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Influence of the Processes Parameters on the Properties of The ...

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Chapter 4.<br />

Experimental Procedures and Protocols for Analyses<br />

<strong>The</strong> foams obtained after process are mostly in circular shape, <str<strong>on</strong>g>the</str<strong>on</strong>g> diameter variati<strong>on</strong>s in not very<br />

high, however thick varies to some extent. Porosity obtained by geometric method compared with mercury<br />

intrusi<strong>on</strong> porosimetry produced results 5 to 7% higher.<br />

4.2 2D Image Analysis<br />

<strong>The</strong> scanning electr<strong>on</strong> microscope (SEM) used in our study was a, LEO 435 VP model. <strong>The</strong><br />

secti<strong>on</strong>s <str<strong>on</strong>g>of</str<strong>on</strong>g> <str<strong>on</strong>g>the</str<strong>on</strong>g> foams were mounted <strong>on</strong> an aluminum stub with a carb<strong>on</strong> adhesive and <str<strong>on</strong>g>the</str<strong>on</strong>g>n coated with<br />

silver/gold (120 sec, Arg<strong>on</strong> atmosphere). <strong>The</strong> SEM micrographs were digitized <strong>on</strong> a matrix <str<strong>on</strong>g>of</str<strong>on</strong>g> 10241024<br />

pixels with 256 gray levels. In order to study <str<strong>on</strong>g>the</str<strong>on</strong>g> foams porosity, image analysis was performed using <str<strong>on</strong>g>the</str<strong>on</strong>g><br />

SCION ® image s<str<strong>on</strong>g>of</str<strong>on</strong>g>tware. <strong>The</strong> first stage is to obtain c<strong>on</strong>ductive materials by using a device called a "sputter<br />

coater."<br />

4.2.1 Sputter Coater<br />

If powder particles were to be analyzed, <str<strong>on</strong>g>the</str<strong>on</strong>g>y were dispersed <strong>on</strong> double-sided carb<strong>on</strong> c<strong>on</strong>ductive<br />

adhesive tape attached to <str<strong>on</strong>g>the</str<strong>on</strong>g> studs. Double sided adhesive tape permits quick mounting <str<strong>on</strong>g>of</str<strong>on</strong>g> samples without<br />

using liquid or colloidal adhesives. <strong>The</strong>se studs are fixed <strong>on</strong> <str<strong>on</strong>g>the</str<strong>on</strong>g> sample holder.<br />

For foams after being frozen in liquid nitrogen for 2 min, <str<strong>on</strong>g>the</str<strong>on</strong>g> specimens were fractured using a<br />

razor blade and tweezers in <str<strong>on</strong>g>the</str<strong>on</strong>g> directi<strong>on</strong>s parallel and perpendicular to <str<strong>on</strong>g>the</str<strong>on</strong>g> surface, <str<strong>on</strong>g>the</str<strong>on</strong>g>n placed <strong>on</strong> <str<strong>on</strong>g>the</str<strong>on</strong>g> holder<br />

with <str<strong>on</strong>g>the</str<strong>on</strong>g> help <str<strong>on</strong>g>of</str<strong>on</strong>g> isopropanol base graphite paint. <strong>The</strong> resulting transverse and l<strong>on</strong>gitudinal secti<strong>on</strong>s were<br />

sputter-coated with platinum/gold. <strong>The</strong> holder mounted with samples is placed in <str<strong>on</strong>g>the</str<strong>on</strong>g> chamber. Sputter<br />

coater uses an electric field and arg<strong>on</strong> gas. <strong>The</strong> metalizing chamber is closed and placed under vacuum. A<br />

stream <str<strong>on</strong>g>of</str<strong>on</strong>g> arg<strong>on</strong> eliminates <str<strong>on</strong>g>the</str<strong>on</strong>g> oxygen in <str<strong>on</strong>g>the</str<strong>on</strong>g> chamber. Gold or gold-palladium is preferred if <str<strong>on</strong>g>the</str<strong>on</strong>g> sample has<br />

a very irregular surface.<br />

Carb<strong>on</strong> c<strong>on</strong>ductive<br />

adhesive tapes<br />

Particle image<br />

Particulate<br />

Sample<br />

Particle sample<br />

<strong>on</strong> holder<br />

Coated<br />

particle sample<br />

Polymer foams<br />

Sputter<br />

Coater<br />

SEM LEO 435 VP<br />

Foam<br />

Coated<br />

foam sample<br />

Dipping foam in<br />

liquid nitrogen<br />

Tweezers to<br />

break foam<br />

Sample<br />

Holders<br />

Isopropanol Base<br />

c<strong>on</strong>ductive adhesive<br />

(Graphite paint)<br />

Foam pore<br />

Image<br />

Figure 4.22: Sputter coating and SEM processing flow diagram.<br />

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