Component Catalogue - Lifting Systems 07/05/2013 - KLH

M a d e f o r b u i l d i n g
b u i l t f o r l i v i n g
Lif t ing Sys tem s
CE - MARKED

I M P R I N T
© KLH Massivholz GmbH
Publisher and responsible for content: KLH Massivholz GmbH
Version: 01/2013, Lifting Systems – CE - marked
The content of this brochure is the intellectual property of the company
and is protected by copyright. Any kind of reproduction of this document is
strictly prohibited unless otherwise agreed in writing by the publisher.

C O N T E N T
01 VISIBLE FACTORY FIT TED LIF TING SYSTEMS 06
02 CONCE ALED FACTORY FIT TED LIF TING SYSTEMS 14
03 ON SITE INSTALLED LIF TING SYSTEMS 18
04 UNLOADING AND STOR AGE 19
05 INSTALL ATION 21
0 1

P R E F A C E
LIFTING
SYSTEMS
This brochure shall provide an overview of the different CE certified lifting systems for CLT panels that can be supplied and
installed by KLH Massivholz GmbH. (KLH are currently the only CLT manufacturer that holds CE certification for their lifting
systems.)
There are various factors to consider when selecting a lifting system :
the location of the element during transport, the type of panel installation/handling on site, the size of the element, the visual
requirements for the KLH element and the cost of the lifting system.
The following lifting systems are described on the subsequent pages:
• flush mounted, visible and factory fitted lifting systems for wall, floor and roof elements
• concealed, factory fitted lifting systems for wall, floor and roof elements
• on site installed lifting systems
In addition to a detailed description of the different lifting systems, their application and installation, this brochure also
contains copies of the related CE certification.
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O V E R V I E W O F C E - C E R T I F I E D L I F T I N G S Y S T E M S
W-System (Wall System)
For wall elements -with single holes and disposable
lifting slings
F-Systems (Floor System)
F D - s y s t e m ( f l o o r d i a g o n a l - s y s t e m )
For floor and roof elements-with diagonally arranged
holes and disposable lifting slings
F B - S y s t e m ( F l o o r B o l T S y s t e m )
For floor and roof elements-with single holes using
disposable lifting slings and reusable safety bolts
VLS -System (Visible lifting -System)
For wall, floor and roof elements using disposable - lifting
slings and pins
Please also note the country-specific health and safety regulations for all
lif ting systems and adhere to the relevant site specific personal protective
equipment and construction equipment requirements and regulations.
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z e r t i f i k a t
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z e r t i f i k a t
0 5

V I S I B L E F A C T O R Y F I T T E D L I F T I N G S Y S T E M S
01 FLUSH MOUNTED, VISIBLE AND FACTORY FITTED LIFTING SYSTEMS
Flush mounted, visible and factory fitted lifting systems
are used for wall, floor and roof elements.
According to the weight of the KLH elements disposable
lifting slings of type 1000 Pewag or Pewag 2500 are used.
A 30 mm diameter hole required for the insertion of the
lifting strap will be visible. For exposed quality finish
KLH surfaces, we recommend that following the element
installation on site the lifting holes are plugged with
timber plugs.
Depending on the installation, we distinguish between
the W-system, FD-system and FB-system.
LIFTING SYSTEMS OVERVIEW
System type
Lifting sling type
minimum panel thickness [mm]
maximum panel thickness [mm]
minimum number of lifting slings
maximum number of lifting slings
maximum panel weight [kg]
with 1# lifting sling
maximum panel weight [kg]
with 2# lifting slings
maximum panel weight [kg]
with 3# lifting slings
maximum panel weight [kg]
with 4# lifting slings
Panel handling
W 1000 Pewag 1000 57 600 1 2 1000 2000 not permitted not permitted vertical
W 2500 Pewag 2500 125 600 1 2 2500 5000 not permitted not permitted vertical
FD 1000 Pewag 1000 57 600 1 4 1000 1000 1500 3000 horizontal
FD 2500 Pewag 2500 125 600 1 4 2500 2500 3750 7500 horizontal
FB 1000 Pewag 1000 57 600 1 4 1000 1000 1500 3000 horizontal
FB 2500 Pewag 2500 125 600 1 4 2500 2500 3750 7500 horizontal
E xample: Wall element 1600kg Required system: 2 pcs. W 1000
Floor element 24 00kg Required system: 4 pcs. FB 1000 or FD 1000
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V I S I B L E F A C T O R Y F I T T E D L I F T I N G S Y S T E M S
W-System
(vertical panel handling of wall units)
Angle of inclination
45° - 60°
ma x. 6m
KLH wall element
F-SystemS
FD-system (horizontal handling of floor and
roof elements - diagonally arranged holes)
FB-system (horizontal panel handling of floor and
roof elements – lifting sling with pin)
KLH f loor element
ma x. 6m
Angle of inclination
45° - 60°
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V I S I B L E F A C T O R Y F I T T E D L I F T I N G S Y S T E M S F O R W A L L E L E M E N T S
ILLUSTRATION OF VISIBLE FACTORY FITTED LIFTING SYSTEMS FOR WALL ELEMENTS (W-SYSTEM)
EDGE DISTANCES W-SYSTEM
The following illustrations identify the edge distance requirements for lifting holes within the wall panel.
Standard Half Lap Slope cut
½ ½
130
130
80
130
KLH wall element
80
Ø30
KLH wall element
Ø30
KLH wall element
Ø30
The holes for lifting slings will be incorporated into the fabrication drawings by KLHUK.
The position of the hole for the lifting sling will depend on the edge distance, the balance point and the handling position
of the KLH element. The specific lifting system type will normally be specified by KLHUK.
The maximum distance between 2 lifting slings is 6,000mm.
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V I S I B L E F A C T O R Y F I T T E D L I F T I N G S Y S T E M S F O R W A L L E L E M E N T S
DIAGRAMATIC ILLUSTRATION OF THE SYSTEM W 1000
Panel thickness ranging from 57 mm to 600 mm,
1# lifting sling or 2# lifting slings
1# lif ting sling -
panel weight
1,000 kg ma x.
2# lif ting slings -
panel weight
2,000 kg ma x.
KLH wall element
KLH wall element
DIAGRAMATIC ILLUSTRATION OF THE SYSTEM W 2500
Panel thickness ranging from 125 mm to 600 mm,
1# lifting sling or 2# lifting slings
1# lif ting sling -
panel weight
2,500 kg ma x.
2# lif ting slings -
panel weight
5,000 kg ma x.
KLH wall element
KLH wall element
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V I S I B L E F A C T O R Y F I T T E D L I F T I N G S Y S T E M S F O R F L O O R A N D R O O F E L E M E N T S
ILLUSTRATION OF THE VISIBLE FACTORY FITTED LIFTING SYSTEM FOR FLOOR
AND ROOF ELEMENTS (F-SYSTEM)
Within the F-system we distinguish between the FD- and the FB-system. The FD-system utilizes lifting slings; the FBsystem
consists of lifting slings with metal pins.
EDGE DISTANCE REQUIREMENTS OF THE F-SYSTEM
Minimum
edge dis t ance
150
Ø30
The following diagrams illustrate the recommended minimum
edge distances for the lifting holes.
KLH f loor element
protection for exposed
qualit y sur f aces
The holes for lifting slings will be incorporated into the fabrication drawings by KLHUK.
The position of the hole for the lifting sling will depend on the edge distance, the balance point and the handling position
of the KLH element. The specific lifting system type will normally be specified by KLHUK.
Half Lap Standard Slope cut
200
Ø 30
200 200
Ø 30 Ø 30
½ ½
KLH f loor element
KLH f loor element
KLH f loor element
protection for
protection for
protection for
150
exposed qualit y
sur f aces
exposed qualit y
sur f aces
150
exposed qualit y
sur f aces
1 0

V I S I B L E F A C T O R Y F I T T E D L I F T I N G S Y S T E M S F O R F L O O R A N D R O O F E L E M E N T S
DIAGRAMMATIC ILLUSTRATION OF THE SYSTEMS FD 1000 / 1000 FB
Panel thickness ranging from 57 mm to 600 mm
1# Lifting sling or 2#, 3# or 4# Lifting slings
1# lif ting sling -
2# lif ting slings -
panel weight
panel weight
1,000 kg ma x.
1,000 kg ma x.
KLH f loor element
KLH f loor element
3 # lif ting slings -
4 # lif ting slings -
panel weight
1,500 kg ma x.
KLH f loor element
panel weight
3,000 kg ma x.
KLH f loor element
DIAGRAMMATIC ILLUSTRATION OF THE SYSTEMS FD 2500 / FB 2500
Panel thickness from 125 mm to 600 mm,
1# Lifting sling or 2#, 3# or 4# Lifting slings
1# lif ting sling -
panel weight
2,500 kg ma x.
2# lif ting slings -
panel weight
2,500 kg ma x.
KLH f loor element
KLH f loor element
3 # lif ting slings -
panel weight
3,750 kg ma x.
KLH f loor element
4 # lif ting sling -
panel weight
7,500 kg ma x.
KLH f loor element
1 1

V I S I B L E F A C T O R Y F I T T E D L I F T I N G S Y S T E M S F O R F L O O R A N D R O O F E L E M E N T S
GENERAL COMMENTS REGARDING THE INSTALLATION OF THE DISPOSABLE LIFTING SLINGS
The type of lifting system will be determined during the
fabrication drawing procedure and usually ordered by
KLHUK. Typically the lifting slings are installed in the
factory.
Exception: To load and unload vertically transported
elements and panels with F-systems, lifting slings in
the W-system will be fitted in the factory. For further
handling of the panels, the supplied lifting system
components for the F-system need to be installed on site
(see also page 20).
It is imperative that the lifting slings provided are installed
strictly in accordance with the below illustrations.
INSTALLATION OF LIFTING SLINGS FOR THE FD-SYSTEM
1 Inser t the lif ting sling into the lif ting hole
2 Pull the sling up again and through the second hole
3 Lif ting situation with FD -system. Edge distance between holes 100 mm.
Hole locations 45 degrees to the direction of the grain. See photo
1 2

V I S I B L E F A C T O R Y F I T T E D L I F T I N G S Y S T E M S F O R F L O O R A N D R O O F E L E M E N T S
INSTALLATION OF LIFTING SLINGS WITH THE FB-SYSTEM
1 Inser t the lif ting sling into the lif ting hole
2 Locate the met al pin and lif ting hook away f rom the seam of the
lif ting sling
3 Inser t the met al pin with the locking clip down and secure
4 Lif ting situation with FB - system
1 3

C O N C E A L E D F A C T O R Y F I T T E D L I F T I N G S Y S T E M S
02 CONCEALED AND FLUSH FACTORY FITTED LIFTING SYSTEMS
The VLS lifting system illustrated below is a lifting system
KLH developed in-house. It is particularly suited for
lifting KLH elements with exposed quality surfaces.
The VLS-system is fully concealed and installed in the
factory. After installation of the KLH element on site, the
lifting sling can be cut off flush.
OVERVIEW VLS LIFTING SYSTEM T YPES FOR WALL, FLOOR AND ROOF ELEMENTS
System type
Transport – loading type
minimum panel thickness [mm]
maximum panel thickness [mm]
minimum number of lifting slings
maximum number of lifting slings
maximum panel weight [kg]
with 1# lifting sling
maximum panel weight [kg]
with 2# lifting slings
maximum panel weight [kg]
with 3# lifting slings
maximum panel weight [kg]
with 4# lifting slings
Panel handling
VLS W1 horizontal/vertical 57 71 1 2 400 800 not permitted not permitted vertical
VLS W1 D horizontal/vertical 57 71 1 2 800 1600 not permitted not permitted vertical
VLS W2 horizontal/vertical 72 93 1 2 500 1000 not permitted not permitted vertical
VLS W2 D horizontal/vertical 72 93 1 2 1000 2000 not permitted not permitted vertical
VLS W3 horizontal/vertical 94 124 1 2 800 1600 not permitted not permitted vertical
VLS W3 D horizontal/vertical 94 124 1 2 1600 3200 not permitted not permitted vertical
VLS W4 horizontal/vertical 125 187 1 2 800 1600 not permitted not permitted vertical
VLS W4 D horizontal/vertical 125 187 1 2 1600 3200 not permitted not permitted vertical
VLS W5 horizontal/vertical 188 600 1 2 800 1600 not permitted not permitted vertical
VLS W5 D horizontal/vertical 188 600 1 2 1600 3200 not permitted not permitted vertical
VLS D1 horizontal 57 600 1 4 700 700 1400 2100 horizontal
VLS D1 vertical 57 600 1 4 700 1400 1400 1400 vertical
VLS D1 D horizontal 57 600 1 4 1400 1400 2800 4200 horizontal
VLS D1 D vertical 57 600 1 4 1400 2800 2800 2800 vertical
VLS D2 horizontal 90 600 1 4 1050 1050 2100 3150 horizontal
VLS D2 vertical 90 600 1 4 1050 2100 2100 2100 vertical
VLS D2 D horizontal 90 600 1 4 2100 2100 4200 6300 horizontal
VLS D2 D vertical 90 600 1 4 2100 4200 4200 4200 vertical
VLS D3 horizontal 140 600 1 4 1750 1750 3500 5250 horizontal
VLS D3 vertical 140 600 1 4 1750 3500 3500 3500 vertical
VLS D3 D horizontal 140 600 1 4 3500 3500 7000 10500 horizontal
VLS D3 D vertical 140 600 1 4 3500 7000 7000 7000 vertical
1 4

C O N C E A L E D F A C T O R Y F I T T E D L I F T I N G S Y S T E M S
VLS -SYSTEM
System VLS W2-fitted to a wall element
Angle of inclination
45° - 60°
ma x. 6m
KLH wall element
VLS -System
System VLS D2- fitted to a floor element
KLH f loor element
ma x. 6m
Angle of inclination
45° - 60°
1 5

C O N C E A L E D F A C T O R Y F I T T E D L I F T I N G S Y S T E M S
ILLUSTRATION OF CONCEALED FACTORY FITTED LIFTING SYSTEMS
- THE VLS -SYSTEM FOR WALL, FLOOR AND ROOF ELEMENTS
EDGE DISTANCES FOR THE VLS-SYSTEM
Installation will be carried out in the KLH factory and
exclusively in accordance with the edge distance requirements
as described below.
The 25 mm ø holes for lifting slings will be incorporated
into the fabrication drawings by KLHUK.
The position of the hole for the lifting sling will depend
on the edge distance, the balance point and the handling
position of the KLH element. The specific lifting system
type will normally be specified by KLHUK.
The maximum distance between 2 lifting slings is
6,000mm.
VLS-SYSTEM FOR VERTICAL PANEL HANDLING (e.g. WALL ELEMENTS)
The following VLS-systems are available for vertical panel handling
VLS W1 to VLS W5 and VLS W1 D to VLS W5 D
For full details regarding the available VLS lifting systems please refer to the overview.
Below an illustration of the edge distances for VLS W-systems:
Standard
Slope cut
Half Lap
½
½
130
130
80
130
80
Ø25 Ø25 Ø25
KLH wall element
KLH wall element
KLH wall element
1 6

C O N C E A L E D F A C T O R Y F I T T E D L I F T I N G S Y S T E M S
VLS LIFTING SYSTEM FOR HORIZONTAL PANEL HANDLING (e.g. FLOOR AND ROOF ELEMENTS)
The following VLS-systems are available for horizontal panel handling
VLS D1 to VLS D3 and VLS D1 D to VLS D3 D
For full details regarding the available VLS lifting systems please refer to the overview.
Below an illustration of the edge distances for VLS D-systems:
Standard
Slope cut
Half Lap
130
Ø25
130
Ø25
130
Ø25
KLH f loor / roof element
KLH f loor / roof element
½
KLH f loor / roof element
½
80
80
INSTALLATIONWITH SINGLE OR DOUBLE LIFTING SLING
Typically a single lifting sling is sufficient. For high load
requirements a double sling arrangement can be installed.
Example VLS W3
Example VLS W3 D
When lifting with the double sling arrangement it is
imperative that the lifting hook is inserted into both slings.
1 7

O N S I T E I N S T A L L E D L I F T I N G S Y S T E M S
03 ON SITE INSTALLED LIFTING SYSTEMS
Würth System
The proprietary system consists of Assy Kombi screws
and a lifting anchor in accordance with the enclosed data
sheet.
The Würth lifting system is only suitable for horizontal
panel delivery and horizontal panel handling (e.g. floor
panels), vertical handling is not permitted.
The Assy Kombi screw needs to be installed in the pull
direction of the crane chain. Diagonal pull forces are not
permitted with this system.
TRANSPORT ANCHOR
with chain link and stop on cross
bar
In conjunction with the ASSY® 3.0
Combi Screw, an expertise is
available for the system
Steel, yellow galvanized (A2C)
Load
level in
tons
Weight
in kg
a
in
mm
c
in
mm
d
in
mm
e
in
mm
f
in
mm
g
in
mm
h
in
mm
Art. No. P.
Qty.
1.0-1.3 0.7 12 165 130 30 40 5 13 0184 000 13 2
Function and application:
• For transporting wooden components in
conjunction with the ASSY ® 3.0 Combi
Screw.
• Any rotating, tilting and swiveling
movement is possible and harmless even
under load.
• The transport anchor enables the safe,
simple lifting o of all types of wooden
components.
• Expertise available. This is available
at www.wuerth.de, in the section: My
industry/Engineers, planners, architects/
Approvals/.
• The transport anchor complies with the
Machine Directive (89/392/EEC) in the
version 93/44/EEC.
Maintenance
• The transport anchor must be inspected
by an expert/safety representative of the
company at least once a year. In addition
to damage of any kind, the degree of
wearing must primarily be determined.
• Modi cations and repairs, especially
welding on the transport anchor are not
permitted!
• For safety reasons, the screws may only
be used once.
The permissible
maximum limit
dimension for the
dimension "h" is 13 mm.
If the limit dimension is
exceeded, the anchor
may no longer be used.
h
Recess: Depth 3 cm/dia. 70 mm
MWF - 12/11 - 07997 - ©
The load-bearing capacity of the transport anchor in conjunction with
the ASSY ® 3.0 Combi Screw must be proven separately –
see test report/expertise.
Screws: ASSY ® 3.0 Combi
dia. 12 mm, Art. No. 0184 112 …
Recommendation: 0184 212 181
Total length just 180 mm
Thread length 145 mm
Installation and handling of the Würth system is to be carried out strictly in accordance with the manufacturers’ recommendations.
1 8

U N L O A D I N G A N D S T O R A G E
04 UNLOADING AND STORAGE
GUIDELINES FOR W-SYSTEMS FOR VERTICAL AND HORIZONTAL TRANSPORT/HANDLING
Use a high capacity lifting device (minimum diameter 10 mm) in accordance with EN 818-2.
Please note the following procedures:
• Visual inspection of the fitted disposable lifting slings
• Hook in all lifting slings
(please refer to illustration)
• Maximum distance between the slings 6,000mm
• Angle of the lifting mechanism 45° - 60°
Hook into the lif ting slings
Angle of inclination
45° - 60°
ma x. 6m
KLH wall element
Lif t the wall element f rom
horizont al position
Pull direction
110°
LKW
Cargo securing system in accordance with the relevant rules and regulations
1 9

U N L O A D I N G A N D S T O R A G E
GUIDELINES FOR F- AND VLS -SYSTEMS FOR VERTICAL AND HORIZONTAL TRANSPORT/HANDLING
Use a high capacity lifting device (minimum diameter 10 mm) in accordance with EN 818-2.
Please note the following procedures:
F L O O R S L A B - H O R I Z O N T A L T R A N S P O R T
• Visual inspection of the fitted disposable lifting slings
• Hook in all lifting slings
(please refer to illustration)
• Maximum distance between the slings 6,000mm
• Angle of the lifting mechanism 45° - 60°
KLH f loor element
ma x. 6m
Angle of inclination
45° - 60°
F L O O R S L A B - V E R T I C A L T R A N S P O R T/ H A N D L I N G
Unloading procedure for F- and VLS-systems
Angle of inclination
45° - 60°
The panels are unloaded using the factory installed lifting
slings. The panel is then temporarily placed horizontally
and secured.
ma x. 6m
KLH f loor element
Onsite installation with the VLS-system
The lifting gear is hooked into the factory installed lifting
slings and the element lifted into position.
Onsite installation with the F-system
Following the unloading procedure with the F-system the
supplied lifting slings are installed on site into all lifting
holes and the element lifted into position (see installation
KLH f loor element
ma x. 6m
Angle of inclination
45° - 60°
of F-system pages 12/13).
2 0

I N S T A L L A T I O N
05 INSTALLATION
VERTICAL ELEMENT INSTALLATION -
WALL ELEMENTS
HORIZONTAL ELEMENT INSTALLATION -
FLOOR AND ROOF ELEMENTS
I N S T A L L A T I O N O F W A L L E L E M E N T
• Correctly position wall panel-note temporary stability
requirements
F L O O R / R O O F E L E M E N T I N S T A L L A T I O N
• Install floor / roof element in correct position – note
temporary stability requirements
U N H O O K L I F T I N G G E A R
temporar y
suppor t
• Follow the relevant occupational health and safety
rules and regulations when installing floor and roof
elements
screw f ixings
U N H O O K L I F T I N G G E A R
• Follow the relevant occupational health and safety
rules and regulations
T H E V L S - S Y S T E M - C U T T I N G O F L I F T I N G S L I N G S
• Wear safety gloves and use a safety knife strictly in
accordance with the relevant Health and Safety rules
and regulations
temporar y
suppor t
screw f ixings
D I S P O S A L O F L I F T I N G S L I N G S
• EWC 200 139 plastics from household waste
• CFC 170 203 plastic from construction and demolition
waste
• According to EU - waste disposal of non-recyclable
waste
2 1

N O T E S

N O T E S

N O T E S

K L H M a s s i v h o l z G m b H
A-8842 Katsch a. d. Mur 202 | Tel +43 (0)3588 8835 0 | Fax +43 (0)3588 8835 20
of fice@klh.at | www.klh.at
K L H U K L t d .
7-9 Woodbridge Street | London EC1 R0LL
tel: +44 (0)20 3031 8070 | fax: +44(0)20 7336 8152
of fice@klhuk.com | www.klhuk.com
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www.fsc.org
For love of nature.