Daniels Tools Catalogs - Interstate Connecting Components

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Standard Adjustable Crimp Tool UPPER RANGE CRIMP TOOL AF8 M22520/1-01 The DMC AF8, qualified to MIL- DTL-22520/1*, has virtually limitless application within the specified wire range of 12 through 26 AWG. Over a thousand turret heads are available to adapt the tool frame to your specific military or proprietary contact/wire combination. The 8 impression crimp, which is standard in the AF8, assures absolute maximum tensile strength with almost every closed barrel contact. Special indent configurations and gaging are available upon request. For proper operation, the tool must be mated with one of the following optional accessories: a military standard or non-military turret head (TH-XXX Part No. Series), a military standard or non-military positioner (TP-XXX Part No. Series), or an adjustable head (Part No. UH2-5). This is done simply by orienting the head in the keyed position, and by tightening the hex socket screws provided as part of the head. The precision ratchet controls cycling of the tool in both directions of handle movement. This assures the same accurate crimp every time. It’s like having a quality control inspector at every work station. Positive crimp depth is controlled by an 8 position selector knob conveniently located on the tool frame. The operator simply dials the desired step for the wire being used. This setting can be secured by use of a locking pin or safety wire. The carefully engineered design achieves the absolute maximum mechanical advantage and the tool’s light weight helps minimize operator fatigue. A permanent dataplate is affixed to all turret heads and positioners. This plate lists specific contact part numbers, the corresponding position color code (for 3 position turret heads), and suggested selector depth settings for the wire size being used. The adjustable head (P/N UH2-5) is ideally suited for lab work and prototype production applications. This head is attached in the same manner as explained above. The selected contact is inserted through the entry hole on the opposite side of the tool frame from the head. The height adjusting screw is then rotated until the contact is in the proper position for crimping. The screw can be secured with the locknut provided. Some testing will be necessary to determine the optimum selector setting for your contact/wire combination. The AF8 is approximately 9 3 ⁄4" x 2 1 ⁄2" x 1 1 ⁄4" and weighs 15 oz. * Change to SAE AS22520 in process consult DMC for status. PAGE 6 www.DMCTools.com © Copyright 2012 Daniels Manufacturing Corp. ALL RIGHTS RESERVED.
Other than keeping the unit clean and properly stored when not in service, no operator maintenance is required. DMC offers complete factory service by knowledgeable technicians within a reasonable turnaround time. Complete instructions concerning the use, care and warranty are supplied with each tool. Additional copies are available on request. Pneumatic versions of this tool are found on page 12. The battery powered versions of this tool are found on page 10. MILITARY P/N DMC P/N Description NSN M22520/1-01 AF8 TOOL FRAME 5120-01-335-8571 M22520/1-02 TH1A TURRET 5120-01-335-8834 M22520/1-03 TH4 TURRET 5120-01-335-8835 M22520/1-04 TH163 TURRET 5120-01-335-8836 M22520/1-05 UH2-5 ADJUSTABLE POSITIONER 5120-01-335-8583 M22520/1-06 TP45 POSITIONER 5120-01-335-8584 M22520/1-07 TP85 POSITIONER 5120-01-335-8585 M22520/1-08 TH199S TURRET 5120-00-016-7654 M22520/1-09 TP360 POSITIONER 5120-01-335-8586 M22520/1-10 TP365 POSITIONER 5120-01-335-8587 M22520/1-11 TP465 POSITIONER 5120-01-335-8588 M22520/1-12 TH270 TURRET 5120-01-335-8838 M22520/1-13 TH285 TURRET 5120-01-036-9221 M22520/1-14 TH286 TURRET 5120-01-036-9222 M22520/1-15 TP485 POSITIONER 5120-01-335-8589 M22520/1-16 TP513 POSITIONER 5120-01-335-8590 M22520/1-17 TP651 POSITIONER 5120-01-335-8591 M22520/3-1 G125 GAGE 5220-01-016-6002 DMC1186 M22520/1 Tool Kit The DMC1186 tool kit contains the AF8 tool frame, tool gage, and all mil-spec positioners and turret heads. Also included in the DMC1186 are tool instruction sheets and a tool selection chart. Step 1 Step 2 Periodic gaging is recommended to insure accurate calibration. This can be done easily by setting the tool selector knob to position #4, and checking indenter closure with the M22520/3-1 “GO/NO-GO” gage (DMC part no. G125). Insert contact Insert pre-stripped Wire Step 3 Step 4 close / open handle remove terminated wire assembly © Copyright 2012 Daniels Manufacturing Corp. ALL RIGHTS RESERVED. www.DMCTools.com PAGE 7
Page 1 and 2: Tooling Guide for Aerospace Wiring
Page 3 and 4: Important Facts About Crimping Time
Page 5 and 6: MPT-250B Motorized Wire Crimp Pull
Page 7: HPT-200 Hand Held Wire Crimp Pull T
Page 11 and 12: MIDDLE RANGE INDENT CRIMP TOOL MH86
Page 13 and 14: AFE8-R Remote Head Battery Powered
Page 15 and 16: Header Right Subheadline WA27-309-2
Page 17 and 18: Module System A special module is m
Page 19 and 20: Large Gage Contact Application Guid
Page 21 and 22: PICO* LOCATOR PICO DIE ASSEMBLY DMC
Page 23 and 24: PICO* LOCATOR PICO DIE ASSEMBLY DMC
Page 25 and 26: M39029 Contact Quick Location Chart
Page 27 and 28: MIL-DTL-24308 Miniature Rectangular
Page 29 and 30: MIL-DTL-26482 series 2 Circular Bay
Page 31 and 32: HEADER MIL-DTL-26518 SUbheaDER CLAS
Page 33 and 34: MIL-DTL-28804 Rectangular POLARIZED
Page 35 and 36: HEADER MIL-C-38300 SUbheaDER Circul
Page 37 and 38: HEADER MIL-PRF-38999 SUbheaDER seri
Page 39 and 40: HEADER MIL-STD-1760 SUbheaDER (MIL-
Page 41 and 42: AS50151 (formerly MIL-C-5015) serie
Page 43 and 44: MIL-C-81511 series 1 Scoop Proof -
Page 45 and 46: MIL-C-81511 series 3 Scoop proof -
Page 47 and 48: MIL-DTL-81659 series 1 Rectangular
Page 49 and 50: HEADER MIL-C-81703 SUbheaDER series
Page 51 and 52: HEADER MIL-dtl-83527 SUbheaDER (ari
Page 53 and 54: MIL-DTL-83723 series 3 Circular Bay
Page 55 and 56: MIL-C-85028 series AS Rectangular -
Page 57 and 58: HEADER MIL-STD-1549 SUbheaDER Commo
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Installing and Removal Tool Illustr
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MIL-I-81969 Tool Part Number Guide
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PLASTIC INSTALLATION & REMOVAL TOOL
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Header Contact Right Gages Subheadl
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BETA Backshell Accessory Torque Too
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Two-Step Banding Tool System DBS-11
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MIL Spec Circular Indent Crimp Tool
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M22520/5 & 110 Crimp Die Reference
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HXE4-R The HXE4-R Remote Head Batte
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X-Die Pneumatic Tool Bench Press St
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Header Y-Dies For A Right Full Rang
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Coaxial/Shielded Contact Tool Selec
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R.F. Connectors Tool Selection Guid
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The M300BT is designed for pin and
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The M321 is designed for the rail t
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Dedicated Application Circular Crim
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Special Application Indent Crimp To
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Dedicated Application Indent Crimp
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Hand Tool P/N Battery Tool P/N Remo
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GMTExxx-R Remote Head Battery Power
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DCT4 Tool Series Dies DCT4 Tool Ser
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Hydrac Hydraulic 3.5 Ton Crimping
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Electric Hydraulic 3.5 Ton Crimp To
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Header Hydrac Right Subheadline HD
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MS23002* Dies & Gages for MS25036 I
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Wire Harness Tools WIRE HARNESS SPO
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Terminal and Splice Crimp Tooling O
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M7928/1-11 to -19, Size 22 Similar
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M7928/4-111 to -114, Sizes 12 to 10
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M7928/4-152 to -159, Sizes 16 to 10
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M7928/6-1 to -5, Sizes 26 to 10 AWG
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M81824/1-01 to -03, Sizes 26 to 12
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M81824/7-01 to -03, Sizes 26 to 12
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M81824/9-01 to -03, Sizes 26 to 12
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M81824/11-01 to -03, Sizes 26 to 12
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AWG AWG Wire Size mm HEADER MS17143
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MS20659-101 to -106, Sizes 22 to 10
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MS20659-117 to -124, Sizes 1/0 to 4
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MS20659-129 to -134, Sizes 6 to 1 S
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MS20659-140 to -150, Sizes 8 to 1 S
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MS20659-161 to -166, Sizes 22 to 10
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MS21004-8 to -14, Sizes 16 to 14 AW
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MS25036-101 to -110, Sizes 22 to 14
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AWG Wire Size mm Similar Terminal S
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MS25036-132 to -141, Sizes 1/0 to 4
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MS25036-152 to -159, Sizes 22 to 10
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AS5768 Wire Stripper Info The Indus
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ST825 Swaging Tool for Cable (wire
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Kit Applications Military Standard
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Environmental Packaging An analysis
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Ergonomics Challenge Ergonomic guid
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Daniels Tools Catalogs - Interstate Connecting Components

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