Jern/Stålproduksjon av DRI / HBI i Norge (The IRONMAN project )
Jern/Stålproduksjon av DRI / HBI i Norge (The IRONMAN project )
Jern/Stålproduksjon av DRI / HBI i Norge (The IRONMAN project )
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<strong>Jern</strong>/Stålproduksjon <strong>av</strong> <strong>DRI</strong> / <strong>HBI</strong> i <strong>Norge</strong><br />
(<strong>The</strong> <strong>IRONMAN</strong> <strong>project</strong> )<br />
Stefan Gustafsson and Ulf Holmqvist<br />
Höganäs AB<br />
2012-11-16
Content<br />
• Steelmaking processes and CO2 emissions<br />
• <strong>DRI</strong> process and created value<br />
• EU market for <strong>DRI</strong> products<br />
• <strong>IRONMAN</strong> <strong>project</strong><br />
• DR plant lay-out<br />
• <strong>DRI</strong> Plant logistics and production numbers<br />
2012-11-16
<strong>DRI</strong>/<strong>HBI</strong> the clean way to make steel<br />
- Decreasing the dependency of coal in EU steelmaking<br />
- Differentiated raw material, contributing to cleaner steel<br />
- Securing expected shortage of steel scrap raw material<br />
2012-11-16<br />
Photo: Statoil
World Steel production<br />
– Approx. raw material balance 2009<br />
150 Mton/y of scrap<br />
2012-11-16
CO 2 emission for new <strong>DRI</strong> production in<br />
<strong>IRONMAN</strong> process<br />
2012-11-16
<strong>DRI</strong>/<strong>HBI</strong> production<br />
–<br />
Maximising the value contribution of natural gas<br />
<strong>The</strong> value created per kg of CO2 is doubled by using<br />
Natural Gas for <strong>DRI</strong>/<strong>HBI</strong> (NOK/kg compared CO2) to El. Power<br />
> 2 NOK/kg CO2<br />
<strong>DRI</strong> process<br />
500 kg CO2/ton<br />
Melting stock for<br />
steel production<br />
(value addition)<br />
1 100 NOK/ton<br />
Natural gas<br />
< 1 NOK/kg CO2<br />
2012-11-16<br />
Gas turbine<br />
400 kg CO2/MWh<br />
Electricity<br />
350 NOK/MWh
<strong>DRI</strong>/<strong>HBI</strong> enhance the EAF scrap charge<br />
▪ It is high Fe (91-94%), high Carbon (1-3%), Pellets (<strong>DRI</strong>) or<br />
Briquettes of <strong>DRI</strong> (<strong>HBI</strong>)<br />
▪ It is a low residual (Cu, Ni, Mo, Cr
Mton<br />
1 800<br />
1 600<br />
1 400<br />
1 200<br />
1 000<br />
Securing raw material supply for<br />
European steel industry<br />
800<br />
600<br />
2013<br />
400<br />
200<br />
0<br />
20 year gap<br />
1970 1975 1980 1985 1990 1995 2000 2005 2010 2015 2020<br />
Steel production<br />
Scrap <strong>av</strong>ailability<br />
2012-11-16
Potential EU customers<br />
Country No. of Steel producers Mton/year<br />
Spain 8 6,7<br />
Germany 10 10,0<br />
UK 2 4,0<br />
France 6 5,3<br />
BeNeLux 4 4,5<br />
Italy 10 6,7<br />
Poland 2 3,2<br />
Scandin<strong>av</strong>ia 4 2,7<br />
Total approx. 46 43,1<br />
25% <strong>DRI</strong>/<strong>HBI</strong> market > 10 Mt/yr<br />
2012-11-16
Norwegian coast is close to the market<br />
Freight cost for the customers will be 10-20 % lower<br />
compared with imported <strong>DRI</strong>/<strong>HBI</strong><br />
2012-11-16 | 10
Basic facts – <strong>The</strong> <strong>IRONMAN</strong> <strong>project</strong><br />
• A joint <strong>project</strong> between Höganäs, LKAB and Statoil<br />
• Unique mix of competences creates unique product<br />
• Evaluating a plant for <strong>DRI</strong>/<strong>HBI</strong> production at Statoils<br />
existing site at Tjeldbergodden in Norway<br />
• Höganäs initiator of the <strong>project</strong> and buyer of produced<br />
<strong>DRI</strong>/<strong>HBI</strong><br />
• Höganäs and LKAB main sales channels to be used<br />
• <strong>The</strong> pre-planning <strong>project</strong>, DG 2, was finished in Nov 2010<br />
2012-11-16 | 11
<strong>IRONMAN</strong> utilizing existing technology and<br />
infrastructure<br />
Transportation<br />
Photo: LKAB<br />
Photo: LKAB<br />
2012-11-16
...just adding know how<br />
...how to produce it<br />
environmentally<br />
…how to use it<br />
and market it<br />
2012-11-16
A Nordic Combination...<br />
Photo: Svein Harald Ledaal/ Statoil<br />
Photo: LKAB<br />
...that can’t be found any where else in Europe<br />
2012-11-16
Captured CO 2 for long term storage<br />
Discussions are held with Gassnova /Gassco regarding<br />
storage solutions for captured gas<br />
2012-11-16
2012-11-16<br />
Lay-out of <strong>IRONMAN</strong> 1.6 Mton/yr Natural Gas based<br />
<strong>DRI</strong>/<strong>HBI</strong> plant
Typical numbers of a 1.6 Mt/yr <strong>DRI</strong>/<strong>HBI</strong> module<br />
• <strong>DRI</strong>/<strong>HBI</strong> products 200 t/hr 1.6 Mt/yr<br />
• Iron Ore pellets 1.4 ton/t <strong>DRI</strong> 2.3 Mt/yr<br />
• Natural Gas 260 Nm3/t <strong>DRI</strong> 420 MNm3/yr<br />
• Oxygen 60 Nm3/t <strong>DRI</strong> 95 MNm3/yr<br />
• Nitrogen 70 Nm3/t <strong>DRI</strong> 112 MNm3/yr<br />
• Electric energy 140 kWh/t <strong>DRI</strong> 225 GWh/ yr<br />
200 t <strong>DRI</strong>/h 28 MW<br />
2012-11-16
Logistic advantages<br />
• Close to Iron Ore pellets transport facilities<br />
• Close to transport facilities for <strong>DRI</strong> products<br />
(30% less in weight compared to Iron Ore)<br />
• Stable Natural Gas supply<br />
• Access to gases like Oxygen and Nitrogen<br />
• Good access to Cooling water<br />
• Possibilities to use potable water, electricity…..<br />
• Good roads to the site for plant errection, spare parts and<br />
consumables supply<br />
2012-11-16
2012-11-16<br />
Thank You!
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