SYNTHETIC TURF: - STMA

SYNTHETIC TURF:
Concept, Design, Construction, Completion,
Maintenance and Lifecycle Planning.
Presented by
Mark Nicholls
Cell: 905-327-5501
markn@turfindustry.com
©2012 by TURFindustry Inc. All rights reserved. (These materials are the property of TURFindustry Inc.
reproduction of all or parts of these materials without written permission directly from TURFindustry Inc.
is prohibited.) First Edition 2012

TABLE OF CONTENTS
PRESENTATION OUTLINE
ACCREDITATION EXAM
MANUAL
SYNTHETIC TURF:
Concept, Design, Construction, Completion,
Maintenance and Lifecycle Planning.
Presented by
Mark Nicholls
Cell: 905-327-5501
markn@turfindustry.com
©2012 by TURFindustry Inc. All rights reserved. (These materials are the property of TURFindustry Inc.
reproduction of all or parts of these materials without written permission directly from TURFindustry Inc.
is prohibited.) First Edition 2012
© 2012 by TURFindustry Inc. All Rights Reserved. (These materials are the property of TURFindustry Inc. Reproduction of all or parts of these materials without written permission
of both TURFindustry Inc. First Edition 2012.
3525 Old Dixie Hwy Dalton, GA 30721
T: 888.949.5296 (888WHYLAWN)
F: 888.949.4329 (888WHY4FAX)
www.turfindustry.com

PRESENTATION
OUTLINE
OUTLINE & PRESENTATION
SYNTHETIC TURF SPORTS FIELDS
Presented by
Mark Nicholls
© 2012 by TURFindustry Inc. All Rights Reserved. (These materials are the property of TURFindustry Inc. Reproduction of all or parts of these materials without written permission
of both TURFindustry Inc. First Edition 2012.
3525 Old Dixie Hwy Dalton, GA 30721
T: 888.949.5296 (888WHYLAWN)
F: 888.949.4329 (888WHY4FAX)
www.turfindustry.com

SYNTHETIC TURF:
Concept, Design, Construction, Completion,
Maintenance and Lifecycle Planning
SYNTHETIC
TURF
Design and
Construction
Components
Design and Construction Components of Synthetic Fields
LIFECYCLE
CONCEPT DESIGN CONSTRUCTION COMPLETION MAINTENANCE
PLANNING
SYNTHETIC TURF
SPORTS FIELDS
DESIGN AND CONSTRUCTION
COMPONENTS OF SYNTHETIC FIELDS
2012 – Version 2
Presented by
Mark Nicholls
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SYNTHETIC TURF:
Concept, Design, Construction, Completion,
Maintenance and Lifecycle Planning
PRESENTATION
OUTLINE
SYNTHETIC TURF:
Concept, Design, Construction, Completion, Maintenance and Lifecycle Planning.
© 2012 by TURFindustry Inc. All rights reserved.
(These materials are the property of TURFindustry Inc. Reproduction of all or parts of these materials without written permission directly from TURFindustry Inc. is prohibited.) First Edition 2012
IC 0505 TI PRES STMA 2012

SYNTHETIC TURF:
Concept, Design, Construction, Completion,
Maintenance and Lifecycle Planning
PRESENTATION
OUTLINE
SYNTHETIC TURF:
Concept, Design, Construction, Completion, Maintenance and Lifecycle Planning.
© 2012 by TURFindustry Inc. All rights reserved.
(These materials are the property of TURFindustry Inc. Reproduction of all or parts of these materials without written permission directly from TURFindustry Inc. is prohibited.) First Edition 2012
IC 0505 TI PRES STMA 2012

SYNTHETIC TURF:
Concept, Design, Construction, Completion,
Maintenance and Lifecycle Planning
PRESENTATION
OUTLINE
SYNTHETIC TURF:
Concept, Design, Construction, Completion, Maintenance and Lifecycle Planning.
© 2012 by TURFindustry Inc. All rights reserved.
(These materials are the property of TURFindustry Inc. Reproduction of all or parts of these materials without written permission directly from TURFindustry Inc. is prohibited.) First Edition 2012
IC 0505 TI PRES STMA 2012

SYNTHETIC TURF:
Concept, Design, Construction, Completion,
Maintenance and Lifecycle Planning
PRESENTATION
OUTLINE
SYNTHETIC TURF:
Concept, Design, Construction, Completion, Maintenance and Lifecycle Planning.
© 2012 by TURFindustry Inc. All rights reserved.
(These materials are the property of TURFindustry Inc. Reproduction of all or parts of these materials without written permission directly from TURFindustry Inc. is prohibited.) First Edition 2012
IC 0505 TI PRES STMA 2012

SYNTHETIC TURF:
Concept, Design, Construction, Completion,
Maintenance and Lifecycle Planning
PRESENTATION
OUTLINE
SYNTHETIC TURF:
Concept, Design, Construction, Completion, Maintenance and Lifecycle Planning.
© 2012 by TURFindustry Inc. All rights reserved.
(These materials are the property of TURFindustry Inc. Reproduction of all or parts of these materials without written permission directly from TURFindustry Inc. is prohibited.) First Edition 2012
IC 0505 TI PRES STMA 2012

SYNTHETIC TURF:
Concept, Design, Construction, Completion,
Maintenance and Lifecycle Planning
PRESENTATION
OUTLINE
SYNTHETIC TURF:
Concept, Design, Construction, Completion, Maintenance and Lifecycle Planning.
© 2012 by TURFindustry Inc. All rights reserved.
(These materials are the property of TURFindustry Inc. Reproduction of all or parts of these materials without written permission directly from TURFindustry Inc. is prohibited.) First Edition 2012
IC 0505 TI PRES STMA 2012

SYNTHETIC TURF:
Concept, Design, Construction, Completion,
Maintenance and Lifecycle Planning
PRESENTATION
OUTLINE
SYNTHETIC TURF:
Concept, Design, Construction, Completion, Maintenance and Lifecycle Planning.
© 2012 by TURFindustry Inc. All rights reserved.
(These materials are the property of TURFindustry Inc. Reproduction of all or parts of these materials without written permission directly from TURFindustry Inc. is prohibited.) First Edition 2012
IC 0505 TI PRES STMA 2012

SYNTHETIC TURF:
Concept, Design, Construction, Completion,
Maintenance and Lifecycle Planning
PRESENTATION
OUTLINE
SYNTHETIC TURF:
Concept, Design, Construction, Completion, Maintenance and Lifecycle Planning.
© 2012 by TURFindustry Inc. All rights reserved.
(These materials are the property of TURFindustry Inc. Reproduction of all or parts of these materials without written permission directly from TURFindustry Inc. is prohibited.) First Edition 2012
IC 0505 TI PRES STMA 2012

SYNTHETIC TURF:
Concept, Design, Construction, Completion,
Maintenance and Lifecycle Planning
PRESENTATION
OUTLINE
SYNTHETIC TURF:
Concept, Design, Construction, Completion, Maintenance and Lifecycle Planning.
© 2012 by TURFindustry Inc. All rights reserved.
(These materials are the property of TURFindustry Inc. Reproduction of all or parts of these materials without written permission directly from TURFindustry Inc. is prohibited.) First Edition 2012
IC 0505 TI PRES STMA 2012

SYNTHETIC TURF:
Concept, Design, Construction, Completion,
Maintenance and Lifecycle Planning
PRESENTATION
OUTLINE
SYNTHETIC TURF:
Concept, Design, Construction, Completion, Maintenance and Lifecycle Planning.
© 2012 by TURFindustry Inc. All rights reserved.
(These materials are the property of TURFindustry Inc. Reproduction of all or parts of these materials without written permission directly from TURFindustry Inc. is prohibited.) First Edition 2012
IC 0505 TI PRES STMA 2012

SYNTHETIC TURF:
Concept, Design, Construction, Completion,
Maintenance and Lifecycle Planning
PRESENTATION
OUTLINE
SYNTHETIC TURF:
Concept, Design, Construction, Completion, Maintenance and Lifecycle Planning.
© 2012 by TURFindustry Inc. All rights reserved.
(These materials are the property of TURFindustry Inc. Reproduction of all or parts of these materials without written permission directly from TURFindustry Inc. is prohibited.) First Edition 2012
IC 0505 TI PRES STMA 2012

SYNTHETIC TURF:
Concept, Design, Construction, Completion,
Maintenance and Lifecycle Planning
PRESENTATION
OUTLINE
SYNTHETIC TURF:
Concept, Design, Construction, Completion, Maintenance and Lifecycle Planning.
© 2012 by TURFindustry Inc. All rights reserved.
(These materials are the property of TURFindustry Inc. Reproduction of all or parts of these materials without written permission directly from TURFindustry Inc. is prohibited.) First Edition 2012
IC 0505 TI PRES STMA 2012

SYNTHETIC TURF:
Concept, Design, Construction, Completion,
Maintenance and Lifecycle Planning
PRESENTATION
OUTLINE
SYNTHETIC TURF:
Concept, Design, Construction, Completion, Maintenance and Lifecycle Planning.
© 2012 by TURFindustry Inc. All rights reserved.
(These materials are the property of TURFindustry Inc. Reproduction of all or parts of these materials without written permission directly from TURFindustry Inc. is prohibited.) First Edition 2012
IC 0505 TI PRES STMA 2012

SYNTHETIC TURF:
Concept, Design, Construction, Completion,
Maintenance and Lifecycle Planning
PRESENTATION
OUTLINE
SYNTHETIC TURF:
Concept, Design, Construction, Completion, Maintenance and Lifecycle Planning.
© 2012 by TURFindustry Inc. All rights reserved.
(These materials are the property of TURFindustry Inc. Reproduction of all or parts of these materials without written permission directly from TURFindustry Inc. is prohibited.) First Edition 2012
IC 0505 TI PRES STMA 2012

SYNTHETIC TURF:
Concept, Design, Construction, Completion,
Maintenance and Lifecycle Planning
PRESENTATION
OUTLINE
SYNTHETIC TURF:
Concept, Design, Construction, Completion, Maintenance and Lifecycle Planning.
© 2012 by TURFindustry Inc. All rights reserved.
(These materials are the property of TURFindustry Inc. Reproduction of all or parts of these materials without written permission directly from TURFindustry Inc. is prohibited.) First Edition 2012
IC 0505 TI PRES STMA 2012

SYNTHETIC TURF:
Concept, Design, Construction, Completion,
Maintenance and Lifecycle Planning
PRESENTATION
OUTLINE
SYNTHETIC TURF:
Concept, Design, Construction, Completion, Maintenance and Lifecycle Planning.
© 2012 by TURFindustry Inc. All rights reserved.
(These materials are the property of TURFindustry Inc. Reproduction of all or parts of these materials without written permission directly from TURFindustry Inc. is prohibited.) First Edition 2012
IC 0505 TI PRES STMA 2012

SYNTHETIC TURF:
Concept, Design, Construction, Completion,
Maintenance and Lifecycle Planning
PRESENTATION
OUTLINE
SYNTHETIC TURF:
Concept, Design, Construction, Completion, Maintenance and Lifecycle Planning.
© 2012 by TURFindustry Inc. All rights reserved.
(These materials are the property of TURFindustry Inc. Reproduction of all or parts of these materials without written permission directly from TURFindustry Inc. is prohibited.) First Edition 2012
IC 0505 TI PRES STMA 2012

SYNTHETIC TURF:
Concept, Design, Construction, Completion,
Maintenance and Lifecycle Planning
PRESENTATION
OUTLINE
SYNTHETIC TURF:
Concept, Design, Construction, Completion, Maintenance and Lifecycle Planning.
© 2012 by TURFindustry Inc. All rights reserved.
(These materials are the property of TURFindustry Inc. Reproduction of all or parts of these materials without written permission directly from TURFindustry Inc. is prohibited.) First Edition 2012
IC 0505 TI PRES STMA 2012

SYNTHETIC TURF:
Concept, Design, Construction, Completion,
Maintenance and Lifecycle Planning
PRESENTATION
OUTLINE
SYNTHETIC TURF:
Concept, Design, Construction, Completion, Maintenance and Lifecycle Planning.
© 2012 by TURFindustry Inc. All rights reserved.
(These materials are the property of TURFindustry Inc. Reproduction of all or parts of these materials without written permission directly from TURFindustry Inc. is prohibited.) First Edition 2012
IC 0505 TI PRES STMA 2012

SYNTHETIC TURF:
Concept, Design, Construction, Completion,
Maintenance and Lifecycle Planning
PRESENTATION
OUTLINE
SYNTHETIC TURF:
Concept, Design, Construction, Completion, Maintenance and Lifecycle Planning.
© 2012 by TURFindustry Inc. All rights reserved.
(These materials are the property of TURFindustry Inc. Reproduction of all or parts of these materials without written permission directly from TURFindustry Inc. is prohibited.) First Edition 2012
IC 0505 TI PRES STMA 2012

SYNTHETIC TURF:
Concept, Design, Construction, Completion,
Maintenance and Lifecycle Planning
PRESENTATION
OUTLINE
SYNTHETIC TURF:
Concept, Design, Construction, Completion, Maintenance and Lifecycle Planning.
© 2012 by TURFindustry Inc. All rights reserved.
(These materials are the property of TURFindustry Inc. Reproduction of all or parts of these materials without written permission directly from TURFindustry Inc. is prohibited.) First Edition 2012
IC 0505 TI PRES STMA 2012

SYNTHETIC TURF:
Concept, Design, Construction, Completion,
Maintenance and Lifecycle Planning
PRESENTATION
OUTLINE
SYNTHETIC TURF:
Concept, Design, Construction, Completion, Maintenance and Lifecycle Planning.
© 2012 by TURFindustry Inc. All rights reserved.
(These materials are the property of TURFindustry Inc. Reproduction of all or parts of these materials without written permission directly from TURFindustry Inc. is prohibited.) First Edition 2012
IC 0505 TI PRES STMA 2012

SYNTHETIC TURF:
Concept, Design, Construction, Completion,
Maintenance and Lifecycle Planning
PRESENTATION
OUTLINE
SYNTHETIC TURF:
Concept, Design, Construction, Completion, Maintenance and Lifecycle Planning.
© 2012 by TURFindustry Inc. All rights reserved.
(These materials are the property of TURFindustry Inc. Reproduction of all or parts of these materials without written permission directly from TURFindustry Inc. is prohibited.) First Edition 2012
IC 0505 TI PRES STMA 2012

SYNTHETIC TURF:
Concept, Design, Construction, Completion,
Maintenance and Lifecycle Planning
PRESENTATION
OUTLINE
SYNTHETIC TURF:
Concept, Design, Construction, Completion, Maintenance and Lifecycle Planning.
© 2012 by TURFindustry Inc. All rights reserved.
(These materials are the property of TURFindustry Inc. Reproduction of all or parts of these materials without written permission directly from TURFindustry Inc. is prohibited.) First Edition 2012
IC 0505 TI PRES STMA 2012

SYNTHETIC TURF:
Concept, Design, Construction, Completion,
Maintenance and Lifecycle Planning
PRESENTATION
OUTLINE
SYNTHETIC TURF:
Concept, Design, Construction, Completion, Maintenance and Lifecycle Planning.
© 2012 by TURFindustry Inc. All rights reserved.
(These materials are the property of TURFindustry Inc. Reproduction of all or parts of these materials without written permission directly from TURFindustry Inc. is prohibited.) First Edition 2012
IC 0505 TI PRES STMA 2012

SYNTHETIC TURF:
Concept, Design, Construction, Completion,
Maintenance and Lifecycle Planning
PRESENTATION
OUTLINE
SYNTHETIC TURF:
Concept, Design, Construction, Completion, Maintenance and Lifecycle Planning.
© 2012 by TURFindustry Inc. All rights reserved.
(These materials are the property of TURFindustry Inc. Reproduction of all or parts of these materials without written permission directly from TURFindustry Inc. is prohibited.) First Edition 2012
IC 0505 TI PRES STMA 2012

SYNTHETIC TURF:
Concept, Design, Construction, Completion,
Maintenance and Lifecycle Planning
PRESENTATION
OUTLINE
SYNTHETIC TURF:
Concept, Design, Construction, Completion, Maintenance and Lifecycle Planning.
© 2012 by TURFindustry Inc. All rights reserved.
(These materials are the property of TURFindustry Inc. Reproduction of all or parts of these materials without written permission directly from TURFindustry Inc. is prohibited.) First Edition 2012
IC 0505 TI PRES STMA 2012

SYNTHETIC TURF:
Concept, Design, Construction, Completion,
Maintenance and Lifecycle Planning
PRESENTATION
OUTLINE
SYNTHETIC TURF:
Concept, Design, Construction, Completion, Maintenance and Lifecycle Planning.
© 2012 by TURFindustry Inc. All rights reserved.
(These materials are the property of TURFindustry Inc. Reproduction of all or parts of these materials without written permission directly from TURFindustry Inc. is prohibited.) First Edition 2012
IC 0505 TI PRES STMA 2012

SYNTHETIC TURF:
Concept, Design, Construction, Completion,
Maintenance and Lifecycle Planning
PRESENTATION
OUTLINE
SYNTHETIC TURF:
Concept, Design, Construction, Completion, Maintenance and Lifecycle Planning.
© 2012 by TURFindustry Inc. All rights reserved.
(These materials are the property of TURFindustry Inc. Reproduction of all or parts of these materials without written permission directly from TURFindustry Inc. is prohibited.) First Edition 2012
IC 0505 TI PRES STMA 2012

SYNTHETIC TURF:
Concept, Design, Construction, Completion,
Maintenance and Lifecycle Planning
PRESENTATION
OUTLINE
SYNTHETIC TURF:
Concept, Design, Construction, Completion, Maintenance and Lifecycle Planning.
© 2012 by TURFindustry Inc. All rights reserved.
(These materials are the property of TURFindustry Inc. Reproduction of all or parts of these materials without written permission directly from TURFindustry Inc. is prohibited.) First Edition 2012
IC 0505 TI PRES STMA 2012

SYNTHETIC TURF:
Concept, Design, Construction, Completion,
Maintenance and Lifecycle Planning
PRESENTATION
OUTLINE
SYNTHETIC TURF:
Concept, Design, Construction, Completion, Maintenance and Lifecycle Planning.
© 2012 by TURFindustry Inc. All rights reserved.
(These materials are the property of TURFindustry Inc. Reproduction of all or parts of these materials without written permission directly from TURFindustry Inc. is prohibited.) First Edition 2012
IC 0505 TI PRES STMA 2012

SYNTHETIC TURF:
Concept, Design, Construction, Completion,
Maintenance and Lifecycle Planning
PRESENTATION
OUTLINE
SYNTHETIC TURF:
Concept, Design, Construction, Completion, Maintenance and Lifecycle Planning.
© 2012 by TURFindustry Inc. All rights reserved.
(These materials are the property of TURFindustry Inc. Reproduction of all or parts of these materials without written permission directly from TURFindustry Inc. is prohibited.) First Edition 2012
IC 0505 TI PRES STMA 2012

SYNTHETIC TURF:
Concept, Design, Construction, Completion,
Maintenance and Lifecycle Planning
PRESENTATION
OUTLINE
SYNTHETIC TURF:
Concept, Design, Construction, Completion, Maintenance and Lifecycle Planning.
© 2012 by TURFindustry Inc. All rights reserved.
(These materials are the property of TURFindustry Inc. Reproduction of all or parts of these materials without written permission directly from TURFindustry Inc. is prohibited.) First Edition 2012
IC 0505 TI PRES STMA 2012

SYNTHETIC TURF:
Concept, Design, Construction, Completion,
Maintenance and Lifecycle Planning
PRESENTATION
OUTLINE
SYNTHETIC TURF:
Concept, Design, Construction, Completion, Maintenance and Lifecycle Planning.
© 2012 by TURFindustry Inc. All rights reserved.
(These materials are the property of TURFindustry Inc. Reproduction of all or parts of these materials without written permission directly from TURFindustry Inc. is prohibited.) First Edition 2012
IC 0505 TI PRES STMA 2012

SYNTHETIC TURF:
Concept, Design, Construction, Completion,
Maintenance and Lifecycle Planning
PRESENTATION
OUTLINE
SYNTHETIC TURF:
Concept, Design, Construction, Completion, Maintenance and Lifecycle Planning.
© 2012 by TURFindustry Inc. All rights reserved.
(These materials are the property of TURFindustry Inc. Reproduction of all or parts of these materials without written permission directly from TURFindustry Inc. is prohibited.) First Edition 2012
IC 0505 TI PRES STMA 2012

SYNTHETIC TURF:
Concept, Design, Construction, Completion,
Maintenance and Lifecycle Planning
PRESENTATION
OUTLINE
SYNTHETIC TURF:
Concept, Design, Construction, Completion, Maintenance and Lifecycle Planning.
© 2012 by TURFindustry Inc. All rights reserved.
(These materials are the property of TURFindustry Inc. Reproduction of all or parts of these materials without written permission directly from TURFindustry Inc. is prohibited.) First Edition 2012
IC 0505 TI PRES STMA 2012

SYNTHETIC TURF:
Concept, Design, Construction, Completion,
Maintenance and Lifecycle Planning
PRESENTATION
OUTLINE
SYNTHETIC TURF:
Concept, Design, Construction, Completion, Maintenance and Lifecycle Planning.
© 2012 by TURFindustry Inc. All rights reserved.
(These materials are the property of TURFindustry Inc. Reproduction of all or parts of these materials without written permission directly from TURFindustry Inc. is prohibited.) First Edition 2012
IC 0505 TI PRES STMA 2012

SYNTHETIC TURF:
Concept, Design, Construction, Completion,
Maintenance and Lifecycle Planning
PRESENTATION
OUTLINE
SYNTHETIC TURF:
Concept, Design, Construction, Completion, Maintenance and Lifecycle Planning.
© 2012 by TURFindustry Inc. All rights reserved.
(These materials are the property of TURFindustry Inc. Reproduction of all or parts of these materials without written permission directly from TURFindustry Inc. is prohibited.) First Edition 2012
IC 0505 TI PRES STMA 2012

SLIDE EXAMPLE:
UNANSWERED
QUESTION
ACCREDITATION EXAM

SLIDE EXAMPLE:
SELECTED
ANSWER
SLIDE EXAMPLE:
CORRECT
ANSWER
SLIDE EXAMPLE:
INCORRECT
ANSWER
ACCREDITATION EXAM

INTRODUCTION
SPORTS TURF MANAGERS ASSOCIATION
SYNTHETIC TURF:
Concept, Design, Construction, Completion,
Maintenance and Lifecycle Planning.
Presented by
MARK NICHOLLS
Cell 905-327-5501
markn@turfindustry.com
© 2012 by TURFindustry Inc. All rights reserved. (These materials are the property of TURFindustry Inc.
Reproduction of all or parts of these materials without written permission of Both TURFindustry Inc. is
prohibited.) First Edition 2012
CORRESPONDING
SLIDE NUMBER
SLIDE 1
Title Page
Cover
PAGE 1 OF 79
Synthetic Turf Sports Fields
Design and Construction Components of Synthetic Fields
© 2010 by TURFindustry Inc. All Rights Reserved. (These materials are the property of
TURFindustry Inc. Reproduction of all or parts of these materials without written permission of
TURFindustry Inc. is prohibited.) First Edition 2010.

INTRODUCTION
DISCLAIMER
The information, knowledge, concepts and strategies expressed hereinafter are for general instructional
purposes only and should not be used as a substitute for engaging experienced professionals to perform a
comprehensive evaluation of the actual site, and a detailed design for the construction of the synthetic turf
field.
While the information, knowledge, concepts, strategies and recommendations contained hereinafter
have been compiled from credible, experienced professionals, and provided in good faith believing same
to be accurate, TURFindustry and the STMA makes no guarantee as to, and assumes no responsibility for,
the correctness, sufficiency, or completeness of such information, knowledge, concepts, strategies or
recommendations.
Every site utilized for a synthetic turf field is unique and represents specific challenges, in the areas of soil,
base construction, drainage, containment, etc. You are instructed to seek an experienced professional to
ensure project specific advice and services.
Not all synthetic turf surfaces are created equal, it is important to get educated regarding the various
components and the resulting safety and performance aspects they contribute to the design of the synthetic
surface the vendor has engineered. The professional selection of the synthetic turf surface must be based on
the planned sports specific use.
THERE ARE NO WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO
WARRANTIES OF PERFORMANCE, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
In no event will TURFindustry Inc. and/or the STMA, its agents or employees be liable, under any theory of tort
law and/or equity, to you or anyone else for any decision made or action taken in reliance on the information
contained herein or for any consequential, incidental, special or similar damages.
PAGE 2 OF 79
Synthetic Turf Sports Fields
Design and Construction Components of Synthetic Fields
© 2010 by TURFindustry Inc. All Rights Reserved. (These materials are the property of
TURFindustry Inc. Reproduction of all or parts of these materials without written permission of
TURFindustry Inc. is prohibited.) First Edition 2010.
CORRESPONDING
SLIDE NUMBER
SLIDE 1
Title Page
Cover

INTRODUCTION
TABLE OF CONTENTS
Page
SPEAKER BACKGROUND AND EXPERIENCE......................................................................................................005
NAVIGATION GUIDELINES.....................................................................................................................................006
1.0 CONCEPT..............................................................................................................................................................008
1.01 - Introduction..............................................................................................................................................008
1.02 - Mass Acceptance...................................................................................................................................009
1.03 - Professionals............................................................................................................................................013
1.03 - Process......................................................................................................................................................014
1.04 - Scope of Work..........................................................................................................................................016
1.05 - Requirements...........................................................................................................................................017
1.06 - Summary....................................................................................................................................................018
2.0 DESIGN.................................................................................................................................................................019
2.01 - Introduction..............................................................................................................................................019
2.02 - Site Evaluation..........................................................................................................................................020
2.03 - Bidding Requirements.............................................................................................................................021
2.04 - Details - Base...........................................................................................................................................022
2.05 - Details - Drainage....................................................................................................................................023
2.06 - Turf System...............................................................................................................................................024
2.06.1 - Introduction........................................................................................................................................................024
2.06.2 - Construction.......................................................................................................................................................026
2.06.3 - Fiber.....................................................................................................................................................................027
2.06.4 - Fiber Spacing - ISO Grid...................................................................................................................................030
2.06.5 - Backing...............................................................................................................................................................031
2.06.6 - Infill......................................................................................................................................................................033
2.06.6 - Seaming..............................................................................................................................................................035
2.06.6 - Lines & Markings...............................................................................................................................................037
2.07 - Details - Equipment.................................................................................................................................039
2.08 - Evaluation Criteria...................................................................................................................................040
2.09 - Vendor Selection......................................................................................................................................041
2.10 - Submittal - Documentation....................................................................................................................042
2.11 - Submittal - Samples................................................................................................................................043
2.12 - Mandatory Testing...................................................................................................................................044
2.12.1 - System and Performance Testing...................................................................................................................044
2.12.2 - Lead and Heavy Metal Testing........................................................................................................................045
2.13 - Insured Warranty.....................................................................................................................................046
2.14 - Bonding and Insurance..........................................................................................................................048
2.15 - Quality Assurance Program...................................................................................................................050
2.16 - Safety Assurance Program....................................................................................................................051
2.17 - Maintenance (Service / Equipment / Training) ..................................................................................052
2.18 - Summary....................................................................................................................................................054
CORRESPONDING
SLIDE NUMBER
SLIDE 1
Title Page
Cover
Synthetic Turf Sports Fields
Design and Construction Components of Synthetic Fields
PAGE 3 OF 79
© 2010 by TURFindustry Inc. All Rights Reserved. (These materials are the property of
TURFindustry Inc. Reproduction of all or parts of these materials without written permission of
TURFindustry Inc. is prohibited.) First Edition 2010.

INTRODUCTION
TABLE OF CONTENTS continued
Page
3.0 CONSTRUCTION..................................................................................................................................................055
3.01 - Introduction..............................................................................................................................................055
3.02 - Construction Phases...............................................................................................................................056
3.03 - Project Team.............................................................................................................................................057
3.04 - Define Roles..............................................................................................................................................058
3.05 - Excavation.................................................................................................................................................059
3.06 - Perimeter Retention................................................................................................................................060
3.07 - Drainage....................................................................................................................................................061
3.08 - Base...........................................................................................................................................................062
3.09 - Synthetic Turf............................................................................................................................................063
3.10 - Summary....................................................................................................................................................064
4.0 COMPLETION.......................................................................................................................................................065
4.01 - Introduction..............................................................................................................................................065
4.02 - Testing Requirements..............................................................................................................................066
4.03 - Maintenance Requirements..................................................................................................................067
4.04 - Insured Warranty.....................................................................................................................................068
4.05 - Quality & Safety Assurance...................................................................................................................069
4.06 - Financial Assurance................................................................................................................................070
4.07 - Documentation.........................................................................................................................................071
4.08 - Summary....................................................................................................................................................072
5.0 MAINTENANCE...................................................................................................................................................073
5.01 - Program.....................................................................................................................................................073
5.01 - Equipment.................................................................................................................................................075
6.0 LIFECYCLE PLANNING.......................................................................................................................................076
6.01 - Introduction..............................................................................................................................................076
6.02 - Requirements...........................................................................................................................................077
6.03 - Summary....................................................................................................................................................078
CONCLUSION............................................................................................................................................................079
APPENDIX INDEX
A - Checklist of Things to Consider.................................................................................................................1-43
B - Usage Audit...................................................................................................................................................1
C - Product Recommendation Chart...............................................................................................................1
D - Process Audit...............................................................................................................................................1-2
E - Prequalification Submittal...........................................................................................................................1
F - Best Value Rating System (BVRS)..............................................................................................................1-2
G - Product Specification Sheets (PDS).........................................................................................................1
H - Sample Drawing Set....................................................................................................................................1-5
I - Sample Detail Drawing Set..........................................................................................................................1-5
J - Operational Checklist...................................................................................................................................1-3
K - Maintenance Program................................................................................................................................1-2
L - Maintenance Certificate..............................................................................................................................1
M - Maintenance Log........................................................................................................................................1
N - Maintenance Equipment............................................................................................................................1-6
O - Testing Summary Description....................................................................................................................1-12
PAGE 4 OF 79
Synthetic Turf Sports Fields
Design and Construction Components of Synthetic Fields
© 2010 by TURFindustry Inc. All Rights Reserved. (These materials are the property of
TURFindustry Inc. Reproduction of all or parts of these materials without written permission of
TURFindustry Inc. is prohibited.) First Edition 2010.
CORRESPONDING
SLIDE NUMBER
SLIDE 1
Title Page
Cover

INTRODUCTION
SPEAKER BACKGROUND AND EXPERIENCE
Mark Nicholls
President and CEO
TURFindustry Inc./UBU SPORTS
Email: markn@turfindustry.com
Cell: 905.327.5501
Introduction:
Mark Nicholls, is the President and CEO of TURFindustry. TURFindustry is a NO FEE education based
platform developed to assist potential purchasers of synthetic turf surfaces as they attempt to navigate
product characteristics, vendor selection and overall project details.
TURFindustry Inc. Background:
TURFindustry Inc. has assembled a group of professionals, with a combined experience of over 150 years,
directly involved in the synthetic turf industry. TURFindustry Inc.’s goal is to provide interested parties with
valuable and sensible information regarding the process of considering
a synthetic turf surface and the various stages and components you
will encounter during the development of the project. TURFindustry
Inc.’s commitment is to provide transparent and unbiased information
regarding synthetic turf surfaces. TURFindustry’s Inc.’s desire is to
arm you with the key knowledge necessary to successful complete a
synthetic turf project.
Speaking Engagements and
Educational Provider
Mark Nicholls Experience:
Mark Nicholls started in the turf industry over 27 years ago as an installer, and has personally installed hundreds
of successful projects with his own hands. With almost three decades of service in the turf industry, Mark
Nicholls has successfully built three of the top national brands for synthetic turf in North America, created
the first training and certification school dedicated to the installation of synthetic turf surfaces, established
a world class research and development center dedicated to the development and testing of synthetic turf,
and over a decade ago, built the largest independent turf manufacturing operation in North America. Mark
Nicholls is the President and CEO of UBU Sports.
CORRESPONDING
SLIDE NUMBER
SLIDE 3
Background
& Experience
Introduction
PAGE 5 OF 79
Synthetic Turf Sports Fields
Design and Construction Components of Synthetic Fields
© 2010 by TURFindustry Inc. All Rights Reserved. (These materials are the property of
TURFindustry Inc. Reproduction of all or parts of these materials without written permission of
TURFindustry Inc. is prohibited.) First Edition 2010.

7/6/10
Confidential and
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2008 DO NOT COPY OR
REPRODUCE
1
7/6/10
Confidential and
proprietary presentation of
TurfIndustry. Copyright,
2008 DO NOT COPY OR
REPRODUCE
Design and Construction Components of Synthetic Fields
NIAAA – Leadership Training Course 621
CORRESPONDING SLIDE NUMBER
Design and Construction Components of Synthetic Fields
LIFECYCLE
CONCEPT DESIGN CONSTRUCTION COMPLETION MAINTENANCE
PLANNING
Design and Construction Components of Synthetic Fields
Design and Construction Components of Synthetic Fields
LIFECYCLE
CONCEPT DESIGN CONSTRUCTION COMPLETION MAINTENANCE
PLANNING
NIAAA LTC
© 2010 by Turf Industry Inc. and the National Interscholastic Athletic Administrators Association. All rights
reserved. (These materials are the property of Turf Industry Inc. and the National Interscholastic Athletic
Administrators Association. Reproduction of all or parts of these materials without written permission of
both Turf Industry Inc. and the National Interscholastic Athletic Administrators Association is prohibited.)
First Edition 2010. IC 0504 TI PRES HO NIAAA 2010
7/6/10
Confidential and
proprietary presentation of
TurfIndustry. Copyright,
2008 DO NOT COPY OR
REPRODUCE
CONCEPT DESIGN CONSTRUCTION COMPLETION MAINTENANCE
THE GREEN A LTERN ATIVE
LIFECYCLE
PLANNING
INTRODUCTION
NAVIGATION GUIDELINES
Manual:
The manual pages are designed with
advanced navigation features. The
navigation features work in harmony with
the presentation slides. The manual and
presentation slides utilize a color-coded
navigation bar which is highlighted to depict
the specific topic by module. The footer of
each page exhibits a navigational bar that
provides reference to the relevant slide,
module, primary topic and page number
within the manual. A table of contents is
provided at the front of the manual to assist
in easy reference by topic.
SLIDE 66
Design
Base Details
Synthetic Turf Sports Fields
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inullorum voloreperum que voluptas ulliquia doluptatis in et, ut es am, sus quaescius dipicimaio
tem esequati culluptat ut a nullupt aquatam, sitiumenis a cum que con rero ipsam rem ium disit,
nosam, ute estem. Nempos aut pelibeat optur? Quiasped entotam .
fugitas volorem qui acium, esti doluptum, odit incideris dignisit es nim fugitas dolorumque nobit
evernatur? Nempor aut volorepe simusam, illabor aut aut restibu strum, optatur, sim ut alia pa vita
sim aut et ut dem re, simagniendae illaborum eos quae rerro officillabo. Enis ea dolupta
temporum ilit adistrum ratempero to dereptae exererum que nation corepudia comnihilique del
ide pratur, aliquam, unt ab idisquiae et asitin reptati onseceped quiat.
Net lant quassum quatquunt premquo occabor sunt am eos aute cone cum qui unt alicaerchit la
etur? Natiuria que nobita voluptat quaersp edigendent poreribus dolupta di rem volest, nectem
facid quisima iorerita as ab int enet fugia versper natiam quam audaepe lesequa tecaeptatis es
ditas reperspis volorib ustiaepelles sit ut porenec turehent pelenet eum am ad quam, sin
cullecaborro odi doluptae nite mossece ptatiuri dercium nitature dolore doluptur reminctendae
nullam velibusa quia etur aceped molorepel in reptatia doluptur aceperc hicietur?
Doluptis rae esseque et, consequ isquatissi re, ellor aut unt, offic torrori tatendandam quatis
aliquiae explaccabo. Quatio. Ut veles solor aut alignat ioriberciet pro core aut ullaut que
maximporrum con consent, nobis mi, verae eos dignist, vellectam, untus nimil ipsum et liquunt
optiasp isciunt as quatemo lorepe alit atur adipsus maio quideri od ut et is expliti te
simendiam.hththththth
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etur? Natiuria que nobita voluptat quaersp edigendent poreribus dolupta di rem volest, nectem
facid quisima iorerita as ab int enet fugia versper natiam quam audaepe lesequa tecaeptatis es
ditas reperspis volorib ustiaepelles sit ut porenec turehent pelenet eum am ad quam, sin
cullecaborro odi doluptae nite mossece ptatiuri dercium nitature dolore doluptur reminctendae
nullam velibusa quia etur aceped molorepel in reptatia doluptur aceperc hicietur?
Doluptis rae esseque et, consequ isquatissi re, ellor aut unt, offic torrori tatendandam quatis
aliquiae explaccabo. Quatio. Ut veles solor aut alignat ioriberciet pro core aut ullaut que
maximporrum con consent, nobis mi, verae eos dignist, vellectam, untus nimil ipsum et liquunt
optiasp isciunt as quatemo lorepe alit atur adipsus maio quideri od ut et is expliti te
simendiam.hththththth
1
Synthetic Turf Sports Fields
PAGE 1 OF 80
}
CORRESPONDING SLIDE NUMBER
SLIDE 66
Design
Base Details
621
INTRODUCTION CONCEPT DESIGN CONSTRUCTION COMPLETION MAINTENANCE
LIFECYCLE
PLANNING
CONCLUSION
Synthetic Turf Sports Fields
Design and Construction Components of Synthetic Fields
PAGE 1 OF 80
Pudamet,
cum atatiur
repeliquis aut
veles conesti
ssitae isque
offictiur?Epe
quoditiis ex
essit
inullorum
voloreperum
que voluptas
ulliquia
doluptatis in
et, ut es am,
sus
quaescius
INTRODUCTION CONCEPT DESIGN CONSTR
621
NIAAA LTC
© 2010 by Turf Industry Inc. and the National Interscholastic Athletic Administrators Association. All rights
reserved. (These materials are the property of Turf Industry Inc. and the National Interscholastic Athletic
Administrators Association. Reproduction of all or parts of these materials without written permission of
both Turf Industry Inc. and the National Interscholastic Athletic Administrators Association is prohibited.)
First Edition 2010. IC 0504 TI PRES HO NIAAA 2010
Presentations Slides:
The presentation slides are designed
with advanced navigation features. The
navigation features work in harmony with the
manual. Across the top of each presentation
slide is a color coded navigation bar
which are highlighted as the presentation
advances. The bottom left corner of each
slide exhibits the actual slide number and the
corresponding manual page that addresses
the topic in detail.
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Confidential and
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1
Manual Page 1
7/6/10
}
Design and Construction Components of Synthetic Fie
621
1
CONCEPT DESIGN CONSTRUCTION COMPLETION MAINTENANCE
}
Design and Construction Components of Synthetic Fields
DESIGN AND CONSTRUCTION
COMPONENTS OF SYNTHETIC FIELDS
Presented by
Mark Nicholls
In association with
LIFECY
PLANN
Housekeeping:
The presentation and manual are specifically designed to be comprehensive and user friendly. TURFindustry
Inc. remains available as a perpetual resource to answer any questions and/or provide additional guidance
upon request.
MARK NICHOLLS CELL: 905-327-5501
BY PHONE: 888-949-5296 x7200
Confidential and
proprietary presentation of
TurfIndustry. Copyright,
2008 DO NOT COPY OR
REPRODUCE
1
BY EMAIL: INFO@TURFINDUSTRY.COM
PAGE 6 OF 79
Synthetic Turf Sports Fields
Design and Construction Components of Synthetic Fields
© 2010 by TURFindustry Inc. All Rights Reserved. (These materials are the property of
TURFindustry Inc. Reproduction of all or parts of these materials without written permission of
TURFindustry Inc. is prohibited.) First Edition 2010.
CORRESPONDING
SLIDE NUMBER
SLIDE 4
Navigation
Guidelines
Housekeeping

INTRODUCTION
PREAMBLE
The design and construction topics within the manual are organized and numbered for easy reference
into the following sections.
List of the manual Sections is depicted below for illustration purposes:
Speaker Background and Experience
Navigation Guidelines
1.0 Concept
2.0 Design
3.0 Construction
4.0 Completion
5.0 Maintenance
6.0 Lifecycle Planning
Conclusion
Checklist Of Things To Consider
Frequently Asked Questions
Accreditation Requirements
Appendices
Speaker Background and Experience:
This section of the manual details the experience and background of TURFindustry and the presenter
Mark Nicholls
Navigation Guidelines:
This section of the manual provides guidelines for the navigation features incorporated into the slide
presentation and manual.
Conclusion:
This section provides a summary of the design and construction components of a synthetic turf
sports field.
Checklist Of Things To Consider:
This section provides a convenient checklist of things to consider at the various stages from concept
through to lifecycle planning. The checklist is a comprehensive document that is organized into the
six specific stages.
Frequently Asked Questions:
This section outlines several frequently asked questions and provides written responses.
Accreditation Requirements:
This section provides a multiple choice test required for accreditation by TURFindustry.
Appendix’s:
This section contains multiple forms, examples and documents which are referenced throughout
the manual.
CORRESPONDING
SLIDE NUMBER
SLIDE 4
Navigation
Guidelines
Housekeeping
PAGE 7 OF 79
Synthetic Turf Sports Fields
Design and Construction Components of Synthetic Fields
© 2010 by TURFindustry Inc. All Rights Reserved. (These materials are the property of
TURFindustry Inc. Reproduction of all or parts of these materials without written permission of
TURFindustry Inc. is prohibited.) First Edition 2010.

CONCEPT
1. CONCEPT:
1.1 Introduction:
The time has come for you to consider synthetic turf for
your sports surfacing requirements. Your selection criteria,
needs and specific requirements will vary depending on
whether your consideration of a synthetic turf surface is
for:
• A new sports field project,
• The replacement of an existing synthetic turf
surface that has concluded its lifecycle
• To replace natural grass as a result of maintenance,
performance and safety issues.
Neither Living Grass(1) nor Synthetic turf is the perfect
option for every application. Determining your sports
specific needs is a critical first step in the selection
process. The best way to evaluate your sports specific
needs is to complete a Use
Audit (See Example left) for your
field. A Use Audit will determine
Image of professional
Usage Audit
Appendix B-1
the various anticipated sports uses for your field by percentage. Any
sports specific use that accounts for more than 30% of the fields overall
use should be a primary consideration in every aspect of the fields
design, selection and construction. The second group of determination
criteria focus on the number of
uses, climate and availability
of maintenance and operations
(M&O) funding and resources.
Often water restrictions, climate
conditions and use requirements
dictate that synthetic turf is the best
option. The balance of this manual
will focus on providing education for individuals and entities
that have identified synthetic turf as the consideration to
meet your fields surfacing needs. The use of synthetic turf
for sports field applications has increased rapidly over the
last decade. Any education regarding synthetic turf should
begin with a brief history of the market forces that have
resulted in the mass acceptance of synthetic turf for sports
fields applications.
Image of the Concept section
incorporated within the Checklist
of Things to Consider document.
1
Living Grass:
The commonly utilized term
Natural Grass, has been
replaced by the term Living
Grass by most professionals.
It is socially accepted that
Natural Grass is not mowed,
watered or have chemical
applied. Living Grass is
the proper term for organic
sports fields.
PAGE 8 OF 79
Synthetic Turf Sports Fields
Design and Construction Components of Synthetic Fields
© 2010 by TURFindustry Inc. All Rights Reserved. (These materials are the property of
TURFindustry Inc. Reproduction of all or parts of these materials without written permission of
TURFindustry Inc. is prohibited.) First Edition 2010.
CORRESPONDING
SLIDE NUMBER
SLIDE 6
Concept
Introduction

1.2 Mass Acceptance
A brief history of the synthetic turf market:
CONCEPT
Traditionally, Astroturf fields cost $1.2 million which significantly limited the number of facilities
who could afford them. Today, Infilled synthetic turf systems have an average cost of $350,000.
The significant price reduction has made synthetic surfaces available to facilities at every level of
sports. The technological improvements found in the synthetic
turf surfaces available today coupled with the significant price
reduction offered by infilled surfaces, have resulted in mass
acceptance for synthetic turf surfaces. The biggest challenge
that all potential clients face is how to create more revenue and
events for their facilities. Simply stated facilities are challenged
every day to do more with less. A synthetic turf surface is a
strategic weapon that can be utilized to assist in obtaining your
goals.
According to the Sports Turf Managers Association 2003 survey, there are over 775,000 playing
fields in the United States.
In 1998 – there was only 82 synthetic turf fields installed in the entire United States.
In 2009 – 10 years later, there were over 1,300 synthetic turf fields installed.
Projected Number of Fields by Facility Type for US Sports Turf Managers
Facility Type N Softball Baseball Football Soccer Other
Multi-
Use
Non-Ath
Type
Total
Professional 296 16 343 358 70 203 55 8 1,052
Colleg/
University
2,416 2,591 2,245 5,266 4,059 2,677 3,282 3,023 23,144
Other Schools 19,500 79,990 72,827 75,612 79,990 33,827 109,837 27,459 479,541
Parks and Rec. 6,500 74,256 48,412 13,312 65,312 42,016 17,264 10,816 271,388
All Facility Types 28,7143 156,852 123,827 94,550 149,431 78,722 130,437 41,305 755,124
82
136
178
218 241
379
456
724
915
1125
1272 1304
632M
572M
489M
391M
308M
59M 91M 109M 126M 130M 174M 190M
CORRESPONDING
SLIDE NUMBER
SLIDE 7
Concept
Mass Acceptance
PAGE 9 OF 79
Synthetic Turf Sports Fields
Design and Construction Components of Synthetic Fields
© 2010 by TURFindustry Inc. All Rights Reserved. (These materials are the property of
TURFindustry Inc. Reproduction of all or parts of these materials without written permission of
TURFindustry Inc. is prohibited.) First Edition 2010.

CONCEPT
The significance of these numbers is obvious:
• Synthetic turf has gained mass acceptance
• On an eight-year replacement cycle, and with 775k potential users
• The increase in the number of synthetic turf installations will continue to climb rapidly
• The synthetic turf industry has grown rapidly over the last 10 years, and will continue to
grow.
• Any growing market has challenges
• Many new and inexperienced vendors will enter the market In almost a gold rush style
frenzy
The Challenges facing the synthetic turf industry:
For the Vendors: The challenge will be to maintain, educate and
grow their talent pool of installation technicians. To secure an
increased amount of quality materials and maintain their quality
control while enduring such rapid demand for their products.
For potential clients: The challenge will be to select experienced
and qualified vendors, with the best product, strong quality
control and certified installation technicians.
Your Challenge,...
Today’s synthetic turf surfaces are NOT Carpet and they are NOT
Living Grass. I would challenge you to recognize that synthetic
turf has both a safety and performance criteria that is not
required of carpet and unlike Living Grass cannot be altered after
purchase, the level of surface you purchase will be what you will
experience throughout its entire lifecycle:
Synthetic turf is not Carpet:
The decision when selecting Carpet is based on durability and appearance. Synthetic turf has
safety and performance requirements that are far more critical than the simply durability and
appearance.
Synthetic turf is not Living Grass:
The decision of selecting Living Grass is not as critical as
with synthetic turf. If Living Grass is not performing as
required and/or intended, it can be altered, overseeded,
aerated, etc to bring its performance and safety up to an
acceptable level.
PAGE 10 OF 79
Synthetic Turf Sports Fields
Design and Construction Components of Synthetic Fields
© 2010 by TURFindustry Inc. All Rights Reserved. (These materials are the property of
TURFindustry Inc. Reproduction of all or parts of these materials without written permission of
TURFindustry Inc. is prohibited.) First Edition 2010.
CORRESPONDING
SLIDE NUMBER
SLIDE 7
Concept
Mass Acceptance

You need to educate yourself on what technological features ensure a professional quality synthetic
throughout its entire lifecycle, because if you end up selecting a poor quality synthetic turf surface,
it will be substandard for its entire lifecycle. It is important to educate yourself to ensure you
purchase a quality surface, because you cannot easily change or adjust it if you don’t select wisely
in the first place.
CONCEPT
Today’s synthetic turf surfaces are more like sports equipment. Today’s synthetic turf surfaces
are not all created equal, although they may look similar on the surface, there are distinct safety
and performance characteristics that need to be engineered into
a professional quality surface. Not all surfaces are designed and
engineered with this level of care, and you will require testing, not
marketing to determine which surfaces are acceptable and which
ones will not perform as promised.
Unlike carpet the decision is not durability and appearance, and unlike
grass you cannot aerate or overseed it if it is not performing to your
standards. Synthetic turf surfaces are supposed to be consistent, so
if you buy a lousy synthetic turf surface it will be consistently lousy.
And the investment in a synthetic turf surface is significant enough that you cannot simply return it
and buy a new one if you choose the wrong surface in the first place.
Modern synthetic turf surfaces are technology and feature rich. Clients
spend a considerable amount of time selecting t-shirts that wick water
to keep their players cool and dry, but when it comes to synthetic turf
– a much more significant purchase both financially and regarding
performance – due to its complexity they simply give up and use pricing
as the single determining factor. This is a purchase that REQUIRES YOU
to get informed.
Performance and Safety should be your primary decision parameters.
You would not buy the cheapest helmets for your players,…WHY?
Because they might get hurt!
You should not buy the cheapest synthetic turf for your players,…WHY?
Because they might get HURT!
Today’s synthetic turf surfaces are more like,…GROUND GEAR.
CORRESPONDING
SLIDE NUMBER
SLIDE 7
Concept
Mass Acceptance
PAGE 11 OF 79
Synthetic Turf Sports Fields
Design and Construction Components of Synthetic Fields
© 2010 by TURFindustry Inc. All Rights Reserved. (These materials are the property of
TURFindustry Inc. Reproduction of all or parts of these materials without written permission of
TURFindustry Inc. is prohibited.) First Edition 2010.

CONCEPT
You have probably heard that “All synthetic turf surfaces
are the same!” Nothing could be further from the truth!
Making such a statement demonstrates an individuals
lack of education regarding the available technology
featured in synthetic turf surfaces.
Not all synthetic turf surfaces are created equal.
No one component guarantees the required performance
you should demand from a surface. Each of the components
that go into making a synthetic turf surface MUST work in
harmony to maximize the safety and performance of the
surface. Many people appreciate good quality chocolate,
and most people appreciate a good chicken soup.
Individually they may be wonderful, but mixed together they
would be horrible.
PAGE 12 OF 79
Synthetic Turf Sports Fields
Design and Construction Components of Synthetic Fields
© 2010 by TURFindustry Inc. All Rights Reserved. (These materials are the property of
TURFindustry Inc. Reproduction of all or parts of these materials without written permission of
TURFindustry Inc. is prohibited.) First Edition 2010.
CORRESPONDING
SLIDE NUMBER
SLIDE 7
Concept
Mass Acceptance

1.3 Professionals
You will encounter the need to engage professionals throughout the process of specifying,
selecting and building a synthetic turf field.
CONCEPT
Good experienced professionals are worth paying for.
Architects, Engineers, Landscape Architects, Civil Engineers, Soils Analysts and Surveyors are
just some of the professional assistance you will require.
The one that is often overlooked is a testing lab to ensure that the materials you receive on your
actual project are what was originally promised and expected. It is not uncommon for infill to be
spot tested every few loads to ensure its consistency and that the proper infill is utilized.
It is important that you stay involved in this
process and don’t simply leave it to the
professionals.
Your involvement is key to ensuring the
performance and safety you require from this
significant investment.
Use Professionals
• Architects
• Engineers
• Landscape Architects
• Civil Engineers
• Soils Analysts
• Surveyors
• Testing Lab – as materials arrive to the site
• Certified Sports Field Manager
Stay Directly Involved throughout the Process
CORRESPONDING
SLIDE NUMBER
SLIDE 8
Concept
Professionals
PAGE 13 OF 79
Synthetic Turf Sports Fields
Design and Construction Components of Synthetic Fields
© 2010 by TURFindustry Inc. All Rights Reserved. (These materials are the property of
TURFindustry Inc. Reproduction of all or parts of these materials without written permission of
TURFindustry Inc. is prohibited.) First Edition 2010.

CONCEPT
1.4 Process
While evaluating the concept of a synthetic turf field it is necessary to investigate the process.
The successful completion of a synthetic turf project requires a complex and professional process.
Several different options exist and the selection of the best process for the various requirements
will require planning. In many instances, process requirements are dictated based on the source
of funding. For example, many municipal entities require large purchases to either be an evaluated
bid or low bid. It goes without saying that an evaluated bid is the best option for any portion of
the project where safety and performance are required. However, the process for engaging a
professional such as an architect and/or engineer is likely best handed as a request for proposal
(RFP). Will you entertain design-build proposals or will you bid out each component of the project
and engage each contractor separately? Do you have access to professional project managers,
or will you need to hire someone to act as the owners representative? Will you prequalify vendors
and contractors? These are just a few of the many decisions that require consideration during the
concept phase. An orderly process requires planning.
There are several options to choose from when considering how to proceed:
• Request for Proposal
• Design Build
• Hard Bid
• Low Bid (which is all about the specifications)
• Evaluated Bid
Incorporated within this manual is a Process Audit – Analysis Grid to educate
you with regard to the differences between the various process options
along with the associated advantages and disadvantages.
Low Bid Process Discussion
Individuals are often dismayed that their organization requires them to award
the project to the lowest responsible bidder. Awarding to the lowest responsible bidder can be an
effective method to conduct a bidding process. Why would you pay more for anything, if you don’t
have to?
The challenge, and opportunity, that most people miss in the low
bid process is that you have to pre-qualify vendors to ensure you
only get responsible bidders involved. Then you have to specify
the level of quality and the details associated with it to ensure you
get the product you require.
Process Audit
Analysis Grid
Appendix D
PAGE 14 OF 79
Synthetic Turf Sports Fields
Design and Construction Components of Synthetic Fields
© 2010 by TURFindustry Inc. All Rights Reserved. (These materials are the property of
TURFindustry Inc. Reproduction of all or parts of these materials without written permission of
TURFindustry Inc. is prohibited.) First Edition 2010.
CORRESPONDING
SLIDE NUMBER
SLIDE 9
Concept
Process

Evaluated Bid Process Discussion
Today more and more people are recognizing that price is not everything and are engaging in an
Evaluated Bid process. An Evaluated Bid allows you to evaluate the potential vendors, considering
other relevant factors, not just price. By assigning a weighting to each criteria, you can engage in a
fair and transparent process, which will ensure you get the best value from the selection you make.
CONCEPT
Again, where safety is a concern, financial elements
should not be the sole criteria. As a result the preference
is the EVALUATED BID approach.
It is important to run a competitive process, even if you
have a favorite and/or preferred vendor. You should
conduct a competitive and transparent process.
It has been proven historically that sole sourcing a vendor
will result in you paying an additional $60-90k for the exact
same surface. What could you do with $60-90k?
In a world where there are more uses for money than
money available, a competitive process is required.
EXAMPLE OF A PROPOSED
“EVALUATED BID”
PROCESS WEIGHTING
30% Price
20% Product
10% Company History
10% References
10% Site Visits
10% Warranty and Insurance
10% Track Record
Available Key Documents
Prequalification Submittal Document
Appendix E
Best Value Rating System Document
Appendix F
CORRESPONDING
SLIDE NUMBER
SLIDE 9
Concept
Process
PAGE 15 OF 79
Synthetic Turf Sports Fields
Design and Construction Components of Synthetic Fields
© 2010 by TURFindustry Inc. All Rights Reserved. (These materials are the property of
TURFindustry Inc. Reproduction of all or parts of these materials without written permission of
TURFindustry Inc. is prohibited.) First Edition 2010.

CONCEPT
1.5 Scope of Work
The scope of work for the project will require
consideration during the concept phase. The scope of
work outlines exactly what work will be performed. A
clear understanding of the work to be performed will be
required to select the proper professionals to assist you
with the project and more specifically the creation of the
document required to bid and successfully complete the
synthetic turf sports field.
Major components to be considered within the Scope of Work:
• Base Construction (including Excavation)
• Drainage
• Synthetic Turf
• Running Track
• Facility Improvements
• Related Sports Equipment
• Maintenance Equipment
• On-Going Maintenance Support
“It is critical to establish the limit of work and clearly
defining each individuals role throughout the process”
PAGE 16 OF 79
Synthetic Turf Sports Fields
Design and Construction Components of Synthetic Fields
© 2010 by TURFindustry Inc. All Rights Reserved. (These materials are the property of
TURFindustry Inc. Reproduction of all or parts of these materials without written permission of
TURFindustry Inc. is prohibited.) First Edition 2010.
CORRESPONDING
SLIDE NUMBER
SLIDE 10
Concept
Scope of Work

1.6 Requirements
The number of requirements to be considered during the concept phase is significant. Understanding
the requirements that exist and will be dictated to you is only the beginning. There are many
requirements that are unique to a synthetic turf project. Sample requirements, product testing,
insured warranty documentation and on-site quality assurance testing are some of the various
synthetic turf requirements that will need to be considered.
CONCEPT
The major categories of requirements are listed below:
• Process Requirements
• Administrative Requirements
• Permitting and Site Requirements
• Documentation Requirements
• Construction Requirements
• Surface Requirements
• Testing Requirements
• Assurance Requirements
• Sport Specific Requirements
• Warranty, Insurance and/or Bonding Requirements
A checklist
of synthetic turf
requirements is
provided within this
manual in Appendix A
Testing Requirements
Test Explanations
Appendix O
CORRESPONDING
SLIDE NUMBER
SLIDE 11
Concept
Requirements
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CONCEPT
1.7 Summary
The concept phase represents the critical first stage in securing
a successful synthetic turf sports field. Time invested in gaining
a comprehensive education early in the process will ensure a
professional outcome. Assessing your sport specific needs is the first
step. Armed with an understanding of the requirements, your needs
and an education regarding your options, the process of defining the
project and building a team of professionals commences. The checklist
of things to consider document is contained within the manual and
provides a comprehensive list for each stage of a synthetic turf project.
During the concept phase it is necessary to:
• Complete a Use Audit – to determine your specific needs
• Build a team of experienced professionals
• Consider and educate yourself on the various process options
• Invest time defining the scope of work
• Understand your requirements
• Plan for success
Project Personnnel Checklist
Team Role Responsibilities
Appendix A-29
“Ensuring a successful project
Starts with professional planning”
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CORRESPONDING
SLIDE NUMBER
SLIDE 12
Concept
Summary

2.0 DESIGN:
2.01 Introduction
After the successful navigation through the concept
phase, the design phase begins. The design process
is very complicated and will set the tone for the entire
project. The design process will ultimately conclude
with the creation of the comprehensive set of project
specification documents, bid documents and will set
the requirements and parameters of every phase of
the process. It is vital to assemble an experienced
project team to navigate through the design process.
Determining the relationship structure between the
various parties will clarify the design requirements.
Whether you elect to proceed with a design build
team, or contracting with a General Contractor will
determine what the design and subsequently the
document requirements are. Cost overruns are a
direct result of poor planning during the design phase
of a project
DESIGN
During the design phase, every detail of the project
will need to be determined and documented. A
procurement direction will need to be set with regard
to every contractual and/or required purchase.
Image of the Design section
incorporated within the Checklist of
Things to Consider document.
This section of the manual will walk you through the significant decisions that will need to be
determined prior to the start of the actual construction phase.
Sample Drawing Set Submittals
Appendix H
CORRESPONDING
SLIDE NUMBER
SLIDE 13
Design
Introduction
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2.02 Site Evaluation
DESIGN
As part of the site evaluation process it will be necessary
to gather, review and investigate every aspect of
the proposed site, including its history. Obtaining
professional soil samples and geotechnical information
is the key to avoiding unexpected surprises and costly
delays. Without a detailed understanding of the soils
the field will be built on and disclosure of this critical
information to all involved, the project could require
additional excavation. Unexpected over excavation is
the number one cause for cost overruns, and would likely
result in over $100K increase to the base construction
cost. If existing site conditions are not properly assessed
and disclosed to all parties involved, any additional work
required and the resulting cost will be the responsibility
of the owner.
The following list of site evaluation criteria should be investigated carefully:
• Existing Site Information
• Geotechnical information
• Permitting Requirements
• Zoning Considerations
• Planning Requirements
• Conservation Issues – Wetlands / Endangered Species
• NPDES – Construction Storm Water Permit w/SWPPP
• Flood Zone Issues – ACOE / EPA / FEMA
• Planning Board Considerations – Parking / Traffic
• Services – Water / Electrical / Gas
“A complete investigation of the site, including
its history, is required. It is important to ensure that the
actual geotechnical and the actual soil sample analysis
be distributed to all parties involved. Direct disclosure
of this vital information will reduce the likelihood of
unexpected surprises and costly construction delays.
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CORRESPONDING
SLIDE NUMBER
SLIDE 14
Design
Site Evaluation

2.03 Bidding Requirements
During the design phase, it will be necessary to
determine the bidding requirements. Bidding
requirements in this context is the specific
requirement that a bidder must possess to be eligible
to bid the project. To state it in another way, what
will the bidder have to submit to be considered
a responsible bidder? Bid requirements are a
defining parameter to ensure the overall quality of
the completed project and that project expectations
are met. Synthetic turf sports fields have many
performance and safety requirements that should
be expressed within the bidding requirements.
Often bidding requirements are utilized to prequalify
vendors in advance of the actual bid process. Bid
requirements are not limited to products, but should
consider insurance, bonding, registration and policy
requirements. Several of the critical bid requirements
are listed below.
A sample list of potential bid requirements:
• Licenses, Registrations and Permits
• Base Details and Drawings
• Drainage Details and Drawings
• Turf System
• Document Submittals
• Sample Submittals
• Mandatory Testing (Turf System and Lead Content)
• Insured Warranty
• Bonding
• Quality Assurance Program
• Safety Assurance Program
• Maintenance – (Service / Equipment / Training)
• Sports Equipment
Image of the submittal requirements
section incorporated within the
Checklist of Things to Consider document.
DESIGN
CORRESPONDING
SLIDE NUMBER
SLIDE 15
Design
Bidding
Requirements
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2.04 Details - Base
How the base will be constructed, the existing site conditions, the associated costs and the
determination of the performance criteria for the base are all key considerations during the
design phase. The base for a synthetic turf sports field must to be structurally sound, exhibit
strict planarity and drain appropriately.
DESIGN
Drainage Requirements: One of the first steps is to determine the maximum drainage
requirement. This is obtained through local weather statistics officials. The recommended
drainage parameter for a synthetic turf sports field base is to ensure it will exceed the maximum
rainfall experienced in the 100 year storm for the location. In most locations that average hourly
rainfall as experienced during the hundred year storm does not exceed 10” per hour. Setting
a drainage requirement for the design of the base is only the first step, determining if you will
make this drainage requirement a contractual obligation, and if you will require independent
testing to validate the drainage requirement has been obtained. (See Section 2.05 – Detail – Drainage)
Planarity Requirements: The planarity requirement of the base is typically stated as ¼” in 10
feet. Often this is validated utilizing a 10 foot straight edge. The base is also designed typically
to have a slope that should be no more than a 1 percent slope.
Compaction Requirement: Compaction requirements are usually stated as a percentage of
proctor. A proctor requirement of 95% is standard.
A sample base design detail sheet:
A complete Sample Drawing Set
Is incorporated within the manual in
Appendix H
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CORRESPONDING
SLIDE NUMBER
SLIDE 16
Design
Details - Base

2.05 Details - Drainage
The drainage system will have to be designed with the knowledge of the historical 100 year
storm data for the actual site. This information will be required to set the drainage performance
criteria for the project. Calculations will be completed to determine the proper size of piping to
ensure adequate drainage and water storage. The pipes will be sized in increasing diameter as
they approach the final water outtake from the site, to provide for continual water flow as the
water is collected and gathers to exit the site. Typical pipe sizes range from 4” to 24” in diameter
depending on the design of the drainage system.
What style of drainage system, the associated details, costs considerations, and ultimately how
the water will be gathered are key determinations that will need to be made.
DESIGN
Where the water from the drainage system will exit the site is going to require special
consideration. In most instances the terms under which the water will be allowed to exit the
site will be dictated by the local authorities.
Whether the drainage system will incorporate an impervious liner is a matter of preference.
In limited instances the water from the fields drainage system is collected and reclaimed for
alternative uses.
A sample base design detail sheet:
A complete Sample Drawing Set
Is incorporated within the manual in
Appendix H
CORRESPONDING
SLIDE NUMBER
SLIDE 17
Design
Details - Drainage
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2.06 Turf System
2.06.1 Turf System - Introduction
DESIGN
The design elements involved in selecting the best synthetic turf surface are numerous and
complex. It is important to acknowledge that many of the topics discussed in this design
phase will focus on specific components, however, ultimately the performance and safety
of the synthetic turf system is based on how the engineered components work in harmony
to provide a professional system. No one single component will ensure a professional
grade surface; it is how they are engineered to work together that matters. The credibility
of the synthetic turf vendor and their experience should have a significant emphasis in your
selection.
Let’s begin by reviewing some of the design parameters that directly
impact a synthetic turf systems performance. It is important to note
that no one surface can maximize athletic performance for all sports.
No one synthetic turf surface can honestly make the claim that it
maximizes performance for each individual sport. Any educated
person can quickly come to that conclusion. Just like different types
of grass are better for different sports, and/or different types of grass
are better in different climates.
The components must
work in harmony
Today’s synthetic turf surfaces are NOT Carpet and they are NOT Natural grass. I would
challenge you to recognize that synthetic turf has both a safety and performance criteria
that is not required of carpet and unlike natural grass cannot be altered after purchase, the
level of surface you purchase will be what you will experience throughout its entire lifecycle:
Synthetic turf is not Carpet: The decision when selecting Carpet is based on durability
and appearance. Synthetic turf has safety and performance requirements that are far
more critical than simply the durability and appearance.
Synthetic turf is not Natural Grass: The decision of selecting Natural Grass is not as
critical as with synthetic turf. If Natural Grass is not performing as required and/or
intended, it can be altered, overseeded, aerated, etc to bring its performance and
safety up to an acceptable level. You need to educate yourself on what technological
features ensure a professional quality synthetic throughout its entire lifecycle, because
if you end up selecting a poor quality synthetic turf surface, it will be substandard for
its entire lifecycle. It is important to educate yourself to ensure you purchase a quality
surface, because you cannot change it if you don’t select wisely in the first place.
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CORRESPONDING
SLIDE NUMBER
SLIDE 18
Design
Turf System -
Introduction

SPEED
S E R I E S
S E R I E S
INTENSITY
BALANCE
S E R I E S
RANGE
S E R I E S
MOTION
S E R I E S
ACCREDITATION
S E R I E S
PRODUCT NAME PRODUCT # FOOTBALL SOCCER BASEBALL LACROSSE FIELD HOCKEY MULTI-USE INDOOR
SPEED S5-M US5164APAM BEST BEST BEST BEST . BEST BETTER
SPEED S4-M US4151APAM BETTER BETTER BETTER GOOD GOOD BETTER GOOD
SPEED M6-M US6164ATHM BEST BEST BEST BETTER . BEST BETTER
SPEED M4-M US4951ATHM BETTER BETTER BETTER GOOD . BETTER GOOD
INTENSITY S5-R UI5164APAR BEST BETTER BETTER BETTER . BETTER BEST
INTENSITY S4-R UI4151APAR BETTER GOOD BEST GOOD . BETTER BETTER
INTENSITY M6-R UI6164ATHR BEST BETTER BETTER BETTER . BETTER BEST
INTENSITY M4-R UI4951ATHR BETTER GOOD BEST GOOD . BETTER BETTER
BALANCE SP82-M UB8251APAM BETTER BEST BEST BETTER GOOD BEST BETTER
BALANCE SP82-R UB8251APAR BEST BETTER BETTER GOOD . BETTER BEST
BALANCE SP82-P UB8251APAP GOOD GOOD GOOD GOOD . GOOD .
BALANCE MN65-M UB6538ATHM GOOD GOOD GOOD GOOD GOOD GOOD GOOD
BALANCE MN65-R UB6538ATHR GOOD GOOD GOOD GOOD GOOD GOOD GOOD
BALANCE MN65-P UB6538ATHP GOOD GOOD GOOD GOOD . GOOD .
BALANCE MN69-M UB6944ATHM GOOD GOOD GOOD GOOD GOOD GOOD GOOD
BALANCE MN69-R UB6944ATHR GOOD GOOD GOOD GOOD GOOD GOOD GOOD
BALANCE MN69-P UB6944ATHP GOOD GOOD GOOD GOOD . GOOD .
BALANCE MP80-M UB8044ATHM BETTER BEST BEST BETTER GOOD BEST BETTER
BALANCE MP80-R UB8044ATHR BEST BETTER BETTER GOOD GOOD BETTER GOOD
BALANCE MP80-P UB8044ATHP GOOD GOOD GOOD GOOD . GOOD .
BALANCE MP69-M UB6932ATHM GOOD GOOD GOOD GOOD BETTER GOOD BETTER
BALANCE MP69-R UB6932ATHR GOOD GOOD GOOD GOOD GOOD GOOD GOOD
BALANCE MN69-P UB6932ATHP GOOD GOOD GOOD GOOD . GOOD .
RANGE P20-S UR2032APVS . . . . . . .
RANGE P28-S UR2838APVS . . . . . . .
MOTION N48-N UM4814ATPN . . . . . . .
MOTION N48-P UM4814ATPP BETTER CONVERTIBLE BETTER CONVERTIBLE . BEST CONVERTIBLE BEST CONVERTIBLE BEST CONVERTIBLE BEST CONVERTIBLE
MOTION N38-N UM3811ATPN . . . . . . .
MOTION N38-P UM3811ATPP GOOD CONVERTIBLE GOOD CONVERTIBLE . BETTER CONVERTIBLE BETTER CONVERTIBLE BETTER CONVERTIBLE BETTER CONVERTIBLE
MOTION P36-S UM3625APVS . . . . . . .
ACCREDITATION MF60-M UA4260AXAM . FIFA 1-STAR /2-STAR . . . . .
ACCREDITATION MP60-P UA4260AXAP . FIFA 1-STAR /2-STAR . . . . .
ACCREDITATION FIH-N UA4911AXHN . . . . FIH APPROVED . .
ACCREDITATION FIH-P UA4911AXHP . . . . FIH APPROVED . .
UC 0106 REC USES CHART 1109
Today’s synthetic turf surfaces are more like sports equipment. Today’s synthetic turf
surfaces are not all created equal, although they may look similar from the surface, there
is distinct safety and performance characteristics that need to be engineered into a
professional quality surface. Not all surfaces are designed and
PRODUCT RECOMMENDATIONS BY SPORT
engineered with this level of care, and you will require testing,
not marketing to determine which surfaces are acceptable and
which ones will not perform as promised.
Unlike carpet the decision is not durability and appearance,
and unlike grass you cannot aerate or overseed it if it is not
performing to your standards. Synthetic turf surfaces are
supposed to be consistent, so if you buy a lousy synthetic turf
surface it will be consistently lousy. And the investment in a
synthetic turf surface is significant enough that you cannot
simply return it and buy a new one if you choose the wrong
surface in the first place.
Example Usage Chart
Surface Selection
Appendix C
DESIGN
Modern synthetic turf surfaces are technology and feature rich. Clients spend a considerable
amount of time selecting t-shirts that wick water to keep their players cool and dry, but
when it comes to synthetic turf – a much more significant purchase both financially and
regarding performance – due to its complexity they simply give up and use pricing as the
single determin ing factor. This is a purchase that REQUIRES YOU to get informed.
Performance and Safety should be your primary decision parameters. You would not buy the
cheapest helmets for your players,…WHY? Because they might get hurt! You should not buy
the cheapest synthetic turf for your players,…WHY? Because they might get HURT!
Today’s synthetic turf surfaces are more like,…GROUND GEAR. You have probably heard
the phase, “All synthetic turf surfaces are the same!” Nothing could be further from the
truth! Making such a statement demonstrates an individual’s lack of education regarding
the available technology featured in synthetic turf surfaces.
Not all synthetic turf surfaces are created equal.
No one component guarantees the required performance you should demand from a surface.
Each of the components that go into making a synthetic turf surface MUST work in harmony
to maximize the safety and performance of the surface.
Many people appreciate good quality chocolate, and most people appreciate a good chicken
soup. Individually they may be wonderful, but mixed together they would be horrible.
Let’s look at several of the key elements that directly determine the performance and safety
of the synthetic turf system.
CORRESPONDING
SLIDE NUMBER
SLIDE 18
Design
Turf System -
Introduction
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2.06.2 Turf System - Construction
DESIGN
The construction of a synthetic turf system involves many specific components. It is tempting
to get educated on each of the components and start making isolated decisions. Although
you might have preferences for the various components, it is dangerous to start making
isolated decisions by component. Synthetic turf vendors engineer systems that feature
specific components. Vendor’s select these components to work in harmony, and then test
the systems to ensure there combination produces the desired performance and safety.
Making isolated decisions will likely force the vendor to combine unfamiliar components and
results in a surface with unknown properties. An education of the components is necessary,
but forcing a vendor to redesign a proven product is risky business. Credible vendors should
be able to provide the details of how their product is made, be able to support the details
of the design with a sensible rationale, and provide comprehensive testing to demonstrate
the performance and safety requirements. It is only sensible that a vendor should be able
to explain how and why their product has been engineered. Any vendor that does not have
testing should not be considered, without testing how do they know how the surface will
perform.
A list of the components to be incorporated within a synthetic turf surface:
• Type of Fiber – Slit Film vs Monofilament
• Amount of Fiber – Face Weight
• Fiber Spacing – ISO Grid vs Corn Rows
• Primary Backings – Number of layers and Properties
• Secondary Backing – Type and Amount
• Infill – Type and Amount
• Seaming Method – Style and Method
• Lines and Marking Systems – Style and Method
The construction of the synthetic turf system
Incorporates multiple components
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CORRESPONDING
SLIDE NUMBER
SLIDE 19
Design
Turf System -
Construction

2.06.3 Turf System - Fiber
The grass zone fibers utilized in today’s market are typically characterized as either slit-film
or monofilament. Both styles of fiber have been in the market for over 40 years.
However, it is only since 2005 that monofilament fibers have been utilized for tall grass
zone infilled surfaces. In 2005, the marketing professionals in the synthetic turf industry
introduced monofilament fibers in tall grass zone, infilled surfaces and heralded them as the
next generation, almost like DVD technology replacing VHS tapes.
Many clients choose the monofilament fiber systems because they feel very soft. The problem
is soft seldom equates to durable, and does not necessarily guarantee performance. The
feature the marketing firms “singled out” to justify the proclamation was that monofilament
fibers do not fibrillate.
DESIGN
SLIT FILM
MONOFILAMENT
Fibrillation
YES
Fibrillation
NO
Structural Integrity
STRONG
Structural Integrity
WEAK
Turfbind
GOOD
Turfbind
POOR
Infill Encapsulation
GOOD
Infill Encapsulation
POOR
Fiber Loss
LOW
Fiber Loss
HIGH
Fibrillation occurs when fibers split or bloom with use, which is a characteristic of slit film.
As the name would imply, slit film is produced as a tape (film) then slit, allowing the slit-film
fiber to break up or bloom into smaller fibrils with use, producing a more grass like surface.
It is true, monofilament fibers do not fibrillate as you will note in the comparison above.
CORRESPONDING
SLIDE NUMBER
SLIDE 20
Design
Turf System -
Fiber
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However, since monofilament is produced with smaller thinner fibrils, which lack structural
integrity, exhibit poor tuft bind that can result in high fiber loss, and monofilament fibers do
not encapsulate the infill as well as slit film.
As a result, numerous of these recent monofilament fields have failed and have required
replacement within their first three years.
DESIGN
A system needs to be different in its design if it incorporates monofilament fiber, most
specifically it will require a much higher face weight and increased secondary backing.
Fiber loss is one of the most significant issues with monofilament fiber systems, designing
the system to address this issue requires 10% more face weight and a minimum of 26oz of
urethane secondary backing.
“Both Monofilament and slit-film fiber have unique
advantages and disadvantages.
Neither of these two fibers is superior to the other.”
Slit Film
Cross Section
Monofilament
Cross Section
To ensure player safety and performance throughout the surfaces lifecycle, the system will
need to be designed differently depending on the fiber that is utilized in its construction.
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CORRESPONDING
SLIDE NUMBER
SLIDE 20
Design
Turf System -
Fiber

Density Rating:
Face Weight is the measurement in ounces of the synthetic grass blades, or amount of fiber,
per square yard. If you took one square yard of material and shaved off all the fiber, and placed
it on a scale for weighing you would determine the face weight. It is referred to as face weight
because it is the measurement in weight of the face, or top, of the surface, and it is normally
expressed as the amount of ounces per square yard.
To illustrate the importance, imagine trying to stand on a single pin; you
would likely crush the pin. Now imagine if I could provide 1,000 pins all
standing on end, you could likely stand on them without crushing the
pins because your weight would be divided over all 1000 pins. Face
weight is exactly that, the amount of fibers in the surface utilized to
support the weight of the athlete.
DESIGN
Face weight is usually stated in ounces per square yard, therefore a system featuring a face
weight of 51 ounces would have 51 ounces of grass fiber per each square yard.
Because the 51 ounces from my example could be in fibers that are 1inch tall or 2.5 inches tall it
is necessary to analyze the Density Rating to ensure the product will be durable and perform as
expected over its entire useful life.
HUD – The department of Housing and Urban Development provides just such a calculation to
evaluate the DENSITY RATING of a surface: Because face weight is simply the measurement of
the amount of material it is necessary to calculate the density rating to ensure the surface will
be durable enough to last throughout its lifecycle. Utilizing the HUD equation, the density rating
of a surface is calculated using this formula.
DENSITY =
36* X WEIGHT (OUNCES OF FIIBER PER SQUARE YARD)
PILE HEIGHT (HEIGHT OF FIBER IN INCHES)
The target Density rating for each of the various synthetic turf systems is as follows:
HUD MINIMUM DENSITY (Recommended)
System Type Minimum Maximum
Tall Grass Zone Infilled Systems (pure) 600 900
Hybrid Yarn Systems (Micro Bed) 1,000 2,000
Short Pile Non-infilled Systems 3,000 4,000
Short Pile Infilled Systems 700 2,200
CORRESPONDING
SLIDE NUMBER
SLIDE 20
Design
Turf System -
Fiber
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2.06.4 Turf System - Fiber Spacing - ISO Grid
The term “ISO” means” Equal”, and “Grid” denotes the pattern. An ISO Grid is a methodology
of spacing the fiber equally in each direction. An ISO Grid ensures consistent playability and
player footing in all directions.
DESIGN
Beware of vendors that offer systems that exhibit a cornrow-type pattern. Incorporating an
ISO Grid ensures consistent ball and foot reaction in all directions. If the fibers are spaced
in rows and not equally the surface will play inconsistently.
Consistency is very important, demand equal spacing like that found in the ISO Grid. The best
thing about this characteristic is you don’t have to study a 100-page lab report to understand
it. If you spend even five minutes just thinking about it, you quickly come to the conclusion
that for player safety and to have a ball react properly off the surface the fibers have to be
equally spaced.
It is simply common sense.
COMMON SENSE
CORN ROWS
ISOGRID
DENSITY
System Type Minimum Maximum
Tall Grass Zone Infilled Systems (pure) 600 900
Hybrid Yarn Systems (Micro Bed) 1,000 2,000
Short Pile Non-infilled Systems 3,000 4,000
Corn Row Fiber Spacing
ISO Grid Fiber Spacing
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CORRESPONDING
SLIDE NUMBER
SLIDE 21
Design
Turf System -
Fiber Spacing - ISO Grid

2.06.5 Turf System - Backing
The backing system, or what is commonly referred to as
the primary backing layer, is the foundation of the entire
system. Various backing fabrics can be combined to
provide a system with specific properties and/or desired
characteristics. Backing fabrics are available that can
increase the systems ability to maintain its fiber. Additional
backings can be added to increase the dimensional stability
of the system.
Multi Layer Primary Backing
Dimensional stability is extremely important as it keeps the surface from contracting and
expanding with extreme hot and cold temperatures, and most importantly it will keep the
surface from relaxing with use, thus preventing wrinkles in the actual surface and causing
the lines to become wavy.
DESIGN
When developing a backing system, you will note
from the chart that we take the individual layers and
by pulling them in each direction we determine their
relative strength.
Curiously some backing layers are strong along and
across the fabric, but when pulled diagonally they
are weak. By combining these unique fabric layers
a backing system can combine all the benefits of
the different layers while eliminating their individual
weaknesses.
Primary Backing Chart
360 Degree Dimensional Stability Test
Most people have heard the old saying, “the building
is only as strong as the foundation it is built on.”
The backing system is the foundation of the entire
synthetic turf system. It is vital to determine the
quality of the backing system proposed by each
potential vendor.
Desired Primary Backing Properties:
Secure Top Shield
Durable Foundation
Proven Dimensional Stability
Improved Fiber Retention
Enhanced Seaming Properties
Triple Layer Primary Backing
18 pic polybac – 80 g Colbond –
Stitch Lock Layer
CORRESPONDING
SLIDE NUMBER
SLIDE 22
Design
Turf System -
Backing
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DESIGN
WHY PRIMARY BACKINGS ARE IMPORTANT
Synthetic turf fields that incorporate properly engineered primary backings layers will
not experience this type of devastation. The photo above depicts a field after a concert.
Admittedly the field protect for the concert was likely deficient. Incorporating a properly
engineered dimension stability layer will add cost to the surface, but will keep the turf from
contracting, expanding and most importantly relaxing with use. Protecting your investment
by ensuring a properly engineered multi layered primary backing system.
PAGE 32 OF 79
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Design and Construction Components of Synthetic Fields
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TURFindustry Inc. is prohibited.) First Edition 2010.
CORRESPONDING
SLIDE NUMBER
SLIDE 22
Design
Turf System -
Backing

2.06.6 Turf System - Infill
Many of today’s technology-rich synthetic surfaces feature an infill layer that provides
cushioning, enhances performance and helps ensure durability. It is important to determine
the quality of the infill materials and the performance of the infill in combination with the
entire synthetic turf system.
There are three main options:
• 100% Rubber
• Sand and Rubber Mixed
• Layered Sand and Rubber
100% Rubber: Comprised of 100% rubber, it is important to consider
the various particle sizes and that the various sizes are engineered
to produce a professional mixture resulting in a desired Gmax.
It is necessary for an all rubber system to have various sizes of
particles to produce a firm surface. This allows the rubber to bind
together and produce a firm surface for footing and traction, yet a
soft surface upon impact. A 100% rubber-infilled system requires
less maintenance than other infilled systems and tend to maintain
a more consistent Gmax rating throughout the lifecycle of the field.
Rubber
DESIGN
Note: Many vendors make claims about the different properties that various types of rubber
processing bring to the performance of their system. Turf Industry personally dismisses
these as marketing. Over the years, all of the testing Turf Industry has seen concluded
regarding whether the rubber is processed as Ambient Rubber or as Cryogenic Rubber
makes no performance difference to the system. You should however note that different
sizes and mixtures of rubber DO make a difference in the performance. If all the particles are
large without the appropriate amount of smaller particles, the infill would be too soft due to
oversize air pockets between the infill.
Engineering a professional mixture for an all rubber system is the key to ensuring safety and
performance.
Sand and Rubber - Mixed System: The proper mixture of rubber
and sand can produce an excellent surface. The sand is added in
nominal amounts to fill some of the voids between the rubber and
produce a fast and firm surface. The trick to identifying a good sand
and rubber infill mixture is that the infill is engineered specifically
to keep the sand in suspension. Since sand has a heavier gravity
density it might settle to the bottom over time if not engineered and
maintained properly. Having a sand and rubber mixture will likely
require you to scarify the field annually to maintain the infill mixture
consistently.
Rubber and
Sand Mixture
CORRESPONDING
SLIDE NUMBER
SLIDE 23
Design
Turf System -
Infill
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Sand and Rubber – Layered System: This type of system
places a layer of strictly sand at the bottom of the surface.
It is argued by many that the purpose of this layer is to
compensate for a surface with inferior primary backing
characteristics, and essentially act as a ballast for the
system.
DESIGN
This type of system is concerning for two reasons:
Layered Infill System
1. Sand is not an elastic layer, and placing even a nominal amount of it as a homogeneous
layer at the bottom of the system reduces the amount of space available to provide
cushion to the system. This ultimately produces a harder system with higher Gmax
ratings.
2. The layer of sand at the bottom immobilizes the bottom portion of the fiber, yet the
layers above the sand allows the fiber to flex. This is referred to as “fiber pinch.”
When the bottom of the fiber cannot move, but the top infill layer allows the fiber to
flex, the concern is that a wear point is created at the top of the sand layer and cause
the fiber to wear out and become displaced. Because the layer holding the fiber in
place is sand, and is naturally abrasive it can pinch the fiber.
Infill selection should be based on the specific sports application. Additionally, the
application of the infill is critical to the consistent performance of the field. The infill must be
applied in intentional patterns to ensure an even application.
“It should be noted that there is no durability, performance, or safety issue
Between ambient ground rubber and cryogenic rubber”
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CORRESPONDING
SLIDE NUMBER
SLIDE 23
Design
Turf System -
Infill

2.06.7 Turf System - Seaming
Having gained an understanding of the different infill options and how they affect a surfaces
performance and safety, let’s turn our attention to what seaming options are available.
It is unlikely you will have problems with the actual synthetic turf surface performing to your
expectations. The one element of your field that is prone to cause issues at some point
during its useful life is the seams.
It is likely that you will experience the need to service your seams at some point during the
field’s useful life.
DESIGN
There are three distinct types of seaming methodology:
• Adhered Seams
• Sewn Seams
• Hybrid Seams
Chemical Seam Sewn Seam Hybrid Seam
Adhered Seam Lap Seam Flat Seam Flat Weld
...and understanding your options is important!
Chemical Seams: Not all adhesives are created equal. It goes without
saying that a superior quality adhesive applied by an experienced
installation crew is a viable option. The concern with chemical seams
is that adhesives can be finicky, it will hold for a period of time then
simply let go. The advantage of an adhered seam is that they are cheap
and easy. Unless you specifically specify a sewn seam you will likely
end up with adhered seams.
Chemical Seam
Adhered
CORRESPONDING
SLIDE NUMBER
SLIDE 24
Design
Turf System -
Seaming
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Sewn Seams: There are two different types of sewn seams, a lap seam and a flat seam.
Sewn seams are a mechanical bonding methodology and as such are far less finicky and/
or less likely to require attention during the useful life of your field. Note that sewing thread
is available for synthetic field seams with a breaking strength of 1,000 pounds. Thus the
likelihood of the thread pulling apart is extremely limited. The downside to sewn seams is
that if the thread is cut for any reason it will unravel, similar to a snag in a wool sweater.
DESIGN
A Lap Seam is produced by the same sewing machine utilized to close
feed bags. Anyone who has ever opened a feed bag will attest to the
fact that if you pull the thread the right way it zips open. A Lap seam is
not a locking stitch. A Lap seam can result in both fibers (grass blade)
and the selvage under the surface, which causes a height differential
at every seam, resulting in a dangerous playing surface.
A Flat Seam utilizes a sewing machine that produces a double locking
stitch, reducing the likeliness of the thread unravelling if pulled. The
other significant advantage of a Flat Seam is the salvage is removed to
produce the seam. Eliminating any chance of trapping fibers under the
surface and with not fibers or selvage under the surface it produces
a flat seam. This weakness can be overcome by requiring a hybrid
seaming methodology.
Hybrid Seams (Sewn and Glued): A hybrid bonding methodology is the
ultimate solution to eliminate seaming issues. A hybrid seam is sewn
and then glued. The purpose of combining the two methodologies,
mechanical and chemical, is to fasten the seam by sewing, and then
lock the stitch into place with an adhesive to ensure the thread will
never let go, or unravel. Another name for a hybrid seam is a Flat
Weld. Be aware, this system costs more to install, and could add as
much as $20,000 to your project costs.
Lap Seam - Flap Seam
Flat Seam - Sewn Seam
Hybrid Seam
Sewn & Adhered
Educate yourself on the relevant seaming
options is only the start, you will need to
select the seaming method you desire to
ensure a professional and safe surface,
then you will need to specify the details
of your seaming selection in the bidding
documents and specifications to ensure
the field is build to your standard of quality.
“Seams do make a difference,
and understanding your options
is important.”
This $20,000 expenditure is the best money you will
invest in your field. It will ensure you do not have
seaming problems and allow you to maintain a safe
and professional playing surface throughout its
life-cycle. Without a doubt, $20,000 is a significant
amound of money, but in comparision to the overall
cost of the field, to avoid the potentially disastrous
situation of having to cancel an event because of
seam related issue, and ultimately to ensure your
players safety for the entire life cycle of the field -
this is the best investment you will make.
Note: Unless you insist on this type of hybrid
seaming technology specifically, you will likely end
up with sewn or adhered seams
PAGE 36 OF 79
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CORRESPONDING
SLIDE NUMBER
SLIDE 24
Design
Turf System -
Seaming

2.06.8 Turf System – Lines & Markings
The line and marking system you select is a critical
element of the installation procedures.
There are many things to consider regarding the
installation of a synthetic turf field. It is vital that you
educate yourself on the various methodologies and
variables. Understand the cost implications of your
decisions and ultimately you will have to require the
turf vendors adhere to your decisions by including
them in your project’s specifications.
DESIGN
The lines and marking system you select can be as
important to the performance and safety of your field
as the seaming method.
You have options when choosing a line and/or marking system:
• Inlaid Lines
• Painted Lines
• Routed Lines
Warning: Routed Lines Should Never Be Utilized
Inlaid Lines and Numbers
As you would expect your choice will impact the overall appearance of the field, definitely
the cost, and perhaps the performance and player safety.
Paint: Not all paints are created equal. Some paints are specifically
engineered for synthetic turf system. The concern about paint is that
if you do not use a properly engineered paint, specifically for synthetic
turf, you will experience paint build up and negatively impact player
safety. The application of paint will change the texture, and thus the
footing, of the field where it is applied. Paint is the most cost effective
solution, but requires continued application and maintenance to be
aesthetically pleasing and safe.
Inlaid: Inlaid lines cost more, but are the same texture as the entire
field. The concern with inlaid lines is that if you do not install them
properly they could become an endless source of seaming problems.
It is for that reason we strongly recommend that in-laid lines be
installed utilizing a Flat Weld / hybrid seaming methodology. The
ultimate benefit to inlaid lines is that they will always look vibrant
and amazing, and not potentially impact player safety (the way paint
might).
The picture displayed on the right is of an older field, where the
Painted Lines
Inlaid Lines
CORRESPONDING
SLIDE NUMBER
SLIDE 25
Design
Turf System -
Lines & Markings
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DESIGN
white lines have shrunk in size due to UV exposure. These
lines were perfectly level the day they were installed. A
great example of the science that is involved in creating
a safe and professional playing surface. The client who
purchased this field had no idea when it was installed that
the line material was not properly UV stabilized, or that
the lines would shrink over time and with exposure to the
sun, to the point where the field would be rendered unsafe.
This picture is a perfect illustration of the need to educate
yourself regarding the surface you select, the science
Lines with improper UV stabilization
utilized by the vendor to construct the surface, and the
need for a valid insured warranty.
WARNING: ROUTED LINES
A select group of vendors attempt to produce in-laid lines by routing off the grass fiber and
gluing the line to the existing backing. These vendors claim that this produces a better
system because they do not cut through the primary backing of the turf. This system is
terrible and should not be allowed under any circumstances. This technique was developed
in the mid-1980’s and quickly abandoned due to failures.
The process of shaving off the top fiber and installing a line requires the line to actually be
shorter to maintain a consistent and level height to the top of the surface. This not only
creates a speed bump at the lines, but also severely changes the texture of the surface. The
methodology of routing out lines impacts the safety of the overall surface. Note these routed
lines are glued in place and as such it is virtually impossible to get adhesive all the way to the
edge without getting it on the existing surface. Routed lines are susceptible to failure and
create an unsafe playing surface.
“Warning: Routed Lines should never be utilized.”
Individuals are often dismayed that their organization requires them to award the project to the
lowest responsible bidder. Awarding to the lowest responsible
bidder can be an effective method to conduct a bidding process.
Why would you pay more for anything, if you don’t have to? The
challenge and opportunity that most people miss in the low bid
process is that you have to pre-qualify vendors to ensure you
only get responsible bidders involved. Then you have to specify
the level of quality and the details associated with it to ensure
you get the product you require. Lines and marking systems are
an important area where specifying your exact requirements is Inlaid Lines and Logos
necessary.
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CORRESPONDING
SLIDE NUMBER
SLIDE 25
Design
Turf System -
Lines & Markings

2.07 Details - Equipment
The Equipment Requirements are not limited
to sports equipment. Items such as lighting,
maintenance equipment and even utility vehicle
requirements will need to be determined during
the design phase:
• Football Goal Posts and Sleeves
• Football Game Equipment
• Markers, Dial A Down, etc.
• Soccer Goals
• Soccer Game Equipment
• Corner Flags, etc.
• Baseball Bases and Anchors
• Pitcher’s Mound
• Baseball Foul Poles
• Paint Application Equipment
• Templates and Stencils
• Benches
• Lighting
• Fencing
• Utility Vehicles
Image of the sports equipment considerations
section incorporated within the
Checklist of Things to Consider document
DESIGN
CORRESPONDING
SLIDE NUMBER
SLIDE 26
Design
Details -
Equipment
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2.08 Evaluation Criteria
Due to the importance of the safety and performance requirements of a synthetic turf sports
surface an evaluation criteria is often utilized. The first step is to create the list of various items
to be evaluated, then assign a weighting to each criteria needs to be established. Typically the
points assigned to the various specific evaluation criteria items equal 100.
DESIGN
Each submission will be scored with regard to the specific criteria to a maximum of the points
allotted for the overall evaluation criteria. Then the total is divided by the price to calculate the
ranking for the submissions utilizing a Best Value Rating System.
The highest ranking determined by the BVRS is the best submission to be utilized to successfully
complete the project.
Base and Drainage System................................. 20 Points
Synthetic Turf System............................................ 20 Points
Bid Documentation & Overall Submission........ 20 Points
Site Visits................................................................. 15 Points
Warranty and Insurance........................................ 10 Points
Mandatory Drawing Requirements..................... 10 Points
Installation References........................................... 5 Points
Example of the Best Value Rating
provided within this manual in
Appendix F
TOTAL EVALUATION CRITERIA......................... 100 Points
Evaluation Criteria
sample breakdown
Excerpt from the internal calculation
of the Best Value Rating System Score
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CORRESPONDING
SLIDE NUMBER
SLIDE 27
Design
Evaluation Criteria

2.09 Vendor Selection
One of the most frequent questions asked is “what is more important, the quality of the surface
itself or the quality of the actual installation staff?” The answer to that is unquestionably, the
quality of the installation staff.
A qualified installation staffs is not going to allow the installation
of a synthetic surface that does not meet their standards. The
individuals who perform synthetic turf installations are craftsmen,
not carpet-layers. This quality group of craftsmen take more
pride in the finished product than you could ever imagine. The
synthetic turf industry has been built on the backs and knees of
these amazing individuals; their continued efforts have earned
them our utmost respect.
DESIGN
There are of course bad installation professionals; every industry has their hacks. To ensure
you get a qualified installation crew it is important to inquire about the experience of the specific
staff that will install your project. Equally important, what type of training have they received,
and are they certified in the methods required to install your system properly.
Often overlooked, it should be required that the installation crew have the proper health
and safety training, certification to operate the various types of equipment and be educated
regarding job site safety.
Demanding an experienced staff that is professional, trained and certified is the best way to
ensure a quality installation.
An Experienced, Professionally Trained and Certified Installation Crew is critical to the
successful completion of the project!
The synthetic turf industry has been built on the backs “and knees” of passionate professionals
that take pride in every field they install!
Installation is Everything!
CORRESPONDING
SLIDE NUMBER
SLIDE 28
Design
Vendor Selection
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Design and Construction Components of Synthetic Fields
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2.10 Submittal - Documentation
The level and specific documentation required will need to be determined during the design
phase.
DESIGN
Several of the documentation requirements are obvious, mandatory testing, bonding, etc..
Many of the documentation requirement are not as obvious, lead certification that the project is
2011 compliant, that the surface will be ADA accessible, etc..
• Grading Plan
• Drainage Plan
• Edge Details
• Shop Drawings
• Synthetic Turf Product Data Sheet
• Synthetic Turf Specification Sheet
• Mandatory Testing Requirements
• Lead and Heavy Metal Testing
• Installation References
• Maintenance Manual
• Health and Safety Policy
• Environmental Policy
• Recycling Policy
• Warranty Document
• Insured Warranty
• Acord Certificates
• Insurance Documentation
• Insurance Carrier Rating
• Installation Standards
• Bonding Requirements
• Quality Assurance
• Anti Trust Statement
• Installation Standards
• License and Registrations
• Indemnification Letter
• Proposed Schedule
PAGE 42 OF 79
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Design and Construction Components of Synthetic Fields
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CORRESPONDING
SLIDE NUMBER
SLIDE 29
Design
Submittal -
Documentation

2.11 Submittal - Samples
The samples submittals required for the bid will need to be determined during the design phase.
Investing thought regarding how many copies of the submittal samples will be required is
appropriate. The purpose of submittal samples is not only to evaluate the vendor’s product
during the bid process, but need to be retained to ensure the product selected and delivered
matches the samples supplied.
Sample submittals are critical to the quality assurance of the entire project and ensuring that
the products as submitted are exactly what are using during the construction phase.
DESIGN
Color samples, backing layers, infill materials and seam samples represent a few select sample
submittals requirements to guarantee your expectations are met
A suggested list of submittal samples:
• 12” by 12” sample of turf material (actual color) – without infill
• One (1) sample of material with infill in standard container
• 12” by 12” sample of tufted line – without infill
• 12” by 12” sample inlaid line - without infill
• 12” by 12” sample of proposed seaming method
• 12” by 12” sample edge showing backing layers
• Fiber bone of each color fiber to be utilized
• Five (5) pounds of proposed infill material
• Five (5) pounds of base course stone material
• Five (5) pounds of fine course stone material
• 12” by 12” of base liner material
• One (1) foot sample of drainage pipe
CORRESPONDING
SLIDE NUMBER
SLIDE 30
Design
Submittal -
Samples
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2.12 Mandatory Testing
2.12.1 System and Performance Testing
DESIGN
No one individual component ensures the performance and/or
safety of your surface. It is really about how the various high quality
components are incorporated into the synthetic turf system, and work
in harmony to ensure maximum performance and safety. Testing the
system is what matters, don’t be sold on marketing. Require your
vendor to provide the appropriate testing (battery of 21 tests) from an
independent testing lab for the entire system.
The fiber, the infill, the backings, whether the surface is constructed
to feature an ISO Grid, all contributes to the design of a professional
grade surface.
If you were to visit a testing lab for one single hour, you would be
shocked at the differences that exist, even among the major brands.
Often even the differences that exist with the same vendor from installation to installation
are staggering.
Although you may not be able to see a difference, it should not surprise you that you can feel
the difference when you play on it. It is important that you require testing not marketing to
validate the best surface.
The number of vendors in the synthetic turf industry that have little or no testing should be a
cause of concern.
There are 21 applicable ASTM tests for a synthetic turf system, some are as common as a
Gmax test, and others are less obvious, like an
ADA test – wheelchair access.
If a vendor cannot provide test results, how did
they design the product in the first place, and
Gmax Testing
Shock Attenuation
ASTM F355
Testing Summary
Description
Appendix O
Infilled Synthetic Turf Products:
1. Ball Bounce - Soccer & Baseball - ASTM F1551
2. Face Weight - ASTM D5848
3. Gmax - ASTM F355
4. Grab Tear Strength Length & Width - ASTM D5034
5. Infiltration Rate - BS 7044
6. Machine Gauge/Stitch Rate - ASTM D5793
7. Pill Burn - ASTM D2859
8. Pile Height - ASTM D5823
9. Primary Backing Weight - ASTM D5848
10. Relative Abrasiveness - ASTM F1015
11. Seam Strength Sewn & Glued - ASTM D5034
12. Secondary Backing Weight - ASTM D5848
13. Shoe Traction Football & Soccer - ASTM F1551
14. Total Weight - ASTM D5848
15. Tuft Bind - ASTM D1335
16. Wheel Chair Accessibility - ASTM F1951
17. Yarn Break Strength & Elongation - ASTM D2256
18. Yarn Linear Density - ASTM D1577
19. Yarn Melt Point - ASTM D789
20. Yarn Specific Gravity - ASTM D792
21. Yarn Thickness & Width - ASTM D3218
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CORRESPONDING
SLIDE NUMBER
SLIDE 31
Design
Mandatory Testing

how does either of you (the vendor or you the client) know the surface will be safe, or how
it will perform?
2.12.2 Lead and HEAVY
METAL Testing
The historical lead and heavy metal
content limit for synthetic turf is 300
parts per million. In 2011 the Consumer
Products Safety Commission (CPSC)
will lower the acceptable lead content
for synthetic turf to 100 parts per million.
This coincidentally is the same standard
the toy industry is held to – 100 parts per
million.
IMPORTANT
HEALTH & SAFETY
CONSIDERATIONS
In 2008, the Consumer Product Safety Commission
(CPSC) conducted a study regarding the Lead and
Heavy Metal content in synthetic turf systems.
To view the actual announcement of the Consumer
Product Safety Commission visit: http://www.cpsc.
gov/CPSCPUB/PREREL/prhtml08/08348.html
DESIGN
The importance of this standard is that the entire system must have less than 100 parts per
million for lead content. That means that the fiber, backings, infill etc. cannot combine to be
more than a total of 100 parts per million.
It is imperative that you ensure that the vendor supply you with independent third party
testing to guarantee the synthetic turf system you purchase is 2011 compliant (less than 100
Detailed Explanation
Of Parts Per Million
Imagine an empty coffee mug that is 30 parts per
million, and assume the liquid coffee is 70 parts
per million. The combined parts per million will be
determined by how much coffee you pour into the
cup. The combination will not be below 30 parts (the
mug) or above 70 parts (the coffee) but the more you
pour into the mug the higher the parts per million will
increase. This explains the importance of testing the
entire system to ensure it is 2011 compliant (less than
100 parts per million).
CORRESPONDING
SLIDE NUMBER
SLIDE 31
Design
Mandatory Testing
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parts per million for the entire system).
2.13 Insured Warranty
An INSURED WARRANTY is “REQUIRED PROTECTION” for anyone purchasing a synthetic turf field.
DESIGN
There has been a considerable amount of controversy regarding insured warranties in the
synthetic turf industry. The controversy stems from the early insured warranty policies offered
in the synthetic turf industry over a decade ago. These early insured warranty policies did not
provide good and/or honest coverage, but as the clients and vendors became more educated
the quality of the coverage became excellent. It is important to thoroughly understand this topic,
as it is necessary to be able to distinguish between a good policy that provides real coverage,
and a bad policy that provides little or no coverage.
VENDOR’S WARRANTY
The document that
explains exactly what is
covered and what is not
covered by the warranty.
ACORD CERTIFICATE
Outlines who is covered
and during what period. It
is crucial to be a named
insured on this document.
INSURANCE POLICY
Outlines the insurance
coverage that protects
the vendors warranty and
under what circumstances
the coverage applies.
The first thing to recognize is that an insured warranty is comprised of three components:
1. VENDORS WARRANTY: This document is produced by the turf vendor, and specifically
outlines the items and events that are covered by the warranty. Details covered in this
document include: term (length of coverage), coverage (protection parameters), and
exclusions (what is not covered).
2. ACORD CERTIFICATE: This document simply validates that the company has insurance
coverage and defines the period for which it is valid. The certificate of insurance is
often referred to as an Accord Certificate. It is critical to ensure that the name of the
vendor listed on the Acord Certificate matches exactly with the name of the company
you have contracted with.
3. INSURANCE POLICY: This document must be reviewed to make a proper assessment
of the insurance. Knowledge that the turf vendor has a policy is not enough, especially
if the wording of the policy does not provide for true risk transfer and name you, the
client, as the insured. Some policies actual have the turf vendor as the insured, which
provides you with no insurance coverage. It is important for you to be a named insured
on the policy. Also remember, this insurance only backs up what the actual turf vendors
warranty document covers, so making sure there are no unwanted exclusions, such as
specific colors (such as red) not being covered, and/or usage limits. It always struck
me as unfair, that a sales person would sell you the product pushing “unlimited play” as
a reason to purchase, but the warranty would be voided if you used it too much. Some
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CORRESPONDING
SLIDE NUMBER
SLIDE 32
Design
Insured Warranty

warranties might become void
with as little as 1500 hours of use
in a year. Review this document
carefully and if necessary with an
insurance expert.
As with many things in life, the devil is in
the details. This is an important area where
due diligence is required. There are good
policies and bad policies. It is important
that you ensure the policy you receive is
worth the paper it is written on. A good
Cost of Insured Warranty
Often people question if the additional cost for
insuring a synthetic turf is worth it ... ABSOLUTELY!
An insured warranty has a cost, even if it is included
in the price of your field; you are ultimately paying
for it. A good insured warranty should never cost
you more than $8,000 per field, and insures the
synthetic turf field and its useful life for 8 years. That
is less than $1,000 per year to insure and protect an
investment worth hundreds of thousands of dollars. A
large investment such as a synthetic turf field should
be protected with an Insured Warranty.
policy should have you as a named insured, provide true risk transfer and be provided by an
insurance company with an A- or higher AM Best rating. AM Best is the lead rating company
for the insurance industry, for more details visit www.ambest.com.
DESIGN
CRITICAL CONSIDERATION:
Unacceptable Exclusions
Remember that sales representative who
sold you the field? They proclaimed one
of the advantages being that it features
unlimited use. will you be shocked when the
warranty is voided if the field is utilized for as
little as 1,500 hours per uyear? What about
if the warranty excludes certain colors, or
high traffic areas such as goal mouths and
sidelines? Some Insurance policies even
go so far as to contain an epidemic gailure
clause which states that if more than 10%
of the field fails it is considered to be an
epidemic failure and the insurance coverage
is null and void. Obviously that defeats
the entire purpose of insured warranty. an
insured warranty is a requirement that is
complex and requires your direct and careful
review. In many instances your existing
insurance broker can read this document on
your behalf and provide valuable input.
An Insured Warranty is
“REQUIRED PROTECTION.”
Pro-rated Policies
Never accept a PRO_RATED insured warranty.
A PRO-RATED warranty is one that if the field fails
half-way trhough its warranty period, you get half
the value towards the purchase of a new field -
with the price of the new field to be determined
later. That is completely unacceptable. The
warranty should be NON PRO-RATED, cover full
replacement including labor, infill, etc. - not just
the fabric some do - if the field fails at anytime
during its warranty period.
Beware of vendors that lead with a PRO-RATED
warrantay and then quickly substitute when
asked with a NON-PRO-RATED warranty.
It is common practice in the synthetic turf industry
to offer a PRO-RATED warranty, unless you
question it, that is what you get in most instances.
However the minute you question it, they will
provide you with a NON POR-RATED warranty
without a fuss. Why should you have to ask for a
better warranty? Why don’t they simply provide
it? Are they testing you? What else are they not
going to offer and/or include unless you ask?
CONCLUSION:
A quality synthetic turf system purchased from a reputable company is the best way to ensure the
safety and performance of your field over its life cycle. The warranty is the Turf Vendors promise
CORRESPONDING
SLIDE NUMBER
SLIDE 32
Design
Insured Warranty
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to stand behind the product you purchase. The Certificate of Insurance provides the insurance
companies promise to uphold the turf vendor’s promise. The Actual Insurance Policy explains
what and who is covered. Synthetic turf fields are a large investment and should
be protected.
2.14 Bonding and Insurance
DESIGN
Bonding and insurance requirements are often dictated by your facilities procurement
procedures. Even if bonding and insurance requirements are established, before starting a
synthetic turf project these important elements should be reviewed to determine that they are
adequate for this type of unique construction project.
2.14.1 Bonding:
Bonding is provided by a third party insurance company, as a guarantee that the
contractor will perform as required. Bonding has an associated cost. Requiring bonding
will increase the overall cost of your project typically between 1% and 3%. Three of the
special considerations are detailed below.
What are the bonding requirements?
The first step is to review the bonding requirements that exist within your organizations
procurement procedures. Determining and reviewing these requirements in detail is a
critical first step.
Payment and performance bonds?
Bonds are structured to feature specific requirements. In general a standard bond
is a performance bond, which provides the insurance companies guarantee that the
project will be completed successfully. A payment and performance bond has the
insurance company not only guaranteeing the successful completion of the project, but
additionally that the suppliers will be paid.
Lien waiver release requirements?
As part of a payment and performance bond it is often required that lien waiver releases
be supplied. However, it should be noted that your organization can require lien waiver
releases to ensure suppliers have been paid prior to making payment to the contractor,
regardless of whether a payment and performance bond is required. It is recommended
that lien waiver releases be a requirement.
2.14.2 Insurance:
Insurance is provided in numerous and varied forms. The many items to consider include
liability insurance, auto, insured warranty, etc. Several of the specific considerations
are detailed below.
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CORRESPONDING
SLIDE NUMBER
SLIDE 33
Design
Bonding and
Insurance

What are the Insurance Requirements?
The first step is to review the insurance requirements that exist within your organizations
procurement procedures. Determining and reviewing these requirements in detail is a
critical first step. It is important that the insurance limits are in line with overall value
of the project.
General Liability, Auto, Warranty, etc.
Typical insurance requirements for a synthetic turf project are:
DESIGN
Liability Insurance
Minimum 5 million dollar
Auto Insurance
Minimum 2 million dollars
Works Compensation
Certificate of good standing from the specific state
Insured Warranty
Non-Prorated
15 million aggregate limit
1 million per project limit
8 year prepaid
A.M. Best Rating of A- or
higher (see details below)
A.M. Best Rating of carriers?
Founded in 1899, A.M. Best Company is
a full-service credit rating organization
dedicated to serving the financial
services industries, including the
banking and insurance sectors.
Policyholders and depositors refer to
Best’s ratings and analysis as a means
of assessing the financial strength
and creditworthiness of risk-bearing
entities.
The recommended A.M Best Rating for
both bonding and Insurance are:
A.M. Best Rating
Minimum A-
Financial Size Category
Minimum X
A.M. Best Rating
*
Secure
Vulnerable
A++, A+ (Superior) B, B- (Fair)
A, A- (Excellent) C++, C+ (Marginal)
B++, B+(Very Good) C, C- (Weak)
D (Poor)
* A.M. Best Rating chart from ambest.com
Class
Financial Size Category
Adj.PHS
($Millions)
Class
Adj.PHS
($Millions)
l Less than 1 lX 250 to 500
ll 1 to 2 X 500 to 750
lll 2 to 5 Xl 750 to 1,000
lV 5 to 10 Xll 1,000 to 1,250
V 10 to 25 Xlll 1,250 to 1,500
Vl 25 to 50 XlV 1,500 to 2,000
Vll 50 to 100 XV 2,000 or greater
Vlll 100 to 250
CORRESPONDING
SLIDE NUMBER
SLIDE 33
Design
Bonding and
Insurance
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DESIGN
2.15 Quality Assurance Program
The quality assurance program requirements that will be
determined during the design phase will ensure that the
quality you require will be incorporated into the construction.
It is important to inspect what you expect.
Quality assurance initiatives are incorporated throughout
the project. It goes without saying that the elements of your
quality assurance program must be incorporated during the
design phase within the scope of work, otherwise they will
not be required as part of the process. The submittal phase
of the bid requirements will allow you to determine and
catalog several of the important components of the synthetic
turf system. Throughout the construction phase materials
should be tested to ensure the quality required is actually
being delivered to the site. Upon completion of the field,
quality assurance requirements will be required to ensure
the field will perform as promised and ultimately be safe.
Finally, throughout the lifecycle of the field, quality assurance
initiatives will be required to ensure the field is properly
maintained, performs consistently, and remains safe.
Examples of Quality Assurance Considerations:
Engage an experienced professional to manage the process
Involve an experienced sports turf manager
Contractors quality assurance program
Standards of installation document
Geotechnical report
Surface performance and safety testing
Stone check every 5 truck loads
Drainage check before surface installation
Planarity check before surface installation
Weight check every 5 rolls
Infill sieve testing
Gmax testing upon completion
Substantial completion checklist
After sales service documentation
The Quality Assurance Program
Section of the Checklist of
Things to Consider Appendix A-33
It is critical to inspect...
...what you expect!
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CORRESPONDING
SLIDE NUMBER
SLIDE 34
Design
Quality Assurance
Program

2.16 Safety Assurance Program
The creation and implementation of a progressive safety
assurance program is built utilizing performance criteria. One
of the primary performance criteria incorporated as part of a
safety assurance program is Gmax.
Gmax: Gmax is the measurement of shock attenuation or energy rebound upon impact.
Most professional grade natural grass stadiums have a Gmax between 90 and 115. Gmax
should be a minimum of 80 and a maximum of 150. OSHA stated that any surface with a Gmax
of 200 or higher will cause death. There are vendors that suggest that a surface can have
a Gmax value as high as 175. That is just a little to close to 200 for our comfort level. You
should consider getting a Gmax covenant from your vendor, which has a Gmax value that the
field will not exceed or the vendor will have to remediate the field at there cost and effort.
It is also suggested that you have the vendor provide you with the necessary Gmax testing
equipment as part of the field purchase so that you can monitor the fields Gmax and record
the fields performance and safety.
DESIGN
Examples of the type of Safety Assurance considerations:
Test Code Test Name Test Description
ASTM F355-01
Gmax RATING
It is important to also obtain the HIC Value.
STANDARD TEST METHOD FOR SHOCK-ABSORBING PROPERTIES
OF PLAYING SURFACE SYSTEMS AND MATERIALS:
This test method covers the measurement of certain shockabsorbing
characteristics, the impact force-time relationships,
and the rebound properties of playing surface systems.
Dynamic data obtained by these procedures are indicative of
the cushioning properties of the playing surface systems and
materials under the specific conditions selected.
CORRESPONDING
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Design
Safety Assurance
Program
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2.17 Maintenance (Service / Equipment / Training)
What will your maintenance requirements be?
Maintenance items that should be considered:
DESIGN
2.17.1 Maintenance Equipment:
Maintenance and operations funds are always at a premium,
ensuring the acquisition of the recommended maintenance
equipment as part of the original contract will guarantee
you have the equipment you require to properly maintain the
field. The recommendation is that you require the following
maintenance equipment as part of the original field purchase.
Recommended Maintenance
Equipment Requirements
Grooming Equipment (used to groom the field and level the infill layer)
With the optional Tines Attachment
With the optional Magnet Attachment
Sweeping Equipment (used to clean and pick-up debris)
Optional Maintenance Equipment Requirements
Utility Vehicle (if not already available – to attach to both the Grooming and Sweeping Equipment)
G-Max Equipment (Which would allow you to test the safety of the field at regular intervals)
2.17.2 Maintenance Training:
It is important that the facility staff receive professional maintenance training from the
synthetic turf vendor. To ensure this requirement it must be listed in the bid documents. A
typical maintenance training seminar is conducted on site at the completion of the field,
normally by the synthetic turf supplier’s superintendent. A professional maintenance
seminar is between 30-60 minutes.
2.17.3 Material Library:
It is recommended that you require a material library of the actual turf material. Like
carpet or paint, synthetic turf is produced with a slight color variance from dye lot to
dye lot. It is further recommended that the material be stored in an area, such as a roof
top, that is secure, but will allow the material to experience the same sun exposure.
The following is the recommended minimum requirements for the properly constituted
material library.
30 feet by 15 feet of the actual green field material
165 feet of each color of inlaid lines
One square yard of any colors utilized within the logos
The Maintenance Equipment
Section of the Checklist of
Things to Consider
Appendix A-16
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CORRESPONDING
SLIDE NUMBER
SLIDE 36
Design
Maintenance

2.17.4 Repair Tool Kit:
It is recommended that a repair tool kit be required in the bid documents. It is considered
a best practice to ensure a minimal amount of supplies and the equipment required to
perform emergency repairs. The list below is the recommended items for inclusion
within the tool kit.
DESIGN
2.17.5 Will you require on-going maintenance, at what intervals?
Synthetic turf playing surfaces represent a significant financial
investment and are a critical element of any physical education,
sport and/or recreation program. Proper care and maintenance
is essential to ensure the performance and safety of any
field. Many synthetic turf vendors have designed multi-tiered
maintenance program to support existing facility operators
in the proper care and maintenance of their synthetic turf
surfaces. Requiring an on-going maintenance program can
protect your investment, ensure performance, ensure safety
and avoid the hassle. Engaging your synthetic turf vendor to
perform semi annual or quarterly maintenance intervals will
ensure compliance with your warranty obligations and provide
third party maintenance documentation to demonstrate that the
field is maintained in a safe condition.
Example
Maintenance
Certificate
Appendix L
Many times future maintenance requirements are incorporated into the bid documents to reduce
the pressure on the M&O (Maintenance and Operating) budget and expenditures for the facility.
CORRESPONDING
SLIDE NUMBER
SLIDE 36
Design
Maintenance
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2.18 Summary
During the design phase, you will work with the professionals that are
part of the project team to detail every aspect of the project.
Your goal should be to try and obtain the Best Value possible while
securing the synthetic turf surface that meets your sports specific
needs.
DESIGN
It is critical that you obtain an education regarding the various
components and the implication of each decision.
It is imperative to determine ways to ensure the selection of a vendor
you can trust.
During the design phase specify the product you desire in detail, understand the cost implication
of each decision and outline your specific expectations and requirements.
Design the project to get the best price based on your requirements.
The goal during the design phase is to ensure you get the best price, from the right provider, for
the product you desire.
That defines best value.
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CORRESPONDING
SLIDE NUMBER
SLIDE 37
Design
Summary

3.0 CONSTRUCTION:
3.01 Introduction
The design phase detailed the project requirements, now
the execution begins.
Engaging the various contractors and vendors is
completed before the construction phase can begin.
The design phase outlined the road map to be followed
throughout the construction phase.
The construction phase for a synthetic turf sports field
typically extends between 10 – 16 weeks.
Construction Section
Checklist of Things to Consider
Appendix A-22
CONSTRUCTION
CORRESPONDING
SLIDE NUMBER
SLIDE 38
Construction
Introduction
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3.02 Construction Phases
The construction phase can be defined by the following stages
• Kick Off Meeting
• Excavation
CONSTRUCTION
• Perimeter Retention
• Drainage System
• Base Construction
• Synthetic Turf Installation
• Infill Placement
• Project Close Out
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CORRESPONDING
SLIDE NUMBER
SLIDE 39
Construction
Phases

3.03 Project Team
It is vital to determine who is calling the play!
The exact role each of the various team members
will play is critical to reducing the confusion and
streamlining the construction process.
• Owners Representative
• Architect
• Engineer
• Sports Turf Manager
• General Contractor
• On Site Management
• Synthetic Turf Vendor
• Business Manager
CONSTRUCTION
Project Detail - Intake Sheet
Checklist of Things to Consider
CORRESPONDING
SLIDE NUMBER
SLIDE 40
Construction
Project Team
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3.04 Define Roles
The success of the team is often determined by establishing clearly
defined roles for each team member.
It is recommended that while you consider your approach to team
that you digest the concept of Chess versus Checkers!
In Checkers, all the pieces are the same, they make the same moves
and have the same capabilities. However, in Chess, each piece is
unique, makes its own moves and has different capabilities.
CONSTRUCTION
As simplistic as this concept seems, it is often ignored when defining
the roles and managing a team.
Each team member has their own unique skills, their own unique strengths, and their own
specific weaknesses. Ignoring this self evident fact will diminish the efficiency of the team.
This process starts with understanding the various pieces/individuals and their education,
strengths and weaknesses.
Once a comprehensive understanding of the various individuals of the team have been obtained.
Spending time to define the roles is critical to the teams and projects overall success.
Project Personnel considerations by role
– Page 29 through Page 32
Checklist of Things to Consider
Appendix A-29
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CORRESPONDING
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Construction
Define Roles

3.05 Excavation
The excavation phase is the start of the actual on site construction.
CONSTRUCTION
Additional Considerations:
Unknown details can cause a project to be substantially over budget. There is only so much
that can be reasonably done to determine the unknown. During the concept and design
phases, we completed soil testing, designed the bases profile from this information, and
ultimately limited the scope of work we contracted for with the vendor to a specific depth.
Once the excavation phase actually begins, we will quickly learn if there are going to be any
surprises. As much pre work as we have done to try and predict the soil conditions with
testing, etc., the excavation of the actual site will uncover if we have additional considerations
to deal with. Many projects discover that they have unsuitable soils to deal with once the
excavation begins. If unsuitable soils are detected, they will likely represent a significant
budget increase. In several cases, unsuitable soils have required an over excavation of as
much as 3 feet, or even 6 feet. This type of over excavation could increase the projects
overall budget by several hundred thousand dollars. The subsurface is the single largest
unknown variable and can only be determined with absolute certainty during the excavation
process. To avoid unexpected excavation costs, ensure that you invest in professional soil
testing across the entire field surfaces area.
CORRESPONDING
SLIDE NUMBER
SLIDE 42
Construction
Excavation
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3.06 Perimeter Retention
The perimeter retention construction will frame the synthetic turf sports field, and typically
defines the construction projects limit of work.
Surface drainage and a
level transition are critical
considerations when constructing
the perimeter retention system.
CONSTRUCTION
Re-enforced corners and sleeves
to provide for temporary field
fencing are considerations during
the construction of the perimeter
retention system.
Additional Considerations:
1. The drainage system outlet which allows the water from the under field drainage system
to exit the perimeter of the field, will pass under the perimeter retention system and
should be put into place before the perimeter retention system is constructed.
2. Should the field be surrounded by a running track surface, the perimeter retention system
will act as a common boundary and should be designed to bridge the two surfaces in a
safe and level transition.
3. Surface drainage can be economically incorporated into the perimeter retention system.
4. Before constructing the perimeter retention system special consideration should be
given to hard structures, such as tracks, stands and bleachers that will ultimately drain
onto the field.
5. The perimeter retention system can have sleeves incorporated to allow for temporary
fencing around the perimeter of the field.
6. The apron of green turf between the actual lined field of play and the perimeter retention
system will be sports specific and often is recommended to be 15 feet.
7. For standalone (non stadium or bleacher) fields the light standards can be economically
incorporated into the perimeter retention system.
8. The depth of the perimeter retention system is typically determined based on the frost/
heave and soil properties of the specific site and geographic location.
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CORRESPONDING
SLIDE NUMBER
SLIDE 43
Construction
Perimeter
Retention

3.07 Drainage
The construction of the drainage system as specified in the design phase
will determine the successful drainage of the field throughout its useful
life. Including experienced professionals during the design phase to
specify the drainage system, and engaging in a proper quality assurance
program will ensure your field will drain as required.
Drainage Quality Assurance Program:
The typical drainage parameter is to exceed the
hundred year storm for the specific location.
The design of the drainage system will vary,
but typically involves drainage pipes being
installed in a herring bone pattern beneath the
entire field surface.
Drainage – Construction
Section Checklist of
Things to Consider
Appendix A-23
CONSTRUCTION
The quality assurance program for the drainage of the field requires that the field be tested
for its drainage rate at three strategic milestones. The methodology is that the drainage of the
entire system is constricted by the lowest drainage rate of any layer. As a result it is critical that
you test the system as it is constructed, rather than learning after the field is completed that
you have to dig up the entire field to fix the drainage rate of a lower layer. The following three
milestones are recommended for drainage tests as part of your quality assurance program.
1. SUB GRADE: Upon the completion of the sub grade, after the excavation of the site
but before the actual construction of the base has begun. It is critical to test the sub
grade of a permeable drainage design to ensure the organic layer below the base can
accommodate the required drainage rate.
2. BASE COMPLETION: Upon the completion of the base construction but before the
synthetic turf installation has begun. Testing the base to ensure the drainage is
adequate is critical at this stage, as any drainage deficiencies are best remediated
before the installation of the synthetic turf covers the base.
3. FIELD COMPLETION: Upon the completion of the field but before the substantial
completion is accepted. The final drainage test to ensure the completed field will
perform with respect to the required drainage completes the drainage assurance
requirements.
The consequences of not enacting a professional
quality assurance program with
regard to drainage could result in drainage
problems as depicted in the pictures.
CORRESPONDING
SLIDE NUMBER
SLIDE 44
Construction
Drainage
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3.08 Base
The details of the base, the aggregate utilized and the care to ensure the layers, compaction
and planarity are constructed properly are critical to the safety and performance of the field
surface.
CONSTRUCTION
It is critical that the aggregate base be
build in layers. The largest aggregate
layer will be placed atop of the sub grade.
A minimum of one additional aggregate
layer of smaller stone will be placed
upon the previously compacted larger
aggregate layer. It is recommended that
aggregate not be placed in more than 2
inch lifts and compacted to 95 percent
proctor.
Quality Assurance Requirement
It is recommended that the aggregate be checked
for consistency every five trucks. This will
guarantee that the drainage, structural integrity
and performance of the base will be constistent.
A properly built aggregate base should last for a
minimum of two turf system lifecycles.
“The aggregate base is literally the foundation of the sports field, and we have all
heard the expression that the building is only as strong as the foundation it is built on.
If the base is not constructed professionally the entire synthetic turf system will be
negatively impacted”
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CORRESPONDING
SLIDE NUMBER
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Construction
Base

3.09 Synthetic Turf
Each of the various synthetic turf system elements and requirements determined during the
design phase, and included within the project specification will now be incorporated into the
construction of the synthetic turf surface as the system is installed.
CONSTRUCTION
Synthetic Turf – Construction Section
Checklist of Things to Consider
Appendix A-25
The construction of the synthetic turf system must be
performed by experienced professionals. The time
invested in ensuring you have purchased a quality
synthetic turf system is wasted if the installation is
not performed by experienced craftsmen. Since the
vendor cannot reasonably guarantee you a specific
supervisor so far in advance, it is reasonable for them to
supply resumes of three potential supervisors for your
project, one of which will perform the installation. The
Supervisor must have installed a minimum of 10 fields.
CORRESPONDING
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Construction
Synthetic Turf
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Synthetic Turf Sports Fields
Design and Construction Components of Synthetic Fields
© 2010 by TURFindustry Inc. All Rights Reserved. (These materials are the property of
TURFindustry Inc. Reproduction of all or parts of these materials without written permission of
TURFindustry Inc. is prohibited.) First Edition 2010.

3.10 Summary
CONSTRUCTION
A successful construction phase is entirely
about executing the programming as detailed
during the design phase. Making sure all the
trains run on time, the “t’s” are crossed and the
“i’s” are dotted is something that the entire team
must engage in throughout the process.
The successful completion of every phase starts
with the creation of an experienced project team
and ensuring that each team member’s role and
responsibilities are clearly defined.
Quality Assurance Reminder
At each and every critical stage it is
important to execute the elements of the
projects comprehensive quality assurance
program. It is important to contantly
inspect what you expect.
The professional management of the construction process is overseen by the project manager,
this key team member is responsible during the construction phase to coordinate all the team
members/vendors, maintain the schedule, communicate the progress and oversee the quality
assurance measures.
The construction phase is all about execution, and at the end the field is complete, but the
process is far from over.
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Design and Construction Components of Synthetic Fields
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CORRESPONDING
SLIDE NUMBER
SLIDE 47
Construction
Summary

4.0 COMPLETION:
4.01 Introduction
There are many important elements to consider once the project has progressed to the point
of completion. The completion phase is commonly overlooked because the field is now
successfully complete; it is being utilized by the various user groups. The pressure is off, the
job is complete, or is it?
The completion phase is critical. It wraps up all the loose ends, confirms that everything is
received and all requirements have been met.
The important requirements that need to be considered
during the completion phase are:
• Testing
• Quality Assurance
• Warranty Requirements
• Annual Maintenance
• Maintenance Training
• Maintenance Equipment
• Safety Assurance
• Financial Assurance
• Document Requirements
• Sample Requirements
• Sports Equipment
• Project Closeout
Completion Section
Checklist of Things to Consider
Appendix A-26
COMPLETION
CORRESPONDING
SLIDE NUMBER
SLIDE 48
Completion
Introduction
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4.02 Testing Requirements
The testing requirements validate that the field has been completed professionally, will perform
as expected and is ultimately safe. As part of the completion phase several important tests must
be performed.
Any performance and safety testing requirements that have been outlined in the project
documents should be completed at the conclusion of this phase. Confirming that not only the
tests have been completed but the results are as specified.
Possible Testing Consideration are:
• Tuft Bind Requirements
• Drainage Requirements
• Lead and Heavy Metal Content
• Gmax Requirements
COMPLETION
The requirements of the testing phase are:
• Confirm that all require testing has been completed
• Confirm that all the testing documentation required has been received
• Verify that all testing meets and/or exceeds the requirements
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CORRESPONDING
SLIDE NUMBER
SLIDE 49
Completion
Testing
Requirements

4.03 Maintenance Requirements
Several maintenance requirements need to be considered as part of
the completion phase. Ensuring that the maintenance requirements are
complete during the completion phase is the first step in establishing your
long term maintenance regiment.
As part of the completion phase it is imperative to receive of all
maintenance and warranty documentation including a comprehensive
maintenance training session. The maintenance training session must
incorporate detailed information on the proper calibration of the actual
maintenance equipment. Remember, even maintenance equipment needs
to be maintained to work properly, and a checklist which outlines the
maintenance intervals and specifics such as lubrication requirements is
necessary.
COMPLETION
Maintenance Consideration - Completion Section
Checklist of Things to Consider
Appendix A-26
Maintenance
Considerations
“Even Maintenance
Equipment needs to be
properly maintained”
Maintenance Certificate
Maintenance Documentation
Appendix L
Every visit by the vendor to the field
after its original completion should
generate a Maintenance Certificate
to ensure proper documentation
of the fields care. An emergency
repair toolbox should be
maintained at all times.
Toolbox Contents
Maintenance Documentation
Appendix N-6
CORRESPONDING
SLIDE NUMBER
SLIDE 50
Completion
Maintenance
Requirements
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Design and Construction Components of Synthetic Fields
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4.04 Insured Warranty
During the design phase you invested time to ensure your specification and bid documents
required a validate and legitimate insured warranty, you learned more about insurance
warranties than you even wanted to, now is not the time to let up. Secure all the necessary
insured warranty documentation from the vendor then review it carefully to ensure it meets and/
or exceeds your requirements as detailed in the contract and other documents.
Key Warranty Documents
COMPLETION
ACTUAL INSURANCE
POLICY
Important things to remember:
CERTIFICATE OF
INSURANCE
WARRANTY
DOCUMENT
• It is critical that the certificate of insurance list you as a certificate holder under the
policy.
• Make sure to obtain the A.M.Best rating for the specific provides of the insured
warranty.
• Double check to ensure the exact vendor name that is on your contract matches
identically with the vendor name on the certificate of insurance (Acord Certificate) and
the actual insurance policy.
“An insured warranty is Required Protection”
Reminder from design phase:
A quality synthetic turf system purchased from a reputable company is the best way to ensure
the safety and performance of your field over its life cycle. The warranty is the Turf Vendors
promise to stand behind the product you purchase. The Certificate of Insurance providers the
insurance companies promise to uphold the turf vendor’s promise. The Actual Insurance Policy
explains what and who is covered. Synthetic turf fields are a large investment and should be
protected.
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CORRESPONDING
SLIDE NUMBER
SLIDE 51
Completion
Insured
Warranty

4.05 Quality & Safety Assurance
The quality and safety assurance program as outlined in the design phase needs to be
completed at this point. It is necessary to review all of the quality and safety assurance program
requirements in detail and confirm every aspect has been concluded. Carefully verify that the
results and findings meet the criteria to ensure the field will exhibit optimum performance and
ultimately be safe.
Important quality and safety assurance compliance considerations:
• Confirm that all the required quality assurance stages have been completed
• Confirm that all the quality assurance documentation has been received
• Verify that all the quality assurance documents meet or exceed the requirements
• Review the required after sales service documentation
• Review the substantial completion checklist Gmax testing of completed synthetic turf,
minimum 25 locations.
COMPLETION
Sample Gmax Test Report
Quality and Safety Assurance Documentation
“It is required to inspect what you expect”
CORRESPONDING
SLIDE NUMBER
SLIDE 52
Completion
Quality & Safety
Assurance
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4.06 Financial Assurance
As part of the financial assurance program it is necessary to confirm that lien
waiver releases, bonding documentation, certificate of substantial completion,
etc are properly executed.
A brief discussion of the various financial assurance elements:
Lien Waiver Releases:
Obtaining lien waiver releases for even partial payments is a recommended practice. By
obtaining lien waiver releases you ensure that no unpaid vendors will be in a position to file
a lien on the property a result of non-payment.
COMPLETION
Substantial Completion:
The execution of the substantial completion should only be provided after the synthetic turf
sports field has been accepted for play and is eligible for use. It is common misconception
that the substantial completion is executed, a punch list is completed which will be
completed before the final acceptance is issued. This should not be generally accepted
as the normal path. It is acceptable to issue the substantial completion if there remains
nothing significant that could impact the play and/or safety in any way. Small miscellaneous
clean up items are acceptance on a punch list, but anything further should be cause to not
execute the substantial completion until the issue is remediated.
Final Acceptance:
The final acceptance should only be executed after every aspect of the project is complete
and all documentation has been received, reviewed and validated as acceptable. The
execution of the final acceptance will trigger the release of any bonding (financial security)
and begin the process to make the final payment
Bonding Release:
The bonding is typically released after the final acceptance, and often requires a release to
be executed for the bonding company. The bond should never be released until the project
is perfect, all documents accepted and the quality assurance program is complete.
Final Release:
Obtaining a final release from the vendor in connection with the final payment and release
of the holdback, ensures that no unwelcome back charges and/or change orders will
surface after the fact.
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TURFindustry Inc. is prohibited.) First Edition 2010.
CORRESPONDING
SLIDE NUMBER
SLIDE 53
Completion
Financial
Assurance

4.07 Documentation
As part of the completion phase there is a considerable amount of documentation that will need
to be obtained, reviewed and executed as part of the projects successful completion.
Example list of completion documents in chronological order:
• Substantial completion punch list
• Monetized the punch list
• Issue substantial completion certificate
• Obtain As-Built drawings and catalog
• Obtain lien waiver releases
• Obtain insured warranty certificate
• Obtain other product and warranty documents
• Obtain copies and review required testing
• Obtain maintenance manual, logs and checklists
• Create close out binder – include all project literature
• Review and approve final pay requests
• Issue certificate of final completion
• Release retention as provided in the contract
• Release any bond requirements
COMPLETION
Checklist of completion document considerations:
Documentation Retention
It is important that all the documentation and
submittals, including samples, be retained
throughout the entire lifecycle of the field.
Completion Considerations
Checklist of Things to Consider
Appendix A-26
CORRESPONDING
SLIDE NUMBER
SLIDE 54
Completion
Documentation
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Design and Construction Components of Synthetic Fields
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4.08 Summary
Every element of the project will need to be wrapped up during the completion phase.
As the field is successfully completed, it is easy to let your guard down, confirming that the
paperwork, requirements and products are exactly as required is necessary to complete the
project professionally.
The end of the completion phase signifies the beginning of the maintenance and lifecycle
planning initiatives.
COMPLETION
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CORRESPONDING
SLIDE NUMBER
SLIDE 55
Completion
Summary

5.0 MAINTENANCE:
5.01 Program
Maintenance is necessary to ensure the field will continue to be safe and perform as expected
throughout its lifecycle.
Synthetic turf fields are not maintenance free:
Many individuals imply that synthetic turf surfaces are
maintenance free. That is simply not true, anyone who
implies that synthetic turf surfaces are maintenance free
should not be trusted. You will need to groom your field
approximately every 80 hours of use, keep it clean and on
specific occasions apply water.
Maintenance Documentation:
As part of your risk management program, it is necessary
to properly library professional maintenance and safety
documentation. When athletes get injured on natural grass,
law suits are not typical, you cannot sue GOD. However when
athletes get injured on Synthetic turf, if legal action occurs,
being able to prove and provide documentation that the
facility has done everything possible to maintain and monitor
the surfaces safety and performance at a professional level
is critical. Ensuring a record of each and every maintenance
event is vital to demonstrate your facilities professional
conduct.
Maintenance Certificate
Maintenance Programming:
Maintenance Documentation
Appendix L
The creation of a professional maintenance program is essential
to long term safety and performance of the synthetic turf field.
The maintenance program must be created with insight and
direction from the synthetic turf vendor. Additionally the warranty
requirements as outlined in the synthetic turf vendors warranty
documents must be incorporated within the maintenance
program.
MAINTENANCE
CORRESPONDING
SLIDE NUMBER
SLIDE 56
Maintenance
Program
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There are three different options to structure a maintenance programs:
A. Self Perform – All maintenance requirements with the existing facility staff.
B. Contract Out – All maintenance requirements outsourced typically to the vendor
that originally supplied the synthetic turf to avoid any risk of voiding the vendor’s
warranty.
C. Combination – Routine maintenance will be performed by the existing facility staff,
with specific intervals of detailed maintenance performed by the vendor of the
synthetic turf field. Typical intervals are annually, semi-annually or quarterly.
Example Preservation Packages
MAINTENANCE
Preservation Packages
Preservation packages can be purchased from vendors after the fact. It is recommended
that if a preservation package is desired that it be included as part of the original contract,
making it a capital budget expense, not an ongoing operational budget expense.
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CORRESPONDING
SLIDE NUMBER
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Maintenance
Program

55.02 Equipment
Multiple maintenance machines will be required to properly maintain the synthetic turf field.
It is important to ensure you utilize maintenance equipment that is approved by the vendor of
the actual synthetic turf system.
A brief explanation of the various categories of maintenance equipment:
Groomers:
Groomers are utilized to level out the infill and brush the fiber to maintain it in an upright
state. Groomers are manufactured to feature, brushes and rake tines. Motion driven
models are often preferred over motorized models, for the simple reason that motorized
version can damage the surface if the brushes are engaged while it is allowed to stand
still, which creates the risk of fiber damage.
Sweepers:
Sweepers are utilized to pick up debris from the synthetic turf surface. Optional
accessories can be attached such as magnet bars which are utilized wand the field and
collect any metal, such as bobby pins. Tow behind models are preferred to walk behind
models due to efficiency, labor cost and durability.
MAINTENANCE
Watering Systems:
Watering systems are utilized to wash the surface, reduce heat and generally cleanse.
Watering systems are available as either a permanent irrigation system or a portable
system. Permanent irrigation systems feature either synthetic turf specific in-ground
sprinkler heads, or above-ground cannons. Portable systems are available in either a
stationary or self-propelled options.
NOTE: Selecting the proper maintenance equipment is only the first step in
ensuring proper care for the field. The facility staff must be educated with regard
to the proper operation and calibration of the maintenance equipment.
CORRESPONDING
SLIDE NUMBER
SLIDE 57
Maintenance
Equipment
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6.0 LIFECYCLE PLANNING:
6.01 Introduction
Modern day facilities face specific challenges.
Some of the challenges facing modern day facilities include:
• Synthetic Turf Conversions
• Changeover time
• Lifecycle and Recycling
Synthetic Turf Conversions:
Generating additional revenue is a constant focus for modern day facilities. Turf conversions
are required for uses such as Concerts, Commencement, and all non-sporting events.
Turf conversions have associated costs and if not conducted properly could damage the
synthetic turf surface.
Changeover Time:
Changeover time is a significant consideration between sporting events. Should your facility
need to host baseball in the afternoon and football at night, it is important to recognize that
the field requires substantial effort to be prepared for each and every different sporting
event. The approach to changeover requirements such as whether you have inlaid lines
or elect to paint for each use, will result in significant cost and operational consequences.
LIFECYCLE
PLANNING
Lifecycle and Recycling:
Facilities cannot rely on the field lasting longer than its warranty period,
and it is obvious that at some point it will need to be replaced. What
will you do with the old surface? What will it cost you to dispose of it?
There are recycling programs that are being developed for synthetic
turf fields, none of them are great, but our industry is aware of the
issue and is seeking better solutions. Understand that from the day
you install the field, you will have to start financial planning for its inevitable replacement.
Thus planning should include the eventual cost to dispose of the old surface.
Summary of lifecycle planning considerations:
• Cannot Plan For Field To Last Beyond The Warranty Period
• The Field Will Need To Be Replaced Eventually
• Financial Planning For The Eventual Replacement Is Required
• Financial Planning For The Eventual Disposal Is Required
From the day you purchase a synthetic turf system you will need to professionally manage and
maintain the investment, often overlooked is the requirement to plan for its eventual replacement
and the associated disposal costs of the existing field.
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CORRESPONDING
SLIDE NUMBER
SLIDE 58
Lifecycle
Planning
Introduction

6.02 Requirements
Proper lifecycle planning involves:
• Proper Maintenance
Performing proper maintenance is critical to the
long term performance and safe use of the field.
• Routine Maintenance
Scheduling routine maintenance ensures the
intervals between maintenance events meet the
requirements.
• Maintenance Documentation
It is a critical requirement to maintain proper
maintenance documentation to be able to
validate the professional maintenance of the field.
• Adequate Financial Planning
Adequate financial planning not only provides for
the routine maintenance but also the eventual
replacement of the field’s synthetic turf surface.
Lifecycle Planning
Checklist of Things to Consider
Appendix A-28
• Routine Safety Checks
After the completion of the initial quality assurance program, ongoing safety checks will
be required. The synthetic turf surface should be visually inspected prior to every use
and routine safety checks should be conducted annually at a minimum.
• Risk Management Program
Ensuring that your facility has a professional risk management is of the utmost
importance to the safe operation of the overall facility.
• Infill Management
Infill management is critical to the safe condition of the field and the infill depth should
be checked at frequent intervals. The surface and infill material should be groomed
approximately every 80 hours of use to ensure the infill is constantly maintained in level
and in a safe condition.
• Warranty Requirements
It is important that the entire facility staff have a comprehensive appreciation of the
warranty requirements.
LIFECYCLE
PLANNING
• Replacement Planning
The synthetic turf surface will eventually need to be replaced; financial planning for the
surfaces replacement should be part of the planning to purchase the original field. It is
necessary to plan for the future financial expense associated with the replacement of
the synthetic turf surface.
CORRESPONDING
SLIDE NUMBER
SLIDE 59
Lifecycle
Planning
Requirements
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6.03 Summary
Lifecycle planning for synthetic turf fields is a relatively new concept for many facilities as the
synthetic turf industry only obtained mass acceptance in the early 2000’s, many of the early
infilled fields have only recently come up for replacement. It is general accepted that nothing
lasts forever, synthetic turf is no different, so proactively planning for the surfaces eventual
replacement is not only professional but necessary.
Summary of Lifecycle Planning Concept:
• Synthetic Turf Sports Fields are a significant investment
• Obtaining the “required protection” of a valid insured warranty
• Properly maintaining the field
• Planning for its eventual replacement
• Are critical in preserving the investment
As a member of the U.S. Green Building Council
we are conscious of the environment and how
our products negatively and positively affect the
planet. Our products may contribute to obtaining
LEED (Leadership in Energy and Environmental
Design) certification on projects that adhere to strict
guidelines.
LIFECYCLE
PLANNING
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CORRESPONDING
SLIDE NUMBER
SLIDE 60
Lifecycle
Planning
Summary

CONCLUSION:
To Conclude, the challenge is to base decisions on facts, not marketing.
Get involved in the process, don’t rely on others.
Engage the necessary professionals to ensure the project is completed successfully.
Appreciate that this is a sophisticated construction project not simply the purchase of carpet.
Educate yourself accordingly.
Base decisions on fact, not marketing!
“Thank-you, your participation
is greatly appreciated”
Continued Support:
As a result of you investing your time in this topic, the author Mark Nicholls
welcomes you to contact him directly at any point should your require additional
insight, advice and/or assistance regarding sports field construction and/or
synthetic turf.
For additional assistance contact:
Mark Nicholls
Email: markn@turfindustry.com
Cell: 905.327.5501
Educational Resources:
The appendix section of this manual features a valuable collection of resource documents that are
provided as additional educational tools and examples. Specifically the “Checklist of Things to Consider”
is a comprehensive guideline document that is outlined into the same six phases as this presentation.
The checklist of things to consider (Appendix A) is meant to provide a helpful reminder by phase of the
various topics and considerations as you progress throughout the process.
Presentation Accreditation:
As a participant in the presentation, you are invited to complete the on-line accreditation with Turf
Industry Inc. The successful completion of the on-line multiple choice exam will result in a certificate of
completion being issued to you by Turf Industry.
CONCLUSION
The Details:
Who? Any participant of the presentation
What? Certification is issued to accredited individuals who obtain a score of 75% or higher.
Where? Log into www.turfindustry.com/exam and enter your unique log in and password.
When? The test must be completed within 6 months of the presentation date.
CORRESPONDING
SLIDE NUMBER
SLIDE 61
Conclusion
Summary -
Thankyou
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