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<strong>American</strong> <strong>Antigravity</strong>.Com Page 1 of 13


AURORA & BEYOND<br />

<strong>Paul</strong> <strong>Czysz</strong> on <strong>Hypersoni</strong>c Aircraft<br />

By Tim Ventura & <strong>Paul</strong> <strong>Czysz</strong>, July 26th, 2006<br />

It’s a name that evokes awe in the aerospace<br />

industry – Aurora, a Mach-6 hypersonic aircraft<br />

that nobody’s sure exists. We join hypersonic<br />

pioneer <strong>Paul</strong> Czsyz for the inside scoop on Aurora<br />

and a next-generation Mach-15 successor that<br />

may be capable of even reaching space…<br />

AAG: Two weeks ago, an Air Force officer<br />

told me that a colleague of his paid a visit to<br />

one of the big R&D test-bases in the early 90’s<br />

and saw a high-dollar budget item for<br />

“Aurora” on a financial report. He thinks that<br />

this Mach-6 hypersonic aircraft exists, but he<br />

isn’t sure – what do you think?<br />

<strong>Czysz</strong>: It could exist. There’s no magic<br />

required to build it. I was convinced that the<br />

group I was with at McDonnell-Douglas in<br />

the mid-60’s could have built it back then.<br />

We built two hypersonic aircraft models for<br />

Mel Buck over at Wright-Patterson that we<br />

tested for pressure measurements, force<br />

measurements, and thermal mapping to get<br />

the heat-transfer rates. Those models went in<br />

every tunnel we could find – from the lowspeed<br />

tunnels all the way up to the Mach-6<br />

and 8 tunnels. We had over 1,300 hours of<br />

wind-tunnel test-time on those models…<br />

AAG: So at least technically, Aurora could<br />

be part of our military arsenal, then. Have<br />

you ever seen any evidence that aircraft like<br />

this might really be in service today?<br />

<strong>Czysz</strong>: If they were built, and that’s the<br />

big question. I’ve had strange calls in the<br />

evening by people who were telling me, “I<br />

used to work with you, and I’m standing next<br />

to the aircraft that you’d recognize”, and then<br />

they hung up. I think the rumor mill is<br />

probably right about Aurora.<br />

<strong>American</strong> <strong>Antigravity</strong>.Com Page 2 of 13


<strong>Paul</strong> Czsyz at STAIF 2006<br />

AAG: Those strange calls make sense,<br />

though, in the context of your remarkable<br />

background in hypersonic aerospace<br />

engineering, culminating in your role as the<br />

chief scientist for the National Aerospace<br />

Plane project, touted by Reagan as the<br />

successor to the Space-Shuttle after the<br />

Challenger tragedy in 1986.<br />

<strong>Czysz</strong>: Well, I started out at Wright-<br />

Patterson in 1958, but when Sputnik went up<br />

we were all re-assigned: in my case, to a hightemperature<br />

hypersonic wind-tunnel, working<br />

with the people from the Flight Dynamics Lab.<br />

Mel Buck was one of the fellows in charge of<br />

the aircraft side of things, and Dick Newman<br />

and Al Draper were on the hypersonic-glider<br />

side, working on the type of vehicles we call<br />

spacecraft today.<br />

When I left in ’63 and went to work for<br />

McDonnell Aircraft Company, one of the first<br />

things that I got involved with was their<br />

hypersonic impulse tunnel, and we were doing<br />

some Mach 12 testing of one of the vehicles I<br />

was working on at Wright-Field.<br />

In ’66 I joined the advanced design group over<br />

at McDonnell, and one of the projects that I<br />

was working on was a Mach 6 hypersonic<br />

vehicle that would fly unrefueled in a combat<br />

situation about 1,500 nautical miles, with<br />

about a 4,000 nautical mile overall range.<br />

There were a couple of different versions of it<br />

– one was to shoot down submarine launched<br />

ballistic missiles launched off the coast of the<br />

United States, and the other one was<br />

essentially to interdict soviet ships that were<br />

coming through the GIUK gap.<br />

If you launch a Mach 6 interceptor out of<br />

something like the New York area, by the time<br />

it gets to the GIUK gap, even the fastest soviet<br />

ships could not have moved more than about<br />

10 miles. So using the last known position of<br />

the ship provided by even simple radar<br />

contact, the aircraft can pull a 3.5 gee turn, it<br />

can fly a circle around the last known contact<br />

point to find the ship that it’s looking for.<br />

<strong>American</strong> <strong>Antigravity</strong>.Com Page 3 of 13


That’s not a difficult maneuver for this aircraft – in fact, a Mach 6 interceptor burns less fuel in a<br />

3.5 gee turn than the F-15 does at full-afterburner. So you’ve an aircraft that can rapidly reach<br />

the ship’s last known location and fly a circle around the last known contact point – whether or<br />

not ship has changed direction, it’s still going to be inside that search radius, making this a<br />

highly effectively quick-response weapon.<br />

AAG: Well in terms of the hypersonic concept,<br />

I’m wondering if this originated out of the need to<br />

outrun enemy missiles. Apparently the strategy of<br />

the U-2 was simply to fly higher, and I’m<br />

wondering if Aurora is attempting to fly faster as<br />

another solution to the problem?<br />

<strong>Czysz</strong>: It’s not about outrunning missiles – it’s<br />

about response time. In other words, at flank<br />

speed, a cruiser like the Kirov can run at about 32<br />

knots, which is 32 nautical miles per hour. The<br />

horizon for a ship is about 6 miles away, so you<br />

have to be up in an aircraft to see it – so if you’re<br />

going to detect it, you have to get there before the<br />

ship travels too far.<br />

Aurora: An artist’s rendering of the secret<br />

Mach 6 to 8 aircraft flown out of Area 51.<br />

AAG: In other words, you have an increasing radius for the ship’s probable location, and if<br />

you have a response time that might be 4 to 6 hours to reach the last known contact point, it<br />

becomes that much harder to find it.<br />

<strong>Czysz</strong>: Yes, with a slow response time, you’ll never find it – the ship will be completely out<br />

of your search range. However, if you can get there in 45 minutes or an hour and a half, then the<br />

ship will still be inside the circle that you fly around its last known position.<br />

Now the other application for this Mach 6 aircraft is intercepting ballistic missiles. If a<br />

submarine pops up just off the coast and launches a ballistic missile, if you have a the right kind<br />

of Mach 6 aircraft with a good hypersonic kill missile, then you can still hit that ballistic missile<br />

while it’s climbing, so you can use it to help protect the United States from nuclear attack.<br />

There were a whole bunch of applications – these were powered by air-turbo ramjets, both Pratt<br />

& GE designs – we had vehicles that went all the way from a Mach 4 deck-launched interceptor<br />

for the Navy to vehicles that went all the way up to Mach 12. These ended up in a study for NASA<br />

called the “<strong>Hypersoni</strong>c Research Facilities Study”,<br />

which essentially was a comparison between<br />

ground-test facilities and flight-test facilities to see<br />

which ones give you the most information to build<br />

an operational high-speed aircraft. The flight-test<br />

vehicle won hands-down, because the ground-test<br />

facilities were so expensive, and they could only<br />

work on a fraction of the problem.<br />

Blended Body: In a hypersonic vehicle, the<br />

bottom of the aircraft is basically the engine.<br />

AAG: Out of curiousity, in terms of actual,<br />

tested aircraft, what’s the fastest speed that they’ve<br />

ever gotten a hypersonic aircraft up to?<br />

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<strong>Czysz</strong>: We don’t know, because at least publicly we never completed the hypersonic facilities<br />

study – but there were programs in existence inside the classified community that may have<br />

taken the research farther than we did. The X-7, which was a Lockheed scramjet research vehicle<br />

that recovered itself with a long spike sticking in the sand over in the desert supposedly<br />

exceeded Mach 7 or 8.<br />

My group actually tested engines in aircraft past Mach 12 – we had data on some of our<br />

hypersonic glide vehicles when the tunnels were still operating all the way to Mach 20 or 22<br />

down in Tullahoma.<br />

AAG: Now you’ve talked about losing<br />

test-pilots during this process also, right? I<br />

remember you saying something about the<br />

aerodynamics being very counterintuitive at<br />

hypersonic speeds...<br />

<strong>Czysz</strong>: No, no – we didn’t actually lose<br />

test-pilots – I was referring to the<br />

aerodynamics during training in a<br />

hypersonic flight simulator. The bottom of<br />

the aircraft in a Mach 8 to 12 scramjet is the<br />

engine. Now the way you get an engine to<br />

put out more thrust is to increase the<br />

capture area of the engine – that’s how you<br />

get the variable capture inlet area on the F-<br />

15 – you can control the thrust level<br />

potential by controlling the airflow to the<br />

engine. So if you have a scramjet vehicle,<br />

and you want to increase the thrust of it,<br />

you have to increase it’s angle of attack –<br />

not by much, only by about 2 or 3 degrees.<br />

Nevertheless, as you advance the throttle,<br />

the nose comes up, and that’s very<br />

counterintuitive to a pilot, who will think<br />

that the nose coming up when you advance<br />

the throttle means that there’s something<br />

wrong.<br />

<strong>Hypersoni</strong>cs: Designs for Mach 4.5 & 6 vehicles<br />

designed by McDonnell-Douglas from ’58 to ’64.<br />

So in the simulator, these pilots were not pulling up, but they were advancing the throttle.<br />

Again, in order to get more thrust out of a ram-compression engine you have to increase the<br />

capture area, and the way that you increase the capture area is to pull the nose up – and since<br />

the whole bottom of the aircraft is the engine, it increases its capture area.<br />

AAG: Most people probably weren’t really aware of the rumors about Aurora until Bill<br />

Sweetman’s Popular Science article about it in 1993. Now in that article, they discussed a “string<br />

of pearls” UFO reported traveling westerly over northern California, followed moments later by<br />

the same traveling back over SoCal –which enthusiasts took to be evidence of an external-burn<br />

engine they thought proved Aurora’s existence.<br />

<strong>Czysz</strong>: “Donuts on a chain” is actually the common term – but this stuff goes back a lot<br />

further than those UFO’s reports that Sweetman was talking about – the aircraft that we were<br />

<strong>American</strong> <strong>Antigravity</strong>.Com Page 5 of 13


involved with go back at least to ’64 or ’65, and I was convinced while I was with the Advanced<br />

Design Group over at McDonnell in the mid 60’s that we could have built one of these.. It<br />

wouldn’t have even been a challenge.<br />

All of this “donuts on a chain stuff” is pretty basic – if you’ve ever watched when Fred Billick<br />

used to run his scramjets up a John’s Hopkins you’d get a really good visual of what’s going on<br />

here. There’s no such thing as an absolutely steady shock-compression engine. Little changes in<br />

the atmosphere and other variables cause the shockwave to move back and forth inside the<br />

engine, which changes the compression slightly. This causes the exhaust-glow to pulsate – what<br />

that means to me is that it’s an engine like Fred used to build. There’s no magic to it.<br />

AAG: Now would a hypersonic aircraft like this be much larger or heavier than a<br />

conventional fighter interceptor?<br />

<strong>Czysz</strong>: Our Mach 6 interceptors weren’t<br />

built like the X-15 prototype, which used a<br />

steel-alloy hot-structure that served as a heatsink<br />

for aerodynamic heat-loads. Ours were<br />

built with metal thermal protection-systems<br />

over a lightweight aluminum structure, so<br />

most of the thermal energy was radiated away<br />

into space, and for those vehicles we were<br />

running somewhere around the weight of a<br />

DC-9. These were neither exceptionally large<br />

nor heavy vehicles – they were somewhere on<br />

the order of 60 to 70 feet long. That was for a<br />

single person combat vehicle – now for a<br />

multi-crewed, very long-range vehicle, you<br />

might start looking at something with a size<br />

and weight comparable to a 747.<br />

Heat-Proof: A roll-bonded titanium structural<br />

component used in the McDonnell prototype.<br />

AAG: Well, wasn’t the larger vehicle design closer to the goals of the National Aerospace<br />

Plane (NASP) project that you worked on later in the 1980’s, for hypersonic passenger & cargo<br />

transport?<br />

<strong>Czysz</strong>: Well, it’s hard to say what NASP was aimed at. Between about ’76 and ’83, I was<br />

involved with some special programs at McDonnell. On the last day in July in 1983, I was out<br />

there on Thursday and I was supposed to leave the next morning to be home for the weekend.<br />

Anyhow, I got a call from one of the Directors who said, “I happen to be out here for something<br />

– you’re not going home yet, you’re going to meet me at the Air Force station tomorrow for<br />

lunch over by the Aerospace Corporation on Sepulveda. Maybe you’ll make it home by Monday<br />

– we’ll see.”<br />

So I show up for lunch over at the Air Force station, and Harold Ostroff was sitting down at this<br />

table with a big group of military & civilian guys in business suits, and as I walked up to the<br />

table, he turns to the other guys sitting there and says, “I’d like to introduce you all to the new<br />

head of McDonnell’s Advanced Aerospace Program.” Anyhow, I didn’t know anything about this<br />

beforehand, and when he said it I looked around a bit for the person he was talking about – and<br />

after a second I guess that it finally sunk in that he was talking about me.<br />

<strong>American</strong> <strong>Antigravity</strong>.Com Page 6 of 13


So that was how I found out about it – I had<br />

a deputy program manager from<br />

Huntington Beach, and there was a group<br />

there from Aerojet -- Don Kissinger, Mike<br />

Hamel, and Ron Samborski – that were<br />

there to talk about the air-turbo ramjet<br />

work that they’d patented back in 1946.<br />

I went out to Aerojet the next couple of days<br />

for briefings on their engine designs, and<br />

when I came back home, we did a proposal<br />

for the Air Force TAV program, but the<br />

main thrust was a proposal that we put<br />

together with the people from Huntington<br />

Beach on a 2-stage to orbit vehicle. The first<br />

stage would fly with air-turbo ramjets to<br />

about Mach 6 or 7, and then it would stage<br />

with a scramjet vehicle a rocket that would<br />

deploy up into orbit.<br />

We had several different concepts for this,<br />

depending on how soon we wanted we<br />

wanted the thing to fly. One of the people<br />

out at Huntington Beach named Joe Shergi<br />

had a concept for what he called a “tossback<br />

booster”, that looked like an Apollo<br />

capsule with engines mounted in what<br />

looked like the heat-shield. After you<br />

separated the upper-stage, this thing would<br />

turn around and retrofire to toss back to the<br />

launch site, making everything recoverable.<br />

We had 2 or 3 concepts that we were<br />

briefing as 2-stage to orbit vehicles. The first<br />

one that we could build quickly, based on all<br />

the hardware that was available, was a<br />

hypersonic FDL-7C glider on top of a tossback<br />

booster. Then we went to an air-turbo<br />

ramjet first stage which went to about Mach<br />

7 to 8, and later we went to a scramjet first<br />

stage that went to about Mach 12.<br />

We hired a guy named Larry Fogel from the<br />

Titan Corporation, and he actually toured<br />

all of the SAC bases that had operational B-<br />

52 squadrons and asked them what they<br />

would do if they had one of these NASP<br />

vehicles -- how they use it, maintain it, and<br />

stuff like that. We built an entire database<br />

on what the Strategic Air Command<br />

estimated these vehicles would cost to<br />

operate. We’d given them all the numbers<br />

that we had at the outset – how much thrust<br />

we had, how much propellant we needed,<br />

NASP and the X-30: The X-30 National<br />

Aerospace Plane (NASP) was the public follow-on<br />

to the classified Defense Advanced Research<br />

Projects Agency (DARPA) Copper Canyon program<br />

of 1982-1985.<br />

President Reagan announced the NASP project in<br />

his 1986 State of the Union message, calling for<br />

development of "...a new Orient Express that<br />

could, by the end of the next decade, take off from<br />

Dulles Airport and accelerate up to twenty-five<br />

times the speed of sound, attaining low earth orbit<br />

or flying to Tokyo within two hours...".<br />

This program to develop an single-stage-to-orbit,<br />

horizontal takeoff/horizontal landing, air-breathing<br />

scramjet manned vehicle started at Phase 2<br />

(Copper Canyon was Phase 1). In this phase the<br />

essential new materials, structures, and<br />

manufacturing processes would be validated.<br />

Phase 3, the actual design, construction and flight<br />

testing of the aircraft, was to begin in 1990.<br />

The Department of Defense was to fund $2.65 of<br />

the $3.33 billion Phase 2 development cost over<br />

eight years. It was never made quite clear what<br />

the Defense Department's interest in the project<br />

was. Many observers believed that it was all an<br />

elaborate cover for development of one or more<br />

heavily-classified high-technology vehicles.<br />

- Mark Wade, Astronautix.Com<br />

<strong>American</strong> <strong>Antigravity</strong>.Com Page 7 of 13


how many times the engines could be re-used, etc – and they gave us back operational cost<br />

estimates compared to a traditional B-52 squadron. It was quite interesting…<br />

We took this information and used it for briefings in Washington DC, which is where I met<br />

Scotty Crossfield, who was working with Dan Glickman – and what we ended up with was the<br />

first stage vehicle, which was a large, Mach-6 vehicle. This led to the development of a prototype<br />

that we created as a demonstrator to validate the technology.<br />

So the prototype was built to show how the NASP vehicle could fulfill 3 primary mission roles.<br />

The first was simply as a Mach-6 transport for passengers, the second was a Mach-8 strategic<br />

strike-aircraft for the Air Force, and the third involved combining the vehicle with an upperstage<br />

rocket to go into Low-Earth Orbit.<br />

AAG: It sounds like this technology really blurs the line between an aircraft and the Space-<br />

Shuttle or maybe even a true spacecraft...<br />

<strong>Czysz</strong>: Well the shuttle’s not an aircraft – it’s an abortion trying to figure out how to fly. You<br />

never want to build a vehicle that looks like that.<br />

The best vehicles ever designed came out of the Air<br />

Force Flight-Dynamics Lab, and Draper made one<br />

huge effort to try and get NASA to listen, and they<br />

absolutely refused to take his advice.<br />

From the beginning, NASA had their own ideas<br />

about bluntness and all sorts of crazy design ideas<br />

that ended up in the Shuttle. The real hypersonic<br />

vehicles that were inherently stable – from Mach<br />

22 all the way down to zero, and had thermal<br />

protection systems already worked out – were<br />

simply discarded.<br />

These weren’t new ideas, even when the Shuttle<br />

was being designed. The Department of Defense<br />

was involved with this between ’58 and ’68, and<br />

they were discarded because the President at that<br />

time decided that no military systems would enter<br />

orbit. The administration was deathly afraid back<br />

then of militarizing space, which meant that<br />

everything going into space had to be civilian, so<br />

NASA took over everything.<br />

Goodbye Shuttle: If NASP had been<br />

completed, it would have replaced Shuttle.<br />

The Air Force has something called the XLR-129 – it’s in a book that one of the Pratt & Whitney<br />

guys wrote that you can buy from the Society of Automotive Engineers library. The XLR-129 had<br />

about 580,000 pounds of thrust from a LOX-hydrogen engine and 3,500 psi chamber pressure.<br />

It was fired 40 times without any overhaul, and it was brought up to full-power in about 3.5<br />

months – whereas the Space Shuttle Main Engine (SSME) took about 38 months to come up to<br />

full-power.<br />

This very same XLR-129 engine was donated to NASA when the Air Force got out of the spacerace.<br />

The plans, the engine, and everything related to it were destroyed, and the last sentence in<br />

that chapter in Pratt’s book says, “NASA destroyed all of this because they didn’t want to<br />

embarrass their present engine contractor.”<br />

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AAG: Let’s return to Aurora for a bit – given what you’ve said about the later goals of the<br />

NASP project, do you think that one of Aurora’s mission roles might be some kind of satellitedeployment<br />

and retrieval system for the Air Force?<br />

<strong>Czysz</strong>: No – that’s not possible with Aurora. You can’t build a Mach-6 aircraft that goes to<br />

orbit. You can build a first-stage to reach Mach-6 and then launch off the top of it to reach orbit<br />

– that’s the Sanger concept that MBB had. However, Aurora itself is an aircraft, not a spacecraft.<br />

It’s going to be focused on the primary mission roles that I described earlier, like the naval<br />

interdiction role that we talked about.<br />

AAG: Well, given the issues that NASA’s having with the Shuttle Program at the moment, do<br />

you think that they may someday return to this type of hardware for a next-generation Shuttle<br />

design?<br />

<strong>Czysz</strong>: One of Reagan’s assistant secretaries of commerce – for innovation, technology, and<br />

productivity-- was named D. Bruce Merrifield, and he was very Russian in his thinking. The<br />

Russians have prototype factories that take laboratory ideas, and translate them into something<br />

that can be used in a functional, operational piece of hardware.<br />

Merrifield’s concept was that the deficiency in the<br />

United States is that it uses projects to prepare<br />

technologies for application, which doesn’t give the<br />

new technologies adequate time to properly<br />

mature. He always advocated that just like with<br />

baseball players, technology needs a “farm team” to<br />

develop it so that it can later be used functionally.<br />

The Japanese do this, the Russians used to do this,<br />

and they do it because it produces great results.<br />

What we were doing when I was at McDonnell-<br />

Douglas – because “Old-Man Mac” was a hardware<br />

guy – was looking at how you could take these big<br />

ideas and build samples & prototypes out of them,<br />

to see if we could come out of this with an<br />

operational concept.<br />

When we designed a Mach-6 aircraft, we didn’t<br />

follow NASA’s strategy of building a research and<br />

develop vehicle that could only be flown 3 times a<br />

year. What we developed were vehicles that were<br />

operationally functional as much as a B-52 is.<br />

Wind-Tunnel: Testing of a NASP model in a<br />

Mach-12+ wind-tunnel at NASA.<br />

Our resupply vehicle in 1964 for the manned orbiting laboratory had 11 operational vehicles and<br />

3 spares – and those 11 vehicles flew 100 times a year for 15 years. That’s 1964 industrial<br />

capability – no magic at all. I don’t need magic. Now compare that to the Shuttle.<br />

AAG: The amazing thing from my perspective is learning about just how much has already<br />

been accomplished in this area, and in the area of hypersonics. In 2006 we’re back to<br />

questioning what we can achieve, and most of the questions are about things that have already<br />

been achieved – the scope of prior work is just amazing...<br />

<strong>American</strong> <strong>Antigravity</strong>.Com Page 9 of 13


<strong>Czysz</strong>: Yes, we accomplished a lot. You know, the other problem is that if you get<br />

organization who’s function is research and development, and you hand them an operational<br />

vehicle, they don’t want it, because they want to do research and development.<br />

AAG: Well again, the NASP design is a really beautiful design – it’s really remarkable as<br />

being an evolution of the lifting body. It’s what the Shuttle could have, and probably should have<br />

been, right?<br />

<strong>Czysz</strong>: The baseline vehicle that was used as the reference vehicle for NASP was the original<br />

1963 Mach-12 scramjet powered vehicle by McDonnell. I’m putting together some of our older<br />

materials that you can post on the website – including stuff back to ’58. When you at the old<br />

Mach-6 aircraft, you’ll look at it and immediately say it’s Aurora, but it’s not – it was called our<br />

Mach 6 manned hypersonic fighter.<br />

AAG: One thing I’d wondered about from<br />

some of the NASP schematics I’ve seen is the<br />

blunt nose – why is that?<br />

<strong>Czysz</strong>: Not blunt – 2 dimensional. It’s got<br />

a sharp wedge at the nose. Now the original<br />

hypersonic vehicle for McDonnell-Douglas<br />

had a pointed nose – it was based on a conicle<br />

body. It was a lifting body, but it had a<br />

pointed nose. Back in those days the low-drag<br />

vehicles were all pointed cones.<br />

However, if you go into any reference book<br />

and you look up the wave drag of a pointed<br />

cone versus a sharp-wedge, the wedge has the<br />

square root of 3 over 3 of the pointed cone.<br />

The 2-dimensional wedge at the same angle<br />

has less drag than the cone does.<br />

<strong>Hypersoni</strong>c Airflow: A CAD-rendering of the<br />

NASP vehicle’s hypersonic airflow during flight.<br />

So Dick Newman over at flight dynamics lab at about ’59 and 60 with Will Hankey, Jack Pike<br />

over in England, and Bob Kreger who’s a VP over at Boeing now came up with a 2-dimensional<br />

nose. You look at it from the side and it looks like a point, and you look at it from the top and it<br />

looks blunt. It’s not a blunt nose, though – it’s a 2-dimensional nose. It’s a wedge.<br />

The whole idea here is having less drag. You want the least drag you can get – especially for an<br />

air-breather. You can argue whether it’s a straight across the top or it’s a power-law – we’ve had<br />

all different kinds depending on whose theory we were operating on. But it’s still a 2-<br />

dimensional nose.<br />

AAG: Now in terms of hypersonic aircraft, do you think we’ll ever see something like this<br />

become a recognized part of our arsenal and a larger component of future air-power? It seems<br />

like there’s always a need for faster aircraft, and but today’s state of the art seems to be going in<br />

a different direction…<br />

<strong>Czysz</strong>: Well when Scott Crossfield, Gus Wyss, and myself were sitting over at the aerospace<br />

club in Washington DC, we put together a chart for Sandy McDonnell that talked about the<br />

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demonstator that we were proposing for the Air Force – this came well before Copper Canyon<br />

ever started. Now at Mach 6, it could carry about 40 people, a Mach 7 capability to carry military<br />

goods, and it could be used as a demonstrator to show that with the right equipment – a rocket<br />

boost inside of it plus the air-breathing engine – we could get it to orbital speed.<br />

Now we weren’t going to take it into orbit – we were going to take it up to nearly orbital speed<br />

and then glide around back on the other side. So a full-sized version of this would fly at Mach 4.5<br />

across the Pacific. So we were sitting there talking about what this concept, and that’s when<br />

Scotty came up with the name “Orient Express”….so that’s where that name originally came<br />

from.<br />

If you go back and look at the original B-70<br />

proposals, one of concepts was proposed was<br />

to take the fuel out of the fuselage as a<br />

demonstrator to show that a Mach-3<br />

transport could carry commercial passengers<br />

without killing them. If you take the hydrogen<br />

tank and block it off so you can fly with<br />

methane instead as an aerodynamic vehicle,<br />

then you have enough space in the tank for<br />

about 40 or 50 people. Since the tank was<br />

built to keep liquid hydrogen cold, keeping<br />

the people warm to 72 degrees wasn’t even an<br />

issue. You see, the critics kept telling us, “the<br />

people are going to burn up”, but that’s not<br />

true – why would they burn up? They’re<br />

sitting inside of a tank designed to hold -450<br />

degree hydrogen.<br />

Orient Express: Attaining low-earth orbit or flying<br />

to Tokyo in 2 hours, according to President Reagan<br />

AAG: So you’re talking about Mach 3 commercial transportation in your vehicle, then? What<br />

kind of coast to coast flight-times are you going to get with something like that?<br />

<strong>Czysz</strong>: No – the B-70 project was Mach 3.2, and ours was Mach 4.5. Same idea, though. The<br />

Coast to Coast times you’re talking about are too short – it takes you a certain length of time to<br />

climb and a certain length of time to descend.<br />

Let’s use an extreme example: let’s say that you’re going to fly at Mach 12. The shortest possible<br />

distance that makes it possible is about 5,000 miles. For something like Mach 2.5, then<br />

something like 2,500 miles might be practical. I don’t have the graph any longer, but the idea is<br />

that for each distance there is a speed that gives you the least time – if you fly faster or slower<br />

than that, it’s going to take longer.<br />

AAG: That basically involves climbing, accelerating, and getting to the right altitude, right?<br />

<strong>Czysz</strong>: The hard part is slowing down – because if you have air-shocks in the inlet from<br />

slowing down too fast, you’ll unstart the engine. So it takes you twice as long to slow down as it<br />

does for you to accelerate.<br />

AAG: Now in terms of maneuverability for a hypersonic aircraft, is it pretty maneuverable,<br />

or is the aircraft just flying too fast to maneuver well?<br />

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<strong>Czysz</strong>: It’s maneuverable – you can pull load-factor with that. With our Mach-6 strike<br />

reconnaissance craft flying over the GIUK gap, we could pull a 3.5 gee turn with no difficulty. It<br />

gets harder the faster you go, because the angle of attack increases the temperature, so you have<br />

to be very careful – but at Mach 6 it’s no problem.<br />

AAG: The reason I asked is because there was<br />

speculation in the Popular Science article on<br />

Aurora that the vehicle was taking the length of the<br />

entire state of California to turn around. That’s why<br />

the “UFO” was supposedly heading westerly over<br />

San Francisco and seen returning over San Diego, if<br />

I remember correctly…<br />

<strong>Czysz</strong>: At Mach 12 maybe, but not Mach 6. If<br />

you were flying over a spot in the GIUK gap at<br />

Mach 6, you could do a 150 or 200 mile diameter<br />

turn – which is perfect for interdiction, because you<br />

wanted the ship or whatever you were tracking to<br />

be inside the turn. So as you banked up to do the<br />

turn, your sensors would be pointing right straight<br />

down at the ground.<br />

Interdiction: Flying a pattern at Mach 6 to<br />

locate potentially hostile naval vessels.<br />

AAG: Did you guys ever look at deploying weapons out of a hypersonic aircraft? Would there<br />

be any problems with that?<br />

<strong>Czysz</strong>: Naw…they used to bet Kelly Johnson that he could never deploy all kinds of stuff out<br />

of the YF-12, but he designed his own system and deployed 6-missiles out of the YF-12 with no<br />

problems at all. I have never met a group of aerospace engineers or aeronautical engineers like<br />

that group of people. The mold for them is gone - people don’t think like that anymore. They<br />

were problem solvers.<br />

They did a lot of pioneering work with beta-titanium, and it’s very hard stuff to work with. When<br />

Kelly first started making structural components out of this material, out of the first hundred<br />

forgings that he performed, he had 1 component that worked—the rest were garbage. Three<br />

months later, out of the 100 parts that he tried, he got 94 out<br />

that worked. He didn’t bring in outside specialists or<br />

contractors to solve the problem – it was his own team that<br />

came up with the solution. When you actually tell people<br />

some of the experiences they had on the SR-71 Project, in<br />

today’s environment it would be cancelled.<br />

Kelly Johnson: Founder of the<br />

Lockheed Skunkworks division.<br />

AAG: Those are impressive colleagues – it’s no wonder<br />

you were getting late-night calls from people standing next to<br />

“an aircraft you’d recognize”. Did you ever follow up later<br />

with any of them to see if they’d be more open to discussing<br />

it now that they’re retired?<br />

<strong>Czysz</strong>: No, the ones that I knew who were involved are<br />

no longer alive, and the ones who are involved today don’t<br />

talk.<br />

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AAG: Do you think that’s because these<br />

projects are still ongoing, and anybody who<br />

knows about them is bound by a secrecy<br />

agreements?<br />

<strong>Czysz</strong>: Well, remember, there’s a whole<br />

new young generation of engineers designing<br />

today’s aircraft. If these aircraft exist, it’s like<br />

the how the B-52 pilots of today are the<br />

grandsons of the ones who started flying B-<br />

52’s when they were first introduced – so<br />

whatever kind of secret aircraft are out there<br />

now are being designed & flown by an entirely<br />

new group of people, with new mission roles.<br />

I don’t know what’s out there, but it could be.<br />

To say that Aurora is a technical impossibility<br />

is an incorrect statement – it has been<br />

technically feasible for the last 35 or 40 years.<br />

“I’ve had strange calls in the<br />

evening by people who were<br />

telling me, "I used to work<br />

with you, and I’m standing<br />

next to the aircraft that you'd<br />

recognize", and then they<br />

hung up… I think the rumor<br />

mill is probably right about<br />

Aurora.”<br />

<strong>Paul</strong> <strong>Czysz</strong> is a Professor Emeritus of Aerospace<br />

Engineering (retired) at Saint Louis University,<br />

the former Chief Scientist for the National<br />

Aerospace Place (NASP) project, and the CEO<br />

of his hypersonic research company,<br />

Hypertech Concepts, LLC. For additional<br />

information on his latest work, contact him<br />

directly at: paulczysz@sbcglobal.net<br />

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