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Influence of the Processes Parameters on the Properties of The ...

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Chapter 4.<br />

Experimental Procedures and Protocols for Analyses<br />

Figure 4.4: AFNOR and ASTM 3 ½ in diameter sieves.<br />

1.3 Mixing <str<strong>on</strong>g>of</str<strong>on</strong>g> Polymer Powder with Fillers<br />

1.3.1 Simple Mixing <str<strong>on</strong>g>of</str<strong>on</strong>g> Polymer Powder with Fillers<br />

After obtaining polymer powder <str<strong>on</strong>g>of</str<strong>on</strong>g> <str<strong>on</strong>g>the</str<strong>on</strong>g> desired particle size, it was mixed with <str<strong>on</strong>g>the</str<strong>on</strong>g> filler by using a<br />

magnetic stirrer. <strong>The</strong> polymer powder and filler were weighed and placed in a plastic jar al<strong>on</strong>g an<br />

appropriate size (1, 2, 3 cm) magnetic bar. <strong>The</strong> powder was mixed for 10 minutes for perfect mixing.<br />

Schematic flow sheet <str<strong>on</strong>g>of</str<strong>on</strong>g> <str<strong>on</strong>g>the</str<strong>on</strong>g> procedure is shown in Figure 4.5.<br />

Sieved polymer<br />

powder<br />

Gloves<br />

Spatula<br />

B<br />

Polymer mixed<br />

matrix<br />

Balance<br />

C<br />

D<br />

E<br />

Filler<br />

A<br />

Mixing jar<br />

Magnet agitator<br />

Magnet bars<br />

Stop watch<br />

Figure 4.5: Magnetic stirrer mixing for composite materials.<br />

1.3.2 Co-grinding in <str<strong>on</strong>g>the</str<strong>on</strong>g> Tumbling Ball Mill<br />

Multi step processing has been used for fibrous polymers. First, <str<strong>on</strong>g>the</str<strong>on</strong>g> polymer fibres were reduced<br />

into small fibres using knife mill. <strong>The</strong>n co-grinding process was applied when polymers were under a<br />

powder form. Thus, <str<strong>on</strong>g>the</str<strong>on</strong>g> polymer powder and <str<strong>on</strong>g>the</str<strong>on</strong>g> filler particles and/or adjuvants (wax, hyalur<strong>on</strong>ate acid)<br />

were introduced in <str<strong>on</strong>g>the</str<strong>on</strong>g> chamber <str<strong>on</strong>g>of</str<strong>on</strong>g> <str<strong>on</strong>g>the</str<strong>on</strong>g> tumbling ball mill in proporti<strong>on</strong> defined by chosen design <str<strong>on</strong>g>of</str<strong>on</strong>g><br />

experiment. <strong>The</strong> same procedure as <str<strong>on</strong>g>the</str<strong>on</strong>g> <strong>on</strong>e presented in secti<strong>on</strong> 1.1.2 for a single product was <str<strong>on</strong>g>the</str<strong>on</strong>g>n applied.<br />

Finally, agglomerates may be found after drying and it was necessary to post-ground <str<strong>on</strong>g>the</str<strong>on</strong>g><br />

composites and to crush <str<strong>on</strong>g>the</str<strong>on</strong>g> agglomerates. 30 sec knife mill grinding followed by 10 min in <str<strong>on</strong>g>the</str<strong>on</strong>g> mortar were<br />

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