IZP Dresden mbH - Your RAMS and LCC Service Provider
Risk and safety management with RAMS/LCC technology - Our services and references 2014/15. Consulting, services, training and education and software in the field of reliabilty, availability, maintenance and safety management and verification (FMEA, FMECA, FTA, LCC and hazard analysis - RAM/LCC oriented data analysis and maintennace optimization).
Risk and safety management with RAMS/LCC technology - Our services and references 2014/15. Consulting, services, training and education and software in the field of reliabilty, availability, maintenance and safety management and verification (FMEA, FMECA, FTA, LCC and hazard analysis - RAM/LCC oriented data analysis and maintennace optimization).
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<strong>IZP</strong> <strong>Dresden</strong> <strong>mbH</strong> – <strong>Service</strong>s <strong>and</strong> References<br />
Value of <strong>RAMS</strong>/<strong>LCC</strong> Implementation:<br />
Quality <strong>and</strong> costs of<br />
your products <strong>and</strong> processes become<br />
evaluable through <strong>RAMS</strong> <strong>and</strong> <strong>LCC</strong>!<br />
R<br />
A<br />
M<br />
S<br />
<strong>LCC</strong><br />
Reliability<br />
Availability<br />
Maintainability<br />
Safety<br />
Life Cycle Costs<br />
Engineering Company for Reliability <strong>and</strong> Process Modelling <strong>IZP</strong> <strong>Dresden</strong> <strong>mbH</strong><br />
<strong>RAMS</strong> Philosophy<br />
• Calculate reproducible operating figures.<br />
Make expert knowledge available.<br />
Integrated information logistics is the basis of process management.<br />
„Prediction is very difficult,<br />
especially about the<br />
future…“<br />
Use scenarios systematically:<br />
(Niels Bohr, 1922)<br />
What would be, if...?<br />
Engineering Company for Reliability <strong>and</strong> Process Modelling <strong>IZP</strong> <strong>Dresden</strong> <strong>mbH</strong><br />
© <strong>IZP</strong> <strong>Dresden</strong> <strong>mbH</strong> 2014<br />
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<strong>IZP</strong> <strong>Dresden</strong> <strong>mbH</strong> – <strong>Service</strong>s <strong>and</strong> References<br />
One-Stop <strong>Service</strong>s For <strong>Your</strong> Business<br />
We offer a wide range of flexible services<br />
<strong>and</strong> software solutions in the field of<br />
<strong>RAMS</strong>/<strong>LCC</strong> <strong>and</strong> data management.<br />
Maintenance<br />
Safety<br />
Analysis<br />
Reliability<br />
<strong>LCC</strong>-<br />
Forecast<br />
Fault<br />
Tree<br />
Analysis<br />
FMEA<br />
Facilitation<br />
<strong>RAMS</strong><br />
Software<br />
Education<br />
<strong>and</strong><br />
Training<br />
Engineering Company for Reliability <strong>and</strong> Process Modelling <strong>IZP</strong> <strong>Dresden</strong> <strong>mbH</strong><br />
What Can We Do for <strong>Your</strong> Business?<br />
Does your work dem<strong>and</strong> the following <strong>RAMS</strong>/<strong>LCC</strong> related tasks?<br />
• Execution of process or product FMEA<br />
• Preparation of safety reports for the certification of your products or customer appliances<br />
• <strong>LCC</strong> <strong>and</strong> reliability Prognosis for your offers or submissions<br />
• <strong>RAMS</strong> implementation according to DIN EN 50126 for your IRIS certification<br />
• Optimisation of your maintenance <strong>and</strong> renewal strategy<br />
• Monitoring of reliability, availability <strong>and</strong> incidents of your fleet or production processes<br />
• Do you need a specific IT solution to analyze your process data?<br />
We would be pleased to support you!<br />
Engineering Company for Reliability <strong>and</strong> Process Modelling <strong>IZP</strong> <strong>Dresden</strong> <strong>mbH</strong><br />
© <strong>IZP</strong> <strong>Dresden</strong> <strong>mbH</strong> 2014<br />
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<strong>IZP</strong> <strong>Dresden</strong> <strong>mbH</strong> – <strong>Service</strong>s <strong>and</strong> References<br />
Our Manifold Rail Sector References<br />
• Implementation of ZUPROS (reliability forecast system) in the sector of train<br />
control for the elevated railway Hamburg<br />
• Realisation of reliability analysis for components of<br />
railway constructions (e.g. heating of track switches)<br />
• Analysis for maintenance optimisation of railway<br />
constructions<br />
• Comprehensive <strong>RAMS</strong>/<strong>LCC</strong><br />
examinations for ICE trains of Deutsche Bahn AG<br />
• Implementation of <strong>RAMS</strong>/<strong>LCC</strong>-systems for rail operators <strong>and</strong><br />
rail technology producers<br />
(Siemens AG, BVG, Bombardier Transportation,<br />
VAG Nürnberg...)<br />
Engineering Company for Reliability <strong>and</strong> Process Modelling <strong>IZP</strong> <strong>Dresden</strong> <strong>mbH</strong><br />
Long-Term Cooperation with DB AG<br />
• Development <strong>and</strong> licensing of our software tools <strong>and</strong> databases<br />
(ZANI, CLC, QSI3-Evaluator, MathOffice, <strong>RAMS</strong>-Office)<br />
• Analysis for utilisation possibilities of the onboard-identification<br />
<strong>and</strong> early-warning system for bogies <strong>and</strong> for the identification of<br />
components damage<br />
• Maintenance Optimisation<br />
• Relational database system for AWS-ICE und SAP data<br />
• Training (<strong>RAMS</strong>/<strong>LCC</strong> engineers, managerial workshops)<br />
• System specifications for the future IT system BEATRICx<br />
(Reliability Analysis ICx)<br />
• Evaluation of data on train traffic hold-ups <strong>and</strong> delays<br />
• Preparation of FMEA appendix for DB group st<strong>and</strong>ard 950.11<br />
Engineering Company for Reliability <strong>and</strong> Process Modelling <strong>IZP</strong> <strong>Dresden</strong> <strong>mbH</strong><br />
© <strong>IZP</strong> <strong>Dresden</strong> <strong>mbH</strong> 2014<br />
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<strong>IZP</strong> <strong>Dresden</strong> <strong>mbH</strong> – <strong>Service</strong>s <strong>and</strong> References<br />
Projects for the SIEMENS AG<br />
• Siemens <strong>RAMS</strong> analysis system (SIERA)<br />
• <strong>RAMS</strong> evaluation system (<strong>RAMS</strong>ES)<br />
• Project CLC<br />
• Seminars <strong>and</strong> consulting<br />
• Field experience management (FXM)<br />
• Reliability analysis for different type<br />
series with characteristic value database<br />
construction<br />
Engineering Company for Reliability <strong>and</strong> Process Modelling <strong>IZP</strong> <strong>Dresden</strong> <strong>mbH</strong><br />
Projects for Manufacturing Industry<br />
• AB Elektronik Sachsen G<strong>mbH</strong><br />
FMEAs for vehicle sensors<br />
• Kugel Edelstahlbearbeitung G<strong>mbH</strong><br />
Maintenance analysis<br />
• MHA Zentgraf G<strong>mbH</strong> & Co. KG<br />
FMEA for ball valve<br />
• OPSolutions G<strong>mbH</strong><br />
FMEA for project TOSA<br />
• SBf Spezialleuchten Wurzen G<strong>mbH</strong><br />
<strong>RAMS</strong> specifications<br />
• VEM Sachsenwerk<br />
FMEA for traction motor <strong>and</strong> generator<br />
• EADS-EFW<br />
FMEA for floor panels A380<br />
Engineering Company for Reliability <strong>and</strong> Process Modelling <strong>IZP</strong> <strong>Dresden</strong> <strong>mbH</strong><br />
© <strong>IZP</strong> <strong>Dresden</strong> <strong>mbH</strong> 2014<br />
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<strong>IZP</strong> <strong>Dresden</strong> <strong>mbH</strong> – <strong>Service</strong>s <strong>and</strong> References<br />
Solutions for Rail Equipment Suppliers<br />
• Software <strong>and</strong> interface conception <strong>and</strong> development<br />
• Consulting <strong>and</strong> training<br />
• Reliability analysis including characteristic-value<br />
library development <strong>and</strong> implementation<br />
• Analysis of data quality<br />
• Field data capturing (FRACAS)<br />
• Education of <strong>RAMS</strong>/<strong>LCC</strong> specialists<br />
• <strong>RAMS</strong>-specifications <strong>and</strong> performance controlling<br />
for contracting <strong>and</strong> tendering<br />
• Safety analysis <strong>and</strong> prognosis of lifecycle costs<br />
Engineering Company for Reliability <strong>and</strong> Process Modelling <strong>IZP</strong> <strong>Dresden</strong> <strong>mbH</strong><br />
Other Rail Business Project Experiences<br />
• Tendering support<br />
• Support for product<br />
certification<br />
• Field data capturing<br />
• Safety analysis<br />
• Risk analysis<br />
• FME(C)A <strong>and</strong> FTA<br />
• <strong>LCC</strong> analysis<br />
• Software <strong>and</strong> <strong>RAMS</strong>/<strong>LCC</strong><br />
evaluation feasibility studies<br />
• Education <strong>and</strong> training<br />
• Consulting<br />
• Faiveley Transport<br />
• Pöyry Infra G<strong>mbH</strong><br />
• Heine Resistors G<strong>mbH</strong><br />
• FOGTEC Rail Systems<br />
• VEM Sachsenwerk<br />
• HeiterBlick<br />
• Transtechnik<br />
• Ultimate Europe<br />
• BeNEX G<strong>mbH</strong>, BLS AG Bern<br />
• Rhomberg Bahntechnik<br />
• Signal Concept<br />
Engineering Company for Reliability <strong>and</strong> Process Modelling <strong>IZP</strong> <strong>Dresden</strong> <strong>mbH</strong><br />
© <strong>IZP</strong> <strong>Dresden</strong> <strong>mbH</strong> 2014<br />
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<strong>IZP</strong> <strong>Dresden</strong> <strong>mbH</strong> – <strong>Service</strong>s <strong>and</strong> References<br />
<strong>RAMS</strong> Analyses for Major Rail Projects<br />
• Gotthard Base Tunnel (GBT)<br />
Support of Pöyry Infra G<strong>mbH</strong><br />
as Partner of Transtec Gotthard<br />
for GBT tender preparation<br />
GBT rail technology <strong>RAMS</strong> phases 3 <strong>and</strong> 4<br />
Additional GBT <strong>RAMS</strong>/<strong>LCC</strong> Analysis<br />
for Transtec - rail track division (<strong>RAMS</strong> phases 1 to 10)<br />
• City Tunnel Leipzig<br />
For ZVNL as client body: incident <strong>and</strong> performance analysis<br />
with statistic estimation of train delays <strong>and</strong> critical hold-ups<br />
Based on analysis of punctuality data records from<br />
comparable urban PT tunnel systems<br />
Engineering Company for Reliability <strong>and</strong> Process Modelling <strong>IZP</strong> <strong>Dresden</strong> <strong>mbH</strong><br />
<strong>RAMS</strong>/<strong>LCC</strong> Analyses for Rolling Stock<br />
• RAM/<strong>LCC</strong> Analyses <strong>and</strong> Documentation Work<br />
Bombardier TWINDEXX Swiss Express<br />
Project volume included three delivery lots of<br />
double-deck electric motorised train-sets<br />
assessment <strong>and</strong> breakdown of all necessary<br />
RAM/<strong>LCC</strong> requirement documents<br />
<strong>RAMS</strong>/<strong>LCC</strong> assistance of the ETCS-L2 ATP<br />
system suppliers in form of consulting,<br />
documentation <strong>and</strong> evaluation activities<br />
FTA analyses for reliability rating of different<br />
train set configurations<br />
Photo © Bombardier 2013<br />
Engineering Company for Reliability <strong>and</strong> Process Modelling <strong>IZP</strong> <strong>Dresden</strong> <strong>mbH</strong><br />
© <strong>IZP</strong> <strong>Dresden</strong> <strong>mbH</strong> 2014<br />
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<strong>IZP</strong> <strong>Dresden</strong> <strong>mbH</strong> – <strong>Service</strong>s <strong>and</strong> References<br />
Try <strong>IZP</strong> Software for <strong>Your</strong> Evaluations<br />
<strong>RAMS</strong>-Office NG<br />
• The simple, flexible <strong>and</strong> efficient<br />
integrated software package for your <strong>RAMS</strong>/<strong>LCC</strong> tasks<br />
• New ribbon-based user interface<br />
• Flexible interface tool to connect your databases<br />
• Configurable modules <strong>and</strong> OLAP technology for your data analysis<br />
• Calculation <strong>and</strong> filing of characteristic values<br />
• Manifold functions for report generation <strong>and</strong> editing<br />
• Data exchange with other <strong>RAMS</strong>/<strong>LCC</strong> software <strong>and</strong> MS Office<br />
REL-PAD<br />
• The good-value tool for statistic data analysis<br />
• Evaluation <strong>and</strong> calculation of characteristic values <strong>and</strong> functions<br />
for reliability <strong>and</strong> availability<br />
• MS Office integration<br />
Engineering Company for Reliability <strong>and</strong> Process Modelling <strong>IZP</strong> <strong>Dresden</strong> <strong>mbH</strong><br />
www.izp.de/software<br />
For <strong>Your</strong> Fault Tree Analysis<br />
New FTA Module Add-On for <strong>RAMS</strong>-Office NG Premium Version<br />
• User friendly system for FTA analyses<br />
• Calculation of reliability <strong>and</strong><br />
failure probability of a system<br />
• Graphic chart for failure probability<br />
• Calculation of system reliability,<br />
availability, unavailability, failure frequency,<br />
MUT <strong>and</strong> MDT<br />
• System structure import<br />
from APIS IQ-FMEA und FaultTree+<br />
• Export options for many common document formats<br />
(Excel, HTML, XML, PDF…)<br />
• Use of structral data <strong>and</strong> statistical values<br />
of previous reliability analyses <strong>and</strong> the characteristic-value-library<br />
• Automatic element adjustment <strong>and</strong> alignment<br />
• Copy functions for elements <strong>and</strong> subsystems<br />
Engineering Company for Reliability <strong>and</strong> Process Modelling <strong>IZP</strong> <strong>Dresden</strong> <strong>mbH</strong><br />
German Infos <strong>and</strong> Tutorial Video<br />
www.izp.de/fta<br />
© <strong>IZP</strong> <strong>Dresden</strong> <strong>mbH</strong> 2014<br />
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<strong>IZP</strong> <strong>Dresden</strong> <strong>mbH</strong> – <strong>Service</strong>s <strong>and</strong> References<br />
<strong>LCC</strong> Calculation Based on Statistical Data<br />
New <strong>LCC</strong> Module Add-On for <strong>RAMS</strong>-Office NG Premium Version<br />
• User-friendly system for <strong>LCC</strong> analyses<br />
• Calculation of system <strong>LCC</strong><br />
• Structure oriented workflow with intuitive tree view<br />
• Costs for scheduled maintenance <strong>and</strong> repeated<br />
events as well as corrective repairs over the lifecycle<br />
• Use of previously analyzed reliability values,<br />
FTA <strong>and</strong> reliability analyses <strong>and</strong> data take-over from<br />
the built-in characteristic value library<br />
• Import of system structure data <strong>and</strong> cost data from<br />
APIS IQ XML/ODBC <strong>and</strong> UNIFE UNILIFE St<strong>and</strong>ard<br />
• Choice between MTBF value <strong>and</strong> distribution function<br />
for useful life <strong>and</strong> repair cost estimation<br />
• Other automated functions, as adaption of price-lists<br />
• Export options for many common document formats<br />
(Excel, HTML, XML, PDF…)<br />
www.izp.de/lcc<br />
Engineering Company for Reliability <strong>and</strong> Process Modelling <strong>IZP</strong> <strong>Dresden</strong> <strong>mbH</strong><br />
System Analysis with <strong>RAMS</strong>-Office NG<br />
Create FMEA <strong>and</strong><br />
System Structure<br />
1<br />
2<br />
Execute<br />
FTA Analysis 3<br />
4<br />
Use<br />
Import Functions<br />
Calculate<br />
<strong>LCC</strong> Sheet<br />
Still piecing together or<br />
doing analyses work instead?<br />
<strong>RAMS</strong>-Office NG<br />
is the ideal supplement for your<br />
existing software with an efficient<br />
analysis workflow.<br />
• APIS IQ XML/APIS ODBC<br />
• Isograph FaultTree+<br />
• MS Excel<br />
• UNIFE UNILIFE <strong>LCC</strong><br />
• Databases<br />
www.izp.de/lcc<br />
www.izp.de/fta<br />
Engineering Company for Reliability <strong>and</strong> Process Modelling <strong>IZP</strong> <strong>Dresden</strong> <strong>mbH</strong><br />
© <strong>IZP</strong> <strong>Dresden</strong> <strong>mbH</strong> 2014<br />
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<strong>IZP</strong> <strong>Dresden</strong> <strong>mbH</strong> – <strong>Service</strong>s <strong>and</strong> References<br />
Certified Courses on <strong>RAMS</strong>/<strong>LCC</strong> Topics<br />
On request <strong>IZP</strong> offers English spoken courses to train you <strong>and</strong> your staff:<br />
Engineering Company for Reliability <strong>and</strong> Process Modelling <strong>IZP</strong> <strong>Dresden</strong> <strong>mbH</strong><br />
<strong>RAMS</strong>/<strong>LCC</strong> Engineers <strong>and</strong> Technicians Managers <strong>and</strong> Project Leaders Newcomers <strong>and</strong> Career Changers<br />
3rd <strong>RAMS</strong>/<strong>LCC</strong> Expert Conference<br />
November 3 rd <strong>and</strong> 4 th 2016 in <strong>Dresden</strong>,<br />
Germany<br />
Suggestions For <strong>Your</strong> Practical Work<br />
Discuss practical experiences <strong>and</strong> research results:<br />
<br />
<br />
<br />
<br />
Which benefits does your business gain from the use of <strong>RAMS</strong>/<strong>LCC</strong> methods?<br />
Which problems may arise?<br />
How did you <strong>and</strong> others solve that problems successfully?<br />
Which experiences did you <strong>and</strong> others make with<br />
risk management <strong>and</strong> <strong>RAMS</strong>/<strong>LCC</strong> analysis methods?<br />
Registration, Call for Papers<br />
<strong>and</strong> Information<br />
www.izp.de/expertenforum<br />
Engineering Company for Reliability <strong>and</strong> Process Modelling <strong>IZP</strong> <strong>Dresden</strong> <strong>mbH</strong><br />
© <strong>IZP</strong> <strong>Dresden</strong> <strong>mbH</strong> 2014<br />
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<strong>IZP</strong> <strong>Dresden</strong> <strong>mbH</strong> – <strong>Service</strong>s <strong>and</strong> References<br />
Contact Details<br />
You are welcome to request any information you need.<br />
We would be pleased to support you.<br />
<strong>IZP</strong> <strong>Dresden</strong> <strong>mbH</strong><br />
Stauffenbergallee 4<br />
01099 <strong>Dresden</strong>, GERMANY<br />
Telefon:<br />
Telefax:<br />
+49 (0) 351 80403-27<br />
+49 (0) 351 80403-26<br />
www.izp.de<br />
info@izp.de<br />
Engineering Company for Reliability <strong>and</strong> Process Modelling <strong>IZP</strong> <strong>Dresden</strong> <strong>mbH</strong><br />
The <strong>RAMS</strong>/<strong>LCC</strong> Goal<br />
Engineering Company for Reliability <strong>and</strong> Process Modelling <strong>IZP</strong> <strong>Dresden</strong> <strong>mbH</strong><br />
© <strong>IZP</strong> <strong>Dresden</strong> <strong>mbH</strong> 2014<br />
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