Woodfuel Standards & Accreditation - Wood Energy Scotland
Woodfuel Standards & Accreditation - Wood Energy Scotland Woodfuel Standards & Accreditation - Wood Energy Scotland
Quality Assurance and Woodfuel Accreditation John Farquhar RDI
- Page 2 and 3: Some definitions... Specifications
- Page 12 and 13: Why bother with Accreditation? Prod
- Page 14 and 15: Boiler supplier Fuel supplier Quali
- Page 16 and 17: Standard reference Title BS EN 1458
- Page 18 and 19: Methodology for quality assurance
- Page 20 and 21: Typical critical control points for
- Page 22 and 23: Possible EXTRA workload associated
- Page 24 and 25: •12 companies accredited
- Page 26 and 27: •29 depots accredited •14 depot
- Page 28 and 29: But it may mean a supplier has diff
Quality Assurance and<br />
<strong><strong>Wood</strong>fuel</strong> <strong>Accreditation</strong><br />
John Farquhar<br />
RDI
Some definitions...<br />
Specifications –Mainly physical properties but can also include<br />
sustainability and origin, these can be set by anyone; a boiler<br />
manufacturer, Local Authority, your grandmother<br />
<strong>Standards</strong> –They have specifications but also include methods of<br />
testing for the specifications. These are set by a recognised <strong>Standards</strong><br />
body, e.g. BSI, CEN, ONORM<br />
Quality Assurance –A method of ensuring and documenting that all<br />
the standards are met<br />
Quality Assurance Scheme / <strong>Accreditation</strong> – An independent<br />
third party, monitors and checks that quality assurance is being carried<br />
out.
Do we need really need<br />
accreditation for wood<br />
fuel production.....?
Why bother with <strong>Accreditation</strong>?<br />
Product improvement–the accreditation schemes will introduce bestpractice<br />
into the production, therefore product quality may improve as a<br />
result<br />
Error correction –if the production goes wrong, and you haven’t recorded<br />
what you did previously, it can be hard to remember what you did in order<br />
that you can correct it<br />
Liability protection –if you can demonstrate you follow best‐practice, you<br />
can’t be deemed to be negligent<br />
Customer demand –there are several reasons customers may demand<br />
accredited suppliers: 1) confidence the suppler can produce the correct<br />
fuel; 2) customer gets a FREE independent arbiter should things go wrong;<br />
3) RHI payments for >1MW systems demand sustainability reporting and<br />
accreditation schemes are an easy way of verifying this, this may apply to<br />
smaller systems in the future<br />
Present a more professional image
What happens when<br />
the new expensive,<br />
shiny woodfuel<br />
boiler isn’t doing it’s<br />
job properly?
Boiler<br />
supplier<br />
Fuel<br />
supplier<br />
Quality Assurance <strong>Accreditation</strong> can help prove if a fuel was within specification<br />
or not AT POINT OF DELIVERY<br />
Or at least give confidence the supplier is using best practice and therefore<br />
unlikely to be producing out‐of‐specification fuel
<strong>Standards</strong>...<br />
EN ‐ Technical Committee CEN/TC 335 “Solid Biofuels” at the<br />
European Committee for Standardisation (CEN) has compiled a suite of<br />
37 standards and one guide. These are now the default standards across<br />
the EU, countries which already had standards are now in the process of<br />
adopting these<br />
ONORM –M 7133 and M 7135, an Austrian standard which is often still<br />
specified in the UK<br />
DIN ‐ 66 165, a German standard occasionally specified (for pellets<br />
mostly), used in the ONORM standard for testing<br />
In a number of ways these standards don’t always suit the UK supply<br />
chain structure, they can be biased towards large scale supply to power<br />
stations and district heating schemes. Therefore sometimes we have to<br />
adapt them to reflect our smaller scale operations, this is fine as long<br />
as you document it
Standard reference Title<br />
BS EN 14588:2010 Solid biofuels ‐ Terminology, definitions and descriptions<br />
BS EN 14961‐1:2010 Solid biofuels ‐ Fuel specifications and classes ‐ Part 1: General requirements<br />
BS EN 14961‐2:2011 Solid biofuels ‐ Fuel specifications and classes ‐ Part 2: <strong>Wood</strong> pellets for non‐industrial use<br />
BS EN 14961‐3:2011 Solid biofuels ‐ Fuel specifications and classes ‐ Part 3: <strong>Wood</strong> briquettes for non‐industrial use<br />
BS EN 14961‐4:2011 Solid biofuels ‐ Fuel specifications and classes ‐ Part 4: <strong>Wood</strong> chips for non‐industrial use<br />
BS EN 14961‐5:2011 Solid biofuels ‐ Fuel specifications and classes ‐ Part 5: Firewood for non‐industrial use<br />
BS EN 14961‐6:2012 Solid biofuels ‐ Fuel specifications and classes ‐ Part 6: Non‐woody pellets for non‐industrial use<br />
BS EN 14778:2011 Solid biofuels ‐ Sampling<br />
BS EN 14774‐2:2009 Solid biofuels ‐ Determination of moisture content ‐ Oven dry method ‐ Part 2: Total moisture ‐ Simplified method<br />
BS EN 16127:2012 Solid biofuels ‐ Determination of length and diameter of pellets<br />
BS EN 15149‐1:2010 Solid biofuels ‐ Determination of particle size distribution ‐ Part 1: Oscillating screen method using sieve apertures of 1 mm and above<br />
CEN/TR 15569:2009 Solid biofuels ‐ A guide for a quality assurance system<br />
BS EN 15234‐1:2011 Solid biofuels ‐ Fuel quality assurance ‐ Part 1: General requirements<br />
BS EN 15234‐2:2012 Solid biofuels ‐ Fuel quality assurance ‐ Part 2: <strong>Wood</strong> pellets for non‐industrial use<br />
BS EN 15234‐3:2012 Solid biofuels ‐ Fuel quality assurance ‐ Part 3: <strong>Wood</strong> briquettes for non‐industrial use<br />
BS EN 15234‐4:2012 Solid biofuels ‐ Fuel quality assurance ‐ Part 4: <strong>Wood</strong> chips for non‐industrial use<br />
BS EN 15234‐5:2012 Solid biofuels ‐ Fuel quality assurance ‐ Part 5: Firewood for non‐industrial use<br />
BS EN 15234‐6:2012 Solid biofuels ‐ Fuel quality assurance ‐ Part 6: Non‐woody pellets for non‐industrial use<br />
BS EN 14780:2011 Solid biofuels ‐ Sample preparation<br />
BS EN 15296:2011 Solid biofuels ‐ Conversion of analytical results from one basis to another<br />
BS EN 14774‐3:2009 Solid biofuels ‐ Determination of moisture content ‐ Oven dry method ‐ Part 3: Moisture in general analysis sample<br />
BS EN 14774‐1:2009 Solid biofuels ‐ Determination of moisture content ‐ Oven dry method ‐ Part 1: Total moisture ‐ Reference method<br />
BS EN 15149‐2:2010 Solid biofuels ‐ Determination of particle size distribution ‐ Part 2: Vibrating screen method using sieve apertures of 3,15 mm and below<br />
CEN/TS 15149‐3:2006 Solid biofuels ‐ Methods for the determination of particle size distribution ‐ Part 3: Rotary screen method<br />
CEN/TS 15370‐1:2006 Solid biofuels ‐ Method for the determination of ash melting behaviour ‐ Part 1: Characteristic temperatures method<br />
BS EN 14775:2009 Solid biofuels ‐ Determination of ash content<br />
BS EN 14918:2009 Solid biofuels ‐ Determination of calorific value<br />
BS EN 15103:2009 Solid biofuels ‐ Determination of bulk density<br />
BS EN 15104:2011 Solid biofuels ‐ Determination of total content of carbon, hydrogen and nitrogen‐ Instrumental methods<br />
BS EN 15105:2011 Solid biofuels ‐ Determination of the water soluble chloride, sodium and potassium content<br />
BS EN 15148:2009 Solid biofuels ‐ Determination of the content of volatile matter<br />
BS EN 15150:2011 Solid biofuels ‐ Determination of particle density<br />
BS EN 15210‐1:2009 Solid biofuels ‐ Determination of mechanical durability of pellets and briquettes ‐ Part 1: Pellets<br />
BS EN 15210‐2:2010 Solid biofuels ‐ Determination of mechanical durability of pellets and briquettes ‐ Part 2: Briquettes<br />
BS EN 15289:2011 Solid biofuels ‐ Determination of total content of sulfur and chlorine<br />
BS EN 15290:2011 Solid biofuels ‐ Determination of major elements ‐ Al, Ca, Fe, Mg, P, K, Si, Na and Ti<br />
BS EN 15297:2011 Solid biofuels ‐ Determination of minor elements ‐ As, Cd, Co, Cr, Cu, Hg, Mn, Mo, Ni, Pb, Sb, V and Zn<br />
BS EN 16126:2012 Solid biofuels ‐ Determination of particle size distribution of disintegrated pellets
We want to be able to produce one of these with confidence ‐ Fuel quality<br />
declaration for chip that meets BS EN 15234‐1:2011 Fuel Quality Assurance –Part 1.<br />
FUEL QUALITY DECLARATION FOR WOOD CHIPS BASED ON BS EN 14961<br />
Supplier<br />
Solid biofuel Cooperative<br />
P.O. Box 11<br />
FI‐43700 Kyyjärvi, Finland tel.+358‐14‐000 000<br />
Fax. .+358‐14‐000 000<br />
Contact person: Mr. Pekka Hake e‐mail: pekka.hake@kyyjarvi.fi Contract number<br />
SB1345678<br />
Origin: Whole trees (1.1.1)<br />
Country<br />
Traded Form<br />
Finland (Kyyjärvi)<br />
<strong>Wood</strong> chips<br />
So how do<br />
we do<br />
that??<br />
Normative<br />
Informative<br />
Properties<br />
Particle size (mm)<br />
Moisture (w‐%)<br />
P45A<br />
M40<br />
Ash content (w‐%) A2.0<br />
<strong>Energy</strong> density as received<br />
(kWh/loose m3)<br />
Amount of delivery 300<br />
loose m 3 /month<br />
850 [kWh/loose m3]<br />
Pekka Hake<br />
Signature of assigned person<br />
Kyyjärvi, 19 December 2005<br />
Place and date
Methodology for quality assurance ‐ BS EN 15234‐1:2011.<br />
1.<br />
Document<br />
the process<br />
in the<br />
supply chain<br />
2.<br />
Define<br />
specificatio<br />
ns for the<br />
fuels<br />
USING<br />
RECOGNISED<br />
STANDARDS<br />
such as<br />
CEN335,<br />
ONORM<br />
3.<br />
Analyse<br />
factors<br />
influencing<br />
fuel quality<br />
and<br />
company<br />
performan<br />
ce<br />
4.<br />
Identify and<br />
document<br />
Critical<br />
Control<br />
Points for<br />
compliance<br />
with fuel<br />
specification<br />
5.<br />
Select<br />
appropriate<br />
measures<br />
that give<br />
confidence<br />
to customers<br />
that the<br />
specification<br />
s are being<br />
realised<br />
TESTING,<br />
MONITORING<br />
AND<br />
RECORDING<br />
6.<br />
Establish<br />
and<br />
document<br />
routines for<br />
separate<br />
handling of<br />
nonconforming<br />
materials<br />
and biofuel
Normative and Informative Properties<br />
Normative properties. These are considered<br />
to be the most important properties of a<br />
particular fuel and must be stated on the fuel<br />
declaration label.<br />
Informative properties. These properties are<br />
considered less important but useful to know<br />
and may be stated as a courtesy.
Typical critical control points for a primary producer<br />
Biomass source –<br />
young stands of<br />
coniferous forest<br />
Customer<br />
Collecting<br />
small trees<br />
after<br />
cleaning<br />
and<br />
thinning<br />
operations<br />
in the forest<br />
Seasoning<br />
Small<br />
roundwood<br />
Chipping<br />
the small<br />
trees<br />
Storing the<br />
woodchips<br />
at depot<br />
Transportin<br />
g<br />
Critical control<br />
point: Moisture<br />
Content,<br />
decayed wood<br />
Critical control<br />
point: Particle<br />
Size, moisture<br />
content<br />
Critical control<br />
point: foreign<br />
matter, moisture<br />
content
Once you’ve identified the Critical Control Points, what’s the<br />
minimum you could test, record and file away?<br />
•File away all invoices for raw material purchased (evidence of sustainability)<br />
•Test moisture of raw material with appropriate moisture meter over time to<br />
monitor the drying process (recording this will help you learn how long certain<br />
species take to dry, but is otherwise not a requirement)<br />
•Keeping processing and testing equipment maintenance / calibration log book<br />
•During processing take a sample for testing for particle size / dimensions and<br />
possibly moisture, the results of these tests could be what is declared on the<br />
delivery note<br />
•Label / segregate each “batch” which would normally be a processing run<br />
•If product is dried post‐processing, take sample, test moisture with appropriate<br />
meter over time and record<br />
•During the loading of the delivery vehicle take a sample, label and keep until<br />
it’s likely the customer has used that batch. If possible test with appropriate<br />
moisture meter (if so this could be declared on the delivery note)
Possible EXTRA workload associated with QA schemes<br />
•Process description / diagram (one‐off)<br />
•Formal H&S policies and records<br />
•Segregation or labelling of “batches” of raw material and product<br />
•Keeping and filing proof of felling license numbers (e.g. Invoice from timber<br />
merchant)<br />
•Keeping equipment maintenance / calibration records<br />
•Extra monitoring of fuel quality before delivery and record keeping<br />
•Detailed customer records<br />
•Customer complaints procedure<br />
•Record keeping system whereby all the information relating to a specific<br />
delivery can be traced with a reasonable level of confidence<br />
•Providing evidence as part of an audit from the scheme administrator
Fuel quality assurance schemes<br />
Formally called Solid Biomass Assurance Scheme (SBAS),<br />
now called ‘Quality Assured Fuel’<br />
HETAS costs £350‐£400 first year then £200 ‐£250 ongoing<br />
HETAS is UKAS accredited, government recognised.<br />
HETAS have produced a guide as support for the scheme<br />
‘Firewood Quality Manual’<br />
HETAS can assure for both CEN and ONORM standards<br />
ENplus –HETAS are the UK’s approved certifying body for the ENplus pellet<br />
accreditation scheme. European Pellet Council agreed certification system.
•12 companies<br />
accredited
<strong>Wood</strong>sure is free to register until 2013<br />
<strong>Wood</strong>sure will carry out the handholding (for free) in order to get producers<br />
accreditation ready.<br />
<strong>Wood</strong>sure has the option of not covering sustainability criteria, thereby<br />
reducing workload<br />
<strong>Wood</strong>sure is not yet accredited with UKAS<br />
Three levels of <strong>Wood</strong>sure accreditation:<br />
1. <strong>Wood</strong>sure Producer –all accredited producers assessed as ‘competent’<br />
as producing fuel to a suitable specification (Onorm or EN standards).<br />
2. <strong>Wood</strong>sure Supplier –can supply quality fuel on a regular basis<br />
3. <strong>Wood</strong>sure Plus – assessed using CPET guidelines
•29 depots accredited<br />
•14 depots pending
In summary...<br />
Lack of accreditation does<br />
not necessarily mean a poor<br />
product!
But it may mean a supplier<br />
has difficulty convincing<br />
others it’s not.....
<strong><strong>Wood</strong>fuel</strong> Suppliers Group<br />
All about professionalising the sector, and giving it a<br />
voice!