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direct screw fixings pt ® type - RGA and PSM Fasteners

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FOR PLASTICS & LIGHT ALLOYS<br />

DIRECT SCREW FIXINGS<br />

FASTENERS FOR PLASTICS<br />

INTERNATIONAL<br />

P.S.M INTERNATIONAL


INTERNATIONAL<br />

P.S.M the local<br />

INTERNATIONAL<br />

fastener company . . .<br />

<strong>PSM</strong> International is a global manufacturer <strong>and</strong> distributor of<br />

specialised fasteners <strong>and</strong> joining systems.<br />

INTRODUCTION<br />

The Company has its origins in the heartl<strong>and</strong> of British manufacturing<br />

- the so called “Black Country” in the English Midl<strong>and</strong>s.<br />

The business was established in 1931 to supply special high precision,<br />

machine turned components for the lock industry for which the area is<br />

still famous.<br />

The development of the Company’s present product range began in<br />

1951 <strong>and</strong> by the 1960’s the business was almost entirely devoted to the<br />

manufacture <strong>and</strong> distribution of specialist fastener products.<br />

Today <strong>PSM</strong> is focused solely on providing design engineers <strong>and</strong><br />

manufacturers with engineered solutions to assembly problems which<br />

provide cost effective methods <strong>and</strong> enhance the performance of the<br />

finished item. <strong>PSM</strong> engineers are trained to high st<strong>and</strong>ards to assist<br />

design engineers in this specialised area. <strong>PSM</strong> manufacture over 100<br />

different products in 10,000 variations.<br />

The Company is a member of the McKechnie Group PLC <strong>and</strong> has<br />

global capabilities with manufacturing <strong>and</strong> distribution operations in<br />

25 countries around the world.<br />

Wherever manufactured goods are made <strong>PSM</strong> has local people<br />

providing technical support, application engineering, project<br />

management <strong>and</strong> customer service to a consistently high st<strong>and</strong>ard.<br />

. . . Worldwide


INTRODUCTION<br />

Direct Screw Fixings provide a fast, economical,<br />

production line solution to fixing plastic <strong>and</strong> light alloy<br />

components where the need for re-use <strong>and</strong> high assembly<br />

torque is not a major factor.<br />

The unique patented thread forms of the PT ® Screw range<br />

have been engineered to maximise the advantages of<br />

Direct Screw Fixings with forming <strong>screw</strong>s for<br />

thermoplastics <strong>and</strong> light alloy materials <strong>and</strong> cutting <strong>type</strong>s<br />

for use with thermosetting materials.<br />

PT ®<br />

SERIES<br />

The ado<strong>pt</strong>ion of these thread forms ensures that the<br />

margins between installation <strong>and</strong> stripping torque are<br />

o<strong>pt</strong>imised (an essential for trouble free installation)<br />

together with higher than normal re-usability - typically<br />

greater than 10 times - into thermoplastic materials, <strong>and</strong><br />

maximum resistance to vibration.<br />

The information in this catalogue is intended as a general<br />

guide. For further advice please consult your local <strong>PSM</strong><br />

Sales Engineer or our Applications Engineers. The <strong>PSM</strong><br />

Technology Centre can also provide pre-production test<br />

facilities for accurate performance data.<br />

PT ® SERIES - Designed for use in thermoplastics, its key design features include a profiled thread root to<br />

assist plastic flow, a 30° flank angle to reduce boss bursting forces <strong>and</strong> an 8° pitch angle.<br />

DURO-PT ®<br />

SERIES<br />

pages 4-7<br />

pages 8-10<br />

DURO-PT ® SERIES - The cutting notch combined with the profiled thread root gives low installation torques<br />

whilst the special thread form provides high stripping torques when used in thermosetting materials.<br />

DIRECT SCREW FIXINGS<br />

PT ®<br />

TYPE DG<br />

pages 11-13<br />

PT ® TYPE DG - Developed to provide an effective <strong>screw</strong> fixing in light alloy materials with low installation torque<br />

<strong>and</strong> high stripping torque.<br />

Technical details may change. Please contact <strong>PSM</strong> International for latest drawings <strong>and</strong> specifications.<br />

3<br />

INTERNATIONAL


The PT ® SCREW is a <strong>direct</strong> <strong>screw</strong> fastener for use in thermoplastics.<br />

The key design aspects include a profiled thread root to assist plastic flow, a 30°<br />

flank angle to reduce boss bursting forces <strong>and</strong> an 8° pitch angle which combine to<br />

give low installation torques with high stripping torques. For those applications not<br />

requiring the high levels of thread re-use <strong>and</strong> high clamping torque, (properties<br />

associated with threaded inserts) PT ® <strong>screw</strong> offers an economical solution to<br />

plastics assembly <strong>and</strong> has distinct advantages over other <strong>direct</strong> <strong>screw</strong> <strong>fixings</strong>.<br />

DIRECT SCREW FIXINGS PT ® TYPE<br />

PT is a registered trade mark of<br />

EJOT Verbindungstechnik GmbH &<br />

Co. KG, Bad Laasphe, Germany<br />

Hole<br />

Diameter<br />

(Measured at<br />

mid-point of<br />

<strong>screw</strong><br />

penetration<br />

de<strong>pt</strong>h)<br />

DESIGN GUIDE<br />

Recommended Boss Design<br />

Boss Diameter<br />

d+0.2mm<br />

ADVANTAGES<br />

REDUCED INSTALLATION TORQUE.<br />

HIGH STRIPPING TORQUE.<br />

GREATER SAFETY MARGIN BETWEEN INSTALLATION TORQUE AND STRIPPING TORQUE.<br />

HIGH PARENT MATERIAL SHEAR STRENGTH.<br />

MINIMISES MATERIAL FLOW RESISTANCE.<br />

DESIGNED TO REDUCE STRESS WITHIN THE THERMOPLASTIC TO AN<br />

ABSOLUTE MINIMUM.<br />

HIGH RESISTANCE TO VIBRATION AND RELAXATION.<br />

ALLOWS FOR SMALLER BOSSES.<br />

0.5d<br />

Screw Penetration<br />

De<strong>pt</strong>h<br />

When choosing a <strong>direct</strong> <strong>screw</strong> fixing one of the major criteria is to<br />

obtain the maximum margin between driving torque <strong>and</strong> stripping<br />

torque. Screw design, material characteristics, moulding practice,<br />

hole size <strong>and</strong> installation speed all have an influence.<br />

The specialised equipment necessary to measure the effect of<br />

these factors is available at P.S.M's Technology Centre.<br />

This allows customers to obtain the best design possible.<br />

Pre-production testing is therefore strongly recommended.<br />

Please note the inclusion of a counterbore - this is important for<br />

the following reasons:<br />

- Prevents damage to the top of the boss<br />

- Helps alignment of the <strong>screw</strong> in the boss<br />

- Assists in repeated assemblies of the <strong>screw</strong><br />

- Acts as a relief for any material extruded to the head of the<br />

<strong>screw</strong> <strong>and</strong> allows flush finishes.<br />

N.B. If moulded tool design or application into an existing boss<br />

renders the recommended boss design impractical, please contact<br />

P.S.M for specific advice.<br />

d = Nominal External Thread Dia.<br />

Hole Taper 1° inclusive<br />

INTERNATIONAL<br />

4


DESIGN FEATURES<br />

PT ® TYPE<br />

8° OPTIMUM PITCH ANGLE<br />

■ Lowest installation torque/highest stripping torque<br />

■ Maximum resistance to vibration loosening <strong>and</strong> material<br />

relaxation in the component<br />

8°<br />

PROFILED THREAD ROOT<br />

■ Improved plastic flow reduces<br />

stress, providing long term reliability<br />

■ Greater surface area contact between<br />

<strong>screw</strong> thread <strong>and</strong> plastic, to give a high<br />

shear <strong>and</strong> stripping torque<br />

■ Lower installation torques<br />

30° COMBINED FLANK ANGLE<br />

■ Lower radial stresses, reducing boss bursting force<br />

■ Greater thread penetration into the plastic material,<br />

permitting enhanced clamping torque<br />

■ Reduced centre of pressure, producing lower installation<br />

torque<br />

DESIGN<br />

RECOMMENDATION<br />

MATERIAL<br />

Min. Screw<br />

Hole<br />

Boss<br />

Penetration<br />

Diameter Diameter<br />

De<strong>pt</strong>h<br />

ABS 0.8d 2d 2d<br />

ABS/PC Blend 0.8d 2d 2d<br />

ASA 0.78d 2d 2d<br />

PA 4.6 0.73d 1.85d 1.8d<br />

PA 4.6 - GF 30 0.78d 1.85d 1.8d<br />

PA 6 0.75d 1.85d 1.7d<br />

PA 6 - GF 30 0.8d 2d 1.9d<br />

PA 6.6 0.75d 1.85d 1.7d<br />

PA 6.6 - GF 30 0.82d 2d 1.8d<br />

PBT 0.75d 1.85d 1.7d<br />

PBT - GF 30 0.8d 1.8d 1.7d<br />

PC 0.85d 2.5d 2.2d*<br />

PC - GF 30 0.85d 2.2d 2.0d*<br />

Flat Root thread v PT Profiled Root thread<br />

Thread Root<br />

Material flow restricted<br />

60° Flank Angle v 30° Flank Angle<br />

5<br />

MATERIAL<br />

60°<br />

Hole<br />

Diameter<br />

Boss<br />

Diameter<br />

Helps<br />

material flow<br />

30°<br />

Min. Screw<br />

Penetration<br />

De<strong>pt</strong>h<br />

LDPE 0.7d 2d 2d<br />

HDPE 0.75d 1.8d 1.8d<br />

PET 0.75d 1.85d 1.7d<br />

PET - GF 30 0.8d 1.8d 1.7d<br />

PMMA 0.85d 2d 2d<br />

POM 0.75d 1.95d 2d<br />

PP 0.7d 2d 2d<br />

PP-TF 20 0.72d 2d 2d<br />

PPO 0.85d 2.5d 2.2d*<br />

PS 0.8d 2d 2d<br />

PVC (Hard) 0.8d 2d 2d<br />

SAN 0.77d 2d 1.9d<br />

PPS<br />

Contact <strong>PSM</strong><br />

For other materials contact <strong>PSM</strong>.<br />

d = Nominal External Thread Diameter.<br />

* Where materials are known to be sensitive to environmental stress cracking, ageing tests should be carried out as recommended by the material manufacturer.<br />

Material flow<br />

Hole<br />

F Rad 1<br />

Thread Root<br />

R1<br />

30° 15°<br />

Resolution of Resultant Forces for the Same Volume Displacement<br />

F Axi 1<br />

F Axi 2<br />

Area 1 Area 2<br />

F Rad 1 = 0.500R F Rad 2 = 0.259R<br />

F Axi 1 = 0.867R F Axi 2 = 0.966R Area 1 = Area 2<br />

R2<br />

F Rad 2<br />

Material flow<br />

Hole<br />

DIRECT SCREW FIXINGS PT ® TYPE<br />

INTERNATIONAL


PT ® TYPE DIMENSIONS<br />

PRODUCT CODE<br />

WN 14<br />

HEAD STYLE 11 Pan Flange<br />

F<br />

L<br />

H<br />

L<br />

H<br />

P<br />

HD<br />

L<br />

R<br />

d<br />

90°<br />

HD<br />

X<br />

HD<br />

Y<br />

S<br />

30°<br />

HEAD STYLE 12 Pan.<br />

HEAD STYLE 13 Countersunk<br />

STANDARD RECESS STYLES<br />

- Other available recesses are<br />

shown on page 14.<br />

MATERIAL<br />

Through Hardened & Tempered Steel<br />

STANDARD FINISHES<br />

Zinc Plate <strong>and</strong> Clear Passivation (Z)<br />

Zinc Plate <strong>and</strong> Chromate (ZC)<br />

Zinc Plate <strong>and</strong> Black Chromate (ZBC)<br />

OTHER FINISHES<br />

– Available to order.<br />

Nominal Diameter K18 K22 K25 K30 K35 K40 K50 K60 K70 K100<br />

External thread d 1.8 2.2 2.5 3.0 3.5 4.0 5.0 6.0 7.0 10.0<br />

Thread root R 1.04 1.25 1.40 1.66 1.91 2.17 2.68 3.19 3.70 5.23<br />

Thread pitch P 0.80 0.98 1.12 1.34 1.57 1.79 2.24 2.69 3.14 4.49<br />

Head diameter HD 4.4 5.0 6.0 7.0 8.0 10.0 12.0 14.0<br />

Head height H 1.6 1.8 2.1 2.4 2.5 3.2 4.0 4.6<br />

Flange thickness S 0.5 0.6 0.7 0.8 0.9 1.1 1.3 1.5<br />

A PHILLIPS Recess No. 1 1 1 2 2 2 3 3<br />

B POZI Recess No. 1 1 1 2 2 2 3 3<br />

Head diameter HD 4.5 5.0 6.0 7.0 8.0 10.0 12.0 14.0 20.0<br />

Head height H 1.4 1.5 2.1 2.4 2.6 3.3 3.6 4.2 5.5<br />

Washer thickness S 0.5 0.5 0.6 0.7 0.8 1.0 1.2 1.4 2.0<br />

C TORX ® Recess No. T6 T6 T10 T10 T20 T20 T25 T30 T40<br />

D TORX PLUS ® with AUTOSERT ® Recess No. 6 IP 6 IP 10 IP 10 IP 20 IP 20 IP 25 IP 30 IP 40 IP<br />

Screw lengths > 3d X 1.8 2.2 2.5 3.0 3.5 4.0 5.0 6.0 7.0 10.0<br />

Screw lengths ≤ 3d X 0.9 1.1 1.3 1.5 1.8 2.0 2.5 3.0 3.5 5.0<br />

Head diameter HD 3.6 3.9 4.4 5.3 6.1 7.0 8.8 10.5 12.3<br />

Head height H 1.5 1.5 1.7 2.0 2.5 2.7 3.4 4.0 4.5<br />

A PHILLIPS Recess No. 0 1 1 1 2 2 2 3 3<br />

B POZI Recess No. 0 1 1 1 2 2 2 3 3<br />

Head diameter HD 3.6 4.0 4.2 5.6 6.9 7.5 8.2 10.8 12.5 16.0<br />

Head height H 1.3 1.4 1.6 2.1 2.3 2.6 2.9 3.8 4.4 6.0<br />

C TORX ® Recess No. T6 T6 T7 T10 T10 T20 T20 T25 T30 T40<br />

D TORX PLUS ® with AUTOSERT ® Recess No. 6 IP 6 IP 7 IP 10 IP 10 IP 20 IP 20 IP 25 IP 30 IP 40 IP<br />

Screw lengths > 3d X 1.8 2.2 2.5 3.0 3.5 4.0 5.0 6.0 7.0 10.0<br />

Screw lengths ≤ 3d X 0.9 1.1 1.3 1.5 1.8 2.0 2.5 3.0 3.5 5.0<br />

Head diameter HD 3.4 3.8 4.7 5.5 7.3 8.4 9.3 11.3 13.6<br />

Cylinder head height F 0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.60<br />

Screw lengths > 3d Y 0.90 1.10 1.30 1.50 1.80 2.00 2.50 3.00 3.50<br />

Screw lengths ≤ 3d Y 0.50 0.60 0.70 0.75 1.00 1.00 1.25 1.50 1.75<br />

A PHILLIPS Recess No. 0 1 1 1 2 2 2 2 3<br />

B POZI Recess No. 0 1 1 1 2 2 2 2 3<br />

Head diameter HD 3.4 3.8 4.7 5.5 7.3 8.4 9.3 11.3 13.6<br />

C TORX ® Recess No. T6 T6 T8 T8 T15 T20 T20 T30 T40<br />

D TORX PLUS ® with AUTOSERT ® Recess No. 6 IP 6 IP 8 IP 8 IP 15 IP 20 IP 20 IP 30 IP 40 IP<br />

TORX PLUS ® ,TORX ® <strong>and</strong> AUTOSERT ® are registered trademarks of Camcar Division of Textron Inc.<br />

HOW TO SPECIFY<br />

SCREW TYPE WN1412-KB30 x10-Z<br />

HEAD STYLE WN1412-KB30 x10-Z<br />

RECESS CODE WN1412-KB30 x10-Z<br />

THREAD DIAMETER WN1412-KB30 x10-Z<br />

LENGTH OF SCREW WN1412-KB30 x10-Z<br />

FINISH<br />

WN1412-KB30 x10-Z<br />

A PHILLIPS B POZI C TORX ® D TORX PLUS ®<br />

PT SCREWS K 18<br />

Length 'L' (mm)<br />

Nominal Ø<br />

(mm)<br />

1.80<br />

4 ± 0.6<br />

5 ± 0.6<br />

6 ± 0.6<br />

7 ± 0.75<br />

8 ± 0.75<br />

10 ± 0.75<br />

12 ± 0.9<br />

14 ± 0.9<br />

16 ± 0.9<br />

18 ± 0.9<br />

20 ± 1.05<br />

25 ± 1.05<br />

30 ± 1.05<br />

35 ± 1.25<br />

40 ± 1.25<br />

50 ± 1.25<br />

60 ± 1.5<br />

70 ± 1.5<br />

80 ± 1.5<br />

90 ± 1.75<br />

100 ± 1.75<br />

K 22<br />

2.20<br />

SIZE RANGE<br />

K 25<br />

2.50<br />

K 30<br />

3.00<br />

K 35<br />

3.50<br />

K 40<br />

4.00<br />

K 50<br />

5.00<br />

K 60<br />

6.00<br />

K 70<br />

7.00<br />

K 100<br />

10.00<br />

INTERNATIONAL<br />

6


ASSEMBLY DATA<br />

To determine the o<strong>pt</strong>imum performance of <strong>direct</strong> <strong>screw</strong> <strong>fixings</strong> there<br />

are a number of influential factors which have to be considered if<br />

problems on the production line or in service are to be avoided. In<br />

order to establish the o<strong>pt</strong>imum clamping torque it is first necessary to<br />

establish the following:<br />

PT ® TYPE<br />

1 2 3<br />

1 Amount of torque required to form the first thread<br />

2 The amount of torque required for the <strong>screw</strong>head to come into<br />

contact with the mating component.<br />

3 The amount of torque required for the joint to fail.<br />

These figures should be obtained by the use of specialised equipment<br />

which simulates production line conditions since testing by h<strong>and</strong><br />

omits the important effect of friction due to installation speed.<br />

P.S.M's Technology Centre is fully equipped to conduct these<br />

tests for you.<br />

The repeat torque accuracy of the installation tool can vary <strong>and</strong><br />

should always be considered when specifying the recommended<br />

clamping torque.<br />

The speed at which <strong>screw</strong>s are installed should be carefully considered - speeds which are too high can<br />

destroy the material into which the <strong>screw</strong>s are being driven.<br />

Although a speed of 600rpm is recommended for most materials, pre-production testing <strong>and</strong> consultation<br />

with <strong>PSM</strong> should be undertaken for o<strong>pt</strong>imum results.<br />

Ts<br />

Torque<br />

Ti<br />

1<br />

Stripping Torque<br />

Installation Torque<br />

Screw Penetration De<strong>pt</strong>h<br />

RECOMMENDED INSTALLATION TOOL SPEEDS<br />

2<br />

3<br />

Joint Clamping<br />

Screw head in<br />

contact with material<br />

Thread Friction<br />

Thread Forming Torque<br />

DIRECT SCREW FIXINGS PT ® TYPE<br />

7<br />

INTERNATIONAL


DIRECT SCREW FIXINGS DURO-PT ® TYPE<br />

PT is a registered trade mark of<br />

EJOT Verbindungstechnik GmbH &<br />

Co. KG, Bad Laasphe, Germany<br />

The DURO-PT ® SCREW is a <strong>direct</strong> <strong>screw</strong> fastener for<br />

use in thermosetting plastics.<br />

The design incorporates many unique features which<br />

provide designers with a really effective <strong>direct</strong> <strong>screw</strong> fixing<br />

for these materials. The cutting notch combined with the<br />

profiled thread root <strong>and</strong> special thread form provides low<br />

installation <strong>and</strong> high stripping torques.<br />

The efficient removal of cutting debris ensures greatly<br />

reduced bursting forces, providing the solution to a common<br />

problem associated with conventional self tapping <strong>screw</strong>s,<br />

when used in thermosets.<br />

ADVANTAGES<br />

REDUCES STRESS IN THERMOSETTING PLASTICS TO AN<br />

ABSOLUTE MINIMUM.<br />

WIDE SAFETY MARGIN BETWEEN INSTALLATION AND<br />

STRIPPING TORQUE.<br />

SUITABLE FOR ALL TYPES OF THERMOSETTING PLASTICS.<br />

CAN BE USED IN THERMOPLASTICS WITH A HIGH FILL<br />

CONTENT.(>30%)<br />

INTERNATIONAL<br />

8


DESIGN FEATURES<br />

SPECIAL CUTTING NOTCH<br />

DURO-PT ® TYPE<br />

■ Removes 60-80% of material cut during the thread<br />

cutting operation<br />

■ Reduces installation torque<br />

■ Reduces radial pressure<br />

SPECIAL PROFILED ROOT<br />

■ Provides space for debris<br />

■ Reduces radial stress<br />

■ Reduces installation torque<br />

■ Increases stripping torque<br />

SPECIAL SHAPED TOOTH<br />

■ Reduces radial stress<br />

■ Maximum surface bearing area<br />

■ High stripping torque<br />

■ High clamping force<br />

■ High back-off torque<br />

DESIGN GUIDE<br />

BOSS DESIGN DEPENDS ON THE FOLLOWING FACTORS:<br />

- Type of thermoset material used<br />

- The density of the material<br />

- The amount <strong>and</strong> <strong>type</strong> of filler<br />

Because of these variables the following recommendations are<br />

minimum <strong>and</strong> maximum guidelines only.<br />

30°<br />

Recommended Boss Design<br />

Boss Diameter<br />

d+0.2mm<br />

0.5d<br />

120°<br />

DURO-PT ® SCREWS<br />

HOLE DIAMETER<br />

BOSS DIAMETER<br />

SCREW<br />

PENETRATION<br />

DEPTH<br />

Minimum<br />

0.85 x d<br />

2.5 x d<br />

2.0 x d<br />

Maximum<br />

0.88 x d<br />

3.0 x d<br />

3.0 x d<br />

FOR SPECIFIC APPLICATION ADVICE,<br />

CONTACT P.S.M.<br />

Hole<br />

Diameter<br />

(Measured at<br />

the mid-point<br />

of <strong>screw</strong><br />

penetration<br />

de<strong>pt</strong>h)<br />

Screw Penetration<br />

De<strong>pt</strong>h<br />

0.5d<br />

Chip Space<br />

9<br />

d = Nominal External Thread Dia.<br />

Hole Taper 1° inclusive<br />

INTERNATIONAL


PRODUCT CODE<br />

WN 17<br />

HEAD STYLE 42 Pan<br />

H<br />

P<br />

X<br />

L<br />

HD<br />

Nominal Diameter K22 K25 K30 K35 K40 K50 K60 K80<br />

External thread d 2.2 2.5 3.0 3.5 4.0 5.0 6.0 8.0<br />

Thread root R 1.59 1.81 2.18 2.56 2.93 3.68 4.42 5.91<br />

Thread pitch P 0.71 0.77 0.86 0.95 1.04 1.23 1.42 1.79<br />

Head diameter HD 4.0 5.0 6.0 7.0 8.0 10.0 12.0 16.0<br />

Head height H 1.6 2.0 2.4 2.7 3.1 3.8 4.6 6.0<br />

A PHILLIPS Recess No. 1 1 1 2 2 2 3 4<br />

B POZI Recess No. 1 1 1 2 2 2 3 4<br />

Head diameter HD 4.0 5.0 6.0 7.0 8.0 10.0 12.0 16.0<br />

Head height H 1.6 2.0 2.4 2.7 3.1 3.8 4.6 6.0<br />

C TORX ® Recess No. T6 T8 T10 T15 T20 T25 T30 T40<br />

D TORX PLUS ® with AUTOSERT ® Recess No. 6 IP 8 IP 10 P 15 IP 20 IP 25 IP 30 IP 40 IP<br />

Screw lengths > 3d X 2.2 2.5 3.0 3.5 4.0 5.0 6.0 8.0<br />

Screw lengths ≤ 3d X 1.1 1.3 1.5 1.8 2.0 2.5 3.0 4.0<br />

R<br />

d<br />

DURO-PT ® TYPE DIMENSIONS<br />

HEAD STYLE 43 Countersunk<br />

F<br />

Y<br />

90°<br />

HD<br />

MATERIAL<br />

Case Hardened Mild Steel<br />

STANDARD FINISHES<br />

Zinc Plate <strong>and</strong> Clear Passivation (Z)<br />

Zinc Plate <strong>and</strong> Chromate (ZC)<br />

Zinc Plate <strong>and</strong> Black Chromate (ZBC)<br />

OTHER FINISHES<br />

– Possible on quotation.<br />

SCREW TYPE WN1742-KB30 x10-Z<br />

HEAD STYLE WN1742-KB30 x10-Z<br />

RECESS CODE WN1742-KB30 x10-Z<br />

THREAD DIAMETER WN1742-KB30 x10-Z<br />

LENGTH OF SCREW WN1742-KB30 x10-Z<br />

FINISH<br />

WN1742-KB30 x10-Z<br />

L<br />

Head diameter HD 3.8 4.7 5.6 6.5 7.5 9.2 11.0 14.5<br />

Cylinder head height F 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.65<br />

A PHILLIPS Recess No. 1 1 1 2 2 2 3 4<br />

B POZI Recess No. 1 1 1 2 2 2 3 4<br />

Head diameter HD 3.8 4.7 5.5 7.3 8.4 9.3 11.3 15.8<br />

Cylinder head height F 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.70<br />

C TORX ® Recess No. T6 T8 T10 T15 T20 T25 T30 T40<br />

D TORX PLUS ® with AUTOSERT ® Recess No. 6 IP 8 IP 10 IP 15 IP 20 IP 25 IP 30 IP 40 IP<br />

Screw lengths > 3d Y 1.10 1.30 1.50 1.80 2.00 2.50 3.00 4.0<br />

Screw lengths ≤ 3d Y 0.60 0.70 0.75 1.00 1.00 1.25 1.50 2.0<br />

TORX PLUS ® ,TORX ® <strong>and</strong> AUTOSERT ® are registered trademarks of Camcar Division of Textron Inc.<br />

STANDARD RECESS STYLES<br />

- Other available recesses are<br />

shown on page 14.<br />

HOW TO SPECIFY<br />

A PHILLIPS B POZI C TORX ® D TORX PLUS ®<br />

SIZE RANGE<br />

DURO-PT SCREWS K 22<br />

Length 'L' (mm)<br />

Nominal Ø<br />

(mm)<br />

2.20<br />

5 ± 0.6<br />

6 ± 0.6<br />

7 ± 0.75<br />

8 ± 0.75<br />

10 ± 0.75<br />

12 ± 0.9<br />

14 ± 0.9<br />

16 ± 0.9<br />

18 ± 0.9<br />

20 ± 1.05<br />

25 ± 1.05<br />

30 ± 1.05<br />

35 ± 1.25<br />

40 ± 1.25<br />

50 ± 1.25<br />

60 ± 1.5<br />

70 ± 1.5<br />

80 ± 1.5<br />

K 25<br />

2.50<br />

K 30<br />

3.00<br />

K 35<br />

3.50<br />

K 40<br />

4.00<br />

K 50<br />

5.00<br />

K 60<br />

6.00<br />

K 80<br />

8.00<br />

INTERNATIONAL<br />

10


The PT ® TYPE DG is a <strong>direct</strong> <strong>screw</strong> fastener for use<br />

in light alloys. The design incorporates many unique<br />

features which provide designers with a really<br />

effective <strong>direct</strong> <strong>screw</strong> fixing for these materials.<br />

The profiled thread root gives low installation<br />

torque whilst the special thread form provides high<br />

stripping torque.<br />

PT is a registered trade mark of<br />

EJOT Verbindungstechnik GmbH &<br />

Co. KG, Bad Laasphe, Germany<br />

ADVANTAGES<br />

THREAD FORMING - NO DEBRIS<br />

RELIABLE & EASY INSTALLATION INTO PUNCHED, DRILLED,<br />

EXTRUDED & MOULDED HOLES<br />

RE-USABILITY OF SCREW<br />

DIRECT SCREW FIXINGS PT ® TYPE DG<br />

11<br />

INTERNATIONAL


DESIGN FEATURES<br />

SPECIAL PROFILED ROOT<br />

PT ® TYPE DG<br />

DIRECT SCREW FIXINGS PT ® TYPE DG<br />

■ Reduces stress<br />

■ Allows material to flow during thread forming<br />

■ Reduces installation torque<br />

■ Increases stripping torque<br />

■ Increases pull-out load<br />

SPECIAL SHAPED TOOTH<br />

■ Reduces radial stress<br />

■ Maximum surface bearing area<br />

■ High stripping torque<br />

■ High clamping force<br />

■ High back-off torque<br />

MINIMUM BOSS<br />

DIAMETER<br />

MINIMUM SCREW<br />

PENETRATION<br />

MAXIMUM SCREW<br />

PENETRATION<br />

DESIGN GUIDE<br />

Hard<br />

Materials<br />

2.5 x d<br />

1.5 x d<br />

2.5 x d<br />

Medium<br />

Soft Materials<br />

Soft<br />

Materials<br />

HOLE DIA. 0.94 x d 0.92 x d 0.90 x d<br />

EXTRUDED HOLE<br />

PUNCHED HOLE<br />

Punching Direction<br />

= Drive in Direction<br />

2.5 x d<br />

1.5 x d<br />

2.5 x d<br />

Hole Diameter<br />

2.5 x d<br />

1.5 x d<br />

2.5 x d<br />

Hole<br />

Diameter<br />

(Measured at<br />

the mid-point of<br />

<strong>screw</strong><br />

penetration<br />

de<strong>pt</strong>h)<br />

30°<br />

Recommended Boss Design<br />

Boss Diameter<br />

d+0.2mm<br />

120°<br />

0.5d<br />

Screw Penetration<br />

De<strong>pt</strong>h<br />

d = Nominal External Thread Dia.<br />

Hole Taper 1° inclusive<br />

SOFT MATERIALS = ≤ 50 VPN<br />

MEDIUM SOFT MATERIALS = 51 TO 75 VPN<br />

HARD MATERIALS = 76 TO 100 VPN<br />

INTERNATIONAL<br />

Hole Diameter<br />

12<br />

FOR SPECIFIC APPLICATION ADVICE,<br />

CONTACT P.S.M.


PRODUCT CODE<br />

WN 15<br />

F<br />

HEAD STYLE 42 Pan<br />

H<br />

P<br />

X<br />

L<br />

Y<br />

HD<br />

R<br />

d<br />

HEAD STYLE 43 Countersunk<br />

90°<br />

HD<br />

STANDARD RECESS STYLES<br />

- Other available recesses are<br />

shown on page 14.<br />

MATERIAL<br />

Case Hardened Mild Steel<br />

STANDARD FINISHES<br />

Zinc Plate <strong>and</strong> Clear Passivation (Z)<br />

Zinc Plate <strong>and</strong> Chromate (ZC)<br />

Zinc Plate <strong>and</strong> Black Chromate (ZBC)<br />

OTHER FINISHES<br />

– Possible on quotation.<br />

L<br />

Nominal Diameter K22 K25 K30 K35 K40 K50 K60 K80<br />

External thread d 2.2 2.5 3.0 3.5 4.0 5.0 6.0 8.0<br />

Thread root R 1.59 1.81 2.18 2.56 2.93 3.68 4.42 5.91<br />

Thread pitch P 0.71 0.77 0.86 0.95 1.04 1.23 1.42 1.79<br />

Head diameter HD 4.0 5.0 6.0 7.0 8.0 10.0 12.0 16.0<br />

Head height H 1.6 2.0 2.4 2.7 3.1 3.8 4.6 6.0<br />

A PHILLIPS Recess No. 1 1 1 2 2 2 3 4<br />

B POZI Recess No. 1 1 1 2 2 2 3 4<br />

Head diameter HD 4.0 5.0 6.0 7.0 8.0 10.0 12.0 16.0<br />

Head height H 1.6 2.0 2.4 2.7 3.1 3.8 4.6 6.0<br />

C TORX ® Recess No. T6 T8 T10 T15 T20 T25 T30 T40<br />

D TORX PLUS ® with AUTOSERT ® Recess No. 6 IP 8 IP 10 IP 15 IP 20 IP 25 IP 30 IP 40 IP<br />

Screw lengths > 3d X 2.2 2.5 3.0 3.5 4.0 5.0 6.0 8.0<br />

Screw lengths ≤ 3d X 1.1 1.3 1.5 1.8 2.0 2.5 3.0 4.0<br />

Head diameter HD 3.8 4.7 5.6 6.5 7.5 9.2 11.0 14.5<br />

Cylinder head height F 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.65<br />

A PHILLIPS Recess No. 1 1 1 2 2 2 3 4<br />

B POZI Recess No. 1 1 1 2 2 2 3 4<br />

Head diameter HD 3.8 4.7 5.5 7.3 8.4 9.3 11.3 15.8<br />

Cylinder head height F 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.70<br />

C TORX ® Recess No. T6 T8 T10 T15 T20 T25 T30 T40<br />

D TORX PLUS ® with AUTOSERT ® Recess No. 6 IP 8 IP 10 IP 15 IP 20 IP 25 IP 30 IP 40 I<br />

Screw lengths > 3d Y 1.10 1.30 1.50 1.80 2.00 2.50 3.00 4.00<br />

Screw lengths ≤ 3d Y 0.60 0.70 0.75 1.00 1.00 1.25 1.50 2.00<br />

TORX PLUS ® ,TORX ® <strong>and</strong> AUTOSERT ® are registered trademarks of Camcar Division of Textron Inc.<br />

HOW TO SPECIFY<br />

SCREW TYPE WN1542-KB30 x10-Z<br />

HEAD STYLE WN1542-KB30 x10-Z<br />

RECESS CODE WN1542-KB30 x10-Z<br />

THREAD DIAMETER WN1542-KB30 x10-Z<br />

LENGTH OF SCREW WN1542-KB30 x10-Z<br />

FINISH<br />

WN1542-KB30 x10-Z<br />

A PHILLIPS B POZI C TORX ® D TORX PLUS ®<br />

SIZE RANGE<br />

PT-DG SCREWS K 22<br />

Length 'L' (mm)<br />

Nominal Ø<br />

(mm)<br />

2.20<br />

5 ± 0.6<br />

6 ± 0.6<br />

7 ± 0.75<br />

8 ± 0.75<br />

10 ± 0.75<br />

12 ± 0.9<br />

14 ± 0.9<br />

16 ± 0.9<br />

18 ± 0.9<br />

20 ± 1.05<br />

25 ± 1.05<br />

30 ± 1.05<br />

35 ± 1.25<br />

40 ± 1.25<br />

50 ± 1.25<br />

60 ± 1.5<br />

70 ± 1.5<br />

80 ± 1.5<br />

K 25<br />

2.50<br />

K 30<br />

3.00<br />

K 35<br />

3.50<br />

K 40<br />

4.00<br />

K 50<br />

5.00<br />

K 60<br />

6.00<br />

K 80<br />

8.00<br />

PT ® TYPE DG DIMENSIONS<br />

13<br />

INTERNATIONAL


OPTIONAL FEATURES<br />

Ratchet<br />

Head<br />

Head with<br />

hollow groove<br />

Pilot<br />

Point<br />

Cone<br />

Point<br />

Dog<br />

Point<br />

OTHER AVAILABLE RECESSES<br />

PH Combination<br />

Recess (AL)<br />

PZ Combination<br />

Recess (BL)<br />

Combination<br />

TORX ® (CL)<br />

Tamper Resistant<br />

TORX PLUS ® (DR)<br />

Tamper Proof<br />

OPTIONAL FEATURES<br />

SPECIAL VARIATIONS<br />

Slotted<br />

Cheese Head<br />

Slotted<br />

Pan Head<br />

Slotted<br />

Countersunk<br />

Double<br />

Ended Stud<br />

Slotted<br />

Shoulder Screw<br />

Hex<br />

Head<br />

Hex<br />

Flange<br />

Ca<strong>pt</strong>ive Claw<br />

Washer<br />

INTERNATIONAL<br />

14


INSERTS FOR PLASTICS<br />

THREADED FASTENERS FOR<br />

THIN SHEET METAL<br />

Both riveting <strong>and</strong> self-clinching <strong>type</strong>s<br />

are available in a variety of styles<br />

including st<strong>and</strong>-offs, blind <strong>type</strong>s, self<br />

locking <strong>and</strong> self piercing.<br />

Whether the design calls for high<br />

performance or compact size there is a<br />

product specially designed to match<br />

the requirement.<br />

SPRING STEEL AND<br />

PLASTIC FASTENERS<br />

<strong>PSM</strong> offers the widest selection of inserts<br />

for plastics available anywhere. There is<br />

a <strong>PSM</strong> insert to suit every plastic <strong>and</strong><br />

every installation technique. Press-Lok ®<br />

<strong>and</strong> Fin-Lok ® offer the simplicity of<br />

push-in installation. Miniature designs<br />

are made possible by Mini-Tech ® .<br />

There is the high performance of<br />

Tech-Sonic ® <strong>and</strong> the ultrasonic capability<br />

of Sonic-Lok ® . Screw-Sert ® is ideal for<br />

low strength materials whilst for<br />

thermosetting resins<br />

Banc-Lok ® <strong>and</strong> Spiro ® are recommended.<br />

FASTENERS FOR METAL<br />

The versatility of the spring steel<br />

fastener is unique <strong>and</strong> gives designers<br />

of complex parts the flexibility<br />

they need.<br />

<strong>PSM</strong> manufactures specially designed<br />

items to meet specific design criteria,<br />

although st<strong>and</strong>ard parts are<br />

also available.<br />

Complementing these parts is a<br />

range of corrosion resistant <strong>and</strong><br />

lightweight plastic moulded<br />

<strong>fixings</strong> <strong>and</strong> components.<br />

THREAD LOCKING AND<br />

SEALING SYSTEMS<br />

OTHER <strong>PSM</strong> PRODUCTS<br />

<strong>PSM</strong>’s engineering pin range includes<br />

‘Hardened <strong>and</strong> Ground’ pins in parallel<br />

<strong>and</strong> tapered format together with<br />

Grooved pins.<br />

Hardened steel Screw-Sert ® <strong>and</strong> PHI ®<br />

provide machine threads for cast alloys<br />

whilst PTDG ® <strong>screw</strong>s provide a high<br />

strength <strong>direct</strong> <strong>screw</strong> fixing.<br />

INSTALLATION<br />

TECHNOLOGY<br />

When a “fastening solution” is not<br />

enough, <strong>PSM</strong> is able to offer a Total<br />

Assembly Solution. The choice ranges<br />

from a relatively simple st<strong>and</strong>ard<br />

machine through CNC workstations to<br />

complete turnkey solutions<br />

incorporating state of the<br />

art technology.<br />

<strong>PSM</strong> offer a wide range of pre-applied<br />

processes for the locking <strong>and</strong> sealing of<br />

threaded components. These include<br />

the Tuf-Lok ® Blue Nylon anti-vibration<br />

patch, a large range of<br />

Micro-encapsulated Adhesives <strong>and</strong><br />

Non-curing Sealants supplied by<br />

Omni-Technik, Loctite, <strong>and</strong> 3M <strong>and</strong> also<br />

the Nyltite Nylon Collar for the<br />

under head sealing of thread<br />

forming/cutting <strong>screw</strong>s.<br />

Please contact your local <strong>PSM</strong> Sales Office for more information on these products . . .


AUSTRALIA<br />

P.S.M FASTENERS (PTY) LIMITED<br />

159-163 Victoria Road, P.O. Box 1079, St. Peter,<br />

New South Wales 2204, AUSTRALIA<br />

Tel: (61) 2 95607244 Fax: (61) 2 95698441<br />

HOLLAND<br />

M. SEHER & CO BV<br />

Postbus 190, 2900 AD Capelle a/d IJssel, HOLLAND<br />

Tel: (31) 10 2580888 Fax: (31) 10 2580899<br />

SWEDEN<br />

P.S.M FASTENERS AB<br />

P.O. Box 2203, S-169 02 Solna, SWEDEN<br />

Tel: (46) 828 2815 Fax: (46) 829 1414<br />

AUSTRIA<br />

AVDEL VERBINDUNGSELEMENTE GMBH<br />

Industriestraße B 13/2,<br />

A-2345 Brunn/Gebirge, AUSTRIA<br />

Tel: (43) 2236 33273 Fax: (43) 2236 33274<br />

BELGIUM<br />

M. SEHER & CO NV<br />

Assesteenweg 117/2, 1740 Ternat, BELGIUM<br />

Tel: (32) 2521 0600 Fax: (32) 2521 8892<br />

CHINA<br />

P.S.M FASTENERS (WUXI) CO. LTD.<br />

Wuxi - Singapore Industrial Park,<br />

No. 226 A & 225C, Xing Chuang, Road 4<br />

Jiang Su, P R CHINA<br />

Tel: (86) 510 528 2901 Fax: (86) 510 528 2903<br />

P.S.M FASTENERS (TIANJIN)<br />

Room 706, DD Centre, 26 Jie Da Road,<br />

TEDA, Tianjin, P R CHINA<br />

Tel: (86) 22 652 98470 Fax: (86) 22 652 98550<br />

DENMARK<br />

SCANFAST APS<br />

Kogevej 206, DK-4000 Roskilde, DENMARK<br />

Tel: (45) 70 27 00 72 Fax: (45) 70 27 27 32<br />

EIRE<br />

APPIAN FASTENER SYSTEMS LTD<br />

Unit 7, Hibernian Industrial Estate,<br />

Greenhills Road, Tallaght, Dublin 24, EIRE<br />

Tel: (353) 1452 4266 Fax: (353) 1452 4047<br />

FRANCE<br />

P.S.M FIXATION S.A.<br />

Z. I. La Beurrière BP39, 49241 Avrille Cedex, FRANCE<br />

Tel: (33) 02 41 21 25 00 Fax: (33) 02 41 21 25 25<br />

HONG KONG<br />

P.S.M FASTENERS (HONG KONG) PTE LTD.<br />

Unit 1908, Westley Square,<br />

48 Hoi Yuen Road, Kwun Tong,<br />

Kowloon, HONG KONG<br />

Tel: (852) 2652 5051 Fax: (852) 2652 5056<br />

ITALY<br />

P.S.M CELADA FASTENERS S.R.L.<br />

Via Porpora 24, 20131 Milano, ITALY<br />

Tel: (39) 02 29400630 Fax: (39) 02 29514888<br />

JAPAN<br />

JAPAN P.S.M CO. LTD.<br />

8 Denenchofu Minami, OHTA, Tokyo 145 JAPAN<br />

Tel: (81) 3 3756 7227 Fax: (81) 3 3750 2200<br />

NEW ZEALAND<br />

HYLTON PARK FASTENERS<br />

117 Wrights Road, Addington, P.O. Box 8191<br />

Christchurch, NEW ZEALAND<br />

Tel: (64) 3 338 8825 Fax: (64) 3 338 8938<br />

NORWAY<br />

TORP FASTENERS<br />

Borggaten 1, P.O. Box 2953, Toyen 0608, Oslo,<br />

NORWAY<br />

Tel: (47) 22 681530 Fax: (47) 22 199127<br />

SINGAPORE<br />

P.S.M FASTENER (SINGAPORE) PTE LTD.<br />

100E Pasir Panjang Road,<br />

#04-05 Century Warehouse, SINGAPORE 118521<br />

Tel: (65) 2788 141 Fax: (65) 2788 142<br />

SWITZERLAND<br />

BOSSARD SCHRAUBEN AG<br />

Steinhauserstrasse 70,<br />

CH 6300 ZUG, SWITZERLAND<br />

Tel: (41) 41 749 6331 Fax: (41) 41 749 6011<br />

TAIWAN<br />

P.S.M FASTENERS (TAIWAN) LTD.<br />

No. 21 Alley 20 Lane 365, Fu-Te First Road,<br />

Shih-Chih, Taipei, TAIWAN R.O.C.<br />

Tel: (886) 2 694 6229 Fax: (886) 2 694 4976<br />

UNITED KINGDOM<br />

P.S.M INTERNATIONAL<br />

Longacres, Willenhall,<br />

West Midl<strong>and</strong>s WV13 2JS, ENGLAND<br />

Tel: (44) 1902 600000 Fax: (44) 1902 600073<br />

P.S.M INTERNATIONAL SCOTLAND<br />

Unit 4, Alpha Centre, Rothsay Dock,<br />

Clydebank, Strathclyde, G81 1YP SCOTLAND<br />

Tel: (44) 141 951 1626 Fax: (44) 141 951 1627<br />

APPIAN FASTENERS LTD<br />

No. 40 The Cutts, Derriaghy, Dunmurry,<br />

Belfast BT17 9HS, N. IRELAND<br />

Tel: (44) 1232 301972/301979 Fax: (44) 1232 622794<br />

CANNING BRETT<br />

Pontardawe Industrial Estate, Pontardawe,<br />

Swansea, Glamorgan SA8 4EP, WALES<br />

Tel: (44) 1792 863972 Fax: (44) 1792 830168<br />

Automated Assembly Equipment<br />

P.S.M MULTI AUTOMATION<br />

72 Arthur Street, Lakeside, Redditch,<br />

Worcestershire B98 8JY, ENGLAND<br />

Tel: (44) 1527 516342 Fax: (44) 1527 516343<br />

GERMANY<br />

P.S.M METALL-UND KUNSTSTOFF<br />

-VERBINDUNGSSYSTEME GMBH<br />

Maarweg 233, 50825 Köln, GERMANY<br />

Tel: (49) 221 4911063 Fax: (49) 221 4973359<br />

SPAIN<br />

FIJACIONES INDUSTRIALES P.S.M S.A.<br />

Paseo Ferrocarriles Catalanes, 138,<br />

08940 Cornella, Barcelona, SPAIN<br />

Tel: (34) 93 474 07 07 Fax: (34) 93 474 11 97<br />

U.S.A.<br />

P.S.M FASTENER CORPORATION<br />

12223 C.R. Koon Highway, Newberry,<br />

South Carolina 29108, U.S.A.<br />

Tel: (1) 803 321 1300 Fax: (1) 803 364 7377<br />

P.S.M INTERNATIONAL<br />

© P.S.M International 2003<br />

INTERNATIONAL

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