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Application o v e r v i e w Precise control ensures uniform coating Tablet coating is a process that can be summarized as the application of an “edible paint” to the surface of a pharmaceutical dosage form. In the past, sugar coating was a common solution for coating tablets, but this process has many disadvantages. Modern tablet coatings are typically film coatings, flexible formulations that are applicable to a wide range of dosage forms (such as tablets, capsules, pellets, granules and drug crystals). The tablet coating process is complex, and involves parameters such as the spray pattern, drop size, and nozzle spacing (in addition to multiple other non-spray related parameters) which must all be precisely controlled in order to ensure uniform distribution of the coating material. Additional Resources For more information on nozzles for tablet coating Click here 18 spray.com | 1.800.95 SPRAY | Intl. 1.630.665.5000
Tablet Coating VMAU Spray Nozzles VMAU Spray Set-Ups A spray set-up consists of a needle, an air cap, and a fluid tip. Spray set-ups are interchangeable, but each set-up uses a different size needle. The VMAU can utilize a number of different spray set-ups depending on the desired performance. Reference the information below to determine the most appropriate spray set-up for your application. Anti-Bearding Set-Ups Frequent shutdowns to clean coating material from air atomizing spray gun components have a serious impact on productivity. Anti-bearding spray set-ups can help to improve process quality, volume, and profitability in these situations. Anti-Bearding Set-Ups P-Series Anti-Bearding Set-Ups* P-Series Anti-Bearding Spray Set-Ups are designed to virtually eliminate nozzle build-up while greatly reducing product waste and maintenance downtime. P-Series Anti-Bearding Set-Ups Performance Data For performance data on VMAU spray set-ups, click here to view a bookmarked PDF containing the following information: Data on Spray Set-Up(s) SUVM113AAB SUVM113AABP* Type of Data Coverage and Flow Rate Drop Size Information Spray Velocity Available Spraying Material(s) for Data Type Water OPADRY ® / EUDRAGIT ® OPADRY ® / EUDRAGIT ® SUVM113AB SUVM113ABP* Coverage and Flow Rate Water Drop Size Information OPADRY ® / EUDRAGIT ® Spray Velocity OPADRY ® / EUDRAGIT ® *P-Series anti-bearding spray set-ups are designated with a 'P' suffix. For the purposes of spray coverage, flow rate, drop size, and spray velocity, performance is approximately equivalent to anti-bearding spray set-ups. For performance data on other available spray set-ups not listed in this catalog, contact your local sales representative. Spray Tip: Dramatically Reduce Nozzle Build-Up The new P-Series anti-bearding set-ups allow users to run their spray operations for up to two times as long as standard anti-bearding set-ups with minimal nozzle build-up, greatly reducing maintenance downtime due to cleaning or clogging. Results after spraying OPADRY ® . The P-Series cap is pictured after being sprayed for twice as long as the standard air cap. Standard Air Cap P-Series Air Cap 19 spray.com | 1.800.95 SPRAY | Intl. 1.630.665.5000
Page 1 and 2: PHARMAceuticals and BIOLOGICS catal
Page 3 and 4: Technical reference Table of Equiva
Page 5 and 6: Technical reference basic nozzle ch
Page 7 and 8: Technical reference drop size termi
Page 9 and 10: Technical reference spray angle and
Page 11 and 12: Technical reference estimating pres
Page 13 and 14: Technical reference other spray per
Page 15 and 16: Technical reference preventing and
Page 17: TABLET COATING page Application Ove
Page 21 and 22: Tablet Coating VMAU Spray Nozzles S
Page 23 and 24: Tablet Coating VMAU Spray Nozzles V
Page 25 and 26: Tablet Coating JAU Spray Nozzles JA
Page 27 and 28: Tablet Coating JAU Spray Nozzles JA
Page 29 and 30: Tablet Coating Modular Air Atomizin
Page 31 and 32: FLUID BED processing page Applicati
Page 33 and 34: Fluid Bed Processing Fluid bed gran
Page 35 and 36: Fluid Bed Processing Nozzles and la
Page 37 and 38: Fluid Bed Processing Nozzles and la
Page 39 and 40: Fluid Bed Processing Nozzles for WU
Page 45 and 46: high-shear granulation page Applica
Page 47 and 48: High-Shear Granulation lances for h
Page 49 and 50: spray drying page Application Overv
Page 51 and 52: Spray Drying SV Spraydry ® Nozzles
Page 53 and 54: Spray Drying SB Spraydry ® Nozzles
Page 55 and 56: Application o v e r v i e w effecti
Page 57 and 58: Vessel CleaninG SELECTION AND OPTIM
Page 59 and 60: Vessel CleaninG cip / wip solutions
Page 61 and 62: Vessel CleaninG FIXED SPRAY BALLS D
Page 63 and 64: Vessel CleaninG FLUID-DRIVEN ROTARY
Page 69 and 70:
Vessel CleaninG FLUID-DRIVEN ROTARY
Page 71 and 72:
Vessel CleaninG REGULATED FLUID-DRI
Page 73 and 74:
Specialty Nozzles ultrasonic atomiz
Page 75 and 76:
Specialty Nozzles ultrasonic atomiz
Page 77 and 78:
Specialty Nozzles windjet ® air no
Page 79 and 80:
Application o v e r v i e w perfect
Page 81 and 82:
Solid Dosage processing fluid bed s
Page 83 and 84:
Solid Dosage processing High-shear
Page 85 and 86:
Solid Dosage processing size reduct
Page 87 and 88:
Solid Dosage processing control opt
Page 89 and 90:
appendix page Accessories 90 Glossa
Page 91 and 92:
appendix accessories accessories o-
Page 93 and 94:
appendix glossary Glossary (continu
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