Daniels Tools Catalogs - Interstate Connecting Components

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Mid-Current Range Adjustable Indent Crimp Tools For power supply and power management applications, DMC offers our Industrial Mid-Current Range Adjustable Crimp Tools which have virtually limitless applications within the specified wire range of 6 through 18 AWG. The tools are used widely in the marine, rail, power generation, solar, and heavy transportation industries. The Mid-Current Range Adjustable Crimp Tools are similar to our Standard Adjustable indent Crimp Tool but have an enlarged crimp cavity to accommodate mid-current power contacts. Turret heads and positioners are available to adapt the tool frames to your specific contact/ wire combination. The 8 impression crimp assures absolute maximum tensile strength with almost every closed barrel contact. Special indent configurations are available upon request. For proper operation, the tool must be mated with a multi-position turret head (or a single-position positioner. These are attached by orienting the positioner in the keyed position and by tightening the hex socket screws provided as part of the positioner. A permanent dataplate is affixed to all turret heads and positioners. This plate lists specific contact part numbers, the corresponding position color code (for 3 position turret heads), and suggested selector depth settings for the wire size being used. On most models, crimp depth is controlled by a position selector knob located on the tool frame. The operator simply dials the desired step for the wire being used. This setting can be secured by use of a locking pin or safety wire. As with our Military Standard crimp tools, the cycle controlled ratchet assures a complete crimp every time. The carefully engineered design achieves the absolute maximum mechanical advantage. Periodic gaging is recommended to insure accurate calibration. This can be done easily by setting the tool selector knob to the designated position and checking indenter closure with the “GO/NO-GO” gage designated for each tool. These tools measure 9 3 ⁄ 4" x 2 1 ⁄2" x 1 1 ⁄4" approximately and weighs less than a pound. NOTE: Crimping wires and contacts in this range requires increased hand force in comparison with other common hand crimpers, therefore use of this hand tool should be limited to short run production and maintenance applications. Powered versions of these tools are available for production and repetitive use (see page 13). The M320 is designed for Siemens Industrial Automation contacts, 6FX2003 Series. The M320 crimps both the conductor and the insulation. This tool is not available in a pneumatic version. POSITIONER P/N TH579-1 TH580-1 TH581-1 M320 applications CONTACT MFG. & PART NUMBER Siemens Industrial Automation 6FX2003-5AA00 (Conductor) Siemens Industrial Automation 6FX2003-5AB00 (Insulation) Siemens Industrial Automation 6FX2003-5AC00 (12 & 16 Conductor, Insulation) Siemens Industrial Automation 6FX2003-5AD00 (Conductor, Insulation) PAGE 92 www.DMCTools.com © Copyright 2010 Daniels Manufacturing Corp. ALL RIGHTS RESERVED.
The M300BT is designed for pin and socket contracts, AWG sizes 6-14. This tool is available in a pneumatic version, P/N WA27-300BT-EP. M300BT applications M300BT applications M300BT applications POSITIONER P/N CONTACT MFG. & PART NUMBER POSITIONER P/N CONTACT MFG. & PART NUMBER POSITIONER P/N CONTACT MFG. & PART NUMBER SP587 SP593 BURNDY RC14P1EOPI-RC12P1EOPI & RC10P1EOPI SOCAPEX CONTACTS- SOURIAU 8400 TOOL SP604 DEUTSCH 047 1325 08 & 047 1326 08 SP708 DEUTSCH 1841-5-5608 & 18-007-08-9056 SP858 TYCO # 213552-2 2, 211161-1 TP1018 TP1029 TP1031 TP1032 TP1033 TP1054 TP1055 ROSEMONT SST SLEEVE (MAC MISSILE SYSTEMS) U.S. NAVY CROUSE HINDS 314263-110 PIN CROUSE HINDS 314262-110 SKT. BG SERVICE 22344-ASS’Y CROUSE HINDS A600568 MINI-CHANGE STYLE III, 600565 CROUSE HINDS A600568 STYLE MINI- LINE, 600566 GRN PIN TP1059 HARTING 09030006214, 09030006215 TP1060 TP1062 TP1064 TP1077 CROUSE HINDS P1315209-270, -260, -250, -240, -230 CROUSE HINDS P314262-150, -140, -130, -120 CROUSE HINDS P1315366-130, -120, -110 DELTA TECH SLEEVE STOP / COIL ASS’Y TP1097 MULTI-CONTACT FRANCE 4FL 4 295 00 TP1111 TP1114 TP1151 AMPHENOL SOCAPEX 17DM53745-201, 17DM53744-201 HYPERTRONICS YSK035-058GT TYCO 212007, 212008, 211159 & 211161 TP1159 RADIALL 616366 TP1169 BURNDY 82911679N TP1188 AMPHENOL SOCAPEX 900198-91 TP1193 TP1194 CKB S24923-000A3 CKB S24924-000 A3 TP1222 WIELAND Z2 124 9521 0 TP1240 TP1286 REF. FISCHER WIRE & PLASTIC MULTI-CONTACT 7-1261-01e & 7-2102-08 TP1318 FRAMATOME 8902-210 & 8902-225 TP1378 TP1401 TP1404 CORY CMP004-103 & FCT FMP004-13 GAUTHIER G7500-P10-A0 BURNDY 360J2224B7 TP714 SOURIAU 8476-28, 57888, 62622 TP799 8476-206 TP800 8476-207 TP823 RADIALL 282 551 TP826 ITT CANNON CDR897-0003, -0006 TP827 ITT CANNON CDR897-0004, -0007 TP852 TP870 CONTACT # E. F. JOHNSON P/N 12-2989-0528-7 ITT CANNON #031-0909-000, 031- 0908-000 TP887 MULTI-CONTACT USA 05,0004 TP894 TP905 TP907 INTERCONNEXION CB-148-8-P, CD132-8-S JUPITER M-8-MS, K-8-MS OCETA AECMA EN3155-044, EN3155-045 TP908 FRB CONNECTRON 0350-24 TP910 FRB CONNECTRON 80-0200, 0200-47 TP916 SOURIAU 8819-118, 8819-119 TP924 TP927 SN 2377K100 LIVINGSTON 51469-1 (OCETA) TP929 ELCON 702-31-01107 TP936 SOURIAU 8819-176 & -177 TP967 TP968 TP978 ITT CANNON 020436Y0000, 020437Y0000 SIZE 12 ITT CANNON 020434Y0000, 0204357Y0000 SIZE 8 & 12 C.K.B. 0371-0004AS0, 0371-0003AS0 TP982 AMPHENOL 17-766-02 TP986 AIR LB P/N 001104-620 & 001104-630 TH558 BURNDY 3401040 TH579 TH580 TH581 TH632 TH640 TH641 Siemens Industrial Automation 6FX2003- 5AA00 (Conductor) Siemens Industrial Automation 6FX2003-5AB00 (Insulation) Siemens Industrial Automation 6FX2003- 5AC00 (16 & 12 Conductor, Insulation) Siemens Industrial Automation 6FX2003- 5AD00 (Conductor, Insulation) Siemens Industrial Automation 6FX2003- 5AC00 (10 & 8 Conductor, Insulation) Siemens Industrial Automation 6FX2003- 4AB00 (Conductor, Insulation) Siemens Industrial Automation 6FX2003- 4AC00 (16 & 12 Conductor, Insulation) © Copyright 2012 Daniels Manufacturing Corp. ALL RIGHTS RESERVED. www.DMCTools.com PAGE 93
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Tooling Guide for Aerospace Wiring
Page 3 and 4:
Important Facts About Crimping Time
Page 5 and 6:
MPT-250B Motorized Wire Crimp Pull
Page 7 and 8:
HPT-200 Hand Held Wire Crimp Pull T
Page 9 and 10:
Other than keeping the unit clean a
Page 11 and 12:
MIDDLE RANGE INDENT CRIMP TOOL MH86
Page 13 and 14:
AFE8-R Remote Head Battery Powered
Page 15 and 16:
Header Right Subheadline WA27-309-2
Page 17 and 18:
Module System A special module is m
Page 19 and 20:
Large Gage Contact Application Guid
Page 21 and 22:
PICO* LOCATOR PICO DIE ASSEMBLY DMC
Page 23 and 24:
PICO* LOCATOR PICO DIE ASSEMBLY DMC
Page 25 and 26:
M39029 Contact Quick Location Chart
Page 27 and 28:
MIL-DTL-24308 Miniature Rectangular
Page 29 and 30:
MIL-DTL-26482 series 2 Circular Bay
Page 31 and 32:
HEADER MIL-DTL-26518 SUbheaDER CLAS
Page 33 and 34:
MIL-DTL-28804 Rectangular POLARIZED
Page 35 and 36:
HEADER MIL-C-38300 SUbheaDER Circul
Page 37 and 38:
HEADER MIL-PRF-38999 SUbheaDER seri
Page 39 and 40:
HEADER MIL-STD-1760 SUbheaDER (MIL-
Page 41 and 42:
AS50151 (formerly MIL-C-5015) serie
Page 43 and 44: MIL-C-81511 series 1 Scoop Proof -
Page 45 and 46: MIL-C-81511 series 3 Scoop proof -
Page 47 and 48: MIL-DTL-81659 series 1 Rectangular
Page 49 and 50: HEADER MIL-C-81703 SUbheaDER series
Page 51 and 52: HEADER MIL-dtl-83527 SUbheaDER (ari
Page 53 and 54: MIL-DTL-83723 series 3 Circular Bay
Page 55 and 56: MIL-C-85028 series AS Rectangular -
Page 57 and 58: HEADER MIL-STD-1549 SUbheaDER Commo
Page 59 and 60: Installing and Removal Tool Illustr
Page 61 and 62: MIL-I-81969 Tool Part Number Guide
Page 63 and 64: PLASTIC INSTALLATION & REMOVAL TOOL
Page 65 and 66: Header Contact Right Gages Subheadl
Page 67 and 68: BETA Backshell Accessory Torque Too
Page 69 and 70: Two-Step Banding Tool System DBS-11
Page 71 and 72: MIL Spec Circular Indent Crimp Tool
Page 73 and 74: M22520/5 & 110 Crimp Die Reference
Page 75 and 76: HXE4-R The HXE4-R Remote Head Batte
Page 77 and 78: X-Die Pneumatic Tool Bench Press St
Page 79 and 80: Header Y-Dies For A Right Full Rang
Page 81 and 82: Coaxial/Shielded Contact Tool Selec
Page 83 and 84: R.F. Connectors Tool Selection Guid
Page 93: R.F. Connectors Tool Selection Guid
Page 97 and 98: The M321 is designed for the rail t
Page 99 and 100: Dedicated Application Circular Crim
Page 101 and 102: Special Application Indent Crimp To
Page 103 and 104: Dedicated Application Indent Crimp
Page 105 and 106: Hand Tool P/N Battery Tool P/N Remo
Page 107 and 108: GMTExxx-R Remote Head Battery Power
Page 109 and 110: DCT4 Tool Series Dies DCT4 Tool Ser
Page 111 and 112: Hydrac Hydraulic 3.5 Ton Crimping
Page 113 and 114: Electric Hydraulic 3.5 Ton Crimp To
Page 115 and 116: Header Hydrac Right Subheadline HD
Page 117 and 118: MS23002* Dies & Gages for MS25036 I
Page 119 and 120: Wire Harness Tools WIRE HARNESS SPO
Page 121 and 122: Terminal and Splice Crimp Tooling O
Page 123 and 124: M7928/1-11 to -19, Size 22 Similar
Page 131 and 132: M7928/4-111 to -114, Sizes 12 to 10
Page 135 and 136: M7928/6-1 to -5, Sizes 26 to 10 AWG
Page 145 and 146:
AWG AWG Wire Size mm HEADER MS17143
Page 147 and 148:
MS20659-101 to -106, Sizes 22 to 10
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MS20659-117 to -124, Sizes 1/0 to 4
Page 151 and 152:
MS20659-129 to -134, Sizes 6 to 1 S
Page 153 and 154:
MS20659-140 to -150, Sizes 8 to 1 S
Page 155 and 156:
MS20659-161 to -166, Sizes 22 to 10
Page 157 and 158:
MS21004-8 to -14, Sizes 16 to 14 AW
Page 159 and 160:
MS25036-101 to -110, Sizes 22 to 14
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AWG Wire Size mm Similar Terminal S
Page 163 and 164:
MS25036-132 to -141, Sizes 1/0 to 4
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MS25036-152 to -159, Sizes 22 to 10
Page 167 and 168:
AS5768 Wire Stripper Info The Indus
Page 169 and 170:
ST825 Swaging Tool for Cable (wire
Page 171 and 172:
Kit Applications Military Standard
Page 173 and 174:
Environmental Packaging An analysis
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Ergonomics Challenge Ergonomic guid
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Daniels Tools Catalogs - Interstate Connecting Components

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