Daniels Tools Catalogs - Interstate Connecting Components

Wiring System Service Kits
Valuable Data Packages
The Maintenance Problem
Today’s sophisticated aircraft, defense systems, and avionics
electronics have become increasingly more complex. The
technician who must maintain these systems cannot possibly
be knowledgeable about all the various types of terminations
and associated tooling needed to repair the vast number of
interconnections which make up these systems.
Once the system becomes inoperative, the pressure to
return the system to operation does not permit the luxury of
researching the answers to these tooling complexities.
The Maintenance Solution
Tool Selection Charts DMC does all the necessary research
to relieve this pressure and eliminate the guesswork and
haphazard, trial-and-error selection of tools by developing
detailed Tool Selection Charts to cross reference all the
connectors with vital repair tool data. These charts identify
the connectors in alpha/numeric order by their military and/or
commercial designations; identify the contacts by part number
and color code where applicable; list applicable wire sizes;
and identify the appropriate crimp tool and associated turret/
positioner/die, installing tool and removal tool for wired and
unwired contacts where applicable.
Instruction Sheets DMC provides detailed step-by-step
directions on how to prepare a tool for use, crimp contacts,
install and remove contacts, strip wire, and gauge tools and
contacts. Instruction Sheets are also available to meet foreign
language or unique
special purpose tool
requirements.
Contents Charts
These charts offer a
visual representation
of the storage
compartments for all
tools in the kit. The
Contents Charts list the
tools by part number, so
the location of all tools
ad reordering information
is immediately available
should a component
require replacement.
Packaging. DMC then packages these Tool Selection Charts,
Contents Charts, and Instruction Sheets with all the crimping
tools, turrets, dies, wire strippers, installing tools, removal tools
and other accessories necessary to support the system in
durable cases tailored to the expected work environment so the
tools are properly organized and protected.
With a DMC Wiring System Service Kit, the technician now
has ready access to the technical data and tools for reliable,
cost-effective Total Wiring System Support.
KIT CONSTRUCTION
Foam Inserts
Foam inserts (standard for all DMC kits) provide each
component with a designated storage space which is indicated
on the Contents Charts. This assures the technician that no
needed components
are missing prior to
departing to make the
repair. The technician
also knows, prior to
leaving the on-site
repair, that if a
compartment is empty,
then a component is
missing and must be
retrieved. This helps
eliminate FOD (Foreign
Object Damage) and
accountability.
Colored Base Layers & Labeling (Optional)
Colored base layers are available to highlight tool cavities
and aid with tool tracking. Cavity Labeling is also available
to help identify tool cavities and make returning tools to the
proper place simpler.
cavity labeling
colored
Base
Layers
Calibration, inspection, and Overhaul/Repair For Tool Kits
DMC is available to overhaul and repair existing Wiring System Service Kits or periodic inspection & calibration. We’ll repair
cases when possible and replace or upgrade foam cavities as needed. We inspect & calibrate all tooling and determine if repairs
need to be made. We also identify and replace missing tools, charts, & tool instructions. Contract DMC Customer Service for an
estimate or more information.
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