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company presentation - Philippine-Saarpor Unternehmensgruppe

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COMPANY PRESENTATION<br />

PHILIPPINE GmbH & Co<br />

Technische Kunststoffe KG<br />

Max-Schwarz-Str. 23<br />

56112 Lahnstein<br />

Telephone +49 (0) 2621 173 – 0<br />

Fax +49 (0) 2621 173 – 341<br />

www.philippine.de<br />

vk_auto@philippine.de<br />

PHILIPPINE GmbH & Co<br />

Technische Kunststoffe KG<br />

Lahnstein<br />

PHILIPPINE<br />

Technische Kunststoffe GmbH<br />

Schkopau<br />

PHILIPPINE Hungaria Kft.<br />

Oroszlány


2<br />

Company <strong>presentation</strong><br />

CURRENT COMPANY INFORMATION<br />

PHILIPPINE GROUP OF COMPANIES<br />

Founding year: 1947<br />

Total employees: 850<br />

Total revenue: 150 million €<br />

TECHNICAL PLASTICS<br />

Company headquarters: Max-Schwarz-Str. 23<br />

56112 Lahnstein<br />

Employees: 300<br />

Total revenue: ca. 50 million €<br />

Homepage: www.philippine.de<br />

Certification: ISO/TS 16949<br />

DEPARTMENTS EMPLOYEES<br />

Particle foam: 67<br />

PUR mouldings: 71<br />

Philan elastomers: 33<br />

Tool making: 38<br />

Development and prototyping: 14<br />

Metal working, electrical<br />

maintenance, servicing: 15<br />

Quality control: 6<br />

Administration: 36<br />

Trainees: 20


3<br />

Company <strong>presentation</strong><br />

CURRENT COMPANY INFORMATION<br />

Kunststoffwerk PHILIPPINE<br />

GmbH & Co KG<br />

Lahnstein<br />

PHILIPPINE GmbH & Co<br />

Dämmstoffsysteme KG<br />

Bochum<br />

Dependent<br />

subsidiary plant<br />

Schkopau<br />

PHILIPPINE GROUP OF COMPANIES<br />

PHILIPPINE GmbH & Co<br />

Technische<br />

Kunststoffe KG<br />

Lahnstein<br />

PHILIPPINE<br />

Technische<br />

Kunststoffe GmbH<br />

Schkopau<br />

PHILIPPINE<br />

Hungaria Kft.<br />

Oroszlány<br />

VENA Verpackungs-GmbH<br />

Lahnstein<br />

<strong>Saarpor</strong> Klaus Eckhardt GmbH<br />

Neunkirchen Kunststoffe KG<br />

Neunkirchen<br />

PVG GmbH<br />

Geyer<br />

SAD S.A.R.L.<br />

Sarreguemines<br />

Polydel France S.A.R.L.<br />

Sarreguemines<br />

<strong>Saarpor</strong> Polska zoo<br />

Grójec/Poland<br />

<strong>Saarpor</strong> Hungaria Kft.<br />

Budapest<br />

<strong>Saarpor</strong> BOHEMIA s.r.o.<br />

Prag CZ<br />

<strong>Saarpor</strong> Bosphorus<br />

Istanbul/Turkey


4<br />

Company <strong>presentation</strong><br />

CUSTOMERS - AUTOMOTIVE INDUSTRY


5<br />

Company <strong>presentation</strong><br />

CUSTOMERS - SYSTEM SUPPLIERS


6<br />

Company <strong>presentation</strong><br />

TOTAL REVENUE KEY FIGURES<br />

25 %<br />

13 %<br />

18 %<br />

7 %<br />

40 %<br />

57 %<br />

40 %<br />

OEM<br />

System suppliers<br />

Other<br />

Customer totAL reVeNue IN mILLIoN € PerCeNtAL sHAre<br />

OEM 9 18 %<br />

System suppliers 28,5 57 %<br />

Other 12,5 25 %<br />

Total revenue 50 100 %<br />

Particle foam<br />

PUR mouldings<br />

Philan<br />

Tool making and Other<br />

DePArtmeNt totAL reVeNue IN mILLIoN € PerCeNtAL sHAre<br />

Particle foam 20 40 %<br />

PUR mouldings incl. rigid foam 20 40 %<br />

Philan 6,5 13 %<br />

Tool making and Other 3,5 7 %<br />

Total revenue 50 100 %


7<br />

Company <strong>presentation</strong><br />

PROTOTYPING<br />

CREATION OF MILLED AND PROTOTYPE COMPONENTS MADE OF EPP AND PUR<br />

Alternative for the manufacture of the lowest volume productions<br />

All current CAD formats can be processed


8<br />

Company <strong>presentation</strong><br />

TOOL MAKING<br />

TOOL MAKING<br />

EQUIPMENT<br />

8 CNC milling machines<br />

2 Conventional milling machines<br />

1 CNC lathe<br />

1 Cycle-controlled lathe<br />

2 Conventional lathes<br />

1 Spotting press<br />

1 Surface grinding machine<br />

1 Vertical eroding machine<br />

4 Rapid radial boring machine<br />

1 3D measuring machine<br />

MILLING MACHINES<br />

3D MEASURING<br />

MACHINE<br />

CAM AREA<br />

Tebis Version 3.5<br />

Import interfaces CATIA V4 and V5<br />

Export interface V4 and V5<br />

Powerful milling program generation<br />

Simulation of the generated milling programs<br />

CAD AREA<br />

CATIA V5 Release 19<br />

Generation of product data<br />

Drawing differentiation (2D)<br />

Generation of tool data<br />

MACHINE X-AXIS Y-AXIS Z-AXIS RPM<br />

SPOTTING PRESS<br />

Depo 2012 2,200 1,200 800 15,000<br />

FPT LEM 934 2,000 1,200 1,200 4,000<br />

MH 1200 W 1,200 600 600 4,000<br />

MH 100 C 1,000 500 700 3,200<br />

DMU 100 T 5 Axis 1,080 710 710 18,000<br />

DMU 80 E 800 650 550 12,000<br />

DMU 65 V 650 500 500 18,000<br />

DMU 50 M 500 400 400 4,500


9<br />

Company <strong>presentation</strong><br />

MOULDINGS MADE OF PUR SOUND INSULATING FOAM<br />

SOUND-INSULATING PUR SOUND-INSULATING PUR<br />

SOUND-INSULATING PUR<br />

Servo pump casing made of EDPM/PUR<br />

Engine bay cover<br />

SOUND-INSULATING PUR<br />

Noise control enclosure for belt unwinder


10<br />

Company <strong>presentation</strong><br />

HEAD RESTS MADE OF EPP-PUR FOAM<br />

EPP/PUR HEAD RESTS<br />

Bracket, EPP foam, PUR foam,<br />

Foamed covering<br />

EPP/PUR HEAD RESTS<br />

Cutaway<br />

EPP/PUR HEAD RESTS<br />

PUR cover<br />

separately foamed<br />

EPP/PUR HEAD RESTS<br />

PUR cover<br />

mounted


11<br />

Company <strong>presentation</strong><br />

COMFORT PARTS MADE OF PUR FOAM<br />

FOAMED INJECTION MOULDING SUPPORTS<br />

Parts are ultimately covered with leather<br />

ARM SUPPORTS<br />

Injection moulding supports foamed and laminated with film


12<br />

Company <strong>presentation</strong><br />

COMFORT PARTS MADE OF PUR FOAM<br />

COMFORT PARTS IN THE INTERIOR<br />

Injection moulding support with PUR and<br />

outer material, direct foam backing or<br />

covered in leather<br />

ARM SUPPORTS<br />

Injection moulding support foamed and<br />

ultimately covered in leather<br />

COMFORT PARTS IN THE INTERIOR<br />

Handle grip, door panel, deep-drawn film, with<br />

injection moulding support, foam backing


13<br />

Company <strong>presentation</strong><br />

COMFORT PARTS MADE OF PUR FOAM<br />

COMFORT PARTS IN THE INTERIOR<br />

Cushion roll bar deep-drawn foil with sheet metal insert<br />

complete foam backing<br />

COMFORT PARTS IN THE INTERIOR<br />

Door’s armrest, deep-drawn film with slush skin<br />

complete foam backing


14<br />

Company <strong>presentation</strong><br />

MOULDINGS MADE OF PUR FOAM<br />

CENTRE CONSOLE LID<br />

Injection moulding support with PUR and outer material<br />

direct foam backing<br />

CENTRE CONSOLE LID<br />

Detail<br />

CENTRE CONSOLE LID<br />

Detail


15<br />

Company <strong>presentation</strong><br />

MOULDINGS MADE OF PUR-EA FOAM<br />

MOULDINGS<br />

Filler pieces<br />

Crash pads<br />

Bumper cores<br />

MOULDINGS<br />

Knee protection with foamed<br />

sheet metal insert


16<br />

Company <strong>presentation</strong><br />

MOULDINGS MADE OF EPP FOAM<br />

EPP TOOL FITTING<br />

2-piece design<br />

EPP TOOL FITTING<br />

Surface structure<br />

EPP TOOL FITTING<br />

Connection alternative<br />

EPP TOOL FITTING<br />

Installed with textile-covered injection<br />

moulding support


17<br />

Company <strong>presentation</strong><br />

MOULDINGS MADE OF EPP FOAM<br />

EPP FOAM MOULDINGS EPP FOAM MOULDINGS<br />

EPP FOAM MOULDINGS<br />

Injection moulding support, foam backing<br />

Including fastening elements<br />

EPP FOAM MOULDINGS<br />

Including fastening elements<br />

friction moulding


18<br />

Company <strong>presentation</strong><br />

MOULDINGS MADE OF EPP FOAM<br />

EPP IMPACT ABSORBER AND PEDESTRIAN PROTECTION<br />

Moulding with 2 densities<br />

EPP IMPACT ABSORBER AND<br />

PEDESTRIAN PROTECTION<br />

Snap fit as installation aid<br />

EPP FOAM MOULDINGS<br />

Example of a surface structure


19<br />

Company <strong>presentation</strong><br />

TRANSPORT CONTAINERS AND CARRYING CONTAINERS MADE OF EPP FOAM<br />

EPP THERMAL CONTAINER<br />

Rolling cart with frame and lid<br />

EPP THERMAL CONTAINER<br />

Integrated freezer packs in the lid<br />

EPP THERMAL CONTAINER<br />

Collapsible frame


20<br />

Company <strong>presentation</strong><br />

TRANSPORT CONTAINERS AND CARRYING CONTAINERS MADE OF EPP FOAM<br />

EPP CARRYING CONTAINER<br />

Part-specific interior and exterior contours<br />

EPP CARRYING CONTAINER<br />

Detail of the interior contours<br />

EPP CARRYING CONTAINER<br />

Detail of the interior contours


21<br />

Company <strong>presentation</strong><br />

PHILIPPINE “SUNPUR” SOLAR COLLECTORS<br />

“SUNPUR” SOLAR COLLECTORS<br />

TECHNICAL DATA<br />

Number of tubes: 10 per module<br />

Tube lengths: 2 m, 1.5 m or 0.8 m<br />

Output: k0=0.781<br />

k1=1.12<br />

k2=0.004<br />

3 Max. Operating pressure: 10 bar<br />

Max. standstill temperature: 296 °C<br />

Liquid volume: 1.49 l<br />

CONTACT<br />

Telephone +49 (0) 2621 173 – 333<br />

Fax +49 (0) 2621 173 – 341<br />

E-Mail: vksolar@philippine.de<br />

With high-performance vacuum tubes<br />

Made in Germany<br />

Peak performance through anti-reflex coating<br />

and highly-selective absorber coating<br />

Hailstorm resistance through thick glass<br />

Impact bend strength certified by<br />

TÜV Rheinland in accordance with<br />

DIN EN 129775-2<br />

Glass-metal bonding by glass manufacturers<br />

with long-time experience – lastingly protects<br />

the vacuum<br />

Collector box made of tough PU hard<br />

integral foam<br />

Easy assembly through centring noses,<br />

very low-weight and quick-assembly system<br />

Horizontal and vertical installation possible


22<br />

Company <strong>presentation</strong><br />

PUR ELASTOMERS • PHILAN®<br />

Polyurethane elastomers under the name PHILAN® are highly wear-resistant materials that are<br />

manufactured in the poly addition process according to the casting method.<br />

WEAR PARTS FOR THE CONCRETE INDUSTRY<br />

DIVERSE MOULDINGS


23<br />

Company <strong>presentation</strong><br />

PUR ELASTOMERS • PHILAN®<br />

WHEELS AND ROLLERS<br />

ROUND AND HOLLOW RODS<br />

For more information please request our detailed prospectus at:<br />

PHILAN DEPARTMENT OF SALES AND DISTRIBUTION<br />

Telephone +49 (0) 2621 173 – 360 oder – 361<br />

Fax +49 (0) 2621 173 – 365<br />

vk_philan@philippine.de

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