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Influence of the Processes Parameters on the Properties of The ...

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Chapter 1.<br />

Polylactide Based Bio-Materials<br />

from anaerobic digesti<strong>on</strong> is biogas, c<strong>on</strong>sisting <str<strong>on</strong>g>of</str<strong>on</strong>g> mostly methane and carb<strong>on</strong> dioxide, with trace gasses such<br />

as amm<strong>on</strong>ia and hydrogen sulphide. Often, <str<strong>on</strong>g>the</str<strong>on</strong>g> complete digesti<strong>on</strong> will require several different types <str<strong>on</strong>g>of</str<strong>on</strong>g><br />

bacteria where <strong>on</strong>e type partially processes <str<strong>on</strong>g>the</str<strong>on</strong>g> waste to a point where ano<str<strong>on</strong>g>the</str<strong>on</strong>g>r bacterium strain takes over.<br />

Most biodegradati<strong>on</strong> <str<strong>on</strong>g>of</str<strong>on</strong>g> solid waste in landfill occurs under anaerobic c<strong>on</strong>diti<strong>on</strong>s by design because it is<br />

typically much slower than aerobic degradati<strong>on</strong>. In <str<strong>on</strong>g>the</str<strong>on</strong>g> absence <str<strong>on</strong>g>of</str<strong>on</strong>g> oxygen, <str<strong>on</strong>g>the</str<strong>on</strong>g> reacti<strong>on</strong> <str<strong>on</strong>g>of</str<strong>on</strong>g> degradati<strong>on</strong> is<br />

given by equati<strong>on</strong> 1.2:<br />

C Polymer → CO 2 + CH 4 + H 2 O + + C Residue + C Biomass (1.2)<br />

Complete biodegradati<strong>on</strong> occurs when no residue remains, and complete mineralisati<strong>on</strong> is<br />

established when <str<strong>on</strong>g>the</str<strong>on</strong>g> original substrate (C Polymer in this example) is completely c<strong>on</strong>verted into gaseous<br />

products and salts. However, mineralisati<strong>on</strong> is a very slow process under natural c<strong>on</strong>diti<strong>on</strong>s because some <str<strong>on</strong>g>of</str<strong>on</strong>g><br />

<str<strong>on</strong>g>the</str<strong>on</strong>g> polymer undergoing biodegradati<strong>on</strong> will initially be turned into biomass [Bastioli, 2005]. Most<br />

biodegradable substances come from plant and animal matter, or from artificial materials that are very<br />

similar in molecular structure to <str<strong>on</strong>g>the</str<strong>on</strong>g>se naturally occurring substances. As <str<strong>on</strong>g>the</str<strong>on</strong>g> naturally occurring substances<br />

evolved, micro-organisms also evolved to use <str<strong>on</strong>g>the</str<strong>on</strong>g> substances as a food source, carb<strong>on</strong> in particular, used as a<br />

building block for life-sustaining compounds. Simple sugars are readily absorbed into <str<strong>on</strong>g>the</str<strong>on</strong>g> cell to be<br />

metabolized. However, larger and more complex molecules such as starches, proteins and cellulose, require<br />

enzymes and acids to reduce <str<strong>on</strong>g>the</str<strong>on</strong>g>ir size enough to be absorbed. Living organisms have developed <str<strong>on</strong>g>the</str<strong>on</strong>g> ability<br />

to secrete specific digestive compounds so as to best utilize <str<strong>on</strong>g>the</str<strong>on</strong>g> available food supply. For example, <str<strong>on</strong>g>the</str<strong>on</strong>g><br />

enzyme amylase, found in human saliva, is used to breakdown l<strong>on</strong>g-chain starch molecules into smaller<br />

simple sugars.<br />

1.3.2 Biodegradable Polymer Materials<br />

Currently available degradable polymer materials can be broken down into two main groups:<br />

<br />

<br />

Polyester polymers,<br />

Synergistic and hybrid polymers.<br />

1.3.2.1 Biodegradable Polyesters<br />

Biodegradable polyesters which do not c<strong>on</strong>tain six-carb<strong>on</strong> rings are known as aliphatic polyesters.<br />

<strong>The</strong>y will typically react with moisture at elevated temperatures to breakdown <str<strong>on</strong>g>the</str<strong>on</strong>g> l<strong>on</strong>g polymer chains. This<br />

process, called chemical hydrolysis, reduces <str<strong>on</strong>g>the</str<strong>on</strong>g> higher molecular weight polymer to much smaller<br />

hydrocarb<strong>on</strong> compounds. <strong>The</strong> resulting molecules can <str<strong>on</strong>g>the</str<strong>on</strong>g>n be absorbed by microorganisms and metabolized<br />

for energy. Since it is a chemical reacti<strong>on</strong>, <str<strong>on</strong>g>the</str<strong>on</strong>g> hydrolysis occurs at a much higher rate than <strong>on</strong>e would expect<br />

for a purely biological process, and as a result, relatively quick degradati<strong>on</strong> is observed.<br />

Aliphatic polyesters have attracted interest as biodegradable plastic materials; however <str<strong>on</strong>g>the</str<strong>on</strong>g>y<br />

typically have poor physical and mechanical properties like strength, flexibility, heat resistance, etc. [Chen<br />

et al., 2008]. Some comm<strong>on</strong> biodegradable polyester polymers in commercial use include<br />

poly(caprolact<strong>on</strong>e), poly(glycolic acid) and poly(butylene succinate) (cf. chemical formula reported <strong>on</strong><br />

Figure 1.1). Although expensive to make, <str<strong>on</strong>g>the</str<strong>on</strong>g>se biodegradable polymers are ideal for use in specialized, high<br />

margin applicati<strong>on</strong>s such as medical devices (e.g. dissolving, drug delivery systems, tissue engineering<br />

scaffolds and b<strong>on</strong>e repair etc.) [Ikada and Tsuji, 1999].<br />

Ano<str<strong>on</strong>g>the</str<strong>on</strong>g>r well known aliphatic polyester is poly(lactic acid). PLA is a syn<str<strong>on</strong>g>the</str<strong>on</strong>g>tic polymer made<br />

from fermented sugars extracted primarily from food crops such as corn, beets or sugarcane. <strong>The</strong> resulting<br />

lactic acid m<strong>on</strong>omer is chemically processed and <str<strong>on</strong>g>the</str<strong>on</strong>g>n polymerized, in <str<strong>on</strong>g>the</str<strong>on</strong>g> presence <str<strong>on</strong>g>of</str<strong>on</strong>g> a metal catalyst, to<br />

form <str<strong>on</strong>g>the</str<strong>on</strong>g> high molecular weight plastic material. Like petroleum-based biodegradable polyesters, PLA has<br />

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