direct screw fixings pt ® type - RGA and PSM Fasteners
direct screw fixings pt ® type - RGA and PSM Fasteners
direct screw fixings pt ® type - RGA and PSM Fasteners
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FOR PLASTICS & LIGHT ALLOYS<br />
DIRECT SCREW FIXINGS<br />
FASTENERS FOR PLASTICS<br />
INTERNATIONAL<br />
P.S.M INTERNATIONAL
INTERNATIONAL<br />
P.S.M the local<br />
INTERNATIONAL<br />
fastener company . . .<br />
<strong>PSM</strong> International is a global manufacturer <strong>and</strong> distributor of<br />
specialised fasteners <strong>and</strong> joining systems.<br />
INTRODUCTION<br />
The Company has its origins in the heartl<strong>and</strong> of British manufacturing<br />
- the so called “Black Country” in the English Midl<strong>and</strong>s.<br />
The business was established in 1931 to supply special high precision,<br />
machine turned components for the lock industry for which the area is<br />
still famous.<br />
The development of the Company’s present product range began in<br />
1951 <strong>and</strong> by the 1960’s the business was almost entirely devoted to the<br />
manufacture <strong>and</strong> distribution of specialist fastener products.<br />
Today <strong>PSM</strong> is focused solely on providing design engineers <strong>and</strong><br />
manufacturers with engineered solutions to assembly problems which<br />
provide cost effective methods <strong>and</strong> enhance the performance of the<br />
finished item. <strong>PSM</strong> engineers are trained to high st<strong>and</strong>ards to assist<br />
design engineers in this specialised area. <strong>PSM</strong> manufacture over 100<br />
different products in 10,000 variations.<br />
The Company is a member of the McKechnie Group PLC <strong>and</strong> has<br />
global capabilities with manufacturing <strong>and</strong> distribution operations in<br />
25 countries around the world.<br />
Wherever manufactured goods are made <strong>PSM</strong> has local people<br />
providing technical support, application engineering, project<br />
management <strong>and</strong> customer service to a consistently high st<strong>and</strong>ard.<br />
. . . Worldwide
INTRODUCTION<br />
Direct Screw Fixings provide a fast, economical,<br />
production line solution to fixing plastic <strong>and</strong> light alloy<br />
components where the need for re-use <strong>and</strong> high assembly<br />
torque is not a major factor.<br />
The unique patented thread forms of the PT ® Screw range<br />
have been engineered to maximise the advantages of<br />
Direct Screw Fixings with forming <strong>screw</strong>s for<br />
thermoplastics <strong>and</strong> light alloy materials <strong>and</strong> cutting <strong>type</strong>s<br />
for use with thermosetting materials.<br />
PT ®<br />
SERIES<br />
The ado<strong>pt</strong>ion of these thread forms ensures that the<br />
margins between installation <strong>and</strong> stripping torque are<br />
o<strong>pt</strong>imised (an essential for trouble free installation)<br />
together with higher than normal re-usability - typically<br />
greater than 10 times - into thermoplastic materials, <strong>and</strong><br />
maximum resistance to vibration.<br />
The information in this catalogue is intended as a general<br />
guide. For further advice please consult your local <strong>PSM</strong><br />
Sales Engineer or our Applications Engineers. The <strong>PSM</strong><br />
Technology Centre can also provide pre-production test<br />
facilities for accurate performance data.<br />
PT ® SERIES - Designed for use in thermoplastics, its key design features include a profiled thread root to<br />
assist plastic flow, a 30° flank angle to reduce boss bursting forces <strong>and</strong> an 8° pitch angle.<br />
DURO-PT ®<br />
SERIES<br />
pages 4-7<br />
pages 8-10<br />
DURO-PT ® SERIES - The cutting notch combined with the profiled thread root gives low installation torques<br />
whilst the special thread form provides high stripping torques when used in thermosetting materials.<br />
DIRECT SCREW FIXINGS<br />
PT ®<br />
TYPE DG<br />
pages 11-13<br />
PT ® TYPE DG - Developed to provide an effective <strong>screw</strong> fixing in light alloy materials with low installation torque<br />
<strong>and</strong> high stripping torque.<br />
Technical details may change. Please contact <strong>PSM</strong> International for latest drawings <strong>and</strong> specifications.<br />
3<br />
INTERNATIONAL
The PT ® SCREW is a <strong>direct</strong> <strong>screw</strong> fastener for use in thermoplastics.<br />
The key design aspects include a profiled thread root to assist plastic flow, a 30°<br />
flank angle to reduce boss bursting forces <strong>and</strong> an 8° pitch angle which combine to<br />
give low installation torques with high stripping torques. For those applications not<br />
requiring the high levels of thread re-use <strong>and</strong> high clamping torque, (properties<br />
associated with threaded inserts) PT ® <strong>screw</strong> offers an economical solution to<br />
plastics assembly <strong>and</strong> has distinct advantages over other <strong>direct</strong> <strong>screw</strong> <strong>fixings</strong>.<br />
DIRECT SCREW FIXINGS PT ® TYPE<br />
PT is a registered trade mark of<br />
EJOT Verbindungstechnik GmbH &<br />
Co. KG, Bad Laasphe, Germany<br />
Hole<br />
Diameter<br />
(Measured at<br />
mid-point of<br />
<strong>screw</strong><br />
penetration<br />
de<strong>pt</strong>h)<br />
DESIGN GUIDE<br />
Recommended Boss Design<br />
Boss Diameter<br />
d+0.2mm<br />
ADVANTAGES<br />
REDUCED INSTALLATION TORQUE.<br />
HIGH STRIPPING TORQUE.<br />
GREATER SAFETY MARGIN BETWEEN INSTALLATION TORQUE AND STRIPPING TORQUE.<br />
HIGH PARENT MATERIAL SHEAR STRENGTH.<br />
MINIMISES MATERIAL FLOW RESISTANCE.<br />
DESIGNED TO REDUCE STRESS WITHIN THE THERMOPLASTIC TO AN<br />
ABSOLUTE MINIMUM.<br />
HIGH RESISTANCE TO VIBRATION AND RELAXATION.<br />
ALLOWS FOR SMALLER BOSSES.<br />
0.5d<br />
Screw Penetration<br />
De<strong>pt</strong>h<br />
When choosing a <strong>direct</strong> <strong>screw</strong> fixing one of the major criteria is to<br />
obtain the maximum margin between driving torque <strong>and</strong> stripping<br />
torque. Screw design, material characteristics, moulding practice,<br />
hole size <strong>and</strong> installation speed all have an influence.<br />
The specialised equipment necessary to measure the effect of<br />
these factors is available at P.S.M's Technology Centre.<br />
This allows customers to obtain the best design possible.<br />
Pre-production testing is therefore strongly recommended.<br />
Please note the inclusion of a counterbore - this is important for<br />
the following reasons:<br />
- Prevents damage to the top of the boss<br />
- Helps alignment of the <strong>screw</strong> in the boss<br />
- Assists in repeated assemblies of the <strong>screw</strong><br />
- Acts as a relief for any material extruded to the head of the<br />
<strong>screw</strong> <strong>and</strong> allows flush finishes.<br />
N.B. If moulded tool design or application into an existing boss<br />
renders the recommended boss design impractical, please contact<br />
P.S.M for specific advice.<br />
d = Nominal External Thread Dia.<br />
Hole Taper 1° inclusive<br />
INTERNATIONAL<br />
4
DESIGN FEATURES<br />
PT ® TYPE<br />
8° OPTIMUM PITCH ANGLE<br />
■ Lowest installation torque/highest stripping torque<br />
■ Maximum resistance to vibration loosening <strong>and</strong> material<br />
relaxation in the component<br />
8°<br />
PROFILED THREAD ROOT<br />
■ Improved plastic flow reduces<br />
stress, providing long term reliability<br />
■ Greater surface area contact between<br />
<strong>screw</strong> thread <strong>and</strong> plastic, to give a high<br />
shear <strong>and</strong> stripping torque<br />
■ Lower installation torques<br />
30° COMBINED FLANK ANGLE<br />
■ Lower radial stresses, reducing boss bursting force<br />
■ Greater thread penetration into the plastic material,<br />
permitting enhanced clamping torque<br />
■ Reduced centre of pressure, producing lower installation<br />
torque<br />
DESIGN<br />
RECOMMENDATION<br />
MATERIAL<br />
Min. Screw<br />
Hole<br />
Boss<br />
Penetration<br />
Diameter Diameter<br />
De<strong>pt</strong>h<br />
ABS 0.8d 2d 2d<br />
ABS/PC Blend 0.8d 2d 2d<br />
ASA 0.78d 2d 2d<br />
PA 4.6 0.73d 1.85d 1.8d<br />
PA 4.6 - GF 30 0.78d 1.85d 1.8d<br />
PA 6 0.75d 1.85d 1.7d<br />
PA 6 - GF 30 0.8d 2d 1.9d<br />
PA 6.6 0.75d 1.85d 1.7d<br />
PA 6.6 - GF 30 0.82d 2d 1.8d<br />
PBT 0.75d 1.85d 1.7d<br />
PBT - GF 30 0.8d 1.8d 1.7d<br />
PC 0.85d 2.5d 2.2d*<br />
PC - GF 30 0.85d 2.2d 2.0d*<br />
Flat Root thread v PT Profiled Root thread<br />
Thread Root<br />
Material flow restricted<br />
60° Flank Angle v 30° Flank Angle<br />
5<br />
MATERIAL<br />
60°<br />
Hole<br />
Diameter<br />
Boss<br />
Diameter<br />
Helps<br />
material flow<br />
30°<br />
Min. Screw<br />
Penetration<br />
De<strong>pt</strong>h<br />
LDPE 0.7d 2d 2d<br />
HDPE 0.75d 1.8d 1.8d<br />
PET 0.75d 1.85d 1.7d<br />
PET - GF 30 0.8d 1.8d 1.7d<br />
PMMA 0.85d 2d 2d<br />
POM 0.75d 1.95d 2d<br />
PP 0.7d 2d 2d<br />
PP-TF 20 0.72d 2d 2d<br />
PPO 0.85d 2.5d 2.2d*<br />
PS 0.8d 2d 2d<br />
PVC (Hard) 0.8d 2d 2d<br />
SAN 0.77d 2d 1.9d<br />
PPS<br />
Contact <strong>PSM</strong><br />
For other materials contact <strong>PSM</strong>.<br />
d = Nominal External Thread Diameter.<br />
* Where materials are known to be sensitive to environmental stress cracking, ageing tests should be carried out as recommended by the material manufacturer.<br />
Material flow<br />
Hole<br />
F Rad 1<br />
Thread Root<br />
R1<br />
30° 15°<br />
Resolution of Resultant Forces for the Same Volume Displacement<br />
F Axi 1<br />
F Axi 2<br />
Area 1 Area 2<br />
F Rad 1 = 0.500R F Rad 2 = 0.259R<br />
F Axi 1 = 0.867R F Axi 2 = 0.966R Area 1 = Area 2<br />
R2<br />
F Rad 2<br />
Material flow<br />
Hole<br />
DIRECT SCREW FIXINGS PT ® TYPE<br />
INTERNATIONAL
PT ® TYPE DIMENSIONS<br />
PRODUCT CODE<br />
WN 14<br />
HEAD STYLE 11 Pan Flange<br />
F<br />
L<br />
H<br />
L<br />
H<br />
P<br />
HD<br />
L<br />
R<br />
d<br />
90°<br />
HD<br />
X<br />
HD<br />
Y<br />
S<br />
30°<br />
HEAD STYLE 12 Pan.<br />
HEAD STYLE 13 Countersunk<br />
STANDARD RECESS STYLES<br />
- Other available recesses are<br />
shown on page 14.<br />
MATERIAL<br />
Through Hardened & Tempered Steel<br />
STANDARD FINISHES<br />
Zinc Plate <strong>and</strong> Clear Passivation (Z)<br />
Zinc Plate <strong>and</strong> Chromate (ZC)<br />
Zinc Plate <strong>and</strong> Black Chromate (ZBC)<br />
OTHER FINISHES<br />
– Available to order.<br />
Nominal Diameter K18 K22 K25 K30 K35 K40 K50 K60 K70 K100<br />
External thread d 1.8 2.2 2.5 3.0 3.5 4.0 5.0 6.0 7.0 10.0<br />
Thread root R 1.04 1.25 1.40 1.66 1.91 2.17 2.68 3.19 3.70 5.23<br />
Thread pitch P 0.80 0.98 1.12 1.34 1.57 1.79 2.24 2.69 3.14 4.49<br />
Head diameter HD 4.4 5.0 6.0 7.0 8.0 10.0 12.0 14.0<br />
Head height H 1.6 1.8 2.1 2.4 2.5 3.2 4.0 4.6<br />
Flange thickness S 0.5 0.6 0.7 0.8 0.9 1.1 1.3 1.5<br />
A PHILLIPS Recess No. 1 1 1 2 2 2 3 3<br />
B POZI Recess No. 1 1 1 2 2 2 3 3<br />
Head diameter HD 4.5 5.0 6.0 7.0 8.0 10.0 12.0 14.0 20.0<br />
Head height H 1.4 1.5 2.1 2.4 2.6 3.3 3.6 4.2 5.5<br />
Washer thickness S 0.5 0.5 0.6 0.7 0.8 1.0 1.2 1.4 2.0<br />
C TORX ® Recess No. T6 T6 T10 T10 T20 T20 T25 T30 T40<br />
D TORX PLUS ® with AUTOSERT ® Recess No. 6 IP 6 IP 10 IP 10 IP 20 IP 20 IP 25 IP 30 IP 40 IP<br />
Screw lengths > 3d X 1.8 2.2 2.5 3.0 3.5 4.0 5.0 6.0 7.0 10.0<br />
Screw lengths ≤ 3d X 0.9 1.1 1.3 1.5 1.8 2.0 2.5 3.0 3.5 5.0<br />
Head diameter HD 3.6 3.9 4.4 5.3 6.1 7.0 8.8 10.5 12.3<br />
Head height H 1.5 1.5 1.7 2.0 2.5 2.7 3.4 4.0 4.5<br />
A PHILLIPS Recess No. 0 1 1 1 2 2 2 3 3<br />
B POZI Recess No. 0 1 1 1 2 2 2 3 3<br />
Head diameter HD 3.6 4.0 4.2 5.6 6.9 7.5 8.2 10.8 12.5 16.0<br />
Head height H 1.3 1.4 1.6 2.1 2.3 2.6 2.9 3.8 4.4 6.0<br />
C TORX ® Recess No. T6 T6 T7 T10 T10 T20 T20 T25 T30 T40<br />
D TORX PLUS ® with AUTOSERT ® Recess No. 6 IP 6 IP 7 IP 10 IP 10 IP 20 IP 20 IP 25 IP 30 IP 40 IP<br />
Screw lengths > 3d X 1.8 2.2 2.5 3.0 3.5 4.0 5.0 6.0 7.0 10.0<br />
Screw lengths ≤ 3d X 0.9 1.1 1.3 1.5 1.8 2.0 2.5 3.0 3.5 5.0<br />
Head diameter HD 3.4 3.8 4.7 5.5 7.3 8.4 9.3 11.3 13.6<br />
Cylinder head height F 0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.60<br />
Screw lengths > 3d Y 0.90 1.10 1.30 1.50 1.80 2.00 2.50 3.00 3.50<br />
Screw lengths ≤ 3d Y 0.50 0.60 0.70 0.75 1.00 1.00 1.25 1.50 1.75<br />
A PHILLIPS Recess No. 0 1 1 1 2 2 2 2 3<br />
B POZI Recess No. 0 1 1 1 2 2 2 2 3<br />
Head diameter HD 3.4 3.8 4.7 5.5 7.3 8.4 9.3 11.3 13.6<br />
C TORX ® Recess No. T6 T6 T8 T8 T15 T20 T20 T30 T40<br />
D TORX PLUS ® with AUTOSERT ® Recess No. 6 IP 6 IP 8 IP 8 IP 15 IP 20 IP 20 IP 30 IP 40 IP<br />
TORX PLUS ® ,TORX ® <strong>and</strong> AUTOSERT ® are registered trademarks of Camcar Division of Textron Inc.<br />
HOW TO SPECIFY<br />
SCREW TYPE WN1412-KB30 x10-Z<br />
HEAD STYLE WN1412-KB30 x10-Z<br />
RECESS CODE WN1412-KB30 x10-Z<br />
THREAD DIAMETER WN1412-KB30 x10-Z<br />
LENGTH OF SCREW WN1412-KB30 x10-Z<br />
FINISH<br />
WN1412-KB30 x10-Z<br />
A PHILLIPS B POZI C TORX ® D TORX PLUS ®<br />
PT SCREWS K 18<br />
Length 'L' (mm)<br />
Nominal Ø<br />
(mm)<br />
1.80<br />
4 ± 0.6<br />
5 ± 0.6<br />
6 ± 0.6<br />
7 ± 0.75<br />
8 ± 0.75<br />
10 ± 0.75<br />
12 ± 0.9<br />
14 ± 0.9<br />
16 ± 0.9<br />
18 ± 0.9<br />
20 ± 1.05<br />
25 ± 1.05<br />
30 ± 1.05<br />
35 ± 1.25<br />
40 ± 1.25<br />
50 ± 1.25<br />
60 ± 1.5<br />
70 ± 1.5<br />
80 ± 1.5<br />
90 ± 1.75<br />
100 ± 1.75<br />
K 22<br />
2.20<br />
SIZE RANGE<br />
K 25<br />
2.50<br />
K 30<br />
3.00<br />
K 35<br />
3.50<br />
K 40<br />
4.00<br />
K 50<br />
5.00<br />
K 60<br />
6.00<br />
K 70<br />
7.00<br />
K 100<br />
10.00<br />
INTERNATIONAL<br />
6
ASSEMBLY DATA<br />
To determine the o<strong>pt</strong>imum performance of <strong>direct</strong> <strong>screw</strong> <strong>fixings</strong> there<br />
are a number of influential factors which have to be considered if<br />
problems on the production line or in service are to be avoided. In<br />
order to establish the o<strong>pt</strong>imum clamping torque it is first necessary to<br />
establish the following:<br />
PT ® TYPE<br />
1 2 3<br />
1 Amount of torque required to form the first thread<br />
2 The amount of torque required for the <strong>screw</strong>head to come into<br />
contact with the mating component.<br />
3 The amount of torque required for the joint to fail.<br />
These figures should be obtained by the use of specialised equipment<br />
which simulates production line conditions since testing by h<strong>and</strong><br />
omits the important effect of friction due to installation speed.<br />
P.S.M's Technology Centre is fully equipped to conduct these<br />
tests for you.<br />
The repeat torque accuracy of the installation tool can vary <strong>and</strong><br />
should always be considered when specifying the recommended<br />
clamping torque.<br />
The speed at which <strong>screw</strong>s are installed should be carefully considered - speeds which are too high can<br />
destroy the material into which the <strong>screw</strong>s are being driven.<br />
Although a speed of 600rpm is recommended for most materials, pre-production testing <strong>and</strong> consultation<br />
with <strong>PSM</strong> should be undertaken for o<strong>pt</strong>imum results.<br />
Ts<br />
Torque<br />
Ti<br />
1<br />
Stripping Torque<br />
Installation Torque<br />
Screw Penetration De<strong>pt</strong>h<br />
RECOMMENDED INSTALLATION TOOL SPEEDS<br />
2<br />
3<br />
Joint Clamping<br />
Screw head in<br />
contact with material<br />
Thread Friction<br />
Thread Forming Torque<br />
DIRECT SCREW FIXINGS PT ® TYPE<br />
7<br />
INTERNATIONAL
DIRECT SCREW FIXINGS DURO-PT ® TYPE<br />
PT is a registered trade mark of<br />
EJOT Verbindungstechnik GmbH &<br />
Co. KG, Bad Laasphe, Germany<br />
The DURO-PT ® SCREW is a <strong>direct</strong> <strong>screw</strong> fastener for<br />
use in thermosetting plastics.<br />
The design incorporates many unique features which<br />
provide designers with a really effective <strong>direct</strong> <strong>screw</strong> fixing<br />
for these materials. The cutting notch combined with the<br />
profiled thread root <strong>and</strong> special thread form provides low<br />
installation <strong>and</strong> high stripping torques.<br />
The efficient removal of cutting debris ensures greatly<br />
reduced bursting forces, providing the solution to a common<br />
problem associated with conventional self tapping <strong>screw</strong>s,<br />
when used in thermosets.<br />
ADVANTAGES<br />
REDUCES STRESS IN THERMOSETTING PLASTICS TO AN<br />
ABSOLUTE MINIMUM.<br />
WIDE SAFETY MARGIN BETWEEN INSTALLATION AND<br />
STRIPPING TORQUE.<br />
SUITABLE FOR ALL TYPES OF THERMOSETTING PLASTICS.<br />
CAN BE USED IN THERMOPLASTICS WITH A HIGH FILL<br />
CONTENT.(>30%)<br />
INTERNATIONAL<br />
8
DESIGN FEATURES<br />
SPECIAL CUTTING NOTCH<br />
DURO-PT ® TYPE<br />
■ Removes 60-80% of material cut during the thread<br />
cutting operation<br />
■ Reduces installation torque<br />
■ Reduces radial pressure<br />
SPECIAL PROFILED ROOT<br />
■ Provides space for debris<br />
■ Reduces radial stress<br />
■ Reduces installation torque<br />
■ Increases stripping torque<br />
SPECIAL SHAPED TOOTH<br />
■ Reduces radial stress<br />
■ Maximum surface bearing area<br />
■ High stripping torque<br />
■ High clamping force<br />
■ High back-off torque<br />
DESIGN GUIDE<br />
BOSS DESIGN DEPENDS ON THE FOLLOWING FACTORS:<br />
- Type of thermoset material used<br />
- The density of the material<br />
- The amount <strong>and</strong> <strong>type</strong> of filler<br />
Because of these variables the following recommendations are<br />
minimum <strong>and</strong> maximum guidelines only.<br />
30°<br />
Recommended Boss Design<br />
Boss Diameter<br />
d+0.2mm<br />
0.5d<br />
120°<br />
DURO-PT ® SCREWS<br />
HOLE DIAMETER<br />
BOSS DIAMETER<br />
SCREW<br />
PENETRATION<br />
DEPTH<br />
Minimum<br />
0.85 x d<br />
2.5 x d<br />
2.0 x d<br />
Maximum<br />
0.88 x d<br />
3.0 x d<br />
3.0 x d<br />
FOR SPECIFIC APPLICATION ADVICE,<br />
CONTACT P.S.M.<br />
Hole<br />
Diameter<br />
(Measured at<br />
the mid-point<br />
of <strong>screw</strong><br />
penetration<br />
de<strong>pt</strong>h)<br />
Screw Penetration<br />
De<strong>pt</strong>h<br />
0.5d<br />
Chip Space<br />
9<br />
d = Nominal External Thread Dia.<br />
Hole Taper 1° inclusive<br />
INTERNATIONAL
PRODUCT CODE<br />
WN 17<br />
HEAD STYLE 42 Pan<br />
H<br />
P<br />
X<br />
L<br />
HD<br />
Nominal Diameter K22 K25 K30 K35 K40 K50 K60 K80<br />
External thread d 2.2 2.5 3.0 3.5 4.0 5.0 6.0 8.0<br />
Thread root R 1.59 1.81 2.18 2.56 2.93 3.68 4.42 5.91<br />
Thread pitch P 0.71 0.77 0.86 0.95 1.04 1.23 1.42 1.79<br />
Head diameter HD 4.0 5.0 6.0 7.0 8.0 10.0 12.0 16.0<br />
Head height H 1.6 2.0 2.4 2.7 3.1 3.8 4.6 6.0<br />
A PHILLIPS Recess No. 1 1 1 2 2 2 3 4<br />
B POZI Recess No. 1 1 1 2 2 2 3 4<br />
Head diameter HD 4.0 5.0 6.0 7.0 8.0 10.0 12.0 16.0<br />
Head height H 1.6 2.0 2.4 2.7 3.1 3.8 4.6 6.0<br />
C TORX ® Recess No. T6 T8 T10 T15 T20 T25 T30 T40<br />
D TORX PLUS ® with AUTOSERT ® Recess No. 6 IP 8 IP 10 P 15 IP 20 IP 25 IP 30 IP 40 IP<br />
Screw lengths > 3d X 2.2 2.5 3.0 3.5 4.0 5.0 6.0 8.0<br />
Screw lengths ≤ 3d X 1.1 1.3 1.5 1.8 2.0 2.5 3.0 4.0<br />
R<br />
d<br />
DURO-PT ® TYPE DIMENSIONS<br />
HEAD STYLE 43 Countersunk<br />
F<br />
Y<br />
90°<br />
HD<br />
MATERIAL<br />
Case Hardened Mild Steel<br />
STANDARD FINISHES<br />
Zinc Plate <strong>and</strong> Clear Passivation (Z)<br />
Zinc Plate <strong>and</strong> Chromate (ZC)<br />
Zinc Plate <strong>and</strong> Black Chromate (ZBC)<br />
OTHER FINISHES<br />
– Possible on quotation.<br />
SCREW TYPE WN1742-KB30 x10-Z<br />
HEAD STYLE WN1742-KB30 x10-Z<br />
RECESS CODE WN1742-KB30 x10-Z<br />
THREAD DIAMETER WN1742-KB30 x10-Z<br />
LENGTH OF SCREW WN1742-KB30 x10-Z<br />
FINISH<br />
WN1742-KB30 x10-Z<br />
L<br />
Head diameter HD 3.8 4.7 5.6 6.5 7.5 9.2 11.0 14.5<br />
Cylinder head height F 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.65<br />
A PHILLIPS Recess No. 1 1 1 2 2 2 3 4<br />
B POZI Recess No. 1 1 1 2 2 2 3 4<br />
Head diameter HD 3.8 4.7 5.5 7.3 8.4 9.3 11.3 15.8<br />
Cylinder head height F 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.70<br />
C TORX ® Recess No. T6 T8 T10 T15 T20 T25 T30 T40<br />
D TORX PLUS ® with AUTOSERT ® Recess No. 6 IP 8 IP 10 IP 15 IP 20 IP 25 IP 30 IP 40 IP<br />
Screw lengths > 3d Y 1.10 1.30 1.50 1.80 2.00 2.50 3.00 4.0<br />
Screw lengths ≤ 3d Y 0.60 0.70 0.75 1.00 1.00 1.25 1.50 2.0<br />
TORX PLUS ® ,TORX ® <strong>and</strong> AUTOSERT ® are registered trademarks of Camcar Division of Textron Inc.<br />
STANDARD RECESS STYLES<br />
- Other available recesses are<br />
shown on page 14.<br />
HOW TO SPECIFY<br />
A PHILLIPS B POZI C TORX ® D TORX PLUS ®<br />
SIZE RANGE<br />
DURO-PT SCREWS K 22<br />
Length 'L' (mm)<br />
Nominal Ø<br />
(mm)<br />
2.20<br />
5 ± 0.6<br />
6 ± 0.6<br />
7 ± 0.75<br />
8 ± 0.75<br />
10 ± 0.75<br />
12 ± 0.9<br />
14 ± 0.9<br />
16 ± 0.9<br />
18 ± 0.9<br />
20 ± 1.05<br />
25 ± 1.05<br />
30 ± 1.05<br />
35 ± 1.25<br />
40 ± 1.25<br />
50 ± 1.25<br />
60 ± 1.5<br />
70 ± 1.5<br />
80 ± 1.5<br />
K 25<br />
2.50<br />
K 30<br />
3.00<br />
K 35<br />
3.50<br />
K 40<br />
4.00<br />
K 50<br />
5.00<br />
K 60<br />
6.00<br />
K 80<br />
8.00<br />
INTERNATIONAL<br />
10
The PT ® TYPE DG is a <strong>direct</strong> <strong>screw</strong> fastener for use<br />
in light alloys. The design incorporates many unique<br />
features which provide designers with a really<br />
effective <strong>direct</strong> <strong>screw</strong> fixing for these materials.<br />
The profiled thread root gives low installation<br />
torque whilst the special thread form provides high<br />
stripping torque.<br />
PT is a registered trade mark of<br />
EJOT Verbindungstechnik GmbH &<br />
Co. KG, Bad Laasphe, Germany<br />
ADVANTAGES<br />
THREAD FORMING - NO DEBRIS<br />
RELIABLE & EASY INSTALLATION INTO PUNCHED, DRILLED,<br />
EXTRUDED & MOULDED HOLES<br />
RE-USABILITY OF SCREW<br />
DIRECT SCREW FIXINGS PT ® TYPE DG<br />
11<br />
INTERNATIONAL
DESIGN FEATURES<br />
SPECIAL PROFILED ROOT<br />
PT ® TYPE DG<br />
DIRECT SCREW FIXINGS PT ® TYPE DG<br />
■ Reduces stress<br />
■ Allows material to flow during thread forming<br />
■ Reduces installation torque<br />
■ Increases stripping torque<br />
■ Increases pull-out load<br />
SPECIAL SHAPED TOOTH<br />
■ Reduces radial stress<br />
■ Maximum surface bearing area<br />
■ High stripping torque<br />
■ High clamping force<br />
■ High back-off torque<br />
MINIMUM BOSS<br />
DIAMETER<br />
MINIMUM SCREW<br />
PENETRATION<br />
MAXIMUM SCREW<br />
PENETRATION<br />
DESIGN GUIDE<br />
Hard<br />
Materials<br />
2.5 x d<br />
1.5 x d<br />
2.5 x d<br />
Medium<br />
Soft Materials<br />
Soft<br />
Materials<br />
HOLE DIA. 0.94 x d 0.92 x d 0.90 x d<br />
EXTRUDED HOLE<br />
PUNCHED HOLE<br />
Punching Direction<br />
= Drive in Direction<br />
2.5 x d<br />
1.5 x d<br />
2.5 x d<br />
Hole Diameter<br />
2.5 x d<br />
1.5 x d<br />
2.5 x d<br />
Hole<br />
Diameter<br />
(Measured at<br />
the mid-point of<br />
<strong>screw</strong><br />
penetration<br />
de<strong>pt</strong>h)<br />
30°<br />
Recommended Boss Design<br />
Boss Diameter<br />
d+0.2mm<br />
120°<br />
0.5d<br />
Screw Penetration<br />
De<strong>pt</strong>h<br />
d = Nominal External Thread Dia.<br />
Hole Taper 1° inclusive<br />
SOFT MATERIALS = ≤ 50 VPN<br />
MEDIUM SOFT MATERIALS = 51 TO 75 VPN<br />
HARD MATERIALS = 76 TO 100 VPN<br />
INTERNATIONAL<br />
Hole Diameter<br />
12<br />
FOR SPECIFIC APPLICATION ADVICE,<br />
CONTACT P.S.M.
PRODUCT CODE<br />
WN 15<br />
F<br />
HEAD STYLE 42 Pan<br />
H<br />
P<br />
X<br />
L<br />
Y<br />
HD<br />
R<br />
d<br />
HEAD STYLE 43 Countersunk<br />
90°<br />
HD<br />
STANDARD RECESS STYLES<br />
- Other available recesses are<br />
shown on page 14.<br />
MATERIAL<br />
Case Hardened Mild Steel<br />
STANDARD FINISHES<br />
Zinc Plate <strong>and</strong> Clear Passivation (Z)<br />
Zinc Plate <strong>and</strong> Chromate (ZC)<br />
Zinc Plate <strong>and</strong> Black Chromate (ZBC)<br />
OTHER FINISHES<br />
– Possible on quotation.<br />
L<br />
Nominal Diameter K22 K25 K30 K35 K40 K50 K60 K80<br />
External thread d 2.2 2.5 3.0 3.5 4.0 5.0 6.0 8.0<br />
Thread root R 1.59 1.81 2.18 2.56 2.93 3.68 4.42 5.91<br />
Thread pitch P 0.71 0.77 0.86 0.95 1.04 1.23 1.42 1.79<br />
Head diameter HD 4.0 5.0 6.0 7.0 8.0 10.0 12.0 16.0<br />
Head height H 1.6 2.0 2.4 2.7 3.1 3.8 4.6 6.0<br />
A PHILLIPS Recess No. 1 1 1 2 2 2 3 4<br />
B POZI Recess No. 1 1 1 2 2 2 3 4<br />
Head diameter HD 4.0 5.0 6.0 7.0 8.0 10.0 12.0 16.0<br />
Head height H 1.6 2.0 2.4 2.7 3.1 3.8 4.6 6.0<br />
C TORX ® Recess No. T6 T8 T10 T15 T20 T25 T30 T40<br />
D TORX PLUS ® with AUTOSERT ® Recess No. 6 IP 8 IP 10 IP 15 IP 20 IP 25 IP 30 IP 40 IP<br />
Screw lengths > 3d X 2.2 2.5 3.0 3.5 4.0 5.0 6.0 8.0<br />
Screw lengths ≤ 3d X 1.1 1.3 1.5 1.8 2.0 2.5 3.0 4.0<br />
Head diameter HD 3.8 4.7 5.6 6.5 7.5 9.2 11.0 14.5<br />
Cylinder head height F 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.65<br />
A PHILLIPS Recess No. 1 1 1 2 2 2 3 4<br />
B POZI Recess No. 1 1 1 2 2 2 3 4<br />
Head diameter HD 3.8 4.7 5.5 7.3 8.4 9.3 11.3 15.8<br />
Cylinder head height F 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.70<br />
C TORX ® Recess No. T6 T8 T10 T15 T20 T25 T30 T40<br />
D TORX PLUS ® with AUTOSERT ® Recess No. 6 IP 8 IP 10 IP 15 IP 20 IP 25 IP 30 IP 40 I<br />
Screw lengths > 3d Y 1.10 1.30 1.50 1.80 2.00 2.50 3.00 4.00<br />
Screw lengths ≤ 3d Y 0.60 0.70 0.75 1.00 1.00 1.25 1.50 2.00<br />
TORX PLUS ® ,TORX ® <strong>and</strong> AUTOSERT ® are registered trademarks of Camcar Division of Textron Inc.<br />
HOW TO SPECIFY<br />
SCREW TYPE WN1542-KB30 x10-Z<br />
HEAD STYLE WN1542-KB30 x10-Z<br />
RECESS CODE WN1542-KB30 x10-Z<br />
THREAD DIAMETER WN1542-KB30 x10-Z<br />
LENGTH OF SCREW WN1542-KB30 x10-Z<br />
FINISH<br />
WN1542-KB30 x10-Z<br />
A PHILLIPS B POZI C TORX ® D TORX PLUS ®<br />
SIZE RANGE<br />
PT-DG SCREWS K 22<br />
Length 'L' (mm)<br />
Nominal Ø<br />
(mm)<br />
2.20<br />
5 ± 0.6<br />
6 ± 0.6<br />
7 ± 0.75<br />
8 ± 0.75<br />
10 ± 0.75<br />
12 ± 0.9<br />
14 ± 0.9<br />
16 ± 0.9<br />
18 ± 0.9<br />
20 ± 1.05<br />
25 ± 1.05<br />
30 ± 1.05<br />
35 ± 1.25<br />
40 ± 1.25<br />
50 ± 1.25<br />
60 ± 1.5<br />
70 ± 1.5<br />
80 ± 1.5<br />
K 25<br />
2.50<br />
K 30<br />
3.00<br />
K 35<br />
3.50<br />
K 40<br />
4.00<br />
K 50<br />
5.00<br />
K 60<br />
6.00<br />
K 80<br />
8.00<br />
PT ® TYPE DG DIMENSIONS<br />
13<br />
INTERNATIONAL
OPTIONAL FEATURES<br />
Ratchet<br />
Head<br />
Head with<br />
hollow groove<br />
Pilot<br />
Point<br />
Cone<br />
Point<br />
Dog<br />
Point<br />
OTHER AVAILABLE RECESSES<br />
PH Combination<br />
Recess (AL)<br />
PZ Combination<br />
Recess (BL)<br />
Combination<br />
TORX ® (CL)<br />
Tamper Resistant<br />
TORX PLUS ® (DR)<br />
Tamper Proof<br />
OPTIONAL FEATURES<br />
SPECIAL VARIATIONS<br />
Slotted<br />
Cheese Head<br />
Slotted<br />
Pan Head<br />
Slotted<br />
Countersunk<br />
Double<br />
Ended Stud<br />
Slotted<br />
Shoulder Screw<br />
Hex<br />
Head<br />
Hex<br />
Flange<br />
Ca<strong>pt</strong>ive Claw<br />
Washer<br />
INTERNATIONAL<br />
14
INSERTS FOR PLASTICS<br />
THREADED FASTENERS FOR<br />
THIN SHEET METAL<br />
Both riveting <strong>and</strong> self-clinching <strong>type</strong>s<br />
are available in a variety of styles<br />
including st<strong>and</strong>-offs, blind <strong>type</strong>s, self<br />
locking <strong>and</strong> self piercing.<br />
Whether the design calls for high<br />
performance or compact size there is a<br />
product specially designed to match<br />
the requirement.<br />
SPRING STEEL AND<br />
PLASTIC FASTENERS<br />
<strong>PSM</strong> offers the widest selection of inserts<br />
for plastics available anywhere. There is<br />
a <strong>PSM</strong> insert to suit every plastic <strong>and</strong><br />
every installation technique. Press-Lok ®<br />
<strong>and</strong> Fin-Lok ® offer the simplicity of<br />
push-in installation. Miniature designs<br />
are made possible by Mini-Tech ® .<br />
There is the high performance of<br />
Tech-Sonic ® <strong>and</strong> the ultrasonic capability<br />
of Sonic-Lok ® . Screw-Sert ® is ideal for<br />
low strength materials whilst for<br />
thermosetting resins<br />
Banc-Lok ® <strong>and</strong> Spiro ® are recommended.<br />
FASTENERS FOR METAL<br />
The versatility of the spring steel<br />
fastener is unique <strong>and</strong> gives designers<br />
of complex parts the flexibility<br />
they need.<br />
<strong>PSM</strong> manufactures specially designed<br />
items to meet specific design criteria,<br />
although st<strong>and</strong>ard parts are<br />
also available.<br />
Complementing these parts is a<br />
range of corrosion resistant <strong>and</strong><br />
lightweight plastic moulded<br />
<strong>fixings</strong> <strong>and</strong> components.<br />
THREAD LOCKING AND<br />
SEALING SYSTEMS<br />
OTHER <strong>PSM</strong> PRODUCTS<br />
<strong>PSM</strong>’s engineering pin range includes<br />
‘Hardened <strong>and</strong> Ground’ pins in parallel<br />
<strong>and</strong> tapered format together with<br />
Grooved pins.<br />
Hardened steel Screw-Sert ® <strong>and</strong> PHI ®<br />
provide machine threads for cast alloys<br />
whilst PTDG ® <strong>screw</strong>s provide a high<br />
strength <strong>direct</strong> <strong>screw</strong> fixing.<br />
INSTALLATION<br />
TECHNOLOGY<br />
When a “fastening solution” is not<br />
enough, <strong>PSM</strong> is able to offer a Total<br />
Assembly Solution. The choice ranges<br />
from a relatively simple st<strong>and</strong>ard<br />
machine through CNC workstations to<br />
complete turnkey solutions<br />
incorporating state of the<br />
art technology.<br />
<strong>PSM</strong> offer a wide range of pre-applied<br />
processes for the locking <strong>and</strong> sealing of<br />
threaded components. These include<br />
the Tuf-Lok ® Blue Nylon anti-vibration<br />
patch, a large range of<br />
Micro-encapsulated Adhesives <strong>and</strong><br />
Non-curing Sealants supplied by<br />
Omni-Technik, Loctite, <strong>and</strong> 3M <strong>and</strong> also<br />
the Nyltite Nylon Collar for the<br />
under head sealing of thread<br />
forming/cutting <strong>screw</strong>s.<br />
Please contact your local <strong>PSM</strong> Sales Office for more information on these products . . .
AUSTRALIA<br />
P.S.M FASTENERS (PTY) LIMITED<br />
159-163 Victoria Road, P.O. Box 1079, St. Peter,<br />
New South Wales 2204, AUSTRALIA<br />
Tel: (61) 2 95607244 Fax: (61) 2 95698441<br />
HOLLAND<br />
M. SEHER & CO BV<br />
Postbus 190, 2900 AD Capelle a/d IJssel, HOLLAND<br />
Tel: (31) 10 2580888 Fax: (31) 10 2580899<br />
SWEDEN<br />
P.S.M FASTENERS AB<br />
P.O. Box 2203, S-169 02 Solna, SWEDEN<br />
Tel: (46) 828 2815 Fax: (46) 829 1414<br />
AUSTRIA<br />
AVDEL VERBINDUNGSELEMENTE GMBH<br />
Industriestraße B 13/2,<br />
A-2345 Brunn/Gebirge, AUSTRIA<br />
Tel: (43) 2236 33273 Fax: (43) 2236 33274<br />
BELGIUM<br />
M. SEHER & CO NV<br />
Assesteenweg 117/2, 1740 Ternat, BELGIUM<br />
Tel: (32) 2521 0600 Fax: (32) 2521 8892<br />
CHINA<br />
P.S.M FASTENERS (WUXI) CO. LTD.<br />
Wuxi - Singapore Industrial Park,<br />
No. 226 A & 225C, Xing Chuang, Road 4<br />
Jiang Su, P R CHINA<br />
Tel: (86) 510 528 2901 Fax: (86) 510 528 2903<br />
P.S.M FASTENERS (TIANJIN)<br />
Room 706, DD Centre, 26 Jie Da Road,<br />
TEDA, Tianjin, P R CHINA<br />
Tel: (86) 22 652 98470 Fax: (86) 22 652 98550<br />
DENMARK<br />
SCANFAST APS<br />
Kogevej 206, DK-4000 Roskilde, DENMARK<br />
Tel: (45) 70 27 00 72 Fax: (45) 70 27 27 32<br />
EIRE<br />
APPIAN FASTENER SYSTEMS LTD<br />
Unit 7, Hibernian Industrial Estate,<br />
Greenhills Road, Tallaght, Dublin 24, EIRE<br />
Tel: (353) 1452 4266 Fax: (353) 1452 4047<br />
FRANCE<br />
P.S.M FIXATION S.A.<br />
Z. I. La Beurrière BP39, 49241 Avrille Cedex, FRANCE<br />
Tel: (33) 02 41 21 25 00 Fax: (33) 02 41 21 25 25<br />
HONG KONG<br />
P.S.M FASTENERS (HONG KONG) PTE LTD.<br />
Unit 1908, Westley Square,<br />
48 Hoi Yuen Road, Kwun Tong,<br />
Kowloon, HONG KONG<br />
Tel: (852) 2652 5051 Fax: (852) 2652 5056<br />
ITALY<br />
P.S.M CELADA FASTENERS S.R.L.<br />
Via Porpora 24, 20131 Milano, ITALY<br />
Tel: (39) 02 29400630 Fax: (39) 02 29514888<br />
JAPAN<br />
JAPAN P.S.M CO. LTD.<br />
8 Denenchofu Minami, OHTA, Tokyo 145 JAPAN<br />
Tel: (81) 3 3756 7227 Fax: (81) 3 3750 2200<br />
NEW ZEALAND<br />
HYLTON PARK FASTENERS<br />
117 Wrights Road, Addington, P.O. Box 8191<br />
Christchurch, NEW ZEALAND<br />
Tel: (64) 3 338 8825 Fax: (64) 3 338 8938<br />
NORWAY<br />
TORP FASTENERS<br />
Borggaten 1, P.O. Box 2953, Toyen 0608, Oslo,<br />
NORWAY<br />
Tel: (47) 22 681530 Fax: (47) 22 199127<br />
SINGAPORE<br />
P.S.M FASTENER (SINGAPORE) PTE LTD.<br />
100E Pasir Panjang Road,<br />
#04-05 Century Warehouse, SINGAPORE 118521<br />
Tel: (65) 2788 141 Fax: (65) 2788 142<br />
SWITZERLAND<br />
BOSSARD SCHRAUBEN AG<br />
Steinhauserstrasse 70,<br />
CH 6300 ZUG, SWITZERLAND<br />
Tel: (41) 41 749 6331 Fax: (41) 41 749 6011<br />
TAIWAN<br />
P.S.M FASTENERS (TAIWAN) LTD.<br />
No. 21 Alley 20 Lane 365, Fu-Te First Road,<br />
Shih-Chih, Taipei, TAIWAN R.O.C.<br />
Tel: (886) 2 694 6229 Fax: (886) 2 694 4976<br />
UNITED KINGDOM<br />
P.S.M INTERNATIONAL<br />
Longacres, Willenhall,<br />
West Midl<strong>and</strong>s WV13 2JS, ENGLAND<br />
Tel: (44) 1902 600000 Fax: (44) 1902 600073<br />
P.S.M INTERNATIONAL SCOTLAND<br />
Unit 4, Alpha Centre, Rothsay Dock,<br />
Clydebank, Strathclyde, G81 1YP SCOTLAND<br />
Tel: (44) 141 951 1626 Fax: (44) 141 951 1627<br />
APPIAN FASTENERS LTD<br />
No. 40 The Cutts, Derriaghy, Dunmurry,<br />
Belfast BT17 9HS, N. IRELAND<br />
Tel: (44) 1232 301972/301979 Fax: (44) 1232 622794<br />
CANNING BRETT<br />
Pontardawe Industrial Estate, Pontardawe,<br />
Swansea, Glamorgan SA8 4EP, WALES<br />
Tel: (44) 1792 863972 Fax: (44) 1792 830168<br />
Automated Assembly Equipment<br />
P.S.M MULTI AUTOMATION<br />
72 Arthur Street, Lakeside, Redditch,<br />
Worcestershire B98 8JY, ENGLAND<br />
Tel: (44) 1527 516342 Fax: (44) 1527 516343<br />
GERMANY<br />
P.S.M METALL-UND KUNSTSTOFF<br />
-VERBINDUNGSSYSTEME GMBH<br />
Maarweg 233, 50825 Köln, GERMANY<br />
Tel: (49) 221 4911063 Fax: (49) 221 4973359<br />
SPAIN<br />
FIJACIONES INDUSTRIALES P.S.M S.A.<br />
Paseo Ferrocarriles Catalanes, 138,<br />
08940 Cornella, Barcelona, SPAIN<br />
Tel: (34) 93 474 07 07 Fax: (34) 93 474 11 97<br />
U.S.A.<br />
P.S.M FASTENER CORPORATION<br />
12223 C.R. Koon Highway, Newberry,<br />
South Carolina 29108, U.S.A.<br />
Tel: (1) 803 321 1300 Fax: (1) 803 364 7377<br />
P.S.M INTERNATIONAL<br />
© P.S.M International 2003<br />
INTERNATIONAL