert and a bottom<br />

spray gun. Spread <strong>of</strong> the solution was carried out at<br />

at atomization pressure <strong>of</strong> 2 kg/cm 2 , an <strong>in</strong>let<br />

temperature <strong>of</strong> 35 o C, spray rate <strong>of</strong> 6 ml/m<strong>in</strong> and a<br />

fan speed <strong>of</strong> 7 to 9. Up on completion <strong>of</strong> spray<strong>in</strong>g,<br />

the various load<strong>in</strong>g on sugar spheres were further<br />

dried at 60 o C <strong>in</strong>let temperature for 5 m<strong>in</strong> and the <strong>in</strong><br />

process parameters were given <strong>in</strong> table 1. The f<strong>in</strong>al<br />

end product was then sieved on top <strong>of</strong> a 20-mesh<br />

screen to elim<strong>in</strong>ate f<strong>in</strong>es.<br />

Evaluation <strong>of</strong> Pellets 1,12<br />

Evaluation <strong>of</strong> pellets must be done to obta<strong>in</strong> product<br />

performances. Evaluation at different stages dur<strong>in</strong>g<br />

manufactur<strong>in</strong>g process were as follows<br />

Acid resistance: amount <strong>of</strong> drug resisted after 2 hr<br />

<strong>in</strong> acid was 99.75%.<br />

Pellets size analysis: Formulated Dexlansoprazole<br />

delayed release pellets size change dur<strong>in</strong>g different<br />

stages such as drug load<strong>in</strong>g, Barrier coat<strong>in</strong>g and<br />

enteric coat<strong>in</strong>g <strong>of</strong> pellets were shown <strong>in</strong> table no 3<br />

Particle size distribution: This was done for proper<br />

coat<strong>in</strong>g. Particle size was determ<strong>in</strong>ed by us<strong>in</strong>g SEM.<br />

Samples <strong>of</strong> F9 formulation were mounted on metal<br />

tubes and SEM photograph was taken as shown <strong>in</strong><br />

figure 5.<br />

Determ<strong>in</strong>ation <strong>of</strong> drug contents: Enteric coated<br />

pellets <strong>of</strong> Dexlansoprazole 30 mg were transferred to<br />

100 ml vol. flask, added 70 ml <strong>of</strong> methanol and<br />

sonicate for 15 m<strong>in</strong> with <strong>in</strong>termittent shak<strong>in</strong>g and<br />

dilute to volume with methanol. Filter through 0.45µ<br />

filter and further dilute 5 ml <strong>of</strong> this solution to 100<br />

ml with mobile phase. Results were tabulated <strong>in</strong><br />

table 4.<br />

Invitro dissolution studies: An <strong>in</strong>vitro dissolution<br />

study for the f<strong>in</strong>ished product formulation was<br />

carried out us<strong>in</strong>g dissolution USP method I (basket)<br />

for Dexlansoprazole delayed release pellets. The<br />

dissolution medium consisted <strong>of</strong> 900 ml <strong>of</strong> pH 1.2<br />

buffer ma<strong>in</strong>ta<strong>in</strong>ed at a temp <strong>of</strong> 37+0.5 o C and was<br />

run for 2 hr <strong>in</strong>itially and release should not be more<br />

than 10%. Transfer the weighed pellets equivalent to<br />

30 mg <strong>of</strong> Dexlansoprazole <strong>in</strong> to each <strong>of</strong> six jars.<br />

After 2 hrs the previous acid medium was replaced<br />

with 900 ml <strong>of</strong> pH 6.8 buffer and release study was<br />

done.<br />

IJAPR / May. 2012/ Vol. 3 / Issue. 5 / 907 - 913 908

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