REMOTE CONTROL RC10.pdf

Operating Instructions
RC-10 Radio Remote Control
1098 EN
214 376 44
720 IS 975 1

Manufacturer
Mannesmann Dematic AG
P.O. Box 67, D-58286 Wetter
Tel: (+ 2335) 92-0, Fax: (+ 2335) 927676
Internet http://www.dematic.com
Contents
1 Principle 3
2 Safety Instructions 4
2.1 Symbols 4
2.2 Appropriate use 4
2.3 Prohibited Practices 4
2.4 General safety information 5
2.5 Safety during assembly and dismantling 6
2.6 Safety instructions following installation 6
2.7 Safety instructions during operation. 6
3 Hand Transmitter RC-H 10 9
3.1 Electronic Key 9
3.2 Stand-By mode 10
3.3 Battery condition indicator 10
3.4 Test radio connection transmitter/receiver 11
3.5 Stop mode 11
3.6 Frequency change-over 12
3.6.1 Frequency change manual operation 12
4 Charging Equipment 12
5 RC-E 10 Receiver 13
5.1 Assembly and connection of the receiver 13
5.2 Description of receiver LEDs 13
5.3 Address adjustment 14
5.3.1 Changing address code in the receiver 15
5.4 Contact arrangements 16
5.5 Wiring diagram for the receiver 17
6 Pre-commission Measures 18
6.1 Receiver function check 18
7. Symbols on Transmitter and Lifting Unit. 18
7.1 Manual transmitter 18
7.2 Identification labels for lifting equipment 19
8 Accessories 20
9 Technical Data 21
10 Basic Wiring Diagram 22
11 Dimensions 23
12 International Postal Registration 24
EC - Declaration of Conformity. 25
2

1 Principle
With the RC-10 remote control unit tracked vehicles, travelling hoists, cranes, shuttle
cars and other machines can be controlled without the need for direct wiring.
Thus, in the above mentioned machines conventional control equipment can be
dispensed with. The operator can position himself anywhere. He can operate loads
and move equipment from a safe distance.
The equipment to be controlled must be fitted with low voltage contactors.
The RC-10 remote control unit is specifically designed for individual operation; this
means that there is always a clear relationship between a particular transmitter and
a particular receiver. Should there be a requirement for multi-sender operation
(where several transmitters operate with one receiver) we would recommend the IR
infra-red control system.
3

2 Safety Instructions
2.1 Symbols The following symbols and instructions warn against possible personal injuries or
damage to property and are intended to assist youb in your work.
Safety at work symbol
This symbol appears in the operating instructions next to all instructions relating to
safety at work wherever a potential danger to life and limb exists.
Follow these instructions at all times and be particularly careful and cautious.
Pass on safety instructions to all persons entrusted with working on the equipment
including track and power supply.
In addition to the safety instructions, observe all general safety regulations and factory
accident prevention regulations at all times.
Warning against electrical hazards
Contact with live parts can result in immediate death. Protective covers (e.g. covers
and enclosures of electrical equipment) marked with this sign may only be opened
by qualified electricians. Before opening, all relevant operating, control, feed or other
voltages must be disconnected.
Operational hazard for the installation
This symbol in the operating instructions indicates all warnings which, if not
complied with, may result in malfunctions or damage to the equipment.
2.2 Appropriate use
Equipment may only be operated when in perfect working order by trained
personnel in accordance with the relevant safety and accident prevention
regulations. This also includes compliance with operating and maintenance
conditions specified in the operating instructions. The product is to be operated at
the rated voltage which appears on the manufacture’s rating plate.
The relevant isolating switch must be switched off and secured when performing
maintenance/repair work.
During operation or when the main switch is not switched off, electrical components
inside enclosures, motors, switchgear cabinets, load handling attachments, terminal
boxes etc., carry dangerous voltages. This voltage may cause fatal injuries.
Serious personal injury or damage to property may occur in the event of:
• unauthorised removal of covers.
• inappropriate use of the equipment.
• incorrect operation.
• insufficient maintenance.
• working on components without isolating power.
2.3 Prohibited Practices
Certain work and actions are not permitted with this product since they can, in certain
circumstances, be a danger to life and limb, and can cause permanent damage
to the product. For example:
• Tampering with electrical equipment.
• Mains connection to voltages and frequencies other than those stated on the
specification block.
• Non observance of the accompanying instructions covering installation.
• Non compliance with the maximum permitted working temperature.
4

2.4 General safety
information
Persons under the influence of drugs, alcohol or medicines which affect reactions
must not install, operate, put into service, maintain, repair or disassamble the
equipment. Major reconstruction and changes to the equipment shall only be
undertaken in accordance with the technical safety requirements. Work on electrical
equipment may only be carried out by qualified electricians in accordance with
electrical regulations. In the event of malfunctions, hoist unit operation must be
stopped, the equipment switched off and the relevant main switches locked
immediately.
Defects must be rectified immediately!
Accident prevention regulations appropriate to the relevant country and the general
safety regulations must be strictly observed during the operation of our product.
Important information and instructions are marked by corrsponding symbols. Follow
these instructions and/or safety regulations in order to avoid accidents and damage.
The operating instructions must be kept available at the place where the equipment
is in use at all times. They include significant aspects and appropriate excertpts
from relevant guidelines, standards and regulations. The owner must instruct his
personnel appropriately.
Any failure to comply withthe safety instructions stated in these operating
instructions can result in death or personal injury.
Observe general statutory and other obligatory regulations relating to accident
prevention and environmental protection and basic health and safety requirements
in addition to those included in these operating instructions. Such requirements may
also relate, for example, to the handling of hazardous materials or the provision/
wearing of personal protection equipment. Comply with these regulations and
general prevention regulations relevant for the place at which the equipment is used
and follow the instructions therein when working with the equipment. The
equipment may stuill constitute a danger to life and limb if it is not installed.
operated, maintained or used appropriately by personnel which have not been
trained or specially instructed. The operating instructions must, if required, be
supplemented by the owner with instructions and information (e.g. factory
regulations) relating to organization of work, working procedures, operating
personnel, etc. Supervising and reporting obligations as well as special operating
conditions must also be taken into consideration.
Personnel assigned to working with the equipment must have read and understood
the operating instructions and, in particular, the chapter on safety information.
All activities relating to the equipment which are not described in these operating
instructions may only be carried out by specialist trained personnel specifically
trained for the particular equipment.
The owner must ensure that personnel work in a safety and hazard-conscious
manner in compliance with the operating instructions.
The owner must ensure that the equipment is only operated when in proper working
order and that all relevant safety requirements and regulations are complied with.
Equipment must be taken out of service immediately if functional defects or
irregularities are detected. In the event of a stoppage (e.g. if defects regarding safe
and reliable operation are detected, in emergency situations, in the event of
operating malfunctions, for repairs and maintenance purposes, if damage is
detected or after finishing work), the operator/experienced technician must carry out
all prescribed safety measures. Personal protective clothing must be worn as
necessary or as required by regulations. Personnel must not wear loose clothing,
jewellery including rings or long hair loose. Injury may occur, for example, by being
caught or drawn into the mechanism.
All safety and hazard information and recommendations on the equipment, e.g. at
access points and mains connection switches must be maintained in complete and
legible condition.
Modifications, additions to and conversions of the equipment which may impair
safety in any way must not be carried out without the written consent of
Mannesmann Dematic AG.
Safety devices must not be rendered inoperative.
Only genuine Mannesmann Dematic AG spare parts and accessories may be used.
Observe prescribed deadlines or those specified in the operating instructions for
routine checks/inspections.
5

2.5 Safety instructions for
installation and
disassembly
• Installation and disassembly work may only be performed by experienced technicians.
• Installation and disassembly work must be coordinated by the person carrying
out the work and the owner within the scope of their responsibility.
• The working and danger zone must be made safe.
• The installation must be isolated in accordance with the relevant electrical regulations.
• Customer-specific regulations must be observed.
• Only appropriate, tested and calibrated tools and equipment may be used.
2.6 Safety instructions
when first putting the
equipment into
service after
completing installation
• The working area or danger zone must be made safe.
• First check that the voltage and frequency specified on the data plates match the
owner’s mains power supply.
• On commissioning it may be necessary to defeat safety devices for the purposes
of adjustment and operational testing.
• During commissioning it may be necessary to carry out work in dangerous positions,
therefore care must be taken that only trained personnel are employed in
this work.
2.7 Safety instructions
for operation
All instructions and measures described in the operating instructions with regard to
safe operation and items concerning general safety and accident prevention which
have to be observed before, during and after putting into service must be strictly
complied with. Any failure to comply can lead to accidents resulting in fatalities.
Equipment must be taken out of service immediately or not put into operation if any
defects relating to operating safety and reliability are detected.
Safety devices must not be rendered inoperative or modified in contradiction to their
intended use.
Only operate equipment when all protective devices and safety-relevant equipment,
e.g. movable protective devices and emergency-stop devices, are fitted and fully
functioning.
Power shall be switched off immediately where there is evidence of damage to
electrical equipment and cables and insulation.
Ensure that nobody is endangered by operation of the equipment before switching
on/putting the equipment into operation!
If the operator notices persons who may be exposed to a risk to health or personal
safety by operation of the equipment, he must suspend operation immediately and
may not resume operation again until the persons are outside the danger zone.
Before putting the equipment into operation, the operator must be satisfied that the
installation is in safe and correct operating condition.
Work on equipment may only be carried out when instructions to this effect have
been issued, when operation and function of the equipment have been explained
and when the working and danger zone has been made safe.
Cooling devices, such as ventilation openings, may not be rendered permanently
inoperative (e.g. covered or closed).
Special local conditions or special applications can lead to situations which were not
known when this chapter was written. In such cases, special safety measures must
be implemented by the owner.
6

Parts List for RC-10 Order No.
Radio control RC-10 772 970 44
Complete unit
1 RC-E 10 receivers 42-230 V 50/60 Hz 772 953 44
1 RC-H 10 handset 772 951 44
2 Batteries 6V 895 656 44
1 Charging unit (accum.) 240 V 50/60 Hz 895 715 44
1 Operating instructions Remote control RC-10 214 375 44
1 Coding label for hand set RC-H 10 772 967 44
1 Coding label black and white 895 639 44
1 Coding label 7 segments (yellow) 895 640 44
Instruction:
Where the radio remote control unit RC-10 is installed in cranes the operators
must read the regulations and instructions VBG 9.
All equipment is designed for use in the industrial areas.
The radio control RC-10 is manufactured according to regulations and rules for the
VBG 9 for cranes, the ZH 1/547 guide lines for the remote control of cranes and
pr EN 12077-1.
All equipment is checked according to EMV (electro-magnetic compatibility) guide
lines and fulfils the requirements of standards relating to interference and suppression
for use in industry.
So that the EMV conditions during the installation of complete units can be fulfilled,
the following points must be observed:
• EMV correct assembly of components
• Use of correct wiring, if required use screened cables.
• Adherence to the minimum gaps in covering of cables with differing voltage potential.
7

Stop / 2 sec shut-down
The receivers are fitted with additional relays which open after 2 seconds during a
break in command and are re-set with the next command.. According to each
individual requirement this relay contact can be fitted in series with the stop button
or can be included separately in the control (see fig. 20 on p.22).
If the stop command is initiated by pressing the stop button on the hand transmitter,
this command will be stored in the transmitter as well as the receiver and the
equipment will be entirely switched off via the main protection (see chapter 3.5 Stop
Mode).
The stop command is erased by insertion of the electronic key (see chapter 3.1
Electronic Key).
Emergency Stop
Every lifting device must provide the facility to interrupt the electricity supply to any
moving parts under load.
This task is undertaken by cableless remote control of the mains switch. This must
occur immediately and shall be designed as a circuit breaker.
Should it be necessary, for reasons of quick operation or safety, to have more than
one emergency stop point, the system must be designed as shown in fig 1. This
design contains a circuit breaker with a low voltage switch, main fuses as well as
power transformer with primary and secondary fuses. In addition and according to
local conditions emergency stop buttons S1 -Sn are required.
The equipment described above is standard and can be delivered under the part
number given in chapter 8 .
Q0
L1
L2
L3
PE
F011
F012
F012
Q011
PE
T013
PE
F014
C1 <
S1 S2 Sn
Fig 1
41405144.eps
8

3 Hand transmitter RC-H 10
3.1 Electronic Key
As a protection against unauthorised use the hand transmitter is equipped with an
electronic key as prescribed in pr EN 12077-1. Only after punching in a certain key
sequence will the hand transmitter be operational.
Three red LED’s (light emitting diodes) light up First LED changes colour from red to green
RED
RED
RED
GREEN
RED
RED
I/O
I/O
2
LIFT
1. Stage
press
1
STOP
1. Stage
keep pressed
Keep pressed
STOP Mode
The transmitter sends an active STOP signal
Fig 2
41922710/01.eps
A buzzer will sound if an incorrect key sequence is
entered. If no entry is made after 2 seconds the
transmitter will switch to the STOP mode.
41922711/02.eps
Two LEDs llight up green.
Three LEDs light up green, the transmitter is ready
for further use.
GREEN
GREEN
RED
GREEN
GREEN
RED
GREEN
GREEN
GREEN
I/O
I/O
I/O
3
LOWER
1. stage
press
Keep pressed
4
STOP
2. Stage keep
pressed
5 STOP
Release
button
immediately
Fig 3
A buzzer will sound if an incorrect key sequence is
entered. If no entry is made after 2 seconds the
transmitter will switch to the STOP mode.
As soon as all 3 LEDs show GREEN the STOP
button must be released immediately
Otherwise the transmitter will revert to the STOP
mode.
41922712/03.eps 41922710/03.eps 41922715/05.eps
9

3.2 Stand-By Mode If after being put in the operation position the transmitter is not activated with the
electronic key then the transmitter automatically switches into the Stand-Bye mode
in order to maintain the battery. This Stand-Bye mode is indicated by the green
flashing light on the right hand side of the unit.
3.3 Battery condition
indicator
FLASH-
ING
GREEN
I/O
Fig 4
41922744/06.eps
The right hand red light illuminates as a warning signal for “battery low”. Following
this the battery has sufficient capacity for approximately a further 10 minutes work.
On activating the buttons a buzzer in the hand transmitter will sound.
RED
I/O
LED RED
Battery is low!
Fig 5
41922744/07.eps
10

3.4 Test radio connection
transmitter to receiver
FLASH-
ING
GREEN
I/O
In STAND-BY mode radio contact with the
receiver can be checked by pressing the
button marked HORN.·Should the horn not
sound then a new frequency must be selected
(see section 3.6)
Fig 6
41922714/06.eps
Instruction
The RC-10 remote control unit works with a variable frequency. With the aid
of a frequency switch the user can select a new frequency which is not
covered by other transmitters. See chapter 3.6 Frequency change-over.
3.5 Stop mode
OFF
OFF
OFF
FLASH-
ING
GREEN
RED
RED
RED
OFF
I/O
I/O
STOP-Mode
By pressing the STOP button in the
STAND-BY mode an active stop signal is
transmitted; the transmitter subsequently
reverts to the STOP mode and must be
released by the electronic key before it
can be used again (see chapter 3.1).
Fig 7
41922710/06/08.eps
11

3.6 Frequency
change-over
3.6.1 Frequency change
manual operation
As a special feature the RC-10 remote control unit has the facility for variable frequency:
After switching on the RC-10 remote control unit or by pressing the buttons on the
transmitter the receiver seeks out the corresponding transmitter within the available
frequency range.
Advantage:
In built up areas around the receiver there is an increasing use of frequencies.
A unit with variable frequency offers the best conditions for interference free
transmission and reception.
FLASH-
ING
GREEN
I/O
By simultaneously pressing the buttons HORN
and F2 the frequency change-over can be
activated.
On releasing the button F2 a horn will sound,
contact between transmitter and receiver on a
free channel, not interfered with by other transmitters,
will be re-established.
The transmitter shall be once again in the
STAND-BY mode. Should the horn not sound
then the procedure should be repeated. The
newly adjusted frequency will be permanently
stored in the hand transmitter - even if a change
of battery is necessary.
Fig 8
41922713/06.eps
4 Charging equipment
This unit serves to charge up batteries suitable for RC-10 manual transmitters: the
built in green LED illuminates during he course of the charging operation.
For the long life of the NiMH-Z cells used in the battery, it is advantageous not to
place them in the charging unit after short term use, but only after they have been
discharged.
LED
green
Note:
The capacity of a single battery is sufficient for approx. 8 hours work
(50% working; 50% stand-bye). For use in two or three shift working systems
a greater number of batteries is required and where necessary additional
charging equipment (see chapter 8 -Accessories).
12
Fig 9
41410244.eps

5 RC-E 10 receiver
5.1 Assembly and
connection of the
receiver
Securing the receiver
• Screw the adapter plate (see fig 21 on p.23) to the selected surface (switch unit
or wall etc).
• Mount the receiver on the mounting plate and secure.
Connect the receiver to the control equipment by means of multi connector block.
Power will then be available to the receiver.
Fig 10
42039244.eps
41922644.eps
• Observe working voltage of the receiver
• Always mount the receiver in the vertical position
• Do not position the receiver in switch housings or recesses
5.2 Description of
receiver LEDs
LEDs
3.820.XXXX
1
2
3
4
ZULASSUNG - TYPE APPROVAL - AGREMENT - HOMOLOGATION
A GZ 421 751-ZB/95 GB 10668
B RTT/TI/X069
H MU-40.039-083/96
BRDG120913F/G129014H
I DCSR/2/4/144/03/320087/0037571
/G120912F/A109460D N N096000433-R/N095000545-R
CH BAKOM 95.0720.K.P
N095000546-R
BAKOM 95.0048.K.P NL NL95080771/NL95030271
CZ 45251983
PL 1027/96
DK ALR 9654/ALR 9563 S Ue960012/Un940069
FR 940032 PPL 0
SF Fl95080136/Fl96080077
PNN-BUS-3
SERIAL NO. :
HF MODULE :
FREQUENCY :
Mannesmann Dematic AG
Typ RC-E 10 Id.-No. 77295344
42-240V 50/60Hz 9VA
0397
999 765 4321
E-EM43A0
BAND F
LEDs on the receiver indicate the operational condition
and incorrect messages
LED1
LED2
LED3
LED4
If this LED flashes when transmitter is
switched on then there is interference on
the radio channel
Trip frequency change-over.
Regular flashing:
Data from the transmitter has been received
Irregular Flashing:
Possible interference on the radio channel
Trip frequency change-over.
HF signal evident
When transmitter is switched on LED lights
up permanently.
POWER ON:
If LED is not illuminated, check supply. If
the wiring is in order, call for service.
Fig 11
41922544.eps
13

5.3 Address adjustment A clear relationship between transmitter and receiver is established by means of a
address coding system which must be identical for transmitter and receiver.
Where RC-10 remote control units are delivered as a set (manual transmitter with
accumulator, receiver and charging unit) the address coding shall be factory set.
In the case where transmitter or receiver are exchanged in an existing set identical
address coding must be conducted in both receiver and transmitter.
Important: Adjustment or change of the address coding can only be carried
out on the receiver.
Adjustment of address is carried out as follows:
1. Switch off the supply
2. Remove the 4 screws in the housing cover and open up the unit
3. Remove the cable from the HF card and remove the card
4. A When exchanging the manual transmitter adjust the enclosed system address
on both control panels (see fig 12). Attach the address labels included
on the transmitter to the receiver housing cover and base. Old out of date
labels must be discarded.
B When exchanging the receiver use the system address of the previous units
for both control panels. Attach the address label on the transmitter to the
new receiver housing cover. Old out of date labels must be discarded.
(The switch can be adjusted using the tweezers included with the transmitter).
5. Re-fit the HF card and cable plug.
6. Close the equipment and screw down housing cover
The single control panel to the left of the above mentioned double control panel
must not be moved! (see fig 12).
14

EDO3MDC
HF
Fuses
4A/T
F1
K16
E-EDO3A0 V1/2
Rt.
Gn.
Ge.
Gn.
ON
ON
8 1
ON ON
3
F1
Gr/Ge
GND
4
K16
21
K15
22
20
24
K14
25
23
19
K11
K10
18
17
K2
K3
K1
8
6
7
5
8
1
K12
2
K8
14
16
K9
K7
15
13
16
12
K6
K5
K4
11
10
9
E-SW18AO V1/1
K15
K14
K11
K10
K2
K3
K12
K8
K7
K6
K4
K1
K9
K5
E-GP01A1
Fuses
4A/T
F1
27
0VAC
Gr/Ge
GND
26
40-250VAC
1
2
7
3
6
4
5
5
4
6
3
7
2
8
1
1
8
2
7
3
6
4
5
5
4
6
3
7
2
8
5.3.1 Changing address code in the
receiver
The address coding for the manual transmitter is to be adjusted at two places on
the decoder board in the receiver.
Single control panel
Emergency
stop
HF card
Secondary control panel
System address
ERROR
TELEGRAMM
HF-EVIDENT
POWER ON
Control panel
System address
ADER No.
ADER No.
Exit card
Special
radio 1
Special
radio 2
Check
Signal
Lift, Lower
Fast
Lower
Lift
Stop
Forward, Reverse,
Fast
Reverse
Forward
Right
Left
Left, Right,
Fast
ADER No.
Mains power unit and bus
card
Fig 12
41922444.eps
15

5.4 Contact arrangement
Figs 13 and 14 illustrate the arrangement of the receiver relays to the transmitter
buttons.
RC-H 10
LED
electronic
key
Lower
I/O
I / O
Lift
Left
Right
Reverse
1. 1st stage:
Signal;
2. 2nd stage:
check final switch
Special
function 1
Forward
Stop
Free key or
special
function 2
Fig 13
42055644.eps
Button
Relay Contact
First
Stage
Second Stage
Lift
K1
K1 + K2
Lower
K3
K3 + K2
Left
K4
K4 + K5
Right
K6
K6 + K5
Forward
K7
K7 + K8
Reverse
K9
K9 + K8
F 1
K15
-
F 2
K14
-
Signal
K10
-
Test
- K11
Stop
K12
K12
16

5.5 Wiring diagram for
receiver
42VAC - 240VAC
Connection No. Function Core No. Connection
Socket No.
26
27
Feed in 42 V AC - 240 V AC
Feed in 0 V AC
26
27
8
Supply line
8
K 3
7
Lower slowly
7
K 1
5
Lift slowly
5
K 2
6
Lift/Lower quickly
6
12
Supply line
12
K 4
9
Left slowly
9
K 6
11
Right slowly
11
K 5
10
Left/Right quicky
10
16
Supply line
16
K 9
15
Reverse slowly
15
K 7
13
Forward slowly
13
K 8
14
Forward/Reverse quickly
14
19
Supply line
19
K 11
18
Test
18
K 10
17
Signal
17
3
Supply line
3
K 16
4
Time seconds.
4
1
Supply line
1
K 12
2
STOP
2
21
Supply line
21
K 15
22
Special function 1
22
20
Special function 1
20
24
Supply line
24
K 14
25
Special function 2
25
23
Special function 2
23
PE
PE
Fig 14
41922344.eps
17

6 Pre-commissioning measures
6.1 Receiver function
check
To maintain operational safety it is necessary to have a regular functional check of
all control commands.
For single shift day working we recommend that this check be carried out at least
once per week.
Take care that no one remains in the danger area.
Beware of Accidents!
7 Symbols in Transmitter and Lifting Unit
7.1 Manual Transmitter
On the transmitter only the buttons for Stop and Signal/Test are labelled. Before
commissioning all remaining buttons must be treated as follows:
• Buttons must be dust and grease free. Cleaning shall be carried out using alcohol
or spirit.
Fig 15
42055744.eps
Solvents, petrol or cold sprays could damage the buttons (for
functions of lifting unit see fig 16).
• Using the tweezers supplied remove the label from the strip and attach to the
appropriate function button.
RC-H 10
I/O
Yellow symbol
on a black
background.
Black symbol on a
yellow
background.
Fig 16
42055644.eps
18

RC-10 manual transmitters and receivers must be adjusted to each other (Avoid risk
of confusion). To facilitate this 7 labels are enclosed.
For the manual transmitter
11
7
Identification of transmitter
20
14
Fig 17 42055844.eps 42055944.eps
The corresponding number labels for the transmitter can be removed from the strip
and be fixed to the housing cover (see fig 17).
7.2 Identification labels for
the lifting device
Number labels
150
Direction label
Traverse 1 speed
895 635 44
Traverse 2 speed
895 636 44
150
Crane travel 1 speed
895 637 44
Yellow segment
Crane travel 2 speed
895 638 44
Fig 18
42056044.eps
41410744.eps
The labels having a size of 150 x 150 mm (black background with number) must be
positioned on the lifting device in such a manner that they are easily visible.
Numbers 1 to 9 are produced by removing the yellow segment.
The direction labels in fig 18 are to be fitted to the lifting device in a clear and visible
manner and shall corresponding to the movement of the device and be in
agreement with the direction symbols on the transmitter.
19

8 Accessories
Spares supplied for the RC-10 receiver
Ident. No.
Label "Traverse 1 Speed" 895 635 44
Label "Traverse 2 speed" 895 636 44
Label "Crane travel 1 speed" 895 637 44
Label "Crane travel 2 speed" 895 638 44
Spare Battery 895 656 44
Protective covers for transmitter RC-II 10 (50 pack) 772 438 44
Signal horn 230 v. 96 dBA, 1m 894 720 44
Signal horn 42 v. 96 dBA, 1m 894 650 44
RC-10 identification set 772 966 44
Circuit Breaker with
Low voltage switch DT 63 UA, 63A 792 404 44
Circuit Breaker with
Low voltage switch DT 100 UA, 125A 792 405 44
Circuit Breaker with
Low voltage switch DT 160 UA, 200A 792 406 44
Charging equipment - wall hanging 230 V 895 715 44
Charging equipment - wall hanging 115 V 895 714 44
All voltages correspond to 50/60 Hz.
3-820.3000C
ZULASSUNG - TYPE APPROVAL - AGREMENT - HOMOLOGATION
A G2 421 754-28/55 G8 10668
B RTT/R/X069
H 1tf-4G438-D83/96
BRB C12091 3F /G128014H I DCSR/2/4/144/03/320087/0837571
/9120912F /A1094500 N N896000453-R/K095000545-R
CR 9AKOM 95 072BAP NL95000546-R
9AKOM 95 082BAP NL NL950880771/NL95030271
CZ 45251983
FL 1027/96
OK MR 9854/MR 9563 S Un060012/Un940069
ZR 940032 PRL D SF FI909013B/FI96080077
PMN-BUS-S 0397
SERIAL NO. : 999 785 4321
MF MODULE : E-EM43A0
FREQUENCY : BAND F
Mannesmann Dematic AG
Typ RC-E I0
Id.-No. 77295344
42- 50/60Hz 9VA
- U055
RC-10 installation set without plug connector 772 968 44
1 RC-10 complete 772 970 44
1 Label Traverse 1:4 895 636 44
1 Label Crane 1:4 895 638 44
1 Horn 220/230 V, 50/60 Hz, 96 dBA 894 720 44
2 Limit switch 505 768 44
RC-10 installation set with plug connector (see fig.19) 772 969 44
1 RC-10 complete 772 970 44
1 Label Traverse 1:4 895 636 44
1 Label Crane 1:4 895 638 44
1 Horn 220/230 V, 50/60 Hz, 96 dBA 894 720 44
2 Limit switch 505 768 44
1 Plug connector upper part (plug) 895 169 44
1 Plug connector lower part (socket) 895 170 44
2 Cable screw fixings PG 21 504 687 44
*
1
- W 50
- X 15
1
8
12
16
19
21
26
2,4 m
20
Fig 19
2
3
41937044.eps

9 Technical Data
RC-H 10 Manual transmitter
Control elements
- Button set of 6 double action
sequential closing
- Stop button 1 (double contact)
- Signal/test button 1
- Special function button 2 (2 in receiver)
Indicator
Status indicator electronic key
3 LEDs
Charge indicator for battery
1 LED
Transmitter lead
10 mW
Type range
circa 100 m
Frequency range
433.1 - 434.75 MHz 67 channels
Type of protection IP 65
Environmental temperature
-5 to +70 o C
Weight of transmitter with battery
515 g
Weight of transmitter without battery 316 g
RC-E 10 Receiver
Output relay
250 V, 8A; AC11
LED indicators for
Power on
Transmitter signal evident
Data telegramm decoded
Type of protection IP 65
Ambient temperature
-20 to +70 o C
Weight of receiver
3.6 kg
Supply voltage 42 - 240 V, 50/60 Hz ±10 %
Charging equipment for fixing to walls
Supply voltage
Charging method
Type of protection
Weight
115 / 230 volts 50/60 Hz
inductive
- 42 milli-amps charge
- 3 milli-amps trickle charge
IP 65
-20° C to 70° C
approx 170 g including cable
NiMH-Battery
Battery capacity
Battery life
320 m Ah
(sufficient for 8 hours
work 50 % ED)
1,000 charging cycles according
to IEC 509 temperature range
– Charging 0°C to + 45°C
– Discharge -20°C to +50°C
– Storage -40°C to +50°C
Operating time
about 12 hours
Weight 180 g.
21

10 Basic Wiring Diagram
Wiring diagram 01
L1,L2,L3,PE
F1 F2 F3
K1
K2
K4
K5
K3
K6
M
M
3 3
M
3
M1 M2 M3
L4
F4
W1-1
W1-8 W1-12 W1-16
Wiring diagram 02
U1
W1-2
U1 U1 U1 U1 U1 U1 U1 U1
W1-5 W1-7 W1-6 W1-11 W1-9 W1-13 W1-15 W1-14
U1
W1-3
2 SEK
W1-4
S1
K2b
S1
K2a
S1 S2 S2
K4b K4a K5b K5a
S3
K1
K2a
K2b
K3 K4a K4b K5a K5b K6
L5
Main contactor Lifting unit Traverse Crane travel Wiring diagram 02
Lift Lower
Fast Right Left Forward Reverse Fast
42056144.eps
Wiring diagram 02
Description of equipment
Wiring diagram 01
L4
U1 W1-21
K7
L5
Wiring diagram 01
W1-22 K7
H1
Crane
lighting
W1-19
U1
W1-17
H2
Signal
W1-26
W1-PE PE
Dematic RC - E10
W1-27
G1 B1
bu
bn
U1
Dematic
RC - H10
Supply voltage
B1
F1-F3
F4
G1
H1
H2
K1
K2
K3
K4
K5
K6
K7
M1
M2
M3
S1
S2
S3
U1
W1
= RC-10 transmitter with battery
= Fuses
= Control Fuse
= Charging equipment
= Crane warning light
= Signal (horn)
= Crane main contactor
= Reversing contactor for hoist
= Hoist fast contactor
= Reversing contactor for cross travel
= Reversing contactor for long travel
= Long travel fast contactor
= Crane warning light relay on/off
= Hoist unit motor
= Cross travel motor
= Long travel motor
= Limit switch for lifting unit
= Limit switch for traverse travel
= Limit switch for crane travel
= RC-10 receiver
= Connecting cabling for RC-10 receiver
22 Fig 20.
42056244.eps

11 Dimensions
Manual transmitter
Charging unit
50
I/O
237
76
42
Receiver
309
128
181
Adaptor plate
149,3
99,3
47,5
114
128
77
77
42056344.eps
41411444.eps
42056444.eps
9
20 26
Fig 21
50
42056544.eps
23

12 International Postal Registration
Abb.
Country
Reg. No
Frequency
MHz
Band
KHz
A
AUS
B
BRD
CA
CH
Austria
GZ 421 751-ZB/95
433.05-434.79
F-Band
25
Australia
234B0238*
469.85-473. 0
no
licence required.
433.1
-434.75
F-Band
Belgium
RTT/TI/X069
433.1-434.75
F-Band
25
Germany
Canada
Switzerland
C Z Czech
Rep.
45251983
DK
FR
GB
I
KO
N
NL
PL
S
SF
USA
TJ
Denmark
G120913F
433.05-434.79
G129014H
433.05-434.79
G120912F
433.05-434.75
A109460D
433.05-434.75
2634
231 116A
470.0-477. 0
2634
231 116
470.0-477. 0
BAKOM 95.0720.K.P
433.1-434.75
BAKOM 95.0046.K.P
433.1-434.75
430.0-430.100 /
430.375 / 430.450
ALR 9654
433.05-434.79
ALR 9563
433.05-434.79
25
F-Band
25
F-Band
25
F-Band
25
France
940032
PPL 0
433.1-434.75
F-Band
25
England
25
Italy
Korea
5
Norway
DCSR/2/4/144/03/320087/003757-
1
433.05-434.79
F-Band
25
9333
433.1-434.75
25
NO96000433-R
433.05-434.79
NO95000545-R
433.05-434.79
NO95000546-R
433.05-434.79
F-Band
25
Holland
NL95080771
433.1-434.750
F-Band
25
Poland
1027
/ 96
433.05-434.79
F-Band
25
Sweden
Ue960012
433.0-434.79
F-Band
25
Finland
USA
FI95080136
433.1-434.75
FI96080077
433.05-434.79
K9VPOC90
T001
430.0-471. 8
K9VMOV90
T001
467.8-467.93
K9VPNN3-5R001
430.0-472. 0
F-Band
25
China
YK 33-9806
433.1-434.75
F-Band
25
25
24

D-58300 Wetter
EC - Declaration of Conformity
Demag remote control RC-10 unit
in accordance with EC Directives 89/336/EEC appendix I
and 73/23/EEC appendix III
1 Page Page 1
Identity No.
205 331 44
Issue 0798 EN
Hereby we,
Mannesmann Dematic AG
Components
Declare that the product
Demag remote control unit RC 10
of serial design ready for service 1) with or without the relevant serial trolleys including
the Demag serial accessories has been declared in conformity with the provisions
of the following relevant regulations:
EC EMC Directive
modified by
EC Low Voltage Directive
modified by
89/336/EEC
92/ 31/EEC and 93/ 68/EEC
73/ 23/EEC
93/ 68/EEC
Applied harmonised standards:
EN 50081-2
EN 50082-2
EN 60529
I-ETS 300220
prEN 12077-1
Electromagnetic compatiblity (EMV)
Electromagnetic compatiblity (EMV)
Type of enclosures (IP Code)
Radio equipment and Systems
Ergonomic control and control desks
Applied standards and technical specifications:
DIN VDE 0160
Electronic equipment for use in electrical power
installations and their assembly into electrical power
installations
Wetter, 1 April 1998
Place and date of issue
i.V. Dr. Neupert
Technology
Lifting equipment and components
ppa. Weimann
Sales Department
Lifting and component technology
# = Modifications compared
to previous issue
Subject to alterations
Classification No
7550 Standard
715 IS 975
Reproduction in whole or in part only with prior consent of Mannesmann Dematic AG, D-58300 Wetter
25

Reporduction in whole or in part only with prior consent of Mannesmann Dematic AG, D-58300 Wetter
Subject to alterations
Printed in Germany MBR/1198/2T