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LT3-00032-2-A - DDKS Industries, hydraulic components distributor

LT3-00032-2-A - DDKS Industries, hydraulic components distributor

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CONTENTS<br />

PAGE<br />

technical characteristics 3<br />

fluid connections 4<br />

seal kits 4<br />

introduction 5<br />

description 5<br />

mounting 5<br />

rear pump mounting 5<br />

shaft information 5<br />

piping 5<br />

recommended fluids 6<br />

viscosity 6<br />

viscosity index 6<br />

temperature 6<br />

alternate fluids 6<br />

fluid cleanliness 6<br />

comparison of solid contamination classification system 6<br />

filling case 7<br />

service information 7<br />

maintenance 7<br />

start up procedures for new installations 7<br />

trouble shooting 8<br />

assembly tool drawings T1,T2,T3, and T4 10<br />

disassembly procedures 11<br />

rework limits of wear parts 13<br />

assembly procedures 15<br />

figure 1 shaft and bearing assembly 15<br />

figure 2 rocker cam, piston-shoes & retainer 15<br />

cam and cradle assemblies 16<br />

rocker cam 17<br />

piston and shoe 18<br />

figure 3 mounting flange, cam & cradle, barrel & auxiliary shaft 18<br />

figure 4 barrel and auxiliary drive shaft 24 series 19<br />

figure 4.1 barrel and auxiliary drive shaft 30 series 20<br />

figure 5 housing 20<br />

figure 6 housing, end cap cam and barrel 21<br />

mechanical shaft seal 21<br />

figure 7 seal assembly 22<br />

counter balance plate 23<br />

servo plate 23<br />

control cover 23<br />

figure 8 port block 24<br />

port block installation 24<br />

figure 9 barrel holddown and auxiliary pump 24 series 25<br />

barrel holddown and auxiliary pump 30 series 26<br />

auxiliary pump and end cover 26<br />

figure 10 rear drive adapter and shuttle valve 27<br />

rear drive adapter 28<br />

pilot valve 28<br />

shuttle valve 28<br />

figure 11 exploded view of shuttle valve and pilot valve ext. drain 29<br />

shuttle valve adapter 30<br />

shuttle valve mounting 30<br />

valve block assembly 30<br />

figure 12 valve block assembly 32<br />

valve block for servo valve 33<br />

figure 13 valve block for servo valve 36<br />

test procedure 37<br />

alternate test procedure 38<br />

control test - refer to control service manual S1-AM030 39<br />

<strong>hydraulic</strong> circuit P24/30P 41<br />

<strong>hydraulic</strong> circuit P24/30S 42<br />

installation drawings 43-61<br />

ordering code 62<br />

conversions & formulas 65<br />

2

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