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OSB and Furniture (TB120) - OSBGuide - TECO

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TECHNICAL BULLETIN<br />

STRUCTURAL BOARD ASSOCIATION<br />

Representing the <strong>OSB</strong> Industry<br />

25 Valleywood Drive, Unit 27, Markham, Ontario, Canada L3R 5L9<br />

Tel: 905-475-1100 • Fax: 905-475-1101 • E-mail: info@osbguide.com • website: http://www.osbguide.com<br />

ORIENTED STRAND BOARD<br />

AND FURNITURE<br />

Oriented Str<strong>and</strong> Board (<strong>OSB</strong>) is an engineered structural<br />

panel product composed of longitudinal str<strong>and</strong>s or flakes<br />

sliced from whole aspen poplar, various types of pine or<br />

other mixed hardwood logs. The str<strong>and</strong>s are sliced from<br />

the logs in the direction of the grain so that the inherent<br />

tree strength is maintained in the resulting panel. After<br />

slicing they are dried, blended with wax <strong>and</strong> waterproof<br />

exterior type binders (phenolic resin <strong>and</strong>/or polyurethane<br />

binder or other mixed resin formulations), formed into a<br />

loose mat containing three to five layers <strong>and</strong> pressed<br />

under high heat <strong>and</strong> pressure into a rigid, dense structural<br />

panel. The str<strong>and</strong>s on the panel surface generally lie in the<br />

direction of the panel’s length. The inner layers may be<br />

r<strong>and</strong>omly oriented <strong>and</strong>/or aligned across. The longitudinal<br />

(<strong>OSB</strong> <strong>Furniture</strong> Frame)<br />

arrangement of the str<strong>and</strong>s in the surface layers increases<br />

the strength <strong>and</strong> stiffness of the panel in the direction of the alignment.<br />

This structure, which is so much appreciated in the residential construction industry, has also been<br />

seen as an advantage for other industrial applications such as in furniture. The panels come in<br />

various thicknesses <strong>and</strong> sizes <strong>and</strong> can therefore be used in multiple furniture applications such as<br />

upholstered furniture frames, frames for chair backs, core stock for industrial grade tables, <strong>and</strong><br />

many more, where high strength is a prerequisite without specific appearance or surface properties.<br />

<strong>OSB</strong> plants have the built-in versatility to produce various grades of products, <strong>and</strong> in particular<br />

panels that are specifically engineered for furniture components having the following characteristics<br />

suitable for frames: thickness, thickness tolerance, panel density, <strong>and</strong> panel flatness. <strong>OSB</strong> producers<br />

can easily deliver these proprietary products based on their customers’ specific needs.<br />

Use of panels instead of conventional hardwood lumber components is also made possible by<br />

knowing that typical fasteners, such as wood screws or staples can be used in <strong>OSB</strong> frames. The<br />

racking strength of <strong>OSB</strong> <strong>and</strong> its lower density can also be cited as advantages. <strong>OSB</strong> can be used<br />

alone or in combination with other engineered wood products. Careful attention to joint details <strong>and</strong><br />

connections will result in stronger assemblies. Use of interlocking connections, notches, adhesives<br />

combined with staples <strong>and</strong> screws, tenon-<strong>and</strong>-mortise joints are all part of the solution.<br />

<strong>TB120</strong> - July 2007


Properties that are thought to be relevant to furniture frame use are density, internal bond, surface<br />

soundness, impact strength, screw <strong>and</strong> staple holding, <strong>and</strong> grit content. One of the key considerations<br />

for a furniture manufacturer is the fastener holding capabilities of the material. Several studies<br />

have shown equivalent performance in that respect when compared to plywood or MDF, <strong>and</strong><br />

generally better performance than for particleboard. Table 1 lists some minimum requirements in<br />

US or Canadian specifications for wood panels <strong>and</strong> Table 2 summarizes past studies conducted on<br />

some fastener properties.<br />

When compared to particleboard <strong>and</strong> MDF during a project at the Université Laval <strong>and</strong> Forintek,<br />

the average unit screw <strong>and</strong> staple head-pull through of <strong>OSB</strong> was found to be very similar for equal<br />

panel thicknesses. The report also pointed to reducing panel density variability in the plane of the<br />

panel <strong>and</strong> across the thickness to improve fastener-holding capacity in <strong>OSB</strong> panels produced for the<br />

furniture industry (1).<br />

Research at the University of Illinois (2) concluded, “In both the nail <strong>and</strong> staple direct withdrawal<br />

tests, <strong>OSB</strong> performed equal to or better than CD-grade plywood sheathing in all exposures tested.<br />

The nail-head pull-through <strong>and</strong> staple-crown pull-through tests yielded similar average values in all<br />

wood-based panels in all exposures. The average values for nail <strong>and</strong> staple withdrawal <strong>and</strong> pullthrough<br />

resistance of most of the nine wood-based materials tested met the minimum requirements<br />

of various specifications or st<strong>and</strong>ards.”<br />

Another Forintek report (3) stated “Structural panels (<strong>OSB</strong> <strong>and</strong> plywood) offer potential cost savings<br />

to furniture manufacturers in terms of material costs <strong>and</strong> manufacturing efficiency. Panel recovery<br />

factors for operations using a computer numeric control (CNC) router with optimised cutting<br />

pattern can range from 85% to 90% compared with 70% <strong>and</strong> lower for hardwood lumber. Additional<br />

cost savings from using panels can come from increased automation, reduced h<strong>and</strong>ling, fewer<br />

processing operations <strong>and</strong> st<strong>and</strong>ardization of parts or components. Although edge staple holding<br />

was initially a problem for <strong>OSB</strong> when compared with hardwood, minor design changes resulted in<br />

increased strength <strong>and</strong> stiffness for the <strong>OSB</strong> arm assembly.”<br />

Findings from another Forintek study (4) pointed out the “possibility to combine the material cost<br />

of <strong>OSB</strong> panels with the structural performance <strong>and</strong> manufacturing efficiency advantages of metal<br />

plate connectors to achieve substantial<br />

cost savings in the manufacture of upholstered<br />

furniture frames. The study found<br />

that the bending capacity of <strong>OSB</strong> assemblies<br />

connected with metal connector<br />

plates was affected by joint configuration,<br />

type of loading <strong>and</strong> plate area. Assemblies<br />

with two pairs of plates were approximately<br />

50% stronger <strong>and</strong> stiffer than<br />

assemblies made with one pair of plates<br />

of the same area. Results also showed<br />

that static-to-fatigue ratios of moment<br />

capacity of test assemblies averaged<br />

2.5, meaning that it is advised to design<br />

metal-plated joints so that they will not<br />

be loaded to more than 40% of their static<br />

moment capacity. “<br />

(Test assembly for <strong>OSB</strong> frame joints.)<br />

2 <strong>TB120</strong>


(1) Xiaodong Wang et al., Université Laval, Forest Products Journal 57(1/2):103-109, Localized<br />

density effects on fastener holding capacities in wood-based panels.<br />

(2) Poo Chow et al., University of Illinois-Urbana, Forest Products Journal 38(6):19-25, Direct<br />

withdrawal <strong>and</strong> head pull-through performance of nails <strong>and</strong> staples in structural woodbased<br />

panel materials.<br />

(3) Robert M Knudson, Forintek Canada Corp (2005), Project # 4535, <strong>OSB</strong> use in furniture<br />

manufacturing.<br />

(4) Mohammad Mohammad et al, Forintek Canada Corp, for Alberta Forestry Research<br />

Institute (Report # 851G-07), Fastening Systems to Improve Performance of <strong>Furniture</strong><br />

Frames Built from <strong>OSB</strong>.<br />

<br />

Table 1 – Minimum Requirements – Pounds (Newtons)<br />

Specification<br />

or St<strong>and</strong>ard<br />

Fastener<br />

Type<br />

Lateral Resistance<br />

Withdrawal<br />

Dry Wet/Dry Face Edge<br />

NIST PS 2<br />

(<strong>OSB</strong>/ PLY)<br />

Nail<br />

Varies by<br />

grade from<br />

120 to 210<br />

(534 to 934)<br />

Varies by<br />

grade from<br />

90 to 160<br />

(434 to 712)<br />

CSA O437<br />

(<strong>OSB</strong>)<br />

Nail<br />

400t (70t),<br />

t = thickness<br />

ANSI A208.2<br />

(MDF)<br />

Screw<br />

Varies by<br />

grade from<br />

175 to 350<br />

(778 to 1557)<br />

Varies by<br />

grade from<br />

150 to 300<br />

(670 to 1335)<br />

ANSI A208.1<br />

(PB)<br />

Screw<br />

Varies by<br />

grade from<br />

202 to 450<br />

(900 to 2000)<br />

Varied by<br />

grade from<br />

180 to 348<br />

(800 to 1550)<br />

(Note: Details about these requirements can be obtained from the SBA.)<br />

3


Table 2 – Various Fastener Test Results in <strong>OSB</strong><br />

Property Evaluated By Whom How <strong>OSB</strong> Thickness,<br />

in. (mm)<br />

Average Results<br />

Dry, lbs (N)<br />

Average Results<br />

Cyclic, lbs (N)<br />

Nail - Withdrawal<br />

Nail - Head Pull-through<br />

Nail - Lateral Resistance<br />

<strong>TECO</strong> (USA) ASTM D1037<br />

(10d nail)<br />

5/8” <strong>and</strong> 3/4”<br />

(15 mm <strong>and</strong><br />

18 mm)<br />

96 (427)<br />

576 (2562)<br />

646 (2873) 448 (1993)<br />

Screw Withdrawal - Face<br />

Screw Withdrawal - Edge<br />

<strong>TECO</strong> (USA) ASTM D1037–<br />

Type 10 sheet<br />

metal screw<br />

5/8” <strong>and</strong> 3/4”<br />

(15 mm <strong>and</strong><br />

18mm)<br />

304 (1352)<br />

267 (1188)<br />

N/A<br />

Screw holding – Face<br />

Screw holding – Edge<br />

Staple holding – Edge<br />

Staple - Head pull-through<br />

<strong>Furniture</strong><br />

Industries<br />

Research<br />

Association (UK)<br />

Custom test 7/16” (11 mm) 200 (890)<br />

172 (765)<br />

188 (836)<br />

140 (623)<br />

N/A<br />

Staple - Withdrawal – Edge<br />

Staple - Withdrawal – Face<br />

Staple - Lateral Resistance<br />

Mississippi State<br />

University (USA)<br />

Custom test –<br />

1 ½” long, 16 ga<br />

(38 mm)<br />

3/4” <strong>and</strong> 7/8”<br />

(18 mm <strong>and</strong><br />

22 mm)<br />

66 (293)<br />

160 (712)<br />

164 (729)<br />

N/A<br />

Nail - Withdrawal<br />

Staple - Withdrawal<br />

Nail - Head pull-through<br />

Staple - Head pull-through<br />

University of<br />

Illinois (USA)<br />

ASTM D1037<br />

6d nails <strong>and</strong> 2”<br />

(50 mm) staples<br />

7/16” <strong>and</strong> 1/2”<br />

(11 mm <strong>and</strong><br />

13 mm)<br />

67 (298)<br />

132 (587)<br />

325 (1446)<br />

325 (1446)<br />

72 (320)<br />

18 (80)<br />

251 (1116)<br />

202 (898)<br />

Screw - Head pull-through<br />

Screw -Lateral Resistance<br />

Screw - Withdrawal – Face<br />

Screw - Withdrawal – Edge<br />

Staple - Head pull-through<br />

Staple - Withdrawal – Face<br />

Staple - Withdrawal - Edge<br />

Université Laval –<br />

Forintek (Canada)<br />

2” long, 10 ga<br />

(50 mm)<br />

1” long, 10 ga<br />

(25 mm)<br />

1 ½” long, 16 ga<br />

(38 mm)<br />

5/8” <strong>and</strong> 3/4”<br />

(15 mm <strong>and</strong><br />

18 mm)<br />

577 (2567)<br />

480 (2135)<br />

310 (1379)<br />

215 (956)<br />

294 (1308)<br />

192 (854)<br />

120 (534)<br />

N/A<br />

(Note: These numbers are average test results only, not to be used for design purposes. Factors of safety of minimum<br />

five are typically recommended in allowable design st<strong>and</strong>ards for fasteners into wood products.)

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