Woodfuel Standards & Accreditation - Wood Energy Scotland

Woodfuel Standards & Accreditation - Wood Energy Scotland Woodfuel Standards & Accreditation - Wood Energy Scotland

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Quality Assurance and<br />

<strong><strong>Wood</strong>fuel</strong> <strong>Accreditation</strong><br />

John Farquhar<br />

RDI


Some definitions...<br />

Specifications –Mainly physical properties but can also include<br />

sustainability and origin, these can be set by anyone; a boiler<br />

manufacturer, Local Authority, your grandmother<br />

<strong>Standards</strong> –They have specifications but also include methods of<br />

testing for the specifications. These are set by a recognised <strong>Standards</strong><br />

body, e.g. BSI, CEN, ONORM<br />

Quality Assurance –A method of ensuring and documenting that all<br />

the standards are met<br />

Quality Assurance Scheme / <strong>Accreditation</strong> – An independent<br />

third party, monitors and checks that quality assurance is being carried<br />

out.


Do we need really need<br />

accreditation for wood<br />

fuel production.....?


Why bother with <strong>Accreditation</strong>?<br />

Product improvement–the accreditation schemes will introduce bestpractice<br />

into the production, therefore product quality may improve as a<br />

result<br />

Error correction –if the production goes wrong, and you haven’t recorded<br />

what you did previously, it can be hard to remember what you did in order<br />

that you can correct it<br />

Liability protection –if you can demonstrate you follow best‐practice, you<br />

can’t be deemed to be negligent<br />

Customer demand –there are several reasons customers may demand<br />

accredited suppliers: 1) confidence the suppler can produce the correct<br />

fuel; 2) customer gets a FREE independent arbiter should things go wrong;<br />

3) RHI payments for >1MW systems demand sustainability reporting and<br />

accreditation schemes are an easy way of verifying this, this may apply to<br />

smaller systems in the future<br />

Present a more professional image


What happens when<br />

the new expensive,<br />

shiny woodfuel<br />

boiler isn’t doing it’s<br />

job properly?


Boiler<br />

supplier<br />

Fuel<br />

supplier<br />

Quality Assurance <strong>Accreditation</strong> can help prove if a fuel was within specification<br />

or not AT POINT OF DELIVERY<br />

Or at least give confidence the supplier is using best practice and therefore<br />

unlikely to be producing out‐of‐specification fuel


<strong>Standards</strong>...<br />

EN ‐ Technical Committee CEN/TC 335 “Solid Biofuels” at the<br />

European Committee for Standardisation (CEN) has compiled a suite of<br />

37 standards and one guide. These are now the default standards across<br />

the EU, countries which already had standards are now in the process of<br />

adopting these<br />

ONORM –M 7133 and M 7135, an Austrian standard which is often still<br />

specified in the UK<br />

DIN ‐ 66 165, a German standard occasionally specified (for pellets<br />

mostly), used in the ONORM standard for testing<br />

In a number of ways these standards don’t always suit the UK supply<br />

chain structure, they can be biased towards large scale supply to power<br />

stations and district heating schemes. Therefore sometimes we have to<br />

adapt them to reflect our smaller scale operations, this is fine as long<br />

as you document it


Standard reference Title<br />

BS EN 14588:2010 Solid biofuels ‐ Terminology, definitions and descriptions<br />

BS EN 14961‐1:2010 Solid biofuels ‐ Fuel specifications and classes ‐ Part 1: General requirements<br />

BS EN 14961‐2:2011 Solid biofuels ‐ Fuel specifications and classes ‐ Part 2: <strong>Wood</strong> pellets for non‐industrial use<br />

BS EN 14961‐3:2011 Solid biofuels ‐ Fuel specifications and classes ‐ Part 3: <strong>Wood</strong> briquettes for non‐industrial use<br />

BS EN 14961‐4:2011 Solid biofuels ‐ Fuel specifications and classes ‐ Part 4: <strong>Wood</strong> chips for non‐industrial use<br />

BS EN 14961‐5:2011 Solid biofuels ‐ Fuel specifications and classes ‐ Part 5: Firewood for non‐industrial use<br />

BS EN 14961‐6:2012 Solid biofuels ‐ Fuel specifications and classes ‐ Part 6: Non‐woody pellets for non‐industrial use<br />

BS EN 14778:2011 Solid biofuels ‐ Sampling<br />

BS EN 14774‐2:2009 Solid biofuels ‐ Determination of moisture content ‐ Oven dry method ‐ Part 2: Total moisture ‐ Simplified method<br />

BS EN 16127:2012 Solid biofuels ‐ Determination of length and diameter of pellets<br />

BS EN 15149‐1:2010 Solid biofuels ‐ Determination of particle size distribution ‐ Part 1: Oscillating screen method using sieve apertures of 1 mm and above<br />

CEN/TR 15569:2009 Solid biofuels ‐ A guide for a quality assurance system<br />

BS EN 15234‐1:2011 Solid biofuels ‐ Fuel quality assurance ‐ Part 1: General requirements<br />

BS EN 15234‐2:2012 Solid biofuels ‐ Fuel quality assurance ‐ Part 2: <strong>Wood</strong> pellets for non‐industrial use<br />

BS EN 15234‐3:2012 Solid biofuels ‐ Fuel quality assurance ‐ Part 3: <strong>Wood</strong> briquettes for non‐industrial use<br />

BS EN 15234‐4:2012 Solid biofuels ‐ Fuel quality assurance ‐ Part 4: <strong>Wood</strong> chips for non‐industrial use<br />

BS EN 15234‐5:2012 Solid biofuels ‐ Fuel quality assurance ‐ Part 5: Firewood for non‐industrial use<br />

BS EN 15234‐6:2012 Solid biofuels ‐ Fuel quality assurance ‐ Part 6: Non‐woody pellets for non‐industrial use<br />

BS EN 14780:2011 Solid biofuels ‐ Sample preparation<br />

BS EN 15296:2011 Solid biofuels ‐ Conversion of analytical results from one basis to another<br />

BS EN 14774‐3:2009 Solid biofuels ‐ Determination of moisture content ‐ Oven dry method ‐ Part 3: Moisture in general analysis sample<br />

BS EN 14774‐1:2009 Solid biofuels ‐ Determination of moisture content ‐ Oven dry method ‐ Part 1: Total moisture ‐ Reference method<br />

BS EN 15149‐2:2010 Solid biofuels ‐ Determination of particle size distribution ‐ Part 2: Vibrating screen method using sieve apertures of 3,15 mm and below<br />

CEN/TS 15149‐3:2006 Solid biofuels ‐ Methods for the determination of particle size distribution ‐ Part 3: Rotary screen method<br />

CEN/TS 15370‐1:2006 Solid biofuels ‐ Method for the determination of ash melting behaviour ‐ Part 1: Characteristic temperatures method<br />

BS EN 14775:2009 Solid biofuels ‐ Determination of ash content<br />

BS EN 14918:2009 Solid biofuels ‐ Determination of calorific value<br />

BS EN 15103:2009 Solid biofuels ‐ Determination of bulk density<br />

BS EN 15104:2011 Solid biofuels ‐ Determination of total content of carbon, hydrogen and nitrogen‐ Instrumental methods<br />

BS EN 15105:2011 Solid biofuels ‐ Determination of the water soluble chloride, sodium and potassium content<br />

BS EN 15148:2009 Solid biofuels ‐ Determination of the content of volatile matter<br />

BS EN 15150:2011 Solid biofuels ‐ Determination of particle density<br />

BS EN 15210‐1:2009 Solid biofuels ‐ Determination of mechanical durability of pellets and briquettes ‐ Part 1: Pellets<br />

BS EN 15210‐2:2010 Solid biofuels ‐ Determination of mechanical durability of pellets and briquettes ‐ Part 2: Briquettes<br />

BS EN 15289:2011 Solid biofuels ‐ Determination of total content of sulfur and chlorine<br />

BS EN 15290:2011 Solid biofuels ‐ Determination of major elements ‐ Al, Ca, Fe, Mg, P, K, Si, Na and Ti<br />

BS EN 15297:2011 Solid biofuels ‐ Determination of minor elements ‐ As, Cd, Co, Cr, Cu, Hg, Mn, Mo, Ni, Pb, Sb, V and Zn<br />

BS EN 16126:2012 Solid biofuels ‐ Determination of particle size distribution of disintegrated pellets


We want to be able to produce one of these with confidence ‐ Fuel quality<br />

declaration for chip that meets BS EN 15234‐1:2011 Fuel Quality Assurance –Part 1.<br />

FUEL QUALITY DECLARATION FOR WOOD CHIPS BASED ON BS EN 14961<br />

Supplier<br />

Solid biofuel Cooperative<br />

P.O. Box 11<br />

FI‐43700 Kyyjärvi, Finland tel.+358‐14‐000 000<br />

Fax. .+358‐14‐000 000<br />

Contact person: Mr. Pekka Hake e‐mail: pekka.hake@kyyjarvi.fi Contract number<br />

SB1345678<br />

Origin: Whole trees (1.1.1)<br />

Country<br />

Traded Form<br />

Finland (Kyyjärvi)<br />

<strong>Wood</strong> chips<br />

So how do<br />

we do<br />

that??<br />

Normative<br />

Informative<br />

Properties<br />

Particle size (mm)<br />

Moisture (w‐%)<br />

P45A<br />

M40<br />

Ash content (w‐%) A2.0<br />

<strong>Energy</strong> density as received<br />

(kWh/loose m3)<br />

Amount of delivery 300<br />

loose m 3 /month<br />

850 [kWh/loose m3]<br />

Pekka Hake<br />

Signature of assigned person<br />

Kyyjärvi, 19 December 2005<br />

Place and date


Methodology for quality assurance ‐ BS EN 15234‐1:2011.<br />

1.<br />

Document<br />

the process<br />

in the<br />

supply chain<br />

2.<br />

Define<br />

specificatio<br />

ns for the<br />

fuels<br />

USING<br />

RECOGNISED<br />

STANDARDS<br />

such as<br />

CEN335,<br />

ONORM<br />

3.<br />

Analyse<br />

factors<br />

influencing<br />

fuel quality<br />

and<br />

company<br />

performan<br />

ce<br />

4.<br />

Identify and<br />

document<br />

Critical<br />

Control<br />

Points for<br />

compliance<br />

with fuel<br />

specification<br />

5.<br />

Select<br />

appropriate<br />

measures<br />

that give<br />

confidence<br />

to customers<br />

that the<br />

specification<br />

s are being<br />

realised<br />

TESTING,<br />

MONITORING<br />

AND<br />

RECORDING<br />

6.<br />

Establish<br />

and<br />

document<br />

routines for<br />

separate<br />

handling of<br />

nonconforming<br />

materials<br />

and biofuel


Normative and Informative Properties<br />

Normative properties. These are considered<br />

to be the most important properties of a<br />

particular fuel and must be stated on the fuel<br />

declaration label.<br />

Informative properties. These properties are<br />

considered less important but useful to know<br />

and may be stated as a courtesy.


Typical critical control points for a primary producer<br />

Biomass source –<br />

young stands of<br />

coniferous forest<br />

Customer<br />

Collecting<br />

small trees<br />

after<br />

cleaning<br />

and<br />

thinning<br />

operations<br />

in the forest<br />

Seasoning<br />

Small<br />

roundwood<br />

Chipping<br />

the small<br />

trees<br />

Storing the<br />

woodchips<br />

at depot<br />

Transportin<br />

g<br />

Critical control<br />

point: Moisture<br />

Content,<br />

decayed wood<br />

Critical control<br />

point: Particle<br />

Size, moisture<br />

content<br />

Critical control<br />

point: foreign<br />

matter, moisture<br />

content


Once you’ve identified the Critical Control Points, what’s the<br />

minimum you could test, record and file away?<br />

•File away all invoices for raw material purchased (evidence of sustainability)<br />

•Test moisture of raw material with appropriate moisture meter over time to<br />

monitor the drying process (recording this will help you learn how long certain<br />

species take to dry, but is otherwise not a requirement)<br />

•Keeping processing and testing equipment maintenance / calibration log book<br />

•During processing take a sample for testing for particle size / dimensions and<br />

possibly moisture, the results of these tests could be what is declared on the<br />

delivery note<br />

•Label / segregate each “batch” which would normally be a processing run<br />

•If product is dried post‐processing, take sample, test moisture with appropriate<br />

meter over time and record<br />

•During the loading of the delivery vehicle take a sample, label and keep until<br />

it’s likely the customer has used that batch. If possible test with appropriate<br />

moisture meter (if so this could be declared on the delivery note)


Possible EXTRA workload associated with QA schemes<br />

•Process description / diagram (one‐off)<br />

•Formal H&S policies and records<br />

•Segregation or labelling of “batches” of raw material and product<br />

•Keeping and filing proof of felling license numbers (e.g. Invoice from timber<br />

merchant)<br />

•Keeping equipment maintenance / calibration records<br />

•Extra monitoring of fuel quality before delivery and record keeping<br />

•Detailed customer records<br />

•Customer complaints procedure<br />

•Record keeping system whereby all the information relating to a specific<br />

delivery can be traced with a reasonable level of confidence<br />

•Providing evidence as part of an audit from the scheme administrator


Fuel quality assurance schemes<br />

Formally called Solid Biomass Assurance Scheme (SBAS),<br />

now called ‘Quality Assured Fuel’<br />

HETAS costs £350‐£400 first year then £200 ‐£250 ongoing<br />

HETAS is UKAS accredited, government recognised.<br />

HETAS have produced a guide as support for the scheme<br />

‘Firewood Quality Manual’<br />

HETAS can assure for both CEN and ONORM standards<br />

ENplus –HETAS are the UK’s approved certifying body for the ENplus pellet<br />

accreditation scheme. European Pellet Council agreed certification system.


•12 companies<br />

accredited


<strong>Wood</strong>sure is free to register until 2013<br />

<strong>Wood</strong>sure will carry out the handholding (for free) in order to get producers<br />

accreditation ready.<br />

<strong>Wood</strong>sure has the option of not covering sustainability criteria, thereby<br />

reducing workload<br />

<strong>Wood</strong>sure is not yet accredited with UKAS<br />

Three levels of <strong>Wood</strong>sure accreditation:<br />

1. <strong>Wood</strong>sure Producer –all accredited producers assessed as ‘competent’<br />

as producing fuel to a suitable specification (Onorm or EN standards).<br />

2. <strong>Wood</strong>sure Supplier –can supply quality fuel on a regular basis<br />

3. <strong>Wood</strong>sure Plus – assessed using CPET guidelines


•29 depots accredited<br />

•14 depots pending


In summary...<br />

Lack of accreditation does<br />

not necessarily mean a poor<br />

product!


But it may mean a supplier<br />

has difficulty convincing<br />

others it’s not.....


<strong><strong>Wood</strong>fuel</strong> Suppliers Group<br />

All about professionalising the sector, and giving it a<br />

voice!

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