AS20004 - 5 Gallon Lawn Wizard Sprayer - Demco Products
AS20004 - 5 Gallon Lawn Wizard Sprayer - Demco Products
AS20004 - 5 Gallon Lawn Wizard Sprayer - Demco Products
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01-04<br />
<strong>AS20004</strong>, Rev.3<br />
Dethmers Manufacturing Company<br />
DOING OUR BEST TO PROVIDE YOU THE BEST<br />
LAWN WIZARD<br />
5 GALLON LAWN & GARDEN SPRAYER<br />
OPERATORS MANUAL<br />
ASSEMBLY<br />
CALIBRATION<br />
OPERATION<br />
REPLACEMENT PARTS<br />
READ complete manual CAREFULLY<br />
BEFORE attempting operation.<br />
DEMCO • Dethmers Mfg. Co. • 4010 320th St. • P.O. Box 189 • Boyden, IA 51234<br />
PH: (712) 725-2311 or (712) 725-2302 • Toll Free: 1-800-543-3626 • FAX: 1-800-845-6420<br />
www.demco-products.com<br />
Page 1
Page 2
Thank you for purchasing a <strong>Demco</strong> sprayer. We feel you have made a wise choice and hope you are<br />
completely satisfied with your new sprayer. If you have any questions regarding the applications of<br />
certain solutions or chemicals, contact your chemical supplier and follow chemical manufacturer<br />
recommendations as well as all licensing and use restrictions or regulations.<br />
WARNING: TO AVOID PERSONAL INJURY OR PROPERTY DAMAGE, OBSERVE<br />
FOLLOWING INSTRUCTIONS:<br />
Chemicals are dangerous. Know exactly what you're going to do and what is<br />
going to happen before attempting to work with these products. Improper<br />
selection or use can injure people, animals, plants and soil.<br />
Always wear protective clothing such as coveralls, goggles and gloves when<br />
working with chemicals or sprayer.<br />
Be sure to dispose of all unused chemicals or solutions in a proper and<br />
ecologically sound manner.<br />
GENERAL INFORMATION<br />
1. Whenever terms "LEFT" and "RIGHT" are used in<br />
this manual it means from a position behind sprayer<br />
and facing forward.<br />
2. When placing a parts order, refer to this manual for<br />
proper part numbers and place order by PART NO.<br />
and DESCRIPTION.<br />
Table of Contents<br />
General information ............................................................................................................ 3<br />
Safety Sign Location .......................................................................................................... 4<br />
Assembly and Maintenance Instructions for <strong>Lawn</strong> <strong>Wizard</strong> ................................................ 5<br />
<strong>Lawn</strong> <strong>Wizard</strong> (5 gallon) Parts Breakdown (Models PSL51 and PSL52) ............................. 6<br />
<strong>Lawn</strong> <strong>Wizard</strong> (5 gallon Push Type) Parts List .................................................................... 7<br />
<strong>Lawn</strong> <strong>Wizard</strong> (5 gallon) Parts Breakdown (Models TRL51 and TRL52) ............................. 8<br />
<strong>Lawn</strong> <strong>Wizard</strong> (5 gallon Pull Type) Parts List ...................................................................... 9<br />
Important Care Instruction ................................................................................................ 10<br />
Notes................................................................................................................................. 11<br />
Page 3
SAFETY SIGN LOCATIONS<br />
Types of safety sign and locations on equipment are shown in illustration below. Good safety<br />
requires that you familiarize yourself with various safety signs, type of warning, and area or<br />
particular function related to that area, that requires your SAFETY AWARENESS.<br />
WARNING<br />
To prevent serious injury or death<br />
ï Refer to chemical supplier and manufacturer recommendations as well as all<br />
licensing restrictions or regulations.<br />
ï Always wear recommended protective clothing when working with chemicals or<br />
sprayer.<br />
ï Be sure to dispose of all unused chemicals or solutions in proper and ecologically<br />
sound manner. Improper use can injure people, animals, plants and soil.<br />
04/99 AB21014<br />
Replacement part number for<br />
Chemical Safety Sticker is<br />
AB21014<br />
Page 4
ASSEMBLY AND MAINTENANCE INSTRUCTIONS FOR LAWN WIZARD<br />
1. Remove all parts from the shipping container<br />
Push <strong>Sprayer</strong> Handle Assembly (See page 6)<br />
2. Assemble the top handle (#6) and bottom handle (#37) using the handle splicer (#38). four 1/4" x 1-1/2" bolts (#7)<br />
and four 1/4" locknuts (#2).<br />
3. Fasten the handle assembly into the frame channel on the main frame (#27) using two 1/4" x 1-1/2" bolts<br />
(#7) and two 1/4" locknuts (#2).<br />
Trailer <strong>Sprayer</strong> Tongue Assembly (See page 8)<br />
2. Assemble pull tongue (#4) into the frame channel on the main frame (#27) opposite the brass control valves<br />
(#12) using two 1/4" x 1-1/2" bolts (#7) and two 1/4" locknuts (#2).<br />
3. Attach pull sprayer cable mount (#3) to the pull tongue (#4) using a 1/4" square u-bolt (#5) and two 1/4"<br />
locknuts (#2). (Model TRL52 only)<br />
4. For the double nozzle boom, attach boom mount (#31) and boom wings (#30) to the end of the main frame (#27)<br />
opposite the brass valves (#12) using two 1/4" x 1/2" bolts (#34), two 1/4" nylon flatwashers (#44) and two<br />
1/4"nylon locknuts (#2). Push the 3/8" vinyl hose (#26) onto the 3/8" hose barb (#28).<br />
5. For the single nozzle boom, attach the single nozzle boom (#31) to the main frame using two 1/4" nylon<br />
flat washers (#44), two 1/4" x 1/2" bolts (#34) and two 1/4" locknuts (#2).<br />
6. On model PSL52 and TRL52 tie the control cables to the handle using plastic hose tie (Not Shown).<br />
7. <strong>Sprayer</strong> is shipped with the pump hoses removed from wheel rollers. Before attempting to use sprayer<br />
be sure to reinstall pump hoses (#18) by stretching them over the wheel rollers (#21). (See Photo below)<br />
8. Make sure the suction hoses (#8) are in the holes provided in the top of the tank (#10).<br />
9. Fill the sprayer tank (#10) with water.<br />
10. All sprayers are equipped with AN10 nozzles (#32) for application at approximately one gallon per 1000 sq. ft.<br />
11. The latex pump hoses (#18) should be checked periodically for signs of excessive stretching and wear.<br />
12.00<br />
72.00<br />
84.00<br />
NOTE: For correct spray pattern the sprayer<br />
must be pushed or pulled at 2 to 2-1/2 MPH.<br />
Page 5
LAWN WIZARD (5 GALLON) SPRAYER PARTS BREAKDOWN<br />
FOR MODELS PSL51 AND PSL52<br />
8<br />
1<br />
4<br />
8<br />
2<br />
1<br />
3<br />
5<br />
9<br />
4<br />
6<br />
2<br />
10<br />
25<br />
24<br />
24<br />
24<br />
43<br />
2<br />
7<br />
39<br />
7<br />
2<br />
38<br />
37<br />
7<br />
2<br />
21 20 19<br />
20<br />
21<br />
22<br />
2<br />
14<br />
2<br />
11<br />
12<br />
40<br />
16<br />
18<br />
17<br />
11<br />
33 33<br />
13<br />
12<br />
29 13<br />
29<br />
15<br />
40<br />
36 16 36 26<br />
17<br />
34<br />
18<br />
27<br />
28<br />
19<br />
29<br />
WHEEL ASSEMBLY<br />
MODELS PSL51 AND PSL52<br />
2<br />
2<br />
24<br />
32<br />
39<br />
33<br />
44<br />
44<br />
44<br />
30<br />
25<br />
24<br />
24<br />
2<br />
34<br />
26<br />
43<br />
24<br />
28<br />
44 30<br />
31 35<br />
44<br />
44<br />
35<br />
24 24<br />
25<br />
29<br />
32<br />
33<br />
39<br />
21<br />
19<br />
20<br />
2 2<br />
43<br />
22<br />
PART NO. 5368<br />
Page 6
LAWN WIZARD (5 GALLON) PUSH TYPE SPRAYER PARTS LIST<br />
REF. PART QTY. REQ'D<br />
NO. NO. SGL. DBL. DESCRIPTION<br />
1. 05513 - 2 Push Pull Control Cable Assembly (w/ washers and nuts)<br />
2. 02772 8 14 1/4" Nylon Insert Lock Nut<br />
3. 05523-70 - 1 Push <strong>Sprayer</strong> Cable Mount<br />
4. 05514 2 2 1-1/4" x 4-1/2" Black PVC Handle Grip (not shown)<br />
5. 04822 - 1 1/4"- UNC x 1" Square U-bolt<br />
6. 05518-70 1 1 Top Handle<br />
7 00684 6 6 1/4”-20 UNC x 1-1/2” Hex Head Bolt<br />
8. G380 2.67ft 5.34ft 3/8" EVA Tubing (sold by foot)<br />
9. PL2 1 1 Cap<br />
10. P5 10 1 1 Tank - 5 <strong>Gallon</strong> w/ Cap<br />
11. A3838 1 2 3/8" MPT x 3/8" Hose Barb<br />
12. 05516 1 2 3/8" FPT x 3/8" FPT Brass Valve<br />
13. K8400 3/8 1 2 3/8" Metering Barb<br />
14. 05378 - 2 Control Cable Clamp<br />
15. 00516 - 2 1/4" - 20 UNC 3/4" Flat Head Slotted Machine Screw<br />
16. A3812 1 2 3/8" MPT x 1/2" Hose Barb<br />
17. B8PH 2 4 #6 (0.500”) Hose Clamp (Nylon)<br />
26. 380 1.67ft 3.34ft 3/8" x 1/8" Wall Vinyl Hose (sold by foot)<br />
27. 05860 1 1 Main Frame<br />
28. NTL38 1 2 3/8" Elbow Spray Nozzle Fitting w/ Lock Nut<br />
29. B12 2 4 Nozzle Lock Nut<br />
30. 05750 - 2 Boom Wings - Lexan<br />
31. 05751-70 1 1 Boom Mount/Single Nozzle Boom<br />
32. AN10 1 2 AN10 Nozzle<br />
33. 8027 2 4 11/16" FPS Swivel Nut<br />
34. 00092 2 2 1/4" - 20 UNC x 1/2" Bolt<br />
35. 01076 - 2 1/4" - 20 UNC x 3/4" Hex Head Bolt<br />
36. 3812D 1 2 1/2" Hose Barb Straight Nozzle Fitting (Special Fitting)<br />
37. 05862-70 1 1 Bottom Handle for PSL51 or PSL52<br />
38. 05520-70 1 1 Handle Splicer<br />
40. 07609 1 2 16mm Flatwasher<br />
43. 10172 1 - Solid Rubber Tire<br />
44. 05376 2 6 1/4" Nylon Flatwasher<br />
- NHT11 - 1 Plastic Hose Tie<br />
- 5368 1 2 Wheel Assembly-16" Wheel<br />
2. 02772 7 14 1/4" Nylon Insert Lock Nut<br />
18. 05515 1 2 1/2" x 1/8" Wall Black Latex x 17-1/4" Lg.<br />
19. 05325-95 1 2 Wheel - Frame Spacer Bushing for 16" Wheel<br />
20. 02004 4 8 1/4"- 10 UNC x 2-1/4" Stainless Steel Bolt<br />
21. 05511 8 16 Nylatron Pump Hose Roller<br />
22. 02000 4 8 1/4"- 20 UNC Stainless Steel Nut<br />
24. 01906 3 6 1/4" - 3/4" Slotted Head Truss Bolt<br />
25. 04993 1 2 1/2" Push Nut Washer Cap Type<br />
39. 05509-95 1 2 Pump Roller Disk<br />
43. 10172 1 2 Solid Rubber Tire<br />
Please order replacement parts by PART NO.and DESCRIPTION<br />
NOTE: Wheel Assembly Number 5368 includes only one wheel, and all other<br />
quantities as listed in single nozzle column.<br />
Page 7
LAWN WIZARD (5 GALLON) SPRAYER PARTS BREAKDOWN<br />
FOR MODELS TRL51 AND TRL52<br />
8<br />
8<br />
9<br />
1<br />
1<br />
3<br />
10<br />
2<br />
5<br />
4<br />
33<br />
11 13<br />
13 12<br />
29<br />
2 29<br />
15<br />
33<br />
11<br />
12<br />
19<br />
2<br />
39<br />
2<br />
24 25<br />
24<br />
24<br />
25<br />
24<br />
24<br />
24<br />
43<br />
39<br />
2<br />
21<br />
2<br />
20<br />
7<br />
20<br />
21<br />
22<br />
2<br />
14<br />
36<br />
19<br />
18<br />
16<br />
17<br />
2<br />
36<br />
17<br />
18<br />
27<br />
40 40<br />
16<br />
28<br />
26<br />
30<br />
32<br />
29<br />
33<br />
WHEEL ASSEMBLY<br />
MODELS TRL51 AND TRL52<br />
26<br />
34<br />
44<br />
44 44<br />
34 44<br />
31<br />
44<br />
44<br />
24<br />
25<br />
35<br />
35<br />
28<br />
30<br />
29<br />
32<br />
33<br />
24<br />
24<br />
39<br />
21<br />
19<br />
20<br />
2 2<br />
43<br />
22<br />
PART NO. 5368<br />
Page 8
LAWN WIZARD (5 GALLON) PULL TYPE SPRAYER PARTS LIST<br />
REF. PART QTY. REQ'D<br />
NO. NO. SGL. DBL. DESCRIPTION<br />
1. 05513 - 2 Push Pull Control Cable Assembly (w/ washers and nuts)<br />
2. 02772 4 10 1/4" Nylon Insert Lock Nut<br />
3. 05524-70 - 1 Trailer Cable Mount<br />
4. 04751-70 1 1 Pull Tongue<br />
5. 04822 - 1 1/4"- UNC x 1" Square U-bolt<br />
7 00684 2 2 1/4”-20 UNC x 1-1/2” Hex Head Bolt<br />
8. G380 2.67ft 5.34ft 3/8" EVA Tubing (sold by foot)<br />
9. PL2 1 1 Cap<br />
10. P5 10 1 1 Tank - 5 <strong>Gallon</strong> w/ Cap<br />
11. A3838 1 2 3/8" MPT x 3/8" Hose Barb<br />
12. 05516 1 2 3/8" FPT x 3/8" FPT Brass Valve<br />
13. K8400 3/8 1 2 3/8" Metering Barb<br />
14. 05378 - 2 Control Cable Clamp<br />
15. 00516 - 2 1/4" - 20 UNC 3/4" Flat Head Slotted Machine Screw<br />
16. A3812 1 2 3/8" MPT x 1/2" Hose Barb<br />
17. B8PH 2 4 #6 Hose Clamp (Nylon)<br />
26. 380 1.67ft 3.34ft 3/8" x 1/8" Wall Vinyl Hose (sold by foot)<br />
27. 05860 1 1 Main Frame<br />
28. NTL38 1 2 3/8" Elbow Spray Nozzle Fitting w/ Lock Nut<br />
29. B12 2 4 Nozzle Lock Nut<br />
30. 05750 - 2 Boom Wings - Lexan<br />
31. 05751-70 1 1 Boom Mount/Single Nozzle Boom<br />
32. AN10 1 2 AN10 Nozzle<br />
33. 8027 2 4 11/16" FPS Swivel Nut<br />
34. 00092 2 2 1/4" - 20 UNC x 1/2" Bolt<br />
35. 01076 - 2 1/4" - 20 UNC x 3/4" Hex Head Bolt<br />
36. 3812D 1 2 1/2" Hose Barb Straight Nozzle Fitting (Special Fitting)<br />
40. 07609 1 2 16mm Flatwasher<br />
43. 10172 1 - Solid Rubber Tire<br />
44. 05376 2 6 1/4" Nylon Flatwasher<br />
- NHT11 - 1 Plastic Hose Tie<br />
- 5368 1 2 Wheel Assembly-16" Wheel<br />
2. 02772 7 14 1/4" Nylon Insert Lock Nut<br />
18. 05515 1 2 1/2" x 1/8" Wall Black Latex x 17-1/4" Lg.<br />
19. 05325-95 1 2 Wheel - Frame Spacer Bushing for 16" Wheel<br />
20. 02004 4 8 1/4"- 10 UNC x 2-1/4" Stainless Steel Bolt<br />
21. 05511 8 16 Nylatron Pump Hose Roller<br />
22. 02000 4 8 1/4"- 20 UNC Stainless Steel Nut<br />
24. 01906 3 6 1/4" - 3/4" Slotted Head Truss Bolt<br />
25. 04993 1 2 1/2" Push Nut Washer Cap Type<br />
39. 05509-95 1 2 Pump Roller Disk<br />
43. 10172 1 2 Solid Rubber Tire<br />
Please order replacement parts by PART NO.and DESCRIPTION<br />
NOTE: Wheel Assembly Number 5368 includes only one wheel, and all other<br />
quantities as listed in single nozzle column.<br />
Page 9
IMPORTANT CARE INSTRUCTION<br />
FOR PUSH AND PULL TYPE SPRAYER<br />
A. Always clean the unit thoroughly after each use. Push at least two gallons of clean<br />
water through the sprayer after cleaning out the chemicals.<br />
B. After each use make sure the valves and nozzle assemblies are flushed clean of<br />
chemicals both inside and outside.<br />
C. After flushing and washing the valve, place a drop of oil (#10 or equivalent) on the<br />
control cable wire where it is attached to control valve and on the wire at the control<br />
cable mount.<br />
D. Remove pump hoses from the wheel rollers when the sprayer is not in use.<br />
CAUTION IS NECESSARY WHEN APPLYING CHEMICALS: Always ask your<br />
dealer or chemical supplier how to mix and apply chemicals. Always follow<br />
chemical manufacturer instructions as well as all licensing and use restrictions<br />
and regulations. Be sure to dispose of all unused chemicals or solutions in a<br />
proper and ecological sound manner. Keep sprayer and chemicals away from<br />
children and pets. Dethmers Manufacturing Company will not be responsible for<br />
applications results or misapplication of chemicals. The User shall determine the<br />
suitability of the product for his intended use and assume all risk and liability.<br />
Page 10
NOTES<br />
Page 11
DETHMERS MFG. COMPANY<br />
P.O. BOX 189<br />
4010 320th St., BOYDEN, IA. 51234<br />
PH: (712) 725-2311 or (712) 725-2302<br />
FAX: (712) 725-2380<br />
TOLL FREE: 1-800-54DEMCO (1-800-543-3626)<br />
Page 12