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Indexable Milling 

KDMB-KDMT Indexable Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B2–B21 

KRSM Multi-Purpose Milling Cutters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B22–B43 

KIPR-KSSR Ceramic Milling Cutters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B44–B57 

Dodeka MAX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B58–B65 

KSSR 84° and 6° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B66–B73 

Dodeka High-Feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B74–B80 

www.kennametal.com 

B1

KDMB-KDMT Indexable Copy Insert Platform 

Primary Application 

Ball Nose and Toroidal styles for roughing and finishing operations. Engineered with the ultimate 

technologies and supported with a wide range of diameters and insert styles, this platform provides 

exceptional performance and productivity. The new High-Feed insert style provides the highest 

metal removal rates for roughing applications. 

Features and Benefits 

Longer tool life and improved geometries 

• Longer tool life for finishing operations, up to 63 HRC. 

• High-accuracy inserts and holders: 

overall run-out ± 0,01mm. 

• Improved geometries for roughing and finishing operations. 

• Smaller diameters from diameter 6,0mm to replace SCEM, 

setting a more productive machining process. 

Superior productivity 

• Due to the new helical geometry, we obtain better 

surface quality. 

• New ultra-grain grade for outstanding tool life. 

• Diameter 6,0mm and 8,0mm natural replacement 

for SEM tools. 

• Better cost per edge. 

Usability and flexibility 

• Its wide diameter range, from 6,0mm–32,0mm, enables 

it to be applied across a wide range of machining conditions. 

• Many workpiece materials are possible — from hardened 

steel to aluminum. 

• Large holder style offering: screw-on, cylindrical, and tapered 

steel and carbide holders. 

KDMB 

• GN Geometry: 

• LD Geometry: 

• GP Geometry: 

• HC Geometry: 

Geometry for roughing steel, high-temperature 

alloys, and hardened steel up to 60 HRC. 

Special geometry for aluminum and titanium. 

High-precision insert with helical geometry 

for semi-finishing and finishing. 

PSTS geometry with directional coolant/air 

flow grooves. 

B2 

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KDMT 

• GC Geometry: 

• GN Geometry: 

• HF Geometry: 

• HC Geometry: 

High-tolerance helical geometry with chipbreaker 

for finishing and rest material. 

High-precision insert with geometry for semi-finishing. 

High-Feed geometry for extremely high feed rates. 

New Toroidal insert with directional coolant/air flow grooves. 

Holders 

• Solid carbide shank provides extremely rigid 

and vibration-dampening facilities. 

• Maximum quality achieved by tight run out tolerance and balancing. 

• Tapered shank for maximum stability. 

• Perfect for 5-axis applications. 


B3


Indexable Inserts for KDMB 

Indexable Milling • KDMB 

• GN high precision with extremely solid cutting edge. 

NEW! 

KDMB-GN 

first choice 

alternate choice 

H 

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KC505M 

KC515M 

KC530M 

catalog number W S RC hm 

KDMB06M0ERGN 6,00 1,60 3,00 0,08 








• GP high precision with helical geometry and lower cutting forces. 

NEW! 

KDMB-GP 

first choice 


H 

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N 

K 

M 

P 


KDMB06M0ERGP 6,00 1,60 3,00 0,06 








KC505M 

KC515M 

• HC geometry. PSTS insert developed for roughing and rest material operations. 

NEW! 

KDMB-HC 

first choice 



KDMB12M0ERHC 12,00 2,50 6,00 0,10 





H 

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KC530M 

B4 

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Indexable Ball Nose Finisher 

• Available diameters: 12,0mm–25,0mm. 

• High precision and run-out accuracy. 

• Suitable for roughing and finishing operations. 

Screw-On End Mills 

order number catalog number D1 D G3X DPM L2 Ap1 max Z Z U 

max ramp 

angle kg max RPM insert 1 

1918651 KDMB12R030M08SN 12 13 M8 8,5 30 6,0 1 2 3.0° 0,02 40000 KDMB12.. 




Spare Parts 


D1 insert screw Torx wrench Nm 

12 193.393 KT20 4,0 

16 193.392 KT20 5,0 

20 193.391 KT20 6,0 

25 193.390 KT30 6,5 


B5





• Can be used with heat shrink technology, h6 shank tolerance. 



NEW! 

Necked End Mills • Cylindrical Shank • Carbide 

order number catalog number D1 D D3 L2 L Ap1 max Z Z U coolant supply 

max ramp 

angle max RPM insert 1 

3700622 KDMB06R100A06HN 6 6 5,8 20 100 3,0 1 2 No 3.0° 40000 KDM.06.. 





2877242 KDMB10R120A10HNC 10 10 8,8 34 120 5,0 1 2 Yes 3.0° 40000 KDMB10.. 












Spare Parts 


6 MS2236 KT6 1,7 

8 193.395 KT8 2,0 

10 193.394 KT15 3,0 

12 193.393 KT20 4,0 

16 193.392 KT20 5,0 

20 193.391 KT20 6,0 

25 193.390 KT30 6,5 

32 193.389 KT30 6,5 

B6 

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• Can be used with heat shrink technology, 

h6 shank tolerance. 


• Tapered version ideal for 5-axis applications. 

NEW! 

Tapered End Mills • Cylindrical Shank • Carbide 

order number catalog number D1 D BHTCA L2 L Ap1 max Z Z U coolant supply 

max ramp 


3964257 KDMB06R90A08HN 6 8 1.75° 40 90 3,0 1 2 No 3.0° 40000 KDM.06.. 



3964261 KDMB10R150A12HNC 10 12 1.00° 90 150 5,0 1 2 Yes 3.0° 40000 KDMB10.. 







Spare Parts 


6 MS2236 KT6 1,0 

8 193.395 KT8 1,7 

10 193.394 KT15 3,0 

12 193.393 KT20 4,0 

16 193.392 KT20 5,0 


B7









Necked End Mills • Cylindrical Shank • Steel 

order number catalog number D1 D D3 L2 L Ap1 max Z Z U coolant supply 

max ramp 


1918676 KDMB12R130A12SN 12 12 10,5 32 130 6,0 1 2 No 3.0° 40000 KDMB12.. 










Spare Parts 


8 193.395 KT8 2,0 

10 193.394 KT15 3,0 

12 193.393 KT20 4,0 

16 193.392 KT20 5,0 

20 193.391 KT20 6,0 

25 193.390 KT30 6,5 

B8 

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• Tapered version ideal for 5-axes applications. 

Tapered End Mills • Cylindrical Shank • Steel 

order number catalog number D1 D L2 L Ap1 max Z Z U coolant supply 

max ramp 


1918669 KDMB08R140A08ST 8 8 49 140 4,0 1 2 No 3.0° 40000 KDMB08.. 







Spare Parts 


8 193.395 KT8 2,0 

10 193.394 KT15 3,0 

12 193.393 KT20 4,0 

16 193.392 KT20 5,0 

20 193.391 KT20 6,0 

25 193.390 KT30 6,5 


B9


Recommended Starting Speeds 

Insert and Grade Selection 

Insert Style 

HC Geometry: 

PSTS Geometry with chipbreaker for roughing. 

Semi-finishing and rest material of steel, cast 

steel, and high-temperature alloys. 

GP Geometry: 

High-precision insert with helical geometry for 

semi-finishing and finishing of steel up to 63 HRC, 

cast steel, and high-temperature alloys. 

GN Geometry: 

Geometry with extremely solid cutting edge for 

roughing cast steel, high-temperature alloys, 

and hardened steel up to 60 HRC. 


roughing, rest material semi-finishing, finishing finishing 

Grade Selection 

32–34 HRC >54 HRC (hard milling) 

KC505M 

tool life 

KC530M 

KC515M 

workpiece hardness 

KC530M KC515M KC505M 

P M K S P K S H P H 

To learn more, visit www.kennametal.com or contact your Authorized Kennametal Distributor. 

B10 

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Recommended Starting Speeds 

Recommended Starting Speeds [m/min] 

Material 

Group K115M KC505M KC515M KC530M 

P1 275 245 215 230 200 170 

P2 260 230 200 200 170 140 

P3 230 200 170 170 150 140 

P4 300 220 180 200 170 140 150 140 120 

P5 300 220 180 170 140 110 140 120 110 

P6 290 200 160 140 110 90 110 90 75 

M1 275 230 200 230 180 150 

M2 230 185 140 150 120 110 

M3 185 150 120 120 110 90 

K1 365 275 180 220 170 110 

K2 275 215 150 165 130 90 

K3 120 90 60 70 50 40 

N1 365 275 180 

N2 245 180 150 

S1 

S2 

S3 

S4 90 70 50 80 60 50 

H1 220 170 140 180 140 120 

H2 180 140 110 140 100 80 

H3 120 90 60 90 60 45 

FIRST choice starting speeds are in bold type. 

As the average chip thickness value increases, the speed should be decreased. 


Calculating effective diameter and resulting surface speed 

Case 1: Case 2: 

It is important to consider the 

effective diameter (Deff) when using 

light depths of cut in order to properly 

calculate RPM values. Use the 

following formula when machining 

flat surfaces or inclinations of 10˚ 

or less to find the Deff value. Then, 

use this for RPM calculations, 

as opposed to using the overall 

insert diameter (D1). 

D eff 

D 1 

Ap1 

When machining inclinations between 

11˚ and 55˚, further modification of v c 

is required. Apply factor “k” from the 

given formula to calculate the correct 

v c (v c eff). This corrected value is then 

used to calculate the proper RPM 

for the tool. 

α 

D eff 

D 1 

D eff = √D1 2 -(D1-2Ap1) 2 

k = 

1 

sin [α + arcCos (1-(2 (Ap1/D1)))] 

v c eff = v c X k 

Use only carbide shanks for semi-finishing and finishing operations. 

Use only steel shanks for semi-roughing operations. 


B11


Recommended Starting Feeds 

KDMB Ball Nose — 6,0mm 

Semi-Finish — Finishing Only 

Feed Rate Compensation for 6,0mm Ball Nose (KDMB) 





Programmed Feed Rate fz (mm) 


Percentage of the Cutter Diameter in Cut (ae) 


B12 

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B13














B14 

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B15

KDMT 

Indexable Inserts for KDMT 

• GN high-precision insert for semi-finishing and finishing. 

Indexable Milling • KDMT 

KDMT-GN 

first choice 


ANSI catalog number LI W S RR hm 

KDMT0806ERGN 9,50 8,00 2,00 0,60 0,07 

KDMT1008ERGN 11,50 10,00 2,50 0,80 0,07 

KDMT1210ERGN 14,00 12,00 2,50 1,00 0,07 

KDMT1220ERGN 14,00 12,00 2,50 2,00 0,07 

KDMT1610ERGN 16,00 16,00 3,00 1,00 0,07 

KDMT1630ERGN 16,00 16,00 3,00 3,00 0,07 

KDMT2010ERGN 18,00 20,00 3,00 1,00 0,07 

KDMT2040ERGN 18,00 20,00 3,00 4,00 0,07 

KDMT2510ERGN 23,50 25,00 4,00 1,00 0,07 

NOTE: Ap max is equal to RR. 

Insert diameter 6,0mm and diameter 8,0mm use KDMB holder type. 

KDMT-GC 

first choice 


catalog number LI W S RR hm 

KDMT0605ERGC 8,00 6,00 1,600 0,50 0,05 

KDMT0810ERGC 9,50 8,00 2,000 1,00 0,05 

KDMT1010ERGC 11,50 10,00 2,500 1,00 0,05 

KDMT1210ERGC 14,00 12,00 2,500 1,00 0,05 

KDMT1610ERGC 16,00 16,00 3,000 1,00 0,05 

KDMT2010ERGC 18,00 20,00 3,000 1,00 0,05 

KDMT2510ERGC 23,50 25,00 4,000 1,00 0,05 


Insert diameter 6,0mm and diameter 8,0mm use KDMB holder type. 

H 

S 

N 

K 

M 

P 

H 

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N 

K 

M 

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KC515M 

 

 

 

 

KC515M 

• HC new geometry for semi-finishing and finishing with coolant and air flow grooves. 

NEW! 

KDMT-HC 


first choice 


ANSI catalog number LI W S RR hm 

KDMT1010ERHC 11,50 10,00 2,50 1,00 0,10 

KDMT1210ERHC 14,00 12,00 2,50 1,00 0,10 

KDMT1610ERHC 16,00 16,00 3,00 1,00 0,10 

KDMT2010ERHC 18,00 20,00 3,00 1,00 0,10 

H 

S 

N 

K 

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KC505M 

B16 

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KDMT 

Indexable Inserts for KDMT 

• HF geometry developed for High-Feed machining, up to 55 HRC. 

NEW! 

KDMT-HF 

NOTE: RT = Programming Radius. 

first choice 


H 

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N 

K 

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catalog number LI W S RT 

KDMT1008SRHF 11,50 10,00 2,50 1,00 

KDMT1210SRHF 14,00 12,00 2,50 1,00 

KDMT1615SRHF 16,00 16,00 3,00 1,50 

KDMT2020SRHF 18,00 20,00 3,00 2,00 

Application Advice for KDMT-HF Insert Style 

K115M 

KC515M 


For CAM programming, the tools can be programmed as a Toroidal tool type requiring 

the diameter and the RT values only. 

insert type 

metric 

Ap max diameter RT max fz 

KDMT1008SRHF 0,5 10 1 1,3 

KDMT1210SRHF 0,6 12 1 1,3 

KDMT1615SRHF 0,8 16 1,5 1,5 

KDMT2020SRHF 1 20 2 1,5 

Data for Face Milling, Pocketing, and Profiling Operations. 

RT 

Starting Values 

tool diameter Ø10 Ø12 Ø16 Ø20 

Ap 

max (mm) 

0,5 0,6 0,8 1 

fz 

recommended for 45 HRC (approximately) 

0,4 0,45 0,55 0,65 

fz 

recommended for 55 HRC (approximately) 

0,3 0,35 0,45 0,5 

fz 

recommended for general purpose 

0,45 0,55 0,6 0,7 

Use 2 effective teeth for feed calculations. 

For materials above 45 HRC, we recommend to adjust the Ae max to 55% of cutting diameter. 

Steel shanks for roughing operations are recommended. 


B17

KDMT 

Flat Bottom and Back Draft Finishing End Mills 




• Work with Torus and High-Feed inserts. 



order number catalog number D1 D G3X DPM L2 

Ap1 

max Z Z U 

max ramp 

angle 

max 

RPM insert 1 

1918665 KDMT12R032M08SN 12 13 M8 8,5 30 3,0 1 2 3.0° 40000 KDM.12.. 

1918666 KDMT16R037M08SN 16 13 M8 8,5 37 4,0 1 2 3.0° 40000 KDM.16.. 

1918667 KDMT20R032M10SN 20 18 M10 10,5 35 5,0 1 2 3.0° 40000 KDM.20.. 

1918668 KDMT25R042M12SN 25 21 M12 12,5 40 6,0 1 2 3.0° 40000 KDM.25.. 



• Can be used with the heat shrink technology, 




Necked End Mills • Cylindrical Shank • Steel 

order number catalog number D1 D D3 L2 L 

Ap1 

max Z Z U 

max ramp 

angle 

max 

RPM insert 1 

1918690 KDMT12R130A12SN 12 12 10,5 34 132 3,0 1 2 3.0° 40000 KDM.12.. 

1918691 KDMT12R150A12SN 12 12 10,5 48 152 3,0 1 2 3.0° 40000 KDM.12.. 

1918692 KDMT16R140A16SN 16 16 14,0 40 142 4,0 1 2 3.0° 40000 KDM.16.. 

1918693 KDMT16R160A16SN 16 16 14,0 57 162 4,0 1 2 3.0° 40000 KDM.16.. 

1918694 KDMT20R160A20SN 20 20 18,0 47 162 5,0 1 2 3.0° 40000 KDM.20.. 

1918695 KDMT20R175A20SN 20 20 18,0 63 177 5,0 1 2 3.0° 40000 KDM.20.. 

1918696 KDMT25R160A25SN 25 25 22,4 47 162 6,0 1 2 3.0° 40000 KDM.25.. 

1918697 KDMT25R190A25SN 25 25 22,4 72 192 6,0 1 2 3.0° 40000 KDM.25.. 

1918698 KDMT32R175A32SN 32 32 28,6 58 177 8,0 1 2 3.0° 40000 KDM.32.. 

1918699 KDMT32R210A32SN 32 32 28,6 82 212 8,0 1 2 3.0° 40000 KDM.32.. 

Spare Parts 


12 193.393 KT20 4,0 

16 193.392 KT20 5,0 

20 193.391 KT20 6,0 

25 193.390 KT30 6,5 

32 193.389 KT30 6,5 

B18 

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KDMT 

Flat Bottom and Back Draft Finishing End Mills 



• Can be used with the heat shrink technology, 




Necked End Mills • Carbide Shank with Through Coolant 

order number catalog number D1 D D3 L2 L 

Ap1 

max Z Z U 

max ramp 

angle 

max 

RPM insert 1 

3964255 KDMT10R120A10HNC 10 10 9 37 122 2,5 1 2 3.0° 40000 KDM.10.. 

3964256 KDMT10R150A10HNC 10 10 9 52 152 2,5 1 2 3.0° 40000 KDM.10.. 

2877384 KDMT12R120A12HNC 12 12 11 37 122 3,0 1 2 3.0° 40000 KDM.12.. 

2877385 KDMT12R160A12HNC 12 12 11 52 162 3,0 1 2 3.0° 40000 KDM.12.. 

2877386 KDMT16R140A16HNC 16 16 14 42 142 4,0 1 2 3.0° 40000 KDM.16.. 

2877387 KDMT16R175A16HNC 16 16 14 57 177 4,0 1 2 3.0° 40000 KDM.16.. 

2877388 KDMT20R140A20HNC 20 20 18 52 142 5,0 1 2 3.0° 40000 KDM.20.. 

2877389 KDMT20R190A20HNC 20 20 18 77 192 5,0 1 2 3.0° 40000 KDM.20.. 

2877390 KDMT25R160A25HNC 25 25 22 62 162 6,0 1 2 3.0° 30000 KDM.25.. 

2877391 KDMT25R210A25HNC 25 25 22 92 212 6,0 1 2 3.0° 30000 KDM.25.. 

2877392 KDMT32R190A32HNC 32 32 29 67 192 8,0 1 2 3.0° 30000 KDM.32.. 

2877453 KDMT32R240A32HNC 32 32 29 107 242 8,0 1 2 3.0° 30000 KDM.32.. 


Spare Parts 


10 193.394 KT15 3,0 

12 193.393 KT20 4,0 

16 193.392 KT20 5,0 

20 193.391 KT20 6,0 

25 193.390 KT30 6,5 

32 193.389 KT30 6,5 


B19

KDMT 

Recommended Starting Speeds and Feeds 



Material 

Group K115M KC505M KC515M 

P1 275 245 215 

P2 260 230 200 

P3 230 200 170 

P4 300 220 180 200 170 140 

P5 300 220 180 170 140 110 

P6 290 200 160 140 110 90 

M1 180 150 130 

M2 150 120 90 

M3 120 100 80 

K1 365 275 180 

K2 275 215 150 

K3 120 90 60 

N1 

N2 

S1 

S2 

S3 

S4 70 50 40 100 75 55 85 60 50 

H1 220 170 140 180 140 120 

H2 180 140 110 140 100 80 

H3 120 90 60 90 60 45 



90˚ (KDMT) Approach Angle Feed-per-Tooth Compensation 

(Radical Width-of-Cut Dependent) 


Percentage of the Cutter Diameter in Cut 

B20 

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Proven Solutions 

Proven Solutions: 

KDMB Indexable Milling Cutter vs. Solid Carbide End Mills 

1. 

Workpiece: 

Forging die 

Material: 

X38 CrMoV 5 3 (1.2367) 

Size: 

154mm x 115mm x 80mm 

Machine: 

Vertical milling machine center 

Kennametal 

Tool: KDMB06R100A06HN 

Insert: KDMB06M0ERGN KC505M 

Competitor 1 

Solid Carbide End Mill 

Ø 6 R3 

tool life (min) 

140 

120 

100 

80 

60 

40 

Tool Life Comparison 

Cutting data: 

vc = 250 m/min (825 SFM) 

ap = 0,28mm (0.099") 

ae = 1,32mm (0.052") 

fz = 0,131mm (0.0052") 

Indexable Milling • Proven Solutions 

20 

0 

Kennametal Competitor 1 

KDMB vs. SEM 

Superior Productivity: 

Higher tool life and cost per piece 

2. 

Workpiece: 

Pressing die component 

Material: 

1.2479 (D2) 

Size: 

410mm x 320mm x 210mm 

Machine: 

Vertical milling machine 

Kennametal 

Tool: KDMB06R100A06HN 

Insert: KDMB06M0ERGP KC515M 

Competitor 1 

Solid Carbide End Mill 

Ø 6 R3 

Cost Performance Ratio: 

Costs for diameter 6,0mm 

MMC: 

solid carbide end mill + 

2 x regrinding 

Reference: 100% 

KMT: 

3 x inserts + 

3 x toolholder share: 

Cost savings: 31.15% 


B21

KSRM • Multi-Purpose Milling Cutters 


Specially developed for machining titanium and stainless steel. KSRM platform enables 

you to pocket, profile, ramp, and plunge with up to 1,0mm (0.039") fz with consistent performance, 

providing outstanding metal removal rates with the lowest cutting forces in roughing applications. 


Platform features 

• Anti-rotation feature with 8 indexes. 

• High positive topography with strong cutting edges. 

• High clearance on the cutters and inserts. 

• Wide cutter offering with internal coolant. 

• Ground and PSTS inserts. 

Functions 

• Provides more stability and reliability. 

• Lower cutting forces generated. 

• Cutters can run with higher feed rates and better 

ramping capacities. 

• Take advantage of through-spindle coolant to use 

the latest holders offered. 

• Cover extensive workpiece materials. 

B22 

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Benefits 

• Superior productivity and better insert 

utilization/cost per edge. 

• Long tool life and better metal removal rate. 

• Able to convert all milling applications. 

• Improve tool life and chip evacuation. 

• Superior overall performance. 


B23

KSRM RP.T1204 

Indexable Ground Round Inserts • Indexable PSTS Round Inserts 

• SGE and ELE are the first choice for titanium machining. 

• SGE geometry is the first choice for medium and heavy applications. 

• ELE is the first choice for lower cutting forces to avoid built-up edge. 

• ELEJ in combination with KC422M enables higher chip loads. 

Indexable Milling • KSRM RP.T1204 

KSRM RP.T1204 

• SGP first choice for steel and where more cutting edge protection is needed. 

KSRM RP.T1204 

first choice 


first choice 


H 

S 

N 

K 

M 

P 

KC422M 

KC522M 

KC725M 

KCPK30 

catalog number D S hm 

RPET1204M0ELE 12,00 4,76 0,08 

RPET1204M0ELEJ 12,00 4,76 0,08 

RPET1204M0SGE 12,00 4,76 0,10 

H 

S 

N 

K 

 

M 

P 

KC725M 

KCPM20 

KCPK30 


RPPT1204M0SGP 12,00 4,76 0,13 

B24 

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KSRM RP.T1204 

Screw-On End Mills • Weldon ® End Mills • Metric 

• Engineered for titanium and stainless steel machining. 

• Anti-rotation components feature 8 indexable positions. 

• Pocketing, ramping, plunging, and helical interpolation capabilities. 

• Capable of running up to 1,0mm chip load. 


order number catalog number D1 

D1 

max D G3X DPM 

Ap1 

max Z Z U 

max ramp 

angle kg 

max 

RPM insert 1 

4043046 32E03R045M16RP12 20 32 29 M16 17 6 3 3 6.0° 0,2 43400 RP.T1204M0… 

4043047 40E04R045M16RP12 28 40 29 M16 17 6 4 4 9.0° 0,2 38800 RP.T1204M0… 


Weldon End Mills 


D1 

max D L L2 

Ap1 

max Z Z U 

max ramp 

angle kg 

max 

RPM insert 1 

4043048 32A03R040B32RP12 20 32 32 101 — 6,0 3 3 6.0° 0,51 43400 RP.T1204M0… 

Spare Parts 

D1 max 

insert screw 

anti-rotation 

screw Torx Plus driver Nm 

32 MS2077 MS-2225 DT15IP 2,3 

40 MS2077 MS-2225 DT15IP 2,3 


B25

KSRM RP.T1204 

Cylindrical End Mills • Face Mills • Metric 




• Capable of running all cutters up to 1,0mm chip load. 


Cylindrical End Mills 


D1 

max D L L2 

Ap1 

max Z Z U 

max ramp 

angle kg 

max 

RPM insert 1 

4043049 32A03R040A32RP12L190 20 32 32 190 40 6,0 3 3 6.0° 1,05 43400 RP.T1204M0… 

Spare Parts 

anti-rotation 

D1 max 

insert screw 


32 MS2077 MS-2225 DT15IP 2,3 

Face Mills 


D1 

max D D6 L 

Ap1 

max Z Z U 

max ramp 

angle kg 

max 

RPM insert 1 

4043050 40A04RS90RP12 28 40 16 38 40 6,0 4 4 9.0° 0,21 38800 RP.T1204M0… 

4043052 50A05RS90RP12 38 50 22 42 40 6,0 5 5 7.9° 0,26 34700 RP.T1204M0... 

4043051 50A04RS90RP12 38 50 22 42 40 6,0 4 4 10.1° 0,26 34700 RP.T1204M0... 

3891914 52A05RS90RP12 40 52 22 49 50 6,0 5 5 10.2° 0,52 34000 RP.T1204M0… 

4025498 63A07RS90RP12 51 63 22 49 50 6,0 7 7 2.6° 0,60 30900 RP.T1204M0… 

4043063 63A05RS90RP12 51 63 22 49 50 6,0 5 5 7.7° 0,60 30900 RP.T1204M0… 

4005063 66A06RS90RP12 54 66 27 60 50 6,0 6 6 6.7° 0,77 30200 RP.T1204M0… 

4024763 80A08RS90RP12 68 80 27 60 50 6,0 8 8 4.1° 1,00 27300 RP.T1204M0… 

4043064 80A06RS90RP12 68 80 27 60 50 6,0 6 6 5.1° 1,00 27300 RP.T1204M0… 

4043065 100B07RS90RP12 88 100 32 78 50 6,0 7 7 4.0° 1,63 24000 RP.T1204M0… 

4027389 100B09RS90RP12 88 100 32 78 50 6,0 9 9 3.1° 1,44 24000 RP.T1204M0… 

Spare Parts 

D1 

max 

insert 

screw 

anti-rotation 

screw 

low-head 

cap screw 

socket-head 

cap screw 

socket-head cap screw 

with cool groove 

coolant lock 

screw assembly 

T-handle 

hex wrench 

Torx Plus 

driver Nm 

40 MS2077 MS-2225 — MS1294 MS1294CG — — DT15IP 2,3 

50 MS2077 MS-2225 MS1336 — MS2072CG — — DT15IP 2,3 





100 MS2077 MS-2225 — — — MS2195C THW2M DT15IP 2,3 

B26 

www.kennametal.com

KSRM RP.T1204 

Recommended Starting Speeds and Feeds • Metric 


Material 

Group KC422M KC522M KCPM20 KC725M KCPK30 

P1 410 360 330 260 230 210 390 340 320 

P2 250 220 200 160 150 130 240 220 200 

P3 220 200 180 150 130 120 220 200 180 

P4 100 90 80 170 160 140 110 100 90 160 150 140 

P5 130 125 105 230 205 180 125 110 100 225 200 180 

P6 80 70 140 120 110 90 80 140 120 

M1 160 140 130 270 230 220 170 150 140 250 220 210 

M2 140 130 120 220 205 180 150 140 130 230 210 190 

M3 110 90 155 145 135 120 100 170 150 

K1 160 150 130 250 230 210 

K2 200 180 170 130 120 110 200 180 170 

K3 170 150 140 110 100 90 170 150 140 

N1 1080 950 880 

N2 

S1 30 30 40 30 

S2 30 30 30 30 

S3 40 40 40 40 

S4 50 40 50 50 

H1 

H2 

H3 



Feed Rate Compensation for RP.T1204 Insert fz (mm) 




fz must be compensated depending on the Ap and ae values. For smaller 

Ap and ae values, the programmed fz value has to be adjusted. 


B27

KSRM RP.T1204 

Application Data • Metric 

ramp angle 

ramping 

helical 

interpolation 


shoulder cut 

DH min = Minimum blind hole diameter with helical interpolation 

DH1 min = Minimum flat-bottom hole diameter 

minimum hole 

diameter 

(DH minimum) 

minimum flat-bottom 

hole diameter 

(DH1 minimum) 

Ø DH/DH1 

catalog number 

maximum ramp 

angle 

maximum plunge 

depth 

32E03R045M16RP12 6,0° 1,65 43,95 52 64 

40E04R045M16RP12 9,0° 3,50 57,24 68 80 

maximum hole diameter 

(flat bottom) 

32A03R040B32RP12 6,0° 1,65 43,95 52 64 

32A03R040A32RP12L190 6,0° 1,65 43,95 52 64 

40A04RS90RP12 9,0° 3,50 57,24 68 80 

50A04RS90RP12 10,8° 6,00 76,04 88 100 

50A05RS90RP12 7,9° 4,40 76,50 88 100 

52A05RS90RP12 10,2° 6,00 80,05 92 104 

63A05RS90RP12 7,7° 6,00 102,02 114 126 

63A07RS90RP12 2.6° 2,10 105,08 114 126 

66A06RS90RP12 6,6° 5,50 108,14 120 132 

80A06RS90RP12 5,1° 5,50 136,04 148 160 

80A08RS90RP12 4,1° 4,40 136,58 148 160 

100B07RS90RP12 4,0° 5,70 176,04 188 200 

100B09RS90RP12 3,1° 4,40 176,55 188 200 

B28 

www.kennametal.com

KSRM RP.T1605 

Indexable Ground Round Inserts • Indexable PSTS Round Inserts • Metric 





KSRM RP.T1605 

• SHP is the first choice for steel where more cutting edge protection is needed. 

first choice 


H 

S 

N 

K 

M 

P 

KC422M 

KC522M 

KC725M 

KCPK30 


RPET1605M0ELE 16,00 5,56 0,08 

RPET1605M0ELEJ 16,00 5,56 0,08 

RPET1605M0SGE 16,00 5,56 0,10 


KSRM RP.T1605 

first choice 


H 

S 

N 

K 

 

M 

P 

KC725M 

KCPM20 

KCPK30 


RPPT1605M0SHP 16,00 5,56 0,18 


B29

KSRM RP.T1605 

Screw-On End Mills • Cylindrical End Mills • Metric 







order number catalog number D1 D1 max D G3X DPM L2 Ap1 max Z Z U 

max ramp 


4042581 40E03R045M16RP16 24 40 29 M16 17 45 8 3 3 8.4° 0,2 27300 RP..T1605M0… 


order number catalog number D1 D1 max D L L2 Ap1 max Z Z U 

max ramp 


4042582 40E02R040A32RP16L200 24 40 32 200 40 8,0 2 2 11.1° 1,13 27300 RP..T1605M0… 

Spare Parts 

anti-rotation 

D1 max 

insert screw 


40 MS-2071 MS-2225 DT15IP 4,0 

B30 

www.kennametal.com

KSRM RP.T1605 

Face Mills • Metric 





Face Mills 

order number catalog number D1 D1 max D D6 L Ap1 max Z Z U 

max ramp 


4042693 52A04RS90RP16 36 52 22 49 50 8,0 4 4 10.7° 0,4 23900 RP..T1605M0… 

4042694 63A04RS90RP16 47 63 22 49 50 8,0 4 4 11.8° 0,5 21700 RP..T1605M0… 

4042695 63A06RS90RP16 47 63 22 49 50 8,0 6 6 4.3° 0,5 21700 RP..T1605M0… 

4042696 80A05RS90RP16 64 80 27 60 50 8,0 5 5 8.2° 0,9 19200 RP..T1605M0… 

4042697 80A07RS90RP16 64 80 27 60 50 8,0 7 7 4.5° 0,9 19200 RP..T1605M0… 

4042699 100B08RS90RP16 84 100 32 78 50 8,0 8 8 4.7° 1,3 16700 RP..T1605M0… 

4042698 100B06RS90RP16 84 100 32 78 50 8,0 6 6 6.1° 1,3 16700 RP..T1605M0… 

4042700 125B09RS90RP16 109 125 40 90 63 8,0 9 9 4.3° 2,5 14700 RP..T1605M0… 


Spare Parts 

D1 max 

insert 

screw 

anti-rotation 

screw 

socket-head 

cap screw 



coolant lock 


T- handle 

hex wrench 

Torx Plus 

driver Nm 

52 MS-2071 MS-2225 MS1242 MS1242CG — — DT15IP 4 



100 MS-2071 MS-2225 — — MS2195C THW2M DT15IP 4 

125 MS-2071 MS-2225 — — MS2187C THW2M DT15IP 4 


B31

KSRM RP.T1605 




Material 


P1 410 360 330 260 230 210 390 340 320 

P2 250 220 200 160 150 130 240 220 200 

P3 220 200 180 150 130 120 220 200 180 

P4 100 90 80 170 160 140 110 100 90 160 150 140 

P5 130 125 105 230 205 180 125 110 100 225 200 180 

P6 80 70 140 120 110 90 80 140 120 

M1 160 140 130 270 230 220 170 150 140 250 220 210 

M2 140 130 120 220 205 180 150 140 130 230 210 190 

M3 110 90 155 145 135 120 100 170 150 

K1 160 150 130 250 230 210 

K2 200 180 170 130 120 110 200 180 170 

K3 170 150 140 110 100 90 170 150 140 

N1 1080 950 880 

N2 

S1 30 30 40 30 

S2 30 30 30 30 

S3 40 40 40 40 

S4 50 40 50 50 

H1 

H2 

H3 



Feed Rate Compensation for RP.T1605 Insert fz (mm) 





B32 

www.kennametal.com

KSRM Daisy IC16 

Daisy Helical Interpolation 

ramp angle 

ramping 

helical 

interpolation 

shoulder cut 



minimum hole 

diameter 

(DH minimum) 


hole diameter 

(DH1 minimum) 

Ø DH/DH1 


maximum ramp 

angle 


depth 

40E03R045M16RP16 8,3° 2,6 52.4 64 80 

40E02R040A32RP16L200 11,1° 3,3 51,2 64 80 


(no flat bottom) 

52A04RS90RP16 10,7° 5,25 73,14 88 104 

63A04RS90RP16 11.8° 8,0 94,05 110 126 

63A06RS90RP16 4,3° 3,07 97,71 110 126 

80A05RS90RP16 8,2° 8,0 128,02 144 160 

80A07RS90RP16 4,5° 4,5 129,89 144 160 

100B06RS90RP16 6,1° 8,0 168,01 184 200 

100B08RS90RP16 4,7° 6,22 168,58 184 200 

125B09RS90RP16 4,3° 7,5 218,08 234 250 

Indexable Milling • KSRM Daisy IC16 


B33

KSRM RP.T1204 

Indexable Ground Round Inserts • Indexable PSTS Round Inserts • Inch 


• SGE geometry is the first for medium and heavy applications. 


• ELEJ in combination with KC422M enables with higher chip loads. 


KSRM RP.T1204 

first choice 


H 

S 

N 

K 

M 

P 

KC422M 

KC522M 

KC725M 

KCPK30 


RPET1204M0ELE .472 .188 .003 

RPET1204M0ELEJ .472 .188 .003 

RPET1204M0SGE .472 .188 .004 

• SGP is the first choice for steel where more cutting edge protection is needed. 

KSRM RP.T1204 

first choice 


H 

S 

N 

K 

 

M 

P 

KC725M 

KCPM20 

KCPK30 


RPPT1204M0SGP .472 .188 .005 

B34 

www.kennametal.com

KSRM RP.T1204 

Screw-On End Mills • Weldon ® End Mills • Inch 




• Capable of running up to 0.039" chip load. 



max ramp 

angle lbs max RPM insert 1 

4042688 BMD125R1203M16L150 .778 1.250 1.142 M16 .670 1.500 .236 3 3 5.6° .35 43500 RP..T1204M0… 

4042690 BMD150R1204M16L150 1.028 1.500 1.142 M16 .670 1.500 .236 4 4 9.2° .41 39700 RP..T1204M0… 


Weldon End Mills 


max ramp 


4042691 BMD125R1203W125L200 .778 1.250 1.250 4.280 2.000 .236 3 3 5.7° 1.17 43500 RP..T1204M0… 

3891915 BMD150R1204W150L200 1.028 1.500 1.500 4.690 2.000 .236 4 4 9.2° 1.94 39700 RP..T1204M0… 

Spare Parts 

D1 max 

insert screw 

anti-rotation 

screw Torx Plus driver in.lbs. 

1.250 MS2077 MS-2225 DT15IP 20.00 

1.500 MS2077 MS-2225 DT15IP 20.00 


B35

KSRM RP.T1204 

Cylindrical End Mills • Face Mills • Inch 




• Capable of running all cutters up to 0.039" chip load. 




max ramp 


4042692 BMD125R1203C125L700 .778 1.250 1.250 7.000 1.575 .236 3 3 5.7° 2.11 43500 RP..T1204M0… 

4042713 BMD150R1203C125L800 1.028 1.500 1.250 8.000 1.575 .236 3 3 9.8° 2.54 39700 RP..T1204M0… 

Spare Parts 

D1 max 

insert screw 

anti-rotation 


1.250 MS2077 MS-2225 DT15IP 20.00 

1.500 MS2077 MS-2225 DT15IP 20.00 

Face Mills 


max ramp 


3891882 BMD150R1204S050L158 1.028 1.500 .500 1.440 1.575 .236 4 4 9.2° .47 39700 RP..T1204M0… 

4042714 BMD200R1203S075L200 1.528 2.000 .750 1.752 2.000 .236 3 3 10.5° 1.02 34400 RP..T1204M0… 

4042715 BMD200R1205S075L200 1.528 2.000 .750 1.752 2.000 .236 5 5 7.7° 1.01 34400 RP..T1204M0… 

4042716 BMD250R1207S100L200 2.028 2.500 1.000 2.190 2.000 .236 7 7 4.1° 1.61 30800 RP..T1204M0… 

3885499 BMD300R1206S100L200 2.528 3.000 1.000 2.752 2.000 .236 6 6 5.7° 2.44 28100 RP..T1204M0… 

4042717 BMD300R1208S100L200 2.528 3.000 1.000 2.752 2.000 .236 8 8 3.5° 2.57 28100 RP..T1204M0… 

4002349 BMD400R1209S125L200 3.528 4.000 1.250 2.878 2.000 .236 9 9 3.0° 3.20 23800 RP..T1204M0… 

4042718 BMD400R1207S125L200 3.528 4.000 1.250 2.878 2.000 .236 7 7 3.3° 3.23 23800 RP..T1204M0… 

Spare Parts 

D1 max 

insert 

screw 

anti-rotation 

screw 

socket-head 

cap screw 

sock-head cap 

screw with cool groove 

coolant lock 


T- handle 

hex wrench 

Torx Plus 

driver in.lbs. 

1.500 MS2077 MS-2225 S424 S422CG — — DT15IP 20.00 

2.000 MS2077 MS-2225 S446 S446CG — — DT15IP 20.00 

2.500 MS2077 MS-2225 S459 S459CG — — DT15IP 20.00 

3.000 MS2077 MS-2225 S459 S459CG — — DT15IP 20.00 

4.000 MS2077 MS-2225 — — S2162C THW2M DT15IP 20.00 

B36 

www.kennametal.com

KSRM RP.T1204 

Recommended Starting Speeds and Feeds • Inch 

Recommended Starting Speeds [SFM] 

Material 


P1 1300 1200 1100 860 750 700 1290 1130 1050 

P2 800 725 680 530 480 430 800 720 650 

P3 700 660 615 480 430 390 720 650 590 

P4 320 300 270 550 525 475 360 330 300 540 500 450 

P5 440 400 360 730 675 600 490 440 400 740 660 600 

P6 270 230 450 400 375 300 260 450 390 

M1 500 440 410 860 760 750 560 490 450 840 740 680 

M2 460 410 380 700 675 600 510 460 420 770 690 630 

M3 340 310 500 475 460 380 340 570 510 

K1 540 490 440 840 760 680 

K2 670 600 550 430 380 360 670 600 550 

K3 560 500 460 360 320 290 560 500 460 

N1 3990 3550 3270 

N2 

S1 110 90 120 100 

S2 90 90 100 100 

S3 120 120 130 130 

S4 150 140 170 150 

H1 

H2 

H3 



Feed Rate Compensation for RP.T1204 Insert fz (inch) 

Programmed Feed Rate fz (inch) 






B37

KSRM RP.T1204 

Application Data • Inch 

ramp angle 

ramping 

helical 

interpolation 


shoulder cut 



maximum hole 

diameter 

(DH minimum) 


hole diameter 

(DH1 minimum) 

Ø DH/DH1 


maximum ramp 

angle 


depth 

BMD125R1203M16L150 5.7° 0.061 1.719 2.028 2.5 

BMD150R1204M16L150 9.2° 0.130 2.112 2.528 3.0 



BMD125R1203W125L200 5.7° 0.061 1.719 2.028 2.5 

BMD150R1204W150L200 9.2° 0.130 2.112 2.528 3.0 

BMD125R1203C125L700 5.7° 0.061 1.719 2.028 2.5 

BMD150R1203C125L800 9.8° 0.138 2.104 2.528 3.0 

BMD150R1204S050L158 9.2° 0.130 2.112 2.528 3.0 

BMD200R1203S075L200 10.5° 0.236 3.058 3.528 4.0 

BMD200R1205S075L200 7.7° 0.173 3.074 3.528 4.0 

BMD250R1207S100L200 4.1° 0.130 4.114 4.528 5.0 

BMD300R1206S100L200 5.7° 0.228 5.048 5.528 6.0 

BMD300R1208S100L200 3.5° 0.138 5.078 5.528 6.0 

BMD400R1207S125L200 3.3° 0.189 7.068 7.528 8.0 

BMD400R1209S125L200 3.0° 0.173 7.525 7.528 8.0 

B38 

www.kennametal.com

KSRM RP.T1605 

Indexable Ground Round Inserts • Indexable PSTS Round Inserts • Inch 





KSRM RP.T1605 

first choice 


H 

S 

N 

K 

M 

P 

KC422M 

KC522M 

KC725M 

KCPK30 


RPET1605M0ELE .630 .219 .003 

RPET1605M0ELEJ .630 .219 .003 

RPET1605M0SGE .630 .219 .004 

• SHP is the first choice for steel where more cutting edge protection is needed. 


KSRM RP.T1605 

first choice 


H 

S 

N 

K 

 

M 

P 

KC725M 

KCPM20 

KCPK30 


RPPT1605M0SHP .630 .219 .007 


B39

KSRM RP.T1605 

Screw-On End Mills • Cylindrical End Mills • Inch 








max ramp 


4043037 BMD150R1603M16 .870 1.500 1.142 M16 .670 1.500 .315 3 3 9.9° .35 28000 RP..T1605M0… 



max ramp 


4043039 BMD150R1602C125L800 .870 1.500 1.250 8.000 1.500 .315 2 2 11.1° 2.48 28000 RP..T1605M0… 

Spare Parts 

anti-rotation 

D1 max 

insert screw 


1.500 MS-2071 MS-2225 DT15IP 35.0 

B40 

www.kennametal.com

KSRM RP.T1605 

Face Mills • Inch 





Face Mills 


max ramp 


4043040 BMD200R1603S075L200 1.370 2.000 .750 1.752 2.000 .315 3 3 11.7° .82 24200 RP..T1605M0… 

4043041 BMD200R1604S075L200 1.370 2.000 .750 1.752 2.000 .315 4 4 9.7° .83 24200 RP..T1605M0… 

4043042 BMD250R1605S100L200 1.870 2.500 1.000 2.189 2.000 .315 5 5 11.7° 1.43 21700 RP..T1605M0… 

4043053 BMD300R1605S100L200 2.370 3.000 1.000 2.750 2.000 .315 5 5 8.8° 2.37 19800 RP..T1605M0… 

3997748 BMD300R1607S100L200 2.370 3.000 1.000 2.750 2.000 .315 7 7 6.8° 2.38 19800 RP..T1605M0… 

4043054 BMD400R1608S125L200 3.370 4.000 1.250 2.875 2.000 .315 8 8 4.6° 2.79 16600 RP..T1605M0… 

4043055 BMD500R1609S150L250 4.370 5.000 1.500 3.811 2.500 .315 9 9 4.2° 5.86 14500 RP..T1605M0… 

4043056 BMD600R1610S150L250 5.370 6.000 1.500 3.811 2.500 .315 10 10 3.4° 7.86 13100 RP..T1605M0… 


Spare Parts 

D1 max 

insert 

screw 

anti-rotation 

screw 

socket-head 

cap screw 

sock-head cap 

screw with cool groove 

coolant lock 


T- handle 

hex wrench 

Torx Plus 

driver in.lbs. 

2.000 MS-2071 MS-2225 S446 S446CG — — DT15IP 35.0 

2.500 MS-2071 MS-2225 S459 S459CG — — DT15IP 35.0 

3.000 MS-2071 MS-2225 S459 S459CG — — DT15IP 35.0 

4.000 MS-2071 MS-2225 — — S2162C THW2M DT15IP 35.0 




B41

KSRM RP.T1605 




Material 

Group 

P1 

P2 

P3 

P4 

P5 

P6 

M1 

M2 

M3 

K1 

K2 

K3 

N1 

N2 

S1 

S2 

S3 

S4 

H1 

H2 

H3 

KC422M 

3990 3550 

3270 

320 

440 

270 

500 

460 

340 

670 

560 

110 

90 

120 

150 


As the average chip thickness value goes higher the speed should be decreased. 

KC522M KCPM20 KC725M KCPK30 

1300 1200 1100 860 750 700 1290 1130 1050 

800 725 680 530 480 430 800 720 650 

700 660 615 480 430 390 720 650 590 

300 270 550 525 475 360 330 300 540 500 450 

400 360 730 675 600 490 440 400 740 660 600 

230 450 400 375 300 260 450 390 

440 410 860 760 750 560 490 450 840 740 680 

410 380 700 675 600 510 460 420 770 690 630 

310 500 475 460 380 340 570 510 

540 490 440 840 760 680 

600 550 

430 380 360 670 600 550 

500 460 

360 320 290 560 500 460 

90 

90 

120 

140 

120 

100 

130 

170 

100 

100 

130 

150 

Feed Rate Compensation for RP.T1605 Insert fz (inch) 





B42 

www.kennametal.com

KSRM RP.T1605 

Application Data • Inch 

ramp angle 

ramping 

helical 

interpolation 

shoulder cut 



minimum hole 

diameter 

(DH minimum) 


hole diameter 

(DH1 minimum) 

Ø DH/DH1 


maximum ramp 

angle 


depth 

BMD150R1603M16L150 9.9° 0.106 1.904 2.37 3.0 

BMD150R1603W125L200 9.9° 0.106 1.904 2.37 3.0 



BMD150R1602C125L800 11.0° 0.117 1.888 2.37 3.0 

BMD200R1603S075L200 11.7° 0.217 2.776 3.37 4.0 

BMD200R1604S075L200 9.7° 0.181 2.81 3.37 4.0 

BMD250R1605S100L200 11.7° 0.315 3.744 4.37 5.0 

BMD300R1605S100L200 8.8° 0.315 4.738 5.37 6.0 

BMD300R1607S100L200 6.8° 0.245 4.768 5.37 6.0 

BMD400R1608S125L200 4.6° 0.245 6.762 7.37 8.0 

BMD500R1609S150L250 4.2° 0.295 8.744 9.37 10.0 

BMD600R1610S150L250 3.4° 0.295 10.744 11.37 12.0 



B43

KIPR-KSSR • Ceramic Milling Cutters 


The Kennametal ceramic milling platform has been specifically engineered to machine 

high-temperature alloys, PH series, stainless steel, and hardened materials. With excellent 

productivity through the massive reduction of machining time, Kennametal ceramics 

can run more than 10 times faster than comparable carbide grades. 


Unbeatable productivity 

• Engineering to provide an outstanding metal removal rates and 

productivity in nickel-based and/or cobalt-based alloys, stellites, 

stainless steel, and PH series through HSM. 

• High axial and radial run-out accuracy. 

• Improved insert clearance and thickness tolerance to increase 

overall performance. 

• New clamping system design provides higher spare parts 

tool life and reliability, and higher RPM. 

Usability and offering 

• Three grades and three insert sizes available to cover 

a wide range of applications. 

• Wide diameter range with shell mills, end mills, and screw-on 

cutters. From diameter 16,0mm (0.625"). 

• High clearance on the cutters for superior ramping capacities. 

• Through coolant option in all the cutters. Only for air use. 

B44 

www.kennametal.com


B45

KIPR-RP RPGN.. 

Indexable Ceramic Inserts • Metric 

• Sialon ceramic KYSM10 for roughing nickel-, cobalt-, and iron-based alloys. 

• Sialon ceramic KYSP30 is the first choice for nickel and cobalt alloys. 

• Whiskers ceramic KYHS10 is the first choice for hardened materials. 

Indexable Milling • KIPR-RP RPGN.. 

RPGN06.. 

RPGN09.. 

RPG 

RPG 

first choice 


first choice 


H 

S 

N 

K 

M 

P 

 

KYHS10 

KYSM10 

KYSP30 

catalog number D S fz 

RPGN060200E 6,35 2,38 0,05 

H 

S 

N 

K 

M 

P 

 

KYHS10 

KYSM10 

KYSP30 


RPGN090300E 9,53 3,18 0,08 

H 

 

RPGN12.. 

RPG 

first choice 


S 

N 

K 

M 

P 

 

KYHS10 

KYSM10 

KYSP30 


RPGN120400E 12,70 4,76 0,10 

B46 

www.kennametal.com

KIPR-RP RPGN06 


• For machining high-temp alloys, PH stainless, stainless steels, 

and hardened materials. 

• Excellent productivity through massive reduction of machining time. 

• Face milling, pocketing, and ramping capabilities. 

• Through body coolant delivery for internal air supply only. 


order number catalog number D1 D1 max D G3X DPM L2 WF Ap1 max Z Z U 

max ramp 


4052781 KIPR020RP06MF03 14 20 18 M10 11 30 14 3 3 3 10.0° 0,05 33325 RP_N0602___ 

Indexable Milling • KIPR-RP RPGN06 


order number catalog number D1 max D1 D L2 L Ap1 max Z Z U 

max ramp 


3617418 KIPR016RP06CF02 16 10 16 26 75 3,2 2 2 14.0° 0,10 37260 RP_N0602___ 

3617416 KIPR020RP06CF03 20 14 20 31 82 3,2 3 3 10.0° 0,17 33325 RP_N0602___ 

Spare Parts 

D1 max clamp clamp screw Torx driver Nm 

16 KCI1 191.924 DT9 1,9 

20 KCI1 191.924 DT9 1,9 


B47











max ramp 


4052782 KIPR020RP09MF02 11 20 18 M10 11 30 14 5 2 2 13.0° 0,05 23040 RP_N0903___ 

4052843 KIPR025RP09MF03 16 25 21 M12 13 35 18 5 3 3 8.0° 0,08 20610 RP_N0903___ 



max ramp 


4052780 KIPR020RP09CF02 11 20 20 82 31 4,8 2 2 13.0° 0,16 23040 RP_N0903___ 

3617415 KIPR025RP09CF03 16 25 25 96 39 4,8 3 3 8.0° 0,30 20610 RP_N0903___ 

Spare Parts 

D1 max clamp clamp screw Torx driver Nm 

20 KCI2 191.725 DT15 3,5 

25 KCI2 191.725 DT15 3,5 

B48 

www.kennametal.com








• Updated product! 



max ramp 


3101753 KIPR032RP12MF03 20 32 29 M16 17 45 22 6 3 3 4.2° 0,18 20420 RP_N1204___ 




max ramp 


3101754 KIPR032RP12CF03 20 32 32 110 50 6,3 3 3 4.2° 0,56 20420 RP_N1204___ 

3101755 KIPR040RP12CF04 28 40 32 110 49 6,3 4 4 2.8° 0,61 18260 RP_N1204___ 

Spare Parts 

D1 max clamp clamp screw Torx Plus wrench Nm 

32 KCI3M 193.409 TTP20 6,0 

40 KCI3M 193.409 TTP20 6,0 


B49

KSSR-RPGN12 

Screw-On End Mills • Metric 







Indexable Milling • KSSR-RPGN12 

Shell Mills 

order number catalog number D1 max D1 D D6 L Ap1 max Z 

max ramp 


3101756 KSSR050RP12CF04 50 37,4 16 44 50 6,3 4 2.0° 0,41 16340 RP_N1204___ 

3101757 KSSR063RP12CF04 63 50,5 22 50 50 6,3 4 1.4° 0,69 14550 RP_N1204___ 

3101758 KSSR080RP12CF05 80 67,4 27 60 50 6,3 5 1.0° 1,09 12900 RP_N1204___ 

3101759 KSSR100RP12CF06 100 87,3 32 80 50 6,3 6 .8° 1,84 11550 RP_N1204___ 

Spare Parts 

D1 max clamp insert screw Torx Plus wrench Nm 

50 KCI3M 193.409 TTP20 6,0 

63 KCI3M 193.409 TTP20 6,0 

80 KCI3M 193.409 TTP20 6,0 

100 KCI3M 193.409 TTP20 6,0 

B50 

www.kennametal.com

KIPR-RP 



Material 

Group 

KYSP30 

(up to HRC 48) 

KYSM10 


KYHS10 


P1 

P2 

P3 

P4 

P5 725 975 

P6 725 975 

M1 975 

M2 915 

M3 725 

K1 

K2 

K3 

N1 

N2 

S1 900 2125 

S2 1225 1700 800 

S3 1225 1700 800 

S4 

H1 300 

Indexable Milling • KIPR-RP 

Recommended Feed Data • Nickel and Cobalt Alloys 

recommended starting values 

insert Ap max Ap fz ae 

RPGN060200E 1,5 1,0 0,05 65% 

RPGN090300E 2,5 1,5 0,08 65% 

RPGN120400E 3,0 2,0 0,10 65% 

Recommended Feed Data • Hard Machining 



RPGN060200E 1,0 0,75 0,10 55% 

RPGN090300E 1,5 1,00 0,10 55% 

RPGN120400E 2,0 1,30 0,12 55% 

Note: 

A – Use these tools with the appropriate equipment/machines. Machines have to be covered for safety reasons: 

Hot flowing chips and loud noise are involved, which is common during the milling process. 

B – Use only air flow as coolant method. 

C – Higher RPMs are involved; use balanced toolholder for higher tool life and safer operation. 

D – Consider increasing the fz in hard machining when smaller Ap are applied. 


B51

KIPR-RP RP.. 

Indexable Ceramic Inserts • Inch 

• Sialon ceramic KYSM10 for roughing nickel-, cobalt-, and iron-based alloys. 

• Sialon ceramic KYSP30 is the first choice for nickel and cobalt alloys. 

• Whiskers ceramic KYHS10 is the first choice for hardened materials. 

Indexable Milling • KIPR-RP RP.. 

RPG21.. 

RPG32.. 

RPG 

first choice 


H 

S 

N 

K 

M 

P 

 

KYHS10 

KYSM10 

KYSP30 


RPG2150E .250 .094 .002 

RPG 

first choice 


H 

S 

N 

K 

M 

P 

 

KYHS10 

KYSM10 

KYSP30 


RPG32E .375 .125 .003 

H 

 

RPG43.. 

RPG 

first choice 


S 

N 

K 

M 

P 

 

KYHS10 

KYSM10 

KYSP30 


RPG43E .500 .188 .004 

B52 

www.kennametal.com

KIPR-RP RP21.50 

Cylindrical End Mills • Inch 







order number catalog number D1 max D1 D L2 L Ap1 max Z Z U 

max ramp 


3759533 KIPR062RP21229 .625 .375 .625 1.021 2.950 .125 2 2 12.0° .21 37400 RP_2150_ 

3759534 KIPR075RP21332 .750 .500 .750 1.192 3.200 .125 3 3 10.0° .33 34150 RP_2150_ 

Spare Parts 

D1 max clamp clamp screw Torx driver in.lbs. 

.625 KCI1 191.924 DT9 17.00 

.750 KCI1 191.924 DT9 17.00 

Indexable Milling • KIPR-RP RP21.50 


B53











max ramp 


3760369 KIPR100RP32M1203 .625 1.000 .827 M12 .492 1.250 .709 .188 3 3 8.0° .17 20450 RP_32_ 


order number catalog number D1 D1 max D L2 L Ap1 max Z Z U 

max ramp 


3759535 KIPR100RP32438 .625 1.000 1.000 1.556 3.800 .188 3 3 8.0° .70 20450 RP_32_ 

Spare Parts 

D1 max clamp insert screw Torx driver in.lbs. 

1.000 KCI2 191.725 DT15 31.00 

B54 

www.kennametal.com











max ramp 


3760370 KIPR125RP43M1603 .750 1.250 1.142 M16 .669 1.500 .866 .250 3 3 2.5° .32 21000 RP_43_ 



order number catalog number D1 D1 max D L2 L Ap1 max Z Z U 

max ramp 


1873486 KIPR125RP43540 .761 1.250 1.250 1.610 4.000 .249 3 3 4.3° 1.09 21000 RP_43_ 

1775726 KIPR125RP43555 .761 1.250 1.250 3.110 5.500 .249 3 3 4.3° 1.54 21000 RP_43_ 

1775728 KIPR150RP43655 1.009 1.500 1.500 3.500 5.500 .249 3 3 3.0° 2.28 19500 RP_43_ 

Spare Parts* 

D1 max clamp insert screw Torx Plus wrench in.lbs. 

1.250 KCI3M 193.409 TTP20 55.00 

1.250 KCI3M 193.409 TTP20 55.00 

1.500 KCI3M 193.409 TTP20 55.00 

* For cutters version 2009 and older, please see page 423 in the Milling Catalog 6050, Inch. 


B55

KSSR-RPG43 

Shell Mills • Inch 







Indexable Milling • KSSR-RPG43 

Shell Mills 

order number catalog number D1 max D1 D D6 L Ap1 max Z 

max ramp 


1942350 KSSR200RP430C3 2.000 1.505 .750 1.750 2.000 .249 3 3.0° 16000 RP_43_ 

1942586 KSSR200RP430F3 2.000 1.505 .750 1.750 2.000 .249 4 3.0° 16000 RP_43_ 

1942589 KSSR300RP430C4 3.000 2.501 1.000 2.190 2.000 .249 5 2.0° 13500 RP_43_ 

1942607 KSSR400RP430C5 4.000 3.501 1.250 2.880 2.000 .249 6 1.5° 11500 RP_43_ 

Spare Parts* 

D1 max clamp insert screw Torx Plus wrench socket-head cap screw in.lbs. 

2.000 KCI3M 193.409 TTP20 S446C 55.00 

3.000 KCI3M 193.409 TTP20 S2050 55.00 

4.000 KCI3M 193.409 TTP20 S467 55.00 

* For cutters version 2009 and older, please see page 423 in the Milling Catalog 6050, Inch. 

B56 

www.kennametal.com

KIPR-RP 



Material 

Group 

KYSP30 


KYSM10 


KYHS10 


P1 

P2 

P3 

P4 

P5 2400 3200 

P6 2400 3200 

M1 3200 

M2 3000 

M3 2400 

K1 

K2 

K3 

N1 

N2 

S1 3000 7000 

S2 4000 5600 2600 

S3 4000 5600 2600 

S4 

H1 1000 

Indexable Milling • KIPR-RP 

Recommended Feed Data • Nickel and Cobalt Alloys 



RPG2150E 0.059 0.039 0.002 65% 

RPG32E 0.098 0.059 0.003 65% 

RPG43E 0.118 0.079 0.004 65% 

Recommended Feed Data • Hard Machining 



RPG2150E 0.039 0.030 0.004 55% 

RPG32E 0.059 0.039 0.004 55% 

RPG43E 0.079 0.051 0.005 55% 

Note: 

A – Use these tools with the appropriate equipment/machines. Machines have to be covered for safety reasons: 

Hot flowing chips and loud noise are involved, which is common during the milling process. 

B – Use only air flow as coolant method. 

C – Higher RPMs are involved; use balanced toolholder for higher tool life and safer operation. 

D – Consider increasing the fz in hard machining when smaller Ap are applied. 


B57

The New Dodeka MAX 


Kennametal’s new Dodeka MAX inserts are available in two geometries and three nose 

configurations for superior performance across a wide range of applications. Precision 

Pressed and Sintered to Size (PPSTS) with 12 cutting edges per insert, Dodeka MAX 

will consistently exceed your expectations. 


Dodeka MAX features 

• Coarse and medium pitch styles. 

• PPSTS (Precision Pressed and Sintered to Size) 

will exceed your expectations. 

• Pockets are heat-treated. 

Usability and offering 

• 8,0mm (0.315") depth-of-cut capability. 

• Available in metric, JIS, and inch products. 

Diameters from 80,0mm–315,0mm (3"–12"). 

• Through the body coolant; for larger diameters, 

through shower-cap. 

• Two geometries and three nose configurations for all 

of your needs: GD and HD with flat nose and radius nose. 

• Three premium grades: KC725M, KCK15, and KCPK30. 

• Twelve cutting edges per insert. 

B58 

www.kennametal.com


B59

Dodeka MAX 45° 

Indexable Inserts for Dodeka MAX 


• Grades and geometries to suit most workpiece materials. 


Indexable Milling • Dodeka MAX 45° 

HNPJ-HD 

HNGJ-GD 

first choice 


H 

S 

N 

K 

M 

P 

KC725M 

KCK15 

KCPK30 

D S L10 BS Rε hm 

ISO catalog number ANSI catalog number mm in mm in mm in mm in mm in mm in 

HNPJ1307ANSNHD HNPJ75ANSNHD 22,23 .875 7,41 .292 12,83 .505 1,88 .074 1,2 .047 0,23 .009 

KC725M 

KCK15 

KCPK30 



HNGJ1307ANENGD HNGJ75ANENGD 22,23 .875 7,41 .292 12,83 .505 1,88 .074 1,2 .047 0,08 .003 

HNPJ-HD 

KC725M 

KCK15 

KCPK30 



HNPJ130720ANSNHD HNPJ755ANSNHD 22,23 .875 7,42 .292 12,83 .505 — — 2,0 .079 0,23 .009 

HNPJ-HD 

KC725M 

KCK15 

KCPK30 



HNPJ130735ANSNHD HNPJ759ANSNHD 22,23 .875 7,33 .289 12,83 .505 — — 3,5 .138 0,23 .009 

HNPJ-GD 

KC725M 

KCK15 

KCPK30 



HNPJ130720ANSNGD HNPJ755ANSNGD 22,23 .875 7,53 .296 12,83 .505 — — 2,0 .079 0,13 .005 

B60 

www.kennametal.com

Dodeka MAX Face Mill 45° • Metric 

Indexable Shell Mills • Coarse and Medium Pitch 

• 8,0mm depth-of-cut capability. 

• Available in diameters of 80,0mm to 315,0mm. 



Face Mill 45° • Metric 

order number catalog number D1 D1 max D D4 D6 L Ap1 max Z max RPM coolant supply kg 

4059463 KSHR80A04RS45HN13 80 97,3 27 — 60 50 8,0 4 7900 Yes 1,3 

4060935 KSHR100B05RS45HN13 100 117,3 32 — 80 50 8,0 5 6300 Yes 1,8 

4060936 KSHR125B06RS45HN13 125 142,3 40 — 90 63 8,0 6 5050 Yes 3,1 

4059485 KSHR160C09RS45HN13 160 177,3 40 66,7 110 63 8,0 9 3900 Yes 4,3 

4060912 KSHR200C10RS45HN13 200 217,3 60 101,6 130 63 8,0 10 3180 Yes 6,4 

4060937 KSHR200C12RS45HN13 200 217,3 60 101,6 130 63 8,0 12 3180 Yes 6,5 

4060933 KSHR250C12RS45HN13 250 267,3 60 101,6 130 63 8,0 12 2550 Yes 10,3 

4060938 KSHR250C14RS45HN13 250 267,3 60 101,6 130 63 8,0 14 2550 Yes 10,4 

4060934 KSHR315C14RS45HN13 315 332,3 60 101,6 230 80 8,0 14 2020 Yes 24,0 

4059486 KSHR315C18RS45HN13 315 332,3 60 101,6 230 80 8,0 18 2020 Yes 24,6 

Spare Parts 

D1 

mill cutter 

lock screw 

coolant lock 


coolant 

shower plate 

insert 

screw 



socket-head 

cap screw 

Torx Plus 

wrench 

80 — — — 193.531 MS2038CG 125.230 TTP25 

100 — MS2189C — 193.531 — — TTP25 

125 420.200 — 470.232 193.531 — — TTP25 

160 420.200 — 470.233 193.531 — — TTP25 

200 — — 470.234 193.531 — — TTP25 

250 — — 470.235 193.531 — — TTP25 

315 — — 470.236 193.531 — — TTP25 

Indexable Milling • Dodeka MAX Face Mill 45° • Metric 


B61

Dodeka MAX Face Mill 45° • JIS 



• Available in diameters of 80,0mm to 315,0mm. 



Dodeka MAX Face Mill 45° • JIS 

Indexable Milling • Dodeka MAX Face Mill 45° • JIS 


4060996 KSHR80A04RS45HN13J 80 97,3 25,4 — 60 50 8,0 4 7900 Yes 1,2 

4060997 KSHR100B05RS45HN13J 100 117,3 31,8 — 80 50 8,0 5 6300 Yes 1,8 

4060998 KSHR125B06RS45HN13J 125 142,3 38,1 — 90 63 8,0 6 5050 Yes 3,1 

4060999 KSHR160C09RS45HN13J 160 177,3 38,1 — 110 63 8,0 9 3900 Yes 4,5 

4060993 KSHR200C10RS45HN13J 200 217,3 63,5 101,6 130 63 8,0 10 3180 Yes 6,2 






Spare Parts 

D1 

mill cutter 

lock screw 

coolant lock 


coolant 

shower plate 

insert 

screw 



socket-head 

cap screw 

Torx Plus 

wrench 

80 — — — 193.531 S458CG 125.230 TTP25 

100 — MS2220C — 193.531 — — TTP25 

125 420.200 — — 193.531 — — TTP25 

160 — — — 193.531 — — TTP25 

200 — — 470.242 193.531 — — TTP25 

250 — — 470.243 193.531 — — TTP25 

315 — — 470.244 193.531 — — TTP25 

B62 

www.kennametal.com

Dodeka 

45° Approach Angle • Recommended Starting Speeds and Feeds 


Material 

Group KC725M KCK15 KCPK30 

P1 310 270 250 470 410 380 

P2 190 180 160 290 260 240 

P3 180 160 140 260 240 220 

P4 130 120 110 200 180 160 

P5 180 160 150 265 240 215 

P6 110 90 160 140 

M1 200 180 160 310 270 250 

M2 180 170 150 280 250 230 

M3 140 120 210 180 

K1 200 180 160 440 400 350 310 280 250 

K2 160 140 130 350 310 290 240 220 200 

K3 130 120 110 290 260 240 200 180 170 

N1 

N2 

S1 40 40 

S2 40 40 

S3 50 50 

S4 60 50 

H1 


The speed should be decreased as the average chip thickness increases. 

Indexable Milling • Dodeka 


45˚ Approach Angle Feed-per-Tooth Compensation 

(Radial Width-of-Cut Dependent) 


1,20 

1,00 

0,80 

0,60 

0,40 

0,20 

0,00 

0,73 

Percentage of the Cutter Diameter in Cut 


B63

Dodeka MAX Face Mill 45° • Inch 


• 0.315" depth-of-cut capability. 

• Available in diameters of 3" to 12". 



Dodeka MAX Face Mill 45° • Inch 

Indexable Milling • Dodeka MAX Face Mill 45° • Inch 

order number catalog number D1 D1 max D D4 D6 L Ap1 max Z max RPM coolant supply lbs 

4057578 KSHR300HN7545M4 3.000 3.682 1.000 — 2.188 1.750 .315 4 8300 Yes 2.14 

4057579 KSHR400HN7545M5 4.000 4.682 1.250 — 2.875 1.750 .315 5 6300 Yes 3.18 

4057580 KSHR500HN7545M6 5.000 5.682 1.500 — 3.812 2.375 .315 6 5000 Yes 6.40 

4057581 KSHR600HN7545M8 6.000 6.682 2.000 — 5.000 2.375 .315 9 4100 Yes 9.87 

4057575 KSHR800HN7545C10 8.000 8.682 2.500 4.000 5.000 2.375 .315 10 3130 Yes 13.51 

4057582 KSHR800HN7545M10 8.000 8.682 2.500 4.000 5.000 2.375 .315 12 3130 Yes 13.55 

4057576 KSHR1000HN7545C10 10.000 10.682 2.500 4.000 6.963 2.375 .315 12 2510 Yes 25.80 

4057583 KSHR1000HN7545M10 10.000 10.682 2.500 4.000 6.963 2.375 .315 14 2510 Yes 13.55 

4057577 KSHR1200HN7545C10 12.000 12.681 2.500 4.000 9.016 3.150 .315 14 2090 Yes 42.06 

4057584 KSHR1200HN7545M10 12.000 12.681 2.500 4.000 9.016 3.150 .315 18 2090 Yes 42.03 

Spare Parts 

D1 

coolant 

lock screw 

coolant lock 


coolant 

shower plate 

insert 

screw 



socket-head 

cap screw 

Torx Plus 

wrench 

3.000 — — — 193.531 S458CG S458 TTP25 

4.000 — S2162C — 193.531 — — TTP25 

5.000 420.201 — 470.240 193.531 — — TTP25 

6.000 420.241 — — 193.531 — — TTP25 

8.000 — — 470.242 193.531 — — TTP25 

10.000 — — 470.243 193.531 — — TTP25 

12.000 — — 470.244 193.531 — — TTP25 

B64 

www.kennametal.com

Dodeka 


Recommended Starting Speeds (SFM) 

Material 

Group KC725M KCK15 KCPK30 

P1 1030 900 840 1550 1360 1260 

P2 640 580 520 960 860 780 

P3 580 520 470 860 780 710 

P4 430 400 360 650 600 540 

P5 590 530 480 890 790 720 

P6 360 310 540 470 

M1 670 590 540 1010 890 820 

M2 610 550 500 920 830 760 

M3 460 410 680 610 

K1 650 590 530 1440 1310 1160 1010 910 820 

K2 520 460 430 1140 1020 950 800 720 660 

K3 430 380 350 960 850 780 670 600 550 

N1 

N2 

S1 140 120 

S2 120 120 

S3 160 160 

S4 200 180 

H1 


As the average chip thickness value goes higher the speed should be decreased. 







B65

The NEW KSSR 84˚ 


Kennametal’s new line of KSSR 84˚ inserts are versatile, easy-to-use, and right- or left-hand neutral, 

making them ideal for automotive machining operations or any other industry that relies on transfer 

line manufacturing. Available in carbide and ceramic grades for applications in cast and ductile irons 

and alloy steels, choose KSSR 84˚ inserts for all your fine and coarse pitch styles. 


KSSR 84˚ features 

• Available in metric, JIS, and inch products, diameters 

from 63,0mm–250,0mm and (2.5"–10"). 

• Fine and coarse pitch styles. 

• Easy-to-use and to adjust with shorter set-up time. 

• New wiper inserts in carbide and ceramic will provide 

excellent surface quality. 

Improved versatility 

• Proven solution on the automotive segment. 

• Right- and left-hand cutters, ideal for transfer lines. 

• Premium grades in carbide and ceramic for applications 

in cast and ductile irons and alloy steels. 

• Inserts are neutral and can be used for right- or left-hand cutting. 

B66 

www.kennametal.com

Unrivaled benefits 

• Capability: 5,0mm (0.20") maximum depth of cut. 

• Excellent accuracy: 

Radial = +/- 0,012mm (0.0004") 

Axial = adjustable +/- 0,002mm (0.0001") 

• Inserts have eight cutting edges, periphery ground. 


B67

KSSR 84° 

Indexable Inserts for KSSR 


• Four geometries and nine premium grades. 

• Eight cutting edges per insert. 

• New wiper inserts in carbide and ceramic. 

KSSR 

SNXF-SN 

first choice 


H 

S 

N 

K 

M 

P 

 

Indexable Milling • KSSR 84° 


ISO catalog number ANSI catalog number cutting edges mm in mm in mm in mm in mm in mm in 

SNXF120412AMSN SNXF433AMSN 8 12,70 .500 4,76 .187 12,70 .500 — — 1,2 .047 0,18 .007 

SNXF1204ZNAMSN SNXF43ZNAMSN 8 12,70 .500 4,76 .187 12,70 .500 1,00 .039 1,2 .047 0,18 .007 

XNXF-DW 

L10 

Re 

D 

BS 

S 

first choice 




XNXF1204ZNENLDW XNXF43ZNENLDW 12,70 .500 4,64 .183 — — — — 1,5 .059 — — 

XNXF-NW 

first choice 


KY3500 

H 

S 

N 

K 

M 

P 

TN2510 

TN5505 

TN5515 



XNXF1204ZNENW XNXF43ZNENW 12,70 .500 4,76 .188 — — — — 1,2 .047 — — 

H 

S 

N 

K 

M 

P 

 

KY3500 

SNXF-GP 

first choice 


H 

S 

N 

K 

M 

P 

KY3500 

TN2510 

TN450 

TN5515 

TN6510 

TN6520 

TN6525 

TN6540 

TN7525 

cutting D S L10 BS Rε hm 

ISO catalog number ANSI catalog number edges mm in mm in mm in mm in mm in mm in 

SNXF120412SNGP SNXF433SNGP 8 12,70 .500 4,76 .187 12,70 .500 — — 1,2 .047 0,11 .004 

SNXF1204ZNSNGP SNXF43ZNSNGP 8 12,70 .500 4,76 .187 12,70 .500 1,00 .039 1,2 .047 0,11 .004 

SNXF-LD 

SNXF120412ENLD SNXF433ENLD 8 12,70 .500 4,76 .187 12,70 .500 — — 1,2 .047 0,08 .003 

SNXF1204ZNENLD SNXF43ZNENLD 8 12,70 .500 4,76 .187 12,70 .500 1,70 .067 1,6 .063 0,08 .003 

SNXF-HE 

SNXF120412SNHE SNXF433SNHE 8 12,70 .500 4,76 .187 12,70 .500 — — 1,2 .047 0,11 .004 

SNXF1204ZNSNHE SNXF43ZNSNHE 8 12,70 .500 4,76 .187 12,70 .500 1,00 .039 1,2 .047 0,11 .004 

B68 

www.kennametal.com

KSSR 84° Adjustable Pocket • Metric 

Indexable Shell Mills 






• With adjustable pockets for fine machining. 

Shell Mills 

order number catalog number D1 D1 max D D6 L Ap1 max Z Z ADJ max RPM coolant supply kg 

right hand 

4004750 63A09RF84SN12B1W 63 65,1 22 50 40 5,0 9 1 7600 Yes 0,7 

4004751 80A12RF84SN12B2W 80 82,1 27 60 50 5,0 12 2 6000 Yes 1,3 

4004752 100B15RF84SN12B3W 100 102,1 32 78 50 5,0 15 3 4800 Yes 1,9 

4004793 125B18RF84SN12B3W 125 127,1 40 89 63 5,0 18 3 3800 Yes 3,2 

4004794 160C24RF84SN12B3W 160 162,1 40 90 63 5,0 24 3 3000 Yes 4,1 

4004795 200C30RF84SN12B4W 200 202,1 60 130 63 5,0 30 4 2400 Yes 6,6 

4004796 250C36RF84SN12B4W 250 252,1 60 130 63 5,0 36 4 1900 Yes 9,9 

left hand 

4004797 63A09LF84SN12B1W 63 65,1 22 50 40 5,0 9 1 7600 Yes 0,7 

4004798 80A12LF84SN12B2W 80 82,1 27 60 50 5,0 12 2 6000 Yes 1,3 

4004799 100B15LF84SN12B3W 100 102,1 32 78 50 5,0 15 3 4800 Yes 1,9 

4004800 125B18LF84SN12B3W 125 127,1 40 89 63 5,0 18 3 3800 Yes 3,2 

4004801 160C24LF84SN12B3W 160 162,1 40 90 63 5,0 24 3 3000 Yes 4,1 

4004802 200C30LF84SN12B4W 200 202,1 60 130 63 5,0 30 4 2400 Yes 6,6 

4004803 250C36LF84SN12B4W 250 252,1 60 130 63 5,0 36 4 1900 Yes 9,9 

Spare Parts 

D1 coolant lock screw coolant shower plate mill cutter lock screw screw wedge Nm 

63 420.100 — — 12748600900 12748358200 7,0 

80 420.120 — — 12748600900 12748358200 7,0 

100 420.163 — — 12748600900 12748358200 7,0 

125 — 470.232 420.200 12748600900 12748358200 7,0 

125 — 470.235 420.200 12748600900 12748358200 7,0 

160 — 470.233 420.200 12748600900 12748358200 7,0 

200 — 470.234 — 12748600900 12748358200 7,0 

250 — 470.235 — 12748600900 12748358200 7,0 

Indexable Milling • KSSR 84° Adjustable Pocket • Metric 


B69

KSSR 84° Adjustable Pocket • JIS 







Indexable Milling • KSSR 84° Adjustable Pocket • JIS 

KSSR 84° Adjustable Pocket 

order number catalog number D1 D1 max D D6 L Ap1 max Z Z ADJ max RPM coolant supply kg 

right hand 

4005359 80A12RF84SN12B2WJ 80 82,1 1.000 60 50 5,0 12 2 6000 Yes 1,2 

4005360 100B15RF84SN12B3WJ 100 102,1 1.250 78 50 5,0 15 3 4800 Yes 1,7 

4005361 125B18RF84SN12B3WJ 125 127,1 1.500 89 63 5,0 18 3 3800 Yes 3,1 

4005362 160B24RF84SN12B3WJ 160 162,1 2.000 90 63 5,0 24 3 3000 Yes 3,9 

4005383 200C30RF84SN12B4WJ 200 202,1 2.500 130 63 5,0 30 4 2400 Yes 6,6 

4005384 250C36RF84SN12B4WJ 250 252,1 2.500 130 63 5,0 36 4 1900 Yes 9,8 

left hand 

4005385 80A12LF84SN12B2WJ 80 82,1 1.000 60 50 5,0 12 2 6000 Yes 1,2 

4005386 100B15LF84SN12B3WJ 100 102,1 1.250 78 50 5,0 15 3 4800 Yes 1,7 

4005387 125B18LF84SN12B3WJ 125 127,1 1.500 89 63 5,0 18 3 3800 Yes 3,1 

4005388 160B24LF84SN12B3WJ 160 162,1 2.000 90 63 5,0 24 3 3000 Yes 3,9 

4005389 200C30LF84SN12B4WJ 200 202,1 2.500 130 63 5,0 30 4 2400 Yes 6,6 

4005390 250C36LF84SN12B4WJ 250 252,1 2.500 130 63 5,0 36 4 1900 Yes 9,8 

Spare Parts 

D1 coolant lock screw coolant shower plate mill cutter lock screw screw wedge 

80 420.120 — — 12748600900 12748358200 

100 420.163 — — 12748600900 12748358200 

125 — — 420.200 12748600900 12748358200 

160 — — — 12748600900 12748358200 

200 — 470.242 — 12748600900 12748358200 

250 — 470.243 — 12748600900 12748358200 

B70 

www.kennametal.com

84° Approach Angle 

Recommended Starting Speeds and Feeds 


Material 

Group TN2510 TN450 TN5515 TN6510 TN6520 TN6525 TN6540 TN7525 KY3500 

P1 250 215 200 410 325 280 360 280 240 410 325 280 

P2 180 150 140 325 250 215 250 190 165 325 250 215 

P3 160 140 130 280 215 185 215 165 140 280 215 185 

P4 130 110 100 235 170 145 180 130 110 235 170 145 

P5 180 150 140 315 235 195 240 180 150 315 235 195 

P6 120 100 90 210 160 130 160 120 100 210 160 130 

M1 

M2 

M3 

K1 420 360 300 490 360 300 360 300 240 360 300 240 240 180 160 380 280 240 800 730 650 

K2 360 300 250 380 300 250 300 240 200 300 240 200 180 160 140 320 240 200 630 570 530 

K3 300 250 200 320 250 200 240 200 160 240 200 160 160 140 120 240 200 170 530 470 430 

N1 

N2 

S1 

S2 

S3 

S4 

H1 






Indexable Milling • 84° Approach Angle 



B71

KSSR 6° Adjustable Pocket • Inch 



• Available diameters: 2.5"–10". 




Indexable Milling • KSSR 84° Adjustable Pocket • Inch 

KSSR 6° Adjustable Pocket 

order number catalog number D1 D1 max D D6 L Ap1 max Z Z ADJ max RPM coolant supply lbs 

right hand 

4005103 KSSR250SN434M3W1 2.500 2.582 .750 1.772 1.500 .197 9 1 7500 Yes 1.20 

4005104 KSSR300SN434M4W2 3.000 3.082 1.000 2.205 1.750 .197 11 2 6300 Yes 2.04 

4005105 KSSR400SN434M5W3 4.000 4.082 1.250 2.874 1.750 .197 15 3 4700 Yes 3.27 

4005106 KSSR500SN434M6W3 5.000 5.082 1.500 3.819 2.380 .197 18 3 3800 Yes 7.16 

4005107 KSSR600SN434M8W3 6.000 6.081 2.000 4.882 2.380 .197 23 3 3100 Yes 10.10 

4005108 KSSR800SN434M10W4 8.000 8.081 2.500 5.118 2.380 .197 30 4 2300 Yes 14.28 

4005109 KSSR1000SN434M10W4 10.000 10.081 2.500 5.118 2.380 .197 36 4 1900 Yes 21.38 

left hand 

4005110 KSSL250SN434M3W1 2.500 2.582 .750 1.772 1.500 .197 9 1 7500 Yes 1.20 

4005111 KSSL300SN434M4W2 3.000 3.082 1.000 2.205 1.750 .197 11 2 6300 Yes 2.04 

4005112 KSSL400SN434M5W3 4.000 4.082 1.250 2.874 1.750 .197 15 3 4700 Yes 3.27 

4005113 KSSL500SN434M6W3 5.000 5.082 1.500 3.819 2.380 .197 18 3 3800 Yes 7.16 

4005114 KSSL600SN434M8W3 6.000 6.081 2.000 4.882 2.380 .197 23 3 3100 Yes 10.10 

4005115 KSSL800SN434M10W4 8.000 8.081 2.500 5.118 2.380 .197 30 4 2300 Yes 14.28 

4005116 KSSL1000SN434M10W4 10.000 10.081 2.500 5.118 2.380 .197 36 4 1900 Yes 21.38 

Spare Parts 

D1 coolant lock screw coolant shower plate screw wedge 

2.500 420.101 — 12748600900 12748358200 

3.000 420.121 — 12748600900 12748358200 

4.000 420.162 — 12748600900 12748358200 

5.000 420.201 470.232 12748600900 12748358200 

6.000 420.241 470.241 12748600900 12748358200 

8.000 — 470.242 12748600900 12748358200 

10.000 — 470.243 12748600900 12748358200 

B72 

www.kennametal.com

KSSR 



Material 

Group TN2510 TN450 TN5515 TN6510 TN6520 TN6525 TN6540 TN7525 KY3500 

P1 820 700 660 1340 1050 920 1180 920 790 1340 1050 920 

P2 590 500 460 1050 820 700 820 620 540 1050 820 700 

P3 520 460 420 920 700 600 700 540 460 920 700 600 

P4 420 360 330 770 560 470 590 420 360 770 560 470 

P5 590 500 460 1020 770 640 790 590 490 1020 770 640 

P6 390 330 300 680 520 420 520 390 330 680 520 420 

M1 

M2 

M3 

K1 1375 1180 980 1600 1180 980 1180 980 780 1180 980 780 780 590 520 1250 920 780 2600 2400 2130 

K2 1180 980 820 1250 980 820 980 780 660 980 780 660 590 520 460 1050 780 660 2050 1870 1740 

K3 980 820 660 1050 820 660 780 660 520 780 660 520 520 460 400 780 660 560 1740 1540 1410 

N1 

N2 

S1 

S2 

S3 

S4 

H1 


As the average chip thickness increases, the speed should be decreased. 

Indexable Milling • KSSR 






B73

The NEW Dodeka High-Feed (HF) 


With less radial cutting for impact and twelve cutting edges per insert, the new Dodeka HF 

line is the best choice for face milling operations with high-feed requirements. Four geometries 

and two nose configurations enable higher productivity and superior performance across 

a wide range of applications. 


Dodeka HF features 

• First choice for face milling operations with High-Feed 

cutting conditions. 

• Available in metric and inch products; diameters from 

50,0mm–160,0mm (2"–6"). 

• All the main Kennametal premium grades: 

KC410M, KC725M, KC520M, KC522M, KCK15, and KCPK30. 

• First choice for long-reach face milling applications 

or light fixtures, due to less radial cutting force impact. 

Higher productivity 

• Capability: 2,5mm (0.10") maximum feed per tooth. 

• Capability: 2,0mm (0.086") maximum depth of cut. 


B74 

www.kennametal.com

Superior benefits 

• Medium pitch styles. 

• Through the body coolant; for larger diameters, 

through coolant with a shower cap. 

• Four geometries and two nose configurations for all 

of your needs: LDJ, LD, GD, and HD with flat nose, 

radius nose. 

• PPSTS (Precision Pressed and Sintered to Size) 

will exceed your expectations. 


B75

Dodeka 45° 

Indexable Inserts for Dodeka HNGJ0905 

HNGJ-LD and LDJ 

first choice 


H 

S 

N 

K 

M 

P 

Indexable Milling • Dodeka 45° 

KC410M 

KC520M 

KC522M 

KC725M 

KCK15 

KCPK30 

KCPM20 



HNGJ0905ANENLD HNGJ535ANENLD 12 15,88 .625 5,56 .219 9,00 .338 1,80 .071 1,20 .047 0,10 .004 

HNGJ0905ANFNLDJ HNGJ535ANFNLDJ 12 15,88 .625 5,56 .219 9,00 .338 1,80 .071 1,20 .047 0,05 .002 

HNPJ-GD 

first choice 


H 

S 

N 

K 

M 

P 

KC520M 

KC522M 

KC725M 

KCK15 

KCPK30 



HNPJ0905ANSNGD HNPJ535ANSNGD 12 15,88 .625 5,56 .219 8,58 .338 1,80 .071 1,2 .047 0,15 .006 

HNGJ-GD 

first choice 


H 

S 

N 

K 

M 

P 

KC725M 

KCK15 

KCPK30 

KCPM20 



HNGJ0905ANSNGD HNGJ535ANSNGD 12 15,88 .625 5,56 .219 9,00 .338 1,80 .071 1,20 .047 0,15 .006 

HNPJ-HD 

first choice 


H 

S 

N 

K 

M 

P 

KC520M 

KC522M 

KC725M 

KCK15 

KCPK30 



HNPJ090543ANSNHD HNPJ53511ANSNHD 12 15,88 .625 5,44 .214 8,50 .334 — — 4,3 .171 0,20 .008 

HNPJ0905ANSNHD HNPJ535ANSNHD 12 15,88 .625 5,46 .215 8,59 .338 1,66 .065 1,2 .047 0,20 .008 

HNGJ-HD 

first choice 


H 

S 

N 

K 

M 

P 

KC520M 

KC725M 

KCK15 

KCPK30 



HNGJ090543ANSNHD HNGJ53511ANSNHD 12 15,88 .625 5,44 .214 8,50 .334 — — 4,4 .171 0,20 .008 

HNGJ0905ANSNHD HNGJ535ANSNHD 12 15,88 .625 5,46 .215 8,59 .338 1,66 .065 1,2 .047 0,20 .008 

B76 

www.kennametal.com

Dodeka High Feed 15° • Metric 




• High feed rates for rough face milling. 


Dodeka High Feed 15° • Metric 


4042332 KSHRHF50A04RS15HN09 50 67,9 22 — 42 41 2,2 4 11400 Yes 0,4 



4042535 KSHRHF100B08RS15HN09 100 117,9 32 — 84 51 2,2 8 5900 Yes 1,9 

4042536 KSHRHF125B09RS15HN09 125 142,9 40 — 94 64 2,2 9 4800 Yes 3,2 

4042537 KSHRHF160C12RS15HN09 160 177,9 40 66,7 114 64 2,2 12 3900 Yes 5,1 

Spare Parts 

D1 

insert 

screw Nm 

Torx 

wrench SHCS 

SHCS with 

cool groove 

coolant lock 


coolant cap 

mill cutter 

lock screw 

50 193.492 3,5 170.025 125.025 MS1234CG — — — 

63 193.492 3,5 170.025 125.025 MS1234CG — — — 

80 193.492 3,5 170.025 125.230 MS2038CG — — — 

100 193.492 3,5 170.025 — — MS2189C — — 

125 193.492 3,5 170.025 — — — 470.232 — 

160 193.492 3,5 170.025 — — — — 420.200 

Indexable Milling • Dodeka High Feed 15° • Metric 


B77

Dodeka 




Material 

Group KC410M KC520M KC522M KC725M KCK15 KCPK30 KCPM20 

P1 310 270 250 470 410 380 375 330 305 

P2 190 180 160 290 260 240 230 205 190 

P3 180 160 140 260 240 220 210 190 170 

P4 120 110 100 130 120 110 200 180 160 160 145 130 

P5 155 150 135 180 160 150 265 240 215 215 190 180 

P6 100 80 110 90 160 140 130 115 100 

M1 180 160 150 200 180 160 310 270 250 245 215 200 

M2 170 150 140 180 170 150 280 250 230 

M3 120 110 140 120 210 180 

K1 320 290 260 200 180 160 440 400 350 310 280 250 

K2 250 220 210 240 220 200 160 140 130 350 310 290 240 220 200 

K3 210 190 170 200 180 170 130 120 110 290 260 240 200 180 170 

N1 1452 1291 1188 

N2 

S1 40 30 40 40 

S2 30 30 40 40 

S3 40 40 50 50 

S4 50 50 60 50 

H1 

H2 

H3 



15° Approach Angle Feed-per-Tooth Compensation 




B78 

www.kennametal.com

Dodeka High Feed 15° • Inch • Inch 



• Available diameters: 2" to 6". 

• High feed rates for rough face milling. 


Dodeka High Feed 15° • Inch 

order number catalog number D1 D1 max D D6 L Ap1 max Z max RPM coolant supply lbs 

4047419 KSHRHF200HN5315C3 2.000 2.746 .750 1.750 1.595 .087 4 11300 Yes 1.13 

4047420 KSHRHF250HN5315C3 2.500 3.245 .750 2.144 1.595 .087 5 8900 Yes 1.60 

4047421 KSHRHF300HN5315C4 3.000 3.745 1.000 2.346 1.770 .087 6 7400 Yes 2.23 

4047422 KSHRHF400HN5315C5 4.000 4.744 1.250 3.819 1.770 .087 8 5800 Yes 3.91 

4047583 KSHRHF500HN5315C6 5.000 6.081 1.500 3.810 2.400 .087 9 4700 Yes 6.87 

4047584 KSHRHF600HN5315C8 6.000 8.081 2.000 4.880 2.400 .087 12 4000 Yes 10.51 

Spare Parts 

D1 

insert 

screw in.lbs. 

Torx 

wrench SHCS 

SHCS with 

cool groove 

coolant 

lock screw 

coolant lock 


coolant 

cap 

2.000 193.492 31 170.025 S445 S445CG — — — 

2.500 193.492 31 170.025 S445 S445CG — — — 

3.000 193.492 31 170.025 S458 S458CG — — — 

4.000 193.492 31 170.025 — — — S2162C — 

5.000 193.492 31 170.025 — — 420.201 — 470.240 

6.000 193.492 31 170.025 — — 420.201 — 470.240 

Indexable Milling • Dodeka High Feed 15° • Inch 


B79

Dodeka 




Material 

Group KC410M KC520M KC522M KC725M KCK15 KCPK30 KCPM20 

P1 1030 900 840 1550 1360 1260 1230 1080 1000 

P2 640 580 520 960 860 780 760 680 620 

P3 580 520 470 860 780 710 685 620 560 

P4 380 360 320 430 400 360 650 600 540 520 480 430 

P5 530 480 430 590 530 480 890 790 720 710 630 580 

P6 320 280 360 310 540 470 430 370 320 

M1 600 530 490 670 590 540 1010 890 820 810 705 650 

M2 550 490 460 610 550 500 920 830 760 

M3 410 370 460 410 680 610 

K1 1060 960 850 650 590 530 1440 1310 1160 1010 910 820 

K2 830 740 700 800 720 660 520 460 430 1140 1020 950 800 720 660 

K3 700 620 560 670 600 550 430 380 350 960 850 780 670 600 550 

N1 4790 4260 3920 

N2 

S1 130 110 140 120 

S2 110 110 120 120 

S3 140 140 160 160 

S4 180 170 200 180 

H1 

H2 

H3 



75° Approach Angle Feed-per-Tooth Compensation 




B80 

www.kennametal.com

Kennametal 

Global Custom Solutions (GCS) 

Coordinated global resources with world-class manufacturing, 

process development, and implementation capabilities. 

No matter how small or large your project. 

• Whether it’s a single tailored tool or the development of 

a comprehensive manufacturing process, Kennametal’s 

team can manage the development, personnel training, 

and successful implementation of the complete solution. 

Kennametal is everywhere you are. 

• Globally standardized design and manufacturing 

systems enable highly coordinated project 

management and implementation results. 

Regardless of where you’re located. 

• With Kennametal’s GCS team, you receive globally 

coordinated manufacturing, process development, 

implementation, and optimization support. 

Covering the entire manufacturing process. 

• Key alliances with machine tool builders and other 

leading technology manufacturers ensure a complete 

solution, optimizing the entire process. 

For more information or to place an order, contact your Kennametal Representative, 

Authorized Kennametal Distributor, or visit www.kennametal.com. 


B81

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